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HomeMy WebLinkAboutAQ_F_0400034_20111003_PRMT_Permit NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Beverly Eaves Perdue Sheila C. Holman Dee Freeman Governor Director Secretary October 3,2011 Mr. Dean Deibert General Manager Valley Proteins Inc.,dba Carolina By-Products Little Duncan Road, Wadesboro,North Carolina,28170 Dear Mr. Deibert: SUBJECT: Air Quality Permit No. 06467T18 Facility ID: 0400034 Valley Proteins Inc., dba Carolina By-Products Wadesboro Anson County Fee Class: Title V .� In accordance with your completed Air Quality Pe Application for renewal of a Title V permit received April 28, 2010, we are forwardin k 4erh ith Air Quality Permit No. 06467T 18 to Valley Proteins Inc., Little Duncan Road, Aadesboro, Carolina authorizing the construction and operation, of the emission sourcf(s) and associate4,air pollution control device(s) specified herein. Additionally, any emissions activities dete . a0from your Air Quality Permit Application as being insignificant per 15A North Carolina Adr ' strative Code 2Q .0503(8) have been listed for informational purposes an "ATTACHMENT." Please note the requirements for the annual compliance certificat: ar cont fined in General Condition P in Section 3. The current owner is responsible for submittm ompli nce certification for the entire year regardless of who owned the facility during the year. As the rtesign od responsible official it is your responsibility to review,understand, and abide by all of t s and conditions of the attached permit. It is also your responsibility to ens tha an erso ho operates any emission source and associated air pollution control device sub�e to to condition of the attached permit reviews,understands, and abides by the conditio ) o attached permit that are applicable to that particular emission source. If an parts, requirements, or limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,North Carolina 27699-6714 Permitting Section 1641 Mail Service Center,Raleigh,North Carolina 27699-1641 NorthCarolina 2728 Capital Blvd.,Raleigh,North Carolina 27604 NaturallyPhone: 919-715-6235/FAX 919-733-5317/Internet: www.ncair.org An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper Mr. Deibert October 3,2011 Page 2 and the Division of Air Quality, Permitting Section, 1641 Mail Service Center,Raleigh,North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing unless a request for a hearing is made pursuant to NCGS 150B-23,this Air Quality Permit shall be final and binding 30 days after issuance. You may request modification of your Air Quality Permit through informal means pursuant to NCGS 150B-22. This request must be submitted in writing to the Director and ust identify the specific provisions or issues for which the modification is sought. Please note �at is Air Quality Permit will become final and binding regardless of a request for informal modi ca less a request for a hearing is also made under NCGS 150B-23. The construction of new air pollution emission source(s) and also ' to r pollution control device(s), or modifications to the emission source(s)and air pollutio control de 'ce scribed in this permit must be covered under an Air Quality Permit issued b e ivision o it Quality prior to construction unless the Perinittee has fulfilled the requirements GS 143- - 8A(b) and received written approval from the Director of the Division of Air Quality to mine a construction. Failure to receive an Air Quality Permit or written approval prior commencing ction is a violation of GS 143-215.108A and may subject the Permittee to ci o criminal penalties as described in GS 143- 215.114A and 143-215.114B. This Air Quality Permit shall be ejec ve from October 3, 2011 until September 30, 2016 is nontransferable to future owners and opera o a shall be subject to the conditions and limitations as specified therein. Should you have any que s once g t s matter, please contact please contact Ms. Jenny Sheppard at(919)715-6259. Sincerely your Q� onald R.van der Vaart,Ph.D.,P.E.,J.D. Chief En sure c: Gregg Worley, A Region 4 Fayetteville egional Office Central Files Air Quality Permit No. 06467T18 Valley Proteins,Inc Wadesboro Facility Insignificant Activities under 15A NCAC 2Q .0503(8) Emission Source I.D. Emission Source Description IE-21.1,IE-21.2,and One load-out operation consisting of two truck loadout bays in a in a building open on IE-21.3 two ends with tractor trailer truck overhead doors,and one railca�Ioadout open to the atmosphere. IE24.1,IE-24.2,and One grinding operation consisting of three(3)hammermill/shaker screen stems in a IE-24.3 building open on two ends with tractor trailer truck overhead door IE-25 Chlorine dioxide generation and delivery system 1. Because an activity is insignificant does not mean that the activity is mpt from an applicable requirement or that the owner or operator of the source is e m d from demonstrating compliance with any applicable requirement. 2. When applicable,emissions from stationary source activit es ' entified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 21) .1100"Control of Toxic Air Pollutants"or 2Q .0711 "Emission Ra quiring&P it". 3. For additional information regarding the ap bi ' of GA CT s the DAQ page titled"The Regulatory Guide for Insignificant Activities/Permits Exe Acti 'tie ' The 1 to this site is as follows: bltp:Hdaq.state.nc.us/permits/l*nsigJ ATTACHMENT Air Quality Permit No. 06467T18 Valley Proteins,Inc Wadesboro Facility The following changes were made to the Valley Proteins,Inc Air Permit No. 06467T17: Old Page New Page Part,Section,or Condition No. No. No. Change - - General Conditions Updated permit General Conditions to the latest revision. 14-15 14-15 Section 2.2.A Added DuPont ActXone as an alternative t lorine dioxide in control C4 and C8. y State of North Carolina, Department of Environment, and Natural Resources L*)' 01 Z&4 - Division of Air Quality NCDENR AIR QUALITY PERMIT Permit No. Replaces Permit No.(s) Effective Date Expiration Date 06467T18 06467T17 October 3, 2011 e er 30, 2016 Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted to0nstruct and operate the emission source(s) and associated air pollution control device(s)specifi er 'n, in accordance with the terms, conditions, and limitations within this permit. This permit is issued under the pro ions of Article 21B of Chapter 143, General Statutes of North Carolina as amended, and Title 15A North Carolina A stra've Codes (15A NCAC), Subchapters 2D and 2Q,and other applicable Laws. Pursuant to Title 15A NCAC, Subchapter 2Q, the Permittee shall not construct, rate, modify any emission source(s) or air pollution control device(s)without having first submitted a plete Air Quali t Application to the permitting authority and received an Air Quality Permit,except as provid n th permit. Permittee: Valley Prot 'ns Inc. Facility ID: 0400034 \ 1 Facility Site Location: Little Dunn Road City, County, State,Zip: Wadesboro,Anson County,North Carolina 28170 Y Mailing Address: t Of a Box 3588 City, State,Zip: Win ter,Virginia 22604-2586 Application Numb 00034.10A Complete Appli on ate. April 28,2010 Primary SJ�C�de: 2048,2077 Division of Air Quality, Fayetteville Regional Office Regi Office Address: 225 Green St, Suite 714 Fayetteville,North Carolina 28301 Permit is is t e rd day of October, 2011 Q,atc Donald R. van der Vaart,Ph.D.,P.E., J.D. Chief,Air Permits Section By Authority of the Environmental Management Commission Table Of Contents SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S)AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1-Emission Source(s) Specific Limitations and Conditions (Including specific requirements, testing, monitoring, recordkee ing, and reporting requirements) 2.2 -Multiple Emission Source(s) Specific Limitations and Conditi (Including specific requirements, testing,monitoring, re eepi and reporting requirements) SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENT List of Acronyms Permit 06467T18 Page 3 SECTION 1- PERMITTED EMISSION SOURCE (S) AND ASSOCIATED AIR POLLUTION CONTROL DEVICE (S) AND APPURTENANCES The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances: Emission Control Source Emission Source Description Device Control Device Description ID No. ID No. B-1 and Two natural gas/No.2 fuel oil/No. 6 fuel B-2 oil/On Specification recycled No.4 equivalent fuel oil/saleable fat-fired N/A N/A boilers(33.0 million Btu per hour heat input rate each B-3 One natural gas/No.2 fuel oil/saleable fat- NSPS Dc fired boiler(48.4 million Btu per hour heat N/A N/ r� input) B-4 One natural gas/No.2 fuel oil/No. 6 fuel oil/On Specification recycled No.4 N/A N/A equivalent fuel oil/saleable fat-fired boiler (33.5 million Btu per hour heat input) B-5 One natural gas/No.2 fuel oil/No. 6 fuel oil/On Specification recycled No.4 N/A equivalent fuel oil/saleable fat-fired boil (29.3 million Btu per hour heat input) Feather and Blood Rendering proc consisting of E2,E3,E4- a)Seven batch cookers -5 One air cooled condenser in series with a,E4-b, C-1 One venturi scrubber(minimum scrubber E4-c,E5-a, liquid inlet pressure 9 psig)with a E5-b,and C-2 venting to Mist eliminator E6 b)One rotary to either E9 c)One feat hydrolyser CY-1 One cyclone(60 inch diameter)with a CM-1 Mist eliminator in series with a B-1 to B-3 or combination of three natural gas/fuel oil /saleable fat-fired boilers C-4 One packed tower scrubber(minimum scrubber liquid inlet pressure 3 psig) E 10 One er press C-3 One venturi scrubber(minimum scrubber liquid inlet pressure 5 psig)in series with C-4 One packed tower scrubber(minimum scrubber liquid inlet pressure 3 psig) El Rendering process consisting of: C-6 One air cooled condenser One three stage slurry system evaporative in series with condenser cooker with post heater forced C-1 One venturi scrubber(minimum scrubber circulation chamber on 15t stage liquid inlet pressure 9 psig)with a C-2 venting to Mist eliminator either CY-1 One cyclone(60 inch diameter)with a CM-1 Mist eliminator in series with a B-1 to B-3 or combination of three(3)natural as/fuel Permit 06467T18 Page 4 C-4 oil/saleable fat-fired boilers One packed tower scrubber(minimum scrubber liquid inlet pressure 3 psig) E18 One fluidizer tank C-3 One venturi scrubber(minimum scrubber liquid inlet pressure 5 psig)in series with C-4 One packed tower scrubber(minimum scrubber li uid inlet pressure 3psig) C-7 One air cooled condenser in series with C-1 One venturi scrubbe (minimum scrubber liquid inlet pressur sig)in series with C-2 venting to a Mist eliminat E7 One 320U cooker either CY-1 One cyclone(6)ineries ch diameter)with a CM-1 Mist eliminator with a B-1 to B-3 or conration of three natural gas/fuel C-4 oil/ leable fat-fired boilers One packed tower scrubber(minimum scrubber uid inlet pressure 3 psig) E8 Press/centrifuge process C-3 e ven% i scrubber(minimum scrubber liqu ' pressure 5 psig)in series with One packed tower scrubber(minimum scrubber liquid inlet pressure 3 psig) E22 Plant room air system -8 One,two stage,cross-flow type wet scrubber,minimum scrubber liquid inlet pressure 13 psig with mist eliminator, utilizing chlorine dioxide or DuPont ActXone—ZA300HS Permit 06467T 18 Page 5 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS 2.1 - Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject to the following specific terms, conditions, and limitations, including the testing, monitoring, recordkeeping, and reporting requirements as specified herein: A. Two natural gas/No. 2 fuel oil/No. 6 fuel oil/On Specification recycled No. 4 equivalent fuel oil/saleable fat-fired boilers (ID Nos.B-1 and B-2), One natural gas/No. 2 fuel oil/saleable fat-fired boiler(ID No. B-3), One natural gas/No. 2 fuel oil/No. 6 fuel oil/On Specification recycled equivalent fuel oil/saleable fat-fired boiler(ID No.B-4) One natural gas/No. 2 fuel oil/No. 6 fuel oil/On Specification recyc . 4 equivalent fuel oil/saleable fat-fired boiler(ID No.B-5) The following table provides a summary of limits and standards for the emission source(s)described above: Regulated Limits/Standards Applicable Regulation Pollutant Particulate 0.367 pounds per million Btu heat input 15A NCAC 2D .0503 Matter (ID Nos.B-1 and B-2),and 0.318 pounds per million Btu heat in (ID o.B-3) 0.30 pounds per million Btu heat in ut B-4) 0.28 pounds per million Btu he nut ID o. - Sulfur Dioxide Natural gas � 15A NCAC 2D .0516 2.3 pounds per million BtuZieat input (ID Nos.B-1,B-2,B-3A-4,and B-5) No.6 fuel oil 2.3 pounds per q1ontuhe nput�(ID Nos.B-1i2 -5Saleable fat 2.3 pounds per mihe input (ID Nos.B-1,B-2,B-3%V-4,and B-5) On Specification recycled No.4 equivalent fuel oil �3 pounds per million 13tu heat input (ID Nos.B ,B- B-4,and B-5) N uel o' 0. rcent su fur content fuel oil(ID Nos.B-4 and B-5) 2.3 po per million Btu heat input 4.(I o .B-1 and B-2) fuel oil 15A NCAC 2D .0524 percent sulfur content fuel oil(ID No.B-3) (40 CFR Part 60 Subpart Dc) Fuel oil/On Specification recycled No.4 equivalent fuel 2Q.0317 Avoidance oil/saleable fat and natural gas firing conditions for 15A NCAC 2D Less than 250 tons per consecutive(12)month period .0530 (ID Nos.B-1,B-2,B-3,B-4,and B-5) Fuel oil/On Specification recycled No.4 equivalent fuel 15A NCAC 2D .0501 (e) oil/saleable fat and natural gas firing Less than 3,644.49 lbs per day (ID Nos.B-1,B-2,B-3,B-4,and B-5) Permit 06467T18 Page 6 Regulated Limits/Standards Applicable Regulation Pollutant Toxic Air See Section 2.2.13 State enforceable only,applies to 2Q .0317 Avoidance Condition Pollutants boilers B-1,B-2,B-4,and B-5 for 15A NCAC 21).1100 Carbon Fuel oil/On Specification recycled No.4 equivalent fuel 2Q.0317 Avoidance Monoxide oil/saleable fat and natural gas firing conditions for 15A NCAC 21) Less than 250 tons per consecutive(12)month period .0530 (ID Nos.B-1,B-2,B-3,B-4,and B-5). Visible Natural gas firing 15A NCAC 2D .0521 Emissions 20 percent opacity(ID Nos.B-1,B-2,B-3,B-4,and B-5) No.6 fuel oil 20 percent opacity(ID Nos.B-1,B-2,B-4,and B-5) Saleable fat 20 percent opacity(ID Nos.B-1,B-2,B-3,B-4,and B-5) On Specification recycled No.4 equivalent fuel oil 20 percent opacity(ID Nos.B-1,B-2,B-4,and B-5) No.2 fuel oil 20 percent opacity(ID Nos.B-1,B-2,B-4,and B-5) 1. 15A NCAC 2D.0503: PARTICULATES FROM FUEL BURNING IND ECT HE CHANGERS a. Emissions of particulate matter from the boilers into the atmosphere shall n excee 0.367 pounds per million Btu heat input(ID Nos. B-1 and B-2); 0.318 pounds per million B eat input(ID No. ; 0.30 pounds per million Btu heat input(ID No.B-4),0.28 pounds per million Btu heat in (ID No.B-5). [15A NCAC 2Q.0503] Testing[15ANCAC 2Q.0508(f)] b. If emissions testing is required,the testing sha b erformed i acc ance with General Condition JJ.If the results of this test are above the limit given in Sectio A. . a. abov , th ern ittee shall be deemed in noncompliance with 15A NCAC 2D.0503. Monitorin ecordkee in e n [ 5A AC 2(k0508(f)] c. No monitoring/recordkeeping/reporti i quire for particulate emissions from the firing of natural gas,No.2,No. 6 fuel oil,On Specification red No. alent fuel oil,and saleable fat in these sources. 2. 15A NCAC 2D.0516: S DIOXID SIONS FROM COMBUSTION SOURCES a. Emissions of sulfur xi from the boile s (ID Nos. B-1, B-2, B-3, B-4, and B-5) shall not exceed 2.3 pounds per million Btu hea t. dioxide Obrmed by the combustion of sulfur in fuels,wastes, ores, and other substances shall be inclu when dete 'ning compliance with this standard. [15A NCAC 2D.0516]. Testin 5 CA Q .0508 ] b. If emi sions Xsting is required, the testing shall be performed in accordance with General Condition JJ found in Section 3. If thee,re Nults of this test are above the limit given in Section 2.1 A.2.a.above,the Permittee shall be deemed one pliance with 15A NCAC 21).0516. Moni ring/Recordkeeping[15A NCAC 2Q.0508(f)] c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions from the firing of natural gas,No.2 fuel oil or saleable fat by these sources. d. The maximum sulfur content of any No. 6 fuel oil received and fired in the boilers (ID Nos. B-1, B-2, B-4, and B-5) shall not exceed 2.1 percent by weight, and the maximum sulfur content of the On Specification recycled No. 4 equivalent fuel oil shall not exceed 2.0 percent by weight. [I 5A NCAC 2Q.0508(bb)] e. To assure compliance,the Permittee shall monitor the sulfur content of the On Specification recycled No. 4 equivalent fuel oil and No. 6 fuel oil by using fuel oil supplier certification per shipment received. The results of the fuel oil supplier certifications shall be recorded on a quarterly basis and include the following information: i. The name of the fuel oil supplier(s); ii. The maximum sulfur content of the No. 6 and On Specification recycled No. 4 equivalent fuel oil received during the quarter; iii. The method used to determine the maximum sulfur content of the No. 6 and On Specification recycled No. 4 equivalent fuel oil;and Permit 06467T18 Page 7 iv. A certified statement signed by the responsible official that the records of the No. 6 and On Specification recycled No. 4 equivalent fuel oil supplier certification(s) submitted represent all of the On Specification recycled No. 4 equivalent fuel oil and No.6 fuel oil combusted during the reporting period. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0516 if the sulfur content of the No. 6 and On Specification recycled No.4 equivalent oil is not monitored and recorded. Reporting[15A NCAC 2Q.0508(f)] f. The Permittee shall submit a summary report of the No. 6 and On Specification recycled No. 4 equivalent fuel oil supplier certifications postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 3. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS A a. Visible emissions from the boilers (ID Nos. B-1, B-2, B-3, B-4, and B-5) shall not be 20 percent opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 2D.0521 (d)] ' Testing[15A NCAC 2Q.0508(f)] b. If emissions testing is required,the testing shall be performed in acco ance wit eneral Condition JJ. If the results of this test are above the limit given in Section 2.1 A. 3. a. above,the P ttee shall e deemed in noncompliance with 15A NCAC 2D.0521. Monitoring/Recordkeeping/Reporting[15A NCAC 2Q.0508(f)] c. No monitoring/recordkeeping/reporting is required for panic late emissions from the firing of natural gas in these sources. (,Ilk Monitoring/Recordkeeping[15A NCAC 2Q.050 f)] d. To assure compliance, once a day, the Permittee sha bsery a emission points of these sources while firing No. 6 fuel oil, On Specification recycled No. 4 equivalent e i o. 2 fuel oil, and saleable fat for any visible emissions above normal. The daily observat4t mint be II�de ach day of the calendar year period to ensure compliance with this requirement. The Permittee shall be allowed three(3 days of absent observations per semi-annual period.If visible emissions from this source are observed to above tlnnal,the Pemtttee shall either: i. Take appropriate action to correct th bove-normal emissions within the monitoring period and record the action taken as provided in the recordkee ng rZWrements below,or ii. Demonstrate t the ercent opaci om the emission points of the emission source in accordance with 15A NCAC 2D.0501(c)(8)IMe od 9*r 12 minutes is below the limit given in Section 2.1 A.3.a.or.b above. If the above-normal emissions are�t corrected per(i) above or if the demonstration in(ii)above cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D.0521. e. The results of the x?W,�iitbring shall be maintained in a log(written or electronic format)on-site and made available to an authorized representative upon request. The log shall record the following: <iThe date and time of each recorded action; h Iresults of each observation and/or test noting those sources with emissions that were observed to be in 0 Inpliance along with any corrective actions taken to reduce visible emissions;and iii. The results of any corrective actions performed. The Penii4tee shall be deemed in noncompliance with 15A NCAC 2D.0521 if these records are not maintained. t Reporting[15A NCAC 2Q.0508(f)] f. When firing No.6 fuel oil,On Specification recycled No.4 equivalent fuel oil,No.2 fuel oil,and saleable fat from these sources, the Permittee shall submit a summary report of the observations postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. 4. 15A NCAC 2D.0524:NSPS 40 CFR PART 60 SUBPART De a. The Permittee shall comply with all applicable provisions, including the notification,testing, reporting, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524, "New Source Performance Standards(NSPS)"as promulgated in 40 CFR 60,Subpart Dc,including Subpart A"General Permit 06467T18 Page 8 Provisions."[15A NCAC 2D.0524]for emission source ID No.B-3. Emission Limitations[I 5A NCAC 2D.0524] b. The maximum sulfur content of any fuel oil received and burned in the boiler(ID No.B-3)shall not exceed 0.5 percent by weight. c. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute period, except for one six-minute period per hour of not more than 27 percent opacity. Monitoring[15A NCAC 2Q.0508(f)] d. Sulfur dioxide emissions from boilers(ID No.B-3)shall be monitored as follows: Distillate Oil-Fuel supplier certification shall be used to demonstrate compliance as described under 40 CFR 60.46c(e). The Permittee shall be deemed in noncompliance with 15A NCAC 2D.0524 if these records a* of maintained. Recordkeeping[15ANCAC 2Q.0508(f)] � e. In addition to any other recordkeeping required by 40 CFR 60.48c or recordkeej(ng requirements of the EPA, the Permittee shall record and maintain records of the amounts of No.2 fuel oil combusted d in ach month. Reporting[15A NCAC 2Q.0508(f)] f. In addition to any other reporting required by 40 CFR 60.48c or notifi re iremen to t EPA,the Permittee is required to NOTIFY the DAQ in WRITING,of the following: i. A summary report,acceptable to the Regional Air Quality Supervis of the sul ent of the distillate oil fired, by January 30 of each calendar year for the preceding six-month pen betwee July and December and July 30 of each calendar year for the preceding six-month period between January an as follows: Distillate Oil-Fuel supplier certification shall include the following information: (1) The name of the oil supplier; I� (2) A statement from the oil supplier e oil complies with the specification under the definition of distillate oil in 40 CFR 60.41c; and (3) A certified statement signed b?the owner or opel'ator of an affected facility that the records of fuel supplier certification submiged represents all of the fuel fired during the semi annual period. ii. All instances of deviations from t requirements�of�this permit must be clearly identified. 5. 15A NCAC 2Q. 0317: AVOIDANC NtITIO for 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION a. In order to avoid applicabilof this regulation a above emission sources(ID Nos.B-1 through B-5)shall discharge into the atmosphere le an 250 tons of s dioxide and carbon monoxide per consecutive twelve month period. [15A NCAC 2D.OS �r Testing[15A/C 2D.. 0 (c) b. If emissions testing is require t esting shall be performed in accordance General Condition JJ. If the results of this test are above the limits given ' Section 2.1 A. 5. a. above,the Permittee shall be deemed in noncompliance with 15A NCA 03. onit in cordkee in [15A NCAC 2Q.0508(f)] c. Th s all fuels in boilers(ID.Nos.B-1,B-2,B-3,B-4,and B-5)shall be limited such that sulfur dioxide and carbon monolNdc emissions are less than 250 tons for any twelve-month period: d. The following parameters each month shall be measured and recorded in a log(written or in electronic format): i. The amount of natural gas used in the boilers in cubic feet, ii. The amount of No.6 fuel oil used in the boilers,in gallons,and the percent sulfur in the No.6 fuel oil, iii. The amount of No.2 fuel oil used in the boilers,in gallons,and the percent sulfur in the No.2(distillate)fuel oil, iv. The amount of saleable fat used in the boilers,in gallons,and v. The amount of On Specification recycled No. 4 equivalent fuel oil used in the boilers, in gallons, and the percent sulfur in the On Specification recycled No.4 equivalent fuel oil. e. Each month calculations shall be performed and recorded to determine the actual sulfur dioxide and carbon monoxide emissions.For natural gas,No.2 (distillate)fuel oil,On Specification recycled No.4 equivalent fuel oil, and No. 6 fuel oil actual emissions shall be based on the most current AP-42 emission factors for these fuels. For saleable fat use an emission factor of 0.0170 lb CO/MMBtu heat input for carbon monoxide and 0.0180 lb/MMBtu for sulfur dioxide. Permit 06467T18 Page 9 The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the above records are not kept or if the sulfur dioxide and/or carbon monoxide emissions exceed the limit in Section 2.1 A.5.a. Reporting[15A NCAC 2Q.0508(f)] f. The Permittee shall submit a semi-annual summary report, acceptable to the Regional Air Quality Supervisor, of monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding six- month period between July and December, and July 30 of each calendar year for the preceding six-month period between January and June. The report shall contain the following: i. The monthly sulfur dioxide and carbon monoxide emissions for the previous 17 months. The emissions must be calculated for each of the 12-month periods over the previous 17 months; ii. The monthly quantities of each fuel consumed for the previous 17 months;and iii. All instances of deviations from the requirements of this permit must be clearly identified. 6. 15A NCAC 2D.0501(e):COMPLIANCE WITH NATIONAL AMBIENT AIR QUALITY STANDARDS a. Daily emissions of sulfur dioxide shall not exceed 3,644.49 lbs per day. [15A NCAC 2D.0501 (e)] The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0501(e) if the emission limit in 2. A.6 a is e xceeded. W Monitoring/Recordkeeping b. The use of fuels in boilers(ID Nos. B-1,B-2,B-3,B-4,and B-5) shall a limited ch tha ulfur dioxide emissions are less than 3,644.49 lbs per day. c. The daily average shall be determined from the actual sulfur dioxide �nthlyssions determined from Section 2.1A.5. Reporting d. The Permittee shall submit a summary report acceptable to, he Regional Air Quality Supervisor, of monitoring and recordkeeping postmarked on or before January 30 of each calendar ytar for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirem s of t ' peat must be clearly identified. Permit 06467T18 Page 10 B. Feather and Blood Rendering process including: a) One feather hydrolyser(ID No.E9), b) Seven batch cookers (ID Nos. E2,E3,E4-a,E4-b,E4-c,E5-a, and E5-b),and c) One rotary steam tube dryer(ID No.E6) controlled by: One air-cooled condenser (ID No. C5) in series with one venturi scrubber (ID No. Cl) with a mist eliminator (ID No. C2) in series with either one cyclone (ID No. CY1) with a mist eliminator (ID No. CM1) in series with a combination of three natural gas/fuel oil/saleable fat fired boilers (ID Nos. BI,B2, and B3)or packed tower scrubber(ID No. C4) d) One feather press (ID No. E10) controlled by a venturi scrubber (ID No. C3) in series with a packed tower scrubber(ID No. C4) Rendering process including: a) One three stage slurry system evaporative condenser cje post eater forced circulation chamber(ID No.E1) controlled by: One air-cooled condenser(ID No. C6)in series with one ventu (ID No. C1) with a mist eliminator(ID No. C2) in series with e (ID No. CY1) with a mist eliminator (ID No. CM1) in series with a combree natural gas/fuel oil/saleable fat fired boilers (ID Nos.B1,B2, and B3) or ckebber(ID No. C4) b) One fluidization tank (ID No. E18) controlled by a ven i scr ber (ID No. C3) in series with a packed tower scrubber(ID No. C4) c) One 320U cooker(ID No.E7) controlled by• One air-cooled condenser (ID No. C7) se ' *,witk one venturi scrubber (ID No. Cl) in series with one mist eliminator (ID N C in series with either one cyclone (ID No. CY1) with a mist eliminator (ID No. CAJ1) in series with a combination of three natural gas/fuel oil/saleable fat fired boilers(ID Nos.B1, B2, and B3) or packed tower scrubber(ID No. C4) d) Press/centrifuge process(ID No.E 'Q�trolle�I*f: Venturi scrubber(ID No. inNerie wif�acked tower scrubber(ID No. C4) '%I The following table provides a summary of limits and standards for the emission source(s)describe above: Regulated Pollutant Limits/Standards Applicable Regulation Particulate =4.1 OP 15A 15A NCAC 2D.0515 matter W re E=allowa emission rate in pounds per hour — cess weight rate in tons per hour Visible 20 cent opacity 15A NCAC 2D.0521 emissions Od See section 2.2 A 15A NCAC 2D.0539 Permit 06467T18 Page 11 1. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES a. Emissions of particulate matter from this source shall not exceed an allowable emission rate as calculated by the following equation: [15A NCAC 2D.0515(a)] E=4.1OxP0.67 Where: E=allowable emission rate in pounds per hour P=process weight in tons per hour Liquid and gaseous fuels and combustion air are not considered as part of the process weight. Testing[15A NCAC 2Q.0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 B. 1. a. above, the Pernttee shall be deemed in noncompliance with 15A NCAC 2D.0515. Monitorin/Recordkeeping[15A NCAC 2Q.0508(f)] w c. To assure compliance,the Permittee shall perform inspections and maintenanc ommended by the manufacturer of the control devices. In addition to the manufacturer's inspection and mainte nce recommendations, or if there is no manufacturer's inspection and maintenance recommendations, as i the inspection and maintenance requirement shall include the following: i. A monthly visual inspection of the system duct work and control de - es for leaks; ii. An annual internal inspection of the condensers, venturi scrubber , and pa ed tower scrubber for structural integrity. The Permittee shall be deemed in noncompliance with 1A%NCAC 2D .0515 if the ductwork, condensers, venturi scrubbers,mist eliminators,cyclone,and packed tower scrubber are not inspected and maintained. d. The results of inspection and maintenance shall b maintained in a log (written or electronic format) on-site and made available to an authorized representative upon req st. The to It record the following: i. The date and time of each recorded acti ' '\ ii. The results of each inspection; iii. The results of any maintenance peo th ontrallirtvices;and iv. Any variance from manufactur is reco a' if any,and corrections made. The Permittee shall be deemed in Wncompliance th 15 NCAC 213.0515 if these records are not maintained. Reporting[15A NCAC 2Q.0508( e. The Permittee shall submit the e f ari airrtenance performed on control devices within 30 days of a written request by the DAQ*� f. The Permittee shall sub t a summar)oreport of monitoring and recordkeeping activities postmarked on or before January 30 of each calen year for the preceding six-month period between July and December and July 30 of each calendar y ar for the preceding si)(month period between January and June. All instances of deviations from the require t f this ertnit must be clearly identified. 2. 15A C 2 , 21: O OL OF VISIBLE EMISSIONS a. Visible miss ns fro these sources shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minut averaging periods may exceed 20 percent not more than once in any hour and not more than four times%any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 2D.0521 (d)] 4 Testing[15A NCAC 2Q.0508(f)] b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the results of this test are above the limit given in Section 2.1 B. 2. a. above, the Permittee shall be deemed in noncompliance with 15A NCAC 2D.0521. Permit 06467T18 Page 12 Monitoring[15A NCAC 2Q.0508(f)] c. To assure compliance, once a day the Permittee shall observe the emission points of these sources for any visible emissions above normal. The daily observation must be made for each day of the calendar year period to ensure compliance with this requirement. The Permittee shall be allowed three(3)days of absent observations per semi-annual period.If visible emissions from this source are observed to be above normal,the Permittee shall either: i. Take appropriate action to correct the above-normal emissions within the monitoring period and record the action taken as provided in the recordkeeping requirements below,or ii. Demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 2D.0501(c)(8)(Method 9)for 12 minutes is below the limit given in Section 2.1 B.2.a.above. If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii) above cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D.0521. Recordkeeving[15A NCAC 2Q.0508(f)] d. The results of the monitoring shall be maintained in a log(written or electronic format) -site ade available to an authorized representative upon request. The log shall record the following: i. The date and time of each recorded action; ii. The results of each observation and/or test noting those sources wit emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible e 'ssions; d iii. The results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 2D. 521 if the ecor are not maintained. Reporting[I5ANCAC 2Q.0508(f)] 014 e. The Permittee shall submit a summary report of the observations postmarke efore January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of eviations from the requirements of this permit must be clearly identified. Permit 06467T18 Page 13 2.2 - Multiple Emission Source(s) Specific Limitations and Conditions STATE-ONLY REQUIREMENT: A. 15A NCAC 2D .0539: ODOR CONTROL OF FEED INGREDIENT MANUFACTURING PLANTS Any device, machine, equipment, or other contrivance used to process material for the production of feed-grade animal proteins or feed-grade saleable fats and oils, except for any portions that are engaged exclusively in the process of food for human consumption,shall be operated in compliance with the requirements below. These sources include,but are not limited to the following: (1) Plant Room Air System controlled by one, two-stage cross flow type wet scrubber, minimum scrubber liquid inlet flow pressure 13 psig,(ID No.C8 with mist eliminator,utilizing chlorine dioxide (2) Feather and Blood Rendering process including: a) One feather hydrolyser(ID No.E9), b) Seven batch cookers(ID Nos.E2,E3,E4-a,E4-b,E4-c,E5-a,and E5-b),an c) One rotary steam tube dryer(ID No.E6)controlled by: �� One air-cooled condenser(ID No.C5)in series with one venturi scrubber(DJ No.Cl)with a mist eliminator (ID No. C2) in series with either one cyclone (ID No. CYl) with a mist eliminator (ID No. CMl) in series with a combination of three natural gas/fuel off/saleable fat fired boilers(ID Nos.Bl,B2,and B3)or packed tower scrubber(ID No.C4) %a d) One feather press(ID No.E10) controlled by a venturi scrubber D No. 3)in series with a packed tower scrubber(ID No.C4) (3)Rendering process including: a) One three stage slurry system evaporative co se cooker with post heater forced circulation chamber (ID No.El)controlled by: NL One air-cooled condenser(ID No.C6)in s ies with on venturi scrubber (ID No. Cl)with a mist eliminator o. 2) in series with either one cyclone (ID No. CYl)with a mist eliminator(ID No. CMl)in series with o inatio f three natural gas/fuel oil/saleable fat fired boilers (ID Nos.Bl,B2,and B3)or pac a sc b o.C4) b) One fluidization tank (ID N 18) contro a venturi scrubber (ID No. C3) in series with a packed tower scrubber(ID No.C4) c) One 320U cooker(ID No.E7)co oiled by: One air-cooled condenser(ID�No.C7)in series with one venturi scrubber(ID No.Cl)in series with one mist eliminator(ID No,,C%2)in series with either one cyclone(ID No.CYl)with a mist eliminator(ID No.CMl)in series with a combination of three natural gas/fuel off/saleable fat fired boilers (ID Nos.Bl,B2, and B3)or packed tower scrubber(ID No.C ) d) Press/centrifuge process(ID No. 8)controlled by: Venturi ferub (ID No.C3)in series with packed tower scrubber(ID No.C4) 7 Any devi4fee chine, eq 'pment, or other contrivance used to process material for the production of feed-grade animal protein grade saleable fats and oils, except for any portions that are engaged exclusively in the process of food for h conXsa ion,shall be operated in compliance with the following requirements: The facilenot, erate any of the seven batch cookers(ID Nos. E2,E3,E4-a,E4-b,E4-c,E5-a and E5-b)at the same time as the fe her hydrolyser(ID No.E9). 1. Control Device Requirement: The Permittee shall not allow, cause, or permit the operation of any device, machine, equipment, or other contrivance unless all gases, vapors, and gas-entrained effluents from these processes are passed through condensers to remove all steam and other condensable materials. All non-condensable gases passing through the condensers shall be incinerated at 1200 degrees Fahrenheit for a period of not less than 0.3 seconds,or treated in an equally effective manner. Permit 06467T18 Page 14 Control devices shall control odorous emissions from various sources within the facility as shown in Section 1.Boilers B-1, B-2, and B-3 shall not be used as control devices for odorous emissions if the boilers are being operated in a low fire condition. 2. Measurement and Recording Requirements: The Permittee processing or incinerating gases, vapors, or gas-entrained matter as required by condition 2.2 (A)(1) above shall install, operate, calibrate, and maintain in good working order continuous operating parameter measuring and recording devices to document equipment operation in accordance with 15A NCAC 2D.0539. In addition,the Permittee shall follow an approved quality assurance program for all monitoring devices and systems,including: a. Procedures and frequencies for calibration, b. Standards traceability, c. Operational checks, d. Maintenance schedules and procedures, e. Auditing schedules and procedures,and f. Data validation. 3. Expeller Requirement: The Permittee shall not allow, cause, or permit the installation )peration of expeller units unless they are properly hooded and all exhaust gases are collected or ducted t dor control equiVent. 4. Handling,Transport,and Storage Requirement: The Permittee shall no cause or t any raw material to be handled, transported, or stored, or to undertake the preparation of any raw material without taking reasonable precautions to prevent odors from being discharged. Such raw material is in"storage" after it has been unloaded at a facility or after it has been located at the facility for at least 24 hours. Reasonable precautions shall include the following: a. Storage of all raw material before or in the process f preparation, in properly enclosed and vented equipment or areas,together with the use of effective devices andTVthods to prevent the discharge of odor bearing gases; b. Use of covered vehicles or containers of w�ht construction for the handling and transporting of any raw material;and 1 c. Use of hoods and fans to enclose and ventthe storage, handling, preparation, and conveying of any odorous materials together with effective devjo \\t� or bo ,to prevent emissions of odors or odor bearing gases. 5. Notification of Release of Excessive and Malodorous Gases or Vapors: The Permittee shall notify the regional air quality supervisor of the appropriate regional office within two business days after conditions are encountered that cause or may cause release of excessive and malodorous gases or vapors. 6. Compliance Statement 'e Permi��shal�ontinue to operate in compliance as described in the compliance determination sub ' before January 'W97,pursuant to 15A NCAC 2D .0539(h)(1). The Division of Air Quality may request addi ' in on at a date upon further review of the compliance documentation. 7. Odor Control Device amtenance Monitoring and Reporting Requirement. To prevent odorous emissions from the facility the optimum�oIitrol efficiency of the venturi scrubbers(ID Nos. C1 and C3),cross-flow scrubber(ID No. C8), condensers, mist eliminators,packed tower scrubber(ID No. C4)and boilers shall be maintained. To ensure this,the Permittee shall perform inspections and maintenance as recommended by the manufacturer. As a minimum, the inspection and maintenance program shall include: a. Woakly inspection of the scrubbers and mist eliminator, including a complete internal inspection of the chemical feed system, b. To ensue proper operation of the scrubbers, i) The venturi(ID No. Cl)shall maintain a minimum scrubber liquid inlet pressure of 9 psig. The pressure shall be recorded in a log(written or electronic format)once per day, ii) The venturi(ID No. C3)shall maintain a minimum scrubber liquid inlet pressure of 5 psig. The pressure shall be recorded in a log(written or electronic format)once per day. Permit 06467T18 Page 15 iii) The cross-flow scrubber,(ID No.C8)shall use chlorine dioxide or DuPont ActXone—ZA300HS(a potassium monopersulfate based oxidizing solution)for odor control and: (A) The Permittee shall ensure proper performance of the scrubber by continuously monitoring and recording the oxidation reduction potential(ORP)of the recycle solution in the mix tanks of the cross flow scrubbers utilizing hourly averaging while maintaining a minimum ORP level of+300 mV for both chlorine dioxide and the ZA300HS solution. An alarm shall be used to notify facility personnel when the ORP drops below the required minimum. When the alarm sounds,the actual values of the ORP shall be recorded each hour in units of mV until the value is above or equal to +300 mV. If the hourly average ORP reading falls below the required minimums,the Permittee shall record what corrective actions were taken to regain the required minimum ORP level or higher. An ORP reading below+300 mV that occurs for more than 4 hours is a reportable exceedance. In addition, the Permittee shall inspect and calibrate the continuous ORP meters in accordance with the manufacturer's recommendations or as ap ved by DAQ to ensure proper operation. (B) The scrubber shall maintain a minimum scrubber liquid inlet pressure o psi a pressure shall be recorded in a log(written or electronic format)once per day. iv) The packed tower scrubber (ID No. C4) shall use chlorine dioxide or ont ctXone A300HS (a potassium monopersuflatein based oxidizing solution)for odor contr (A) The Permittee shall ensure proper performance of the scrubber continuousl monitoring and recording the oxidation-reduction potential(ORP)of the recycle solution in the mix tanks utilizing hourly averaging while maintaining a minimum ORP level of +300 mV for both <orine Oioxide and the ZA300HS solution. An alarm shall be used to notify facility personnel when tM ORV drops below the required minimum. When the alarm sounds, the actual values of the ORP sha.1 be recorded each hour in units of mV until the value is above or equal to +300 mV. If the hourl age ORP reading falls below the required minimums, the Permittee shall record what corrective actions were taken to regain the required minimum ORP level or higher. An ORP readin below+300 mV that occurs for more than 4 hours is a reportable exceedance. In addition, tell inspect and calibrate the continuous ORP meters in accordance with the manufacturer's commenda ns or as approved by DAQ. (B) The scrubber shall maintain a minimum scrubber liquid inlet pressure of 3 psig. The pressure shall be recorded in a log(written or electronic format)once per day. c. To ensure proper operation of the boiler as an odor control device, i) The boiler(s) when being used for odor corAqLwill have its operating parameters monitored each day. The results,and time of observations,to be noted in a log at least once a day, ii) Each boiler shall be equipped witl%a device to continuously measure and record the amount of fuel flow into the boiler. The P,ermittee shall cord daily in a log the date, time, and fuel flow rate into each applicable boiler while ilers are us as a control device, d. Monthly inspec ' of t e condensers, luding inspection of the duct work,leakage of coolant and gas stream, e. Monthlyrintegrity. s bber n�s and calibration of all associated instrumentation for all the control devices, and f. Semi-an rnal in c ' of the control devices and external inspection of associated ductwork to ensure structura 8. TOpWesul inspectio4fnd maintenance for the control devices shall be maintained in a log (written or electronic XThe sr and made available to an authorized DAQ representative upon request. The log shall record the time of actions including the monitoring parameters measured or recorded; is of each inspection; ts of any maintenance performed on the control devices and/or the chemical feed system;and d. Any variance from manufacturer's recommendations,if any,and corrections made. Permit 06467T18 Page 16 STATE ONLY REQUIREMENT: B. Boilers (ID Nos. B-1,B-2,B-4, and B-5) 1. 15A NCAC 2Q.0317 Avoidance Condition for 15A NCAC 2D.1100: CONTROL OF TOXIC AIR POLLUTANTS a. The Permittee is allowed to burn On-Specification recycled No.4 equivalent Fuel Oil in boilers(ID Nos.B-1,B-2,B-4, and B-5). The approved On-Specification recycled No. 4 equivalent fuel oil shall be equivalent to unadulterated fossil fuel by meeting the following criteria: Constituent/Property Allowable Level Arsenic 1.0 ppm maximum Cadmium 2.0 ppm maximum Chromium 5.0 ppm maximum Lead 100 ppm maximum Total Halogens 1,000 ppm maximum Flash Point 130OF minimum Sulfur 2.0%maximum(by w ght Ash 1.0%maximum It is the responsibility of the Permittee to ensure that all On-Specificati recycle 4 e ivalent fuel oil as received at the site meets the approved criteria for unadulterated fuel. In addition, a Permi ee 1 be held responsible for any discrepancies discovered by Division of Air Quality as a result of any sa ling a analysis of the On-Specification recycled No.4 equivalent fuel oil. Monitoring/Recordkeenine b. The Permittee shall maintain accurate records of t ac 1 a of vendor approved On-Specification recycled No.4 equivalent fuel oil delivered to, and combuste at e facility on an annual basis. These records shall be retained at the facility for a minimum of three years and sh e available to representatives of the Division of Air Quality upon request. c. Each load of recycled fuel oil received shall r t fo g: i. A delivery manifest document clearl sho th ment content and amount,its place and date of loading,and place and date of destination. ii. A batch specific analytical report that contains an analysis for all constituents/properties listed above. Analytical results of the samples represen tive of,he recycled oil shipment from the vendor shall be no more than one year old when receive iii. Batch signatur orrgation consisting of the following: a batch number,tank identification with batch volume of recycled oil,date and time the batch completed treatment,and volume(s)delivered. iv. A certification indicatinthat the recycled fuel oil does not contain detectable PCBs(<2 ppm). Re or ' \ % d. With days after each calendar year,regardless of the amount received or combusted,the Permittee must submit in writing to the Regional Supervisor,Division of Air Quality,the following: i. A summary of the results of the vendors analytical testing for the previous 12 months(calendar year). ii. The total gallons of vendor approved On-specification recycled No.4 Fuel Oil combusted at the facility for the previous 110months(calendar year). e. The Divi ' of Air Quality reserves the right to require additional testing and/or monitoring of the On-Specification recycled No.4 equivalent fuel oil on an annual basis or without notice. Permit 06467T18 Page 17 SECTION 3 - GENERAL CONDITIONS (version 3.5) This section describes terms and conditions applicable to this Title V facility. A. General Provisions[NCGS 143-215 and 15A NCAC 2Q.0508(i)(16)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC 2D and 2Q. 2. The terms,conditions,requirements,limitations,and restrictions set forth in this permit are binding and enforceable pursuant to NCGS 143-215.114A and 143-215.114B,including assessment of civil and/or criminal penalties.Any unauthorized deviation from the conditions of this permit may constitute grounds for revocatio d/or enforcement action by the DAQ. 3. This permit is not a waiver of or approval of any other Department permits that may be uire ther aspects of the facility which are not addressed in this permit. 4. This permit does not relieve the Permittee from liability for harm or injury to human he or elfare, al or plant life,or property caused by the construction or operation of this permitted facility,or Sm penalties therefore,nor does it allow the Permittee to cause pollution in contravention of state laws or rules,unless specifically authorized by an order from the North Carolina Environmental Management Commission. 5. Except as identified as state-only requirements in this permit,all terms d conditio contained herein shall be enforceable by the DAQ,the EPA,and citizens of the United States as d ned in the ederal Clean Air Act. 6. Any stationary source of air pollution shall not be operated,maintained,or dified thout the appropriate and valid permits issued by the DAQ,unless the source is exempted by rule. The DAQ e a permit only after it receives reasonable assurance that the installation will not cause a' ollution in violation of any of the applicable requirements. A permitted installation may only be operated,maintain on cted,expanded,or modified in a manner that is consistent with the terms of this permit. �•� B. Permit Availability[15A NCAC 2Q.0507(k)and.0508(i)(9)(B)] VA The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one complete copy of the application and any infonnation submitted in support of the application package. The permit and application shall be made available to a tho�izedNepreser>4tive of Department of Environment and Natural Resources upon request. NV C. Severability Clause[15A NCA0 Q.0508(i)( In the event of an administrative challenge to fin nd binding permit in which a condition is held to be invalid,the provisions in this permit are sevZrable s at all�'equirements contained in the permit,except those held to be invalid,shall remain valid and mine complied with D. Submissions[15A NCA Q.0507(e and 2Q.0508(i)(16)] Except as o erwise spec e herein/.two copies of all documents,reports,test data,monitoring data,notifications,request for renewa,and any other' ation required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems(CEMS) reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid rain CEM certification_reports,and NOx budget CEM certification reports,one copy shall be sent to the appropriate Regional Office anne copy shall be sent to: Supervisor,Stationary Source Compliance North Carolina Division of Air Quality 1641 Mail Service Center Raleigh,NC 27699-1641 All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit). E. Duty to Comply[15A NCAC 2Q.0508(i)(2)] The Permittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit. Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action,for permit termination,revocation and reissuance,or modification,or for denial of a permit renewal application. Permit 06467T18 Page 18 F. Circumvention-STATE ENFORCEABLE ONLY The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air pollution control device(s)and appurtenances. G. Permit Modifications 1. Administrative Permit Amendments[15A NCAC 2Q.0514] The Permittee shall submit an application for an administrative permit amendment in accordance with 15A NCAC 2Q .0514. 2. Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 2Q.0524 and 2Q.0505] The Permittee shall submit an application for an ownership change in accordance with 15A N 2Q.0524 and 2Q .0505. 3. Minor Permit Modifications[I 5A NCAC 2Q.0515] The Permittee shall submit an application for a minor permit modification in accordance wi 5A N C 2Q.0515. 4. Significant Permit Modifications[I 5A NCAC 2Q.0516] The Permittee shall submit an application for a significant permit modification accordan th 15A NCAC 2Q .0516. 5. Reopening for Cause[15A NCAC 2Q.0517] The Permittee shall submit an application for reopening for cause in acc rdance wi 5A AC 2Q.0517. H. Changes Not Requiring Permit Modifications 1. Reporting Requirements Any of the following that would result in new or incr4 d e 'ssions from the emission source(s) listed in Section 1 must be reported to the Regional Supervisor,DAQ: a. changes in the information submitted in the a is n; b. changes that modify equipment or process s; c. changes in the quantity or quality of mats p cessed. r If appropriate,modifications to the permit th sac by AQ to reflect any necessary changes in the permit conditions. In no case are any new or i ease emi 'ons ed that will cause a violation of the emission limitations specified herein. _ 2. Section 502(b)(10)Changes[15A NCAC 2Q.0523(a)] a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition. Such changes do not include changes that would violatepplicable requirements or contravene federally enforceable permit terms and conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance certification requirements. b. The Permitte y make Section 502(b)(10)changes without having the permit revised if: i. the change a not a modification under Title I of the Federal Clean Air Act; ii. a changes dNiocause the allowable emissions under the permit to be exceeded; th eni n6f1fies the Director and EPA with written notification at least seven days before the change is made, nd e ee shall attach the notice to the relevant permit. c. T writte notification shall include: i. scription of the change; ii. the date on which the change will occur; iii. any change in emissions;and iv. any permit term or condition that is no longer applicable as a result of the change. d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed, whichever comes first. 3. Off Permit Changes[15A NCAC 2Q.0523(b)] The Permittee may make changes in the operation or emissions without revising the permit if: a. the change affects only insignificant activities and the activities remain insignificant after the change;or b. the change is not covered under any applicable requirement. 4. Emissions Trading[15A NCAC 2Q.0523(c)] To the extent that emissions trading is allowed under 15A NCAC 2D,including subsequently adopted maximum achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A Permit 06467T18 Page 19 NCAC 2Q.0523(c). I.A. Reporting Requirements for Excess Emissions and Permit Deviations [15A NCAC 2D.0535(f)and 2Q.0508(f)(2)] "Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed by any rule in Sections.0500,.0900,.1200,or.1400 of Subchapter 2D;or by a permit condition;or that exceeds an emission limit established in a permit issued under 15A NCAC 2Q.0700. (Note:Definitions of excess emissions under 2D.1110 and 2D .1111 shall apply where defined by rule) "Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and conditions of this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less than four hours. Excess Emissions 1. If a source is required to report excess emissions under NSPS(15A NCAC 2D.0524), H 5A NCAC 2D .1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)report' of excess emi 'ons,reporting shall be performed as prescribed therein. 2. If the source is not subject to NSPS(15A NCAC 2D.0524),NESHAPS(I SA C 2D.I 0 or.1111),or these rules do NOT define excess emissions, the Permittee shall report excess emissions accord ce 5A NCAC 2D .0535 as follows: a. Pursuant to 15A NCAC 2D.0535,if excess emissions last for mor an four ours res ting from a malfunction,a breakdown of process or control equipment,or any other abnormal c dition,the owner or operator shall: i. notify the Regional Supervisor or Director of any such occurrence 9:00 a.m.Eastern Time of the Division's next business day of becoming aware of the occ ce and provide: • name and location of the facility; • nature and cause of the malfunction or e own; • time when the malfunction or break first observed; • expected duration;and • estimated rate of emissions; ii. notify the Regional Supervisor ect diatel when corrective measures have been accomplished; and iii. submit to the Regional S so or ' ecto ' hin 15 days a written report as described in 15A NCAC 2D .0535(f)(3). Permit Deviations 3. Pursuant to 15A NCACAN05 e P ttee shall report deviations from permit requirements(terms and conditions)as follows: a. Notify the Regional Supervisor or Arector of all other deviations from permit requirements not covered under 15A NCAC 2D.0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of such deviation ancNany corrective actions or preventative actions taken. The responsible official shall certify all deviations from permit regXrements. I.B. Other Requirements un erA NCAC 2D.0535 The Permittee shall comp with all other applicable requirements contained in 15A NCAC 2D.0535,including 15A NCAC 2D.0535(c)as follow: 1. Any excess enNsions that do not occur during start-up and shut-down shall be considered a violation of the appropriate rule unless�e owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a malfunction. The Director shall consider,along with any other pertinent information,the criteria contained in 15A NCAC 2D.0535(c)(1)through(7). 2. 15A NCAC 2D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable. J. Emeruency Provisions[40 CFR 70.6(g)] The Permittee shall be subject to the following provisions with respect to emergencies: 1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the facility,including acts of God,which situation requires immediate corrective action to restore normal operation,and that causes the facility to exceed a technology-based emission limitation under the permit,due to unavoidable increases in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator error. Permit 06467T18 Page 20 2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based emission limitations if the conditions specified in 3.below are met. 3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s)of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that exceeded the standards or other requirements in the permit;and d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps taken to mitigate emissions,and corrective actions taken. 4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emerge has the burden of proof. 5. This provision is in addition to any emergency or upset provision contained in any appl' e re ' ment specified elsewhere herein. K. Permit Renewal[15A NCAC 2Q.0508(e)and 2Q.0513(b)] This permit is issued for a fixed term of five years for facilities subject to Title IV requirements and fo term not to exceed five years in the case of all other facilities. This permit shall expire at the end of its term. Permit ex ration terminates the facility's right to operate unless a complete renewal application is submitted at least nine ionths before the date of permit expiration. If the Pernttee or applicant has complied with 15A NCAC 2Q.0512(b)(1),t is permit shall not expire until the renewal permit has been issued or denied. All terms and conditions of this permi hall re ain in effect until the renewal permit has been issued or denied. L. Need to Halt or Reduce Activity Not a Defense[15A NGAC 2Q.0508(i)(4)] It shall not be a defense for a Permittee in an enforcemr �ction that i would have been necessary to halt or reduce the permitted activity in order to maintain compliance with e condition f this permit. M. Duty to Provide Information(submittal of information) [ A N C 2Q.0508(i)(9)] 1. The Permittee shall furnish to the DAQ,in a timely manner, reasonable information that the Director may request in writin to determine whether cause exists for modifying4evoking and reissuing,or terminating the permit or to determine compliance with the pe'� X 2. The Permittee shall furnish the MQ copies of records required to be kept by the permit when such copies are requested by the Director.For information claimed to be confidential,the Permittee may furnish such records directly to the EPA upon request along with a claim of confidentiality. N. Duty to Supplement[15A 2Q.07(o] The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the permit application,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement that becomes applicable to the facility after the date a complete permit aItion was submitted but prior to the release of the draft permit. 'O. Reten on of Records[15A NCAC 2Q.0508(f)and 2Q.0508(1)] The Per 'ttee shall retain records of all required monitoring data and supporting information for a period of at least five years from date'Tthe monitoring sample,measurement,report,or application. Supporting information includes all calibration andylintenance records and all original strip-chart recordings for continuous monitoring information,and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. P. Compliance Certification[15ANCAC 2Q.0508(n)] The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar year)by a responsible official with all federally-enforceable terms and conditions in the permit,including emissions limitations, standards,or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the entire year regardless of who owned the facility during the year. The compliance certification shall comply with additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the Federal Clean Air Act. The compliance certification shall specify: Permit 06467T18 Page 21 1. the identification of each term or condition of the permit that is the basis of the certification; 2. the compliance status(with the terms and conditions of the permit for the period covered by the certification); 3. whether compliance was continuous or intermittent;and 4. the method(s)used for determining the compliance status of the source during the certification period. Q. Certification by Responsible Official[15A NCAC 2Q.0520] A responsible official shall certify the truth,accuracy,and completeness of any application form,report,or compliance certification required by this permit. All certifications shall state that based on information and belief formed after reasonable inquiry,the statements and information in the document are true,accurate,and complete. R. Permit Shield for Applicable Requirements[15A NCAC 2Q.0512] 1. Compliance with the terms and conditions of this permit shall be deemed compliance with appl le requirements, where such applicable requirements are included and specifically identified in the permit a the ate of permit issuance. 2. A permit shield shall not alter or affect: a. the power of the Commission,Secretary of the Department,or Governor under NC S 14 -215.3(a ),or EPA under Section 303 of the Federal Clean Air Act; b. the liability of an owner or operator of a facility for any violation of ap lic le requirements prior to the effective date of the permit or at the time of permit issuance; c. the applicable requirements under Title IV;or d. the ability of the Director or the EPA under Section 114 of the Fede Clean A obtain information to determine compliance of the facility with its permit. 3. A permit shield does not apply to any change maAfac' does not re permit or permit revision made under 15A NCAC 2Q.0523. 4. A permit shield does not extend to minor permit under 15ANCAC 2Q.0515. S. Termination Modification and Revocation of t eC .0519] The Director may terminate,modify,or revoke anAeissukthis permit if: 1. the information contained in the application ok presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or pemAit renewal was granted have changed; 3. violations of conditions contained jee pi'rmit have occkred; 4. the EPA requests that the permit be r oked under 40�FR 70.7(g)or 70.8(d);or 5. the Director finds tk%ce o , odification, r ocation and reissuance of the permit is necessary to carry out the purpose ofNCGS Arti a 21� T. Insi nificant ActivitiesAC 2 0503] Because an emissioi s i 'ficant does not mean that the emission source or activity is exempted from any applicable requirement or that the o er or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upo?i request,documentation,including calculations,if necessary,to demonstrate that an emission source or activity is Tsignifica\nt. U. Property hts[ NCAC 2Q.0508(i)(8)] This permit does,iot convey any property rights in either real or personal property or any exclusive privileges. V. Inspection an ntry[15A NCAC 2Q.0508(l)and NCGS 143-215.3(a)(2)] 1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the DAQ,or an authorized representative,to perform the following: a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted,or where records are kept under the conditions of the permit; b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions of the permit; c. inspect at reasonable times and using reasonable safety practices any source,equipment(including monitoring and air pollution control equipment),practices,or operations regulated or required under the permit;and d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring compliance with the permit or applicable requirements at reasonable times. Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under Section 114 or other provisions of the Federal Clean Air Act. Permit 06467T18 Page 22 2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. W. Annual Fee Payment[15A NCAC 2Q.0508(i)(10)] 1. The Permittee shall pay all fees in accordance with 15A NCAC 2Q.0200. 2. Payment of fees may be by check or money order made payable to the N.C.Department of Environment and Natural Resources. Annual permit fee payments shall refer to the permit number. 3. If,within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate action to terminate the permit under 15A NCAC 2Q.0519. X. Annual Emission Inventory Requirements[15A NCAC 2Q.0207] The Permittee shall report by June 30 of each year the actual emissions of each air pollut ed in NCAC 2Q .0207(a)from each emission source within the facility during the previous calendar year. e rep shall in or on such form as may be established by the Director. The accuracy of the report shall be certified by sp sible o a1 of the facility. Y. Confidential Information[15A NCAC 2Q.0107 and 2Q.0508(i)(9)] Whenever the Permittee submits information under a claim of confidentiali ursuant to ANjb AC 2Q.0107,the Pemuttee may also submit a copy of all such information and claim directly t e Ej onest. All requests for confidentiality must be in accordance with 15A NCAC 2Q.0107. k Z. Construction and Operation Permits[15A NCAC 2Q.0100 and:0300] A construction and operating permit shall be obtained by t e Permittee for any proposed new or modified facility or emission source which is not exempted from having a permit pri o the beg' g construction or modification,in accordance with all applicable provisions of 15A NCAC 2Q.0100 as . 00 t . AA.Standard Application Form and Required Informaion AN C 2 0505 and.0507 ] The Permittee shall submit applications and required inflo do ccordance with the provisions of 15A NCAC 2Q.0505 and.0507. v BB.Financial Responsibility and Compliance Hi�>tet CAC 2Q.0507(d)(4)] The DAQ may require an app ic�ant�to submit a st of financial qualifications and/or a statement of substantial compliance history. CC.Refrigerant Requirements(Stratospheric Ozone and Climate Protection)[15A NCAC 2Q.0501(e)] 1. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or II ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 8? Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment according to the work pra es, ersl certification requirements,and certified recycling and recovery equipment specified in 40 art 82 Su arrX. • 2. ''he Permittee shall not knowingly vent or otherwise release any Class I or Il substance into the environment during the repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F. 3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR'82.166. Reports shall be submittedithe EPA or its designee as required. DD.Prevention of Accidental Releases-Section 112(r)[15A NCAC 2Q.0508(h)] If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section I I2(r)of the Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68. EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)- FEDERALLY-ENFORCEABLE ONLY Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. FF. Title IV Allowances[15A NCAC 2Q.0508(i)(1)] Permit 06467T18 Page 23 This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may not use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act. GG.Air Pollution Emergency Episode[15A NCAC 2D.0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to operate in accordance with the Pemuttee's previously approved Emission Reduction Plan or,in the absence of an approved plan,with the appropriate requirements specified in 15A NCAC 2D.0300. HH.Registration of Air Pollution Sources[I 5A NCAC 2D.0200] The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to register a source of air pollution,this registration and required information will be in accordance wi 5A NCAC 2D .0202(b). II. Ambient Air Ouality Standards[15A NCAC 2D.0501(c)] In addition to any control or manner of operation necessary to meet emission standards sped ;iNhis pe any source of air pollution shall be operated with such control or in such manner that the source s ause the ambient air quality standards in 15A NCAC 2D.0400 to be exceeded at any point beyond the prerrses n which the source is located. When controls more stringent than named in the applicable emission standards in this permi re rerCd torprevent violation of the ambient air quality standards or are required to create an offset,the permit shall contain ondit n requiring these controls. JJ. General Emissions Testing and Reporting Requirements[15A NCAC 2Q.0 (i)(16 Emission compliance testing shall be by the procedures of Sec ' .2600,except a be otherwise required in Rules .0524, .0912, .1110, .1111,or.1415 of Subchapter 2D. If emissions testing is required by this permit or the DAQ i e Permittee submits emissions testing to the DAQ to demonstrate compliance,the Permittee shall perform suing in accordance with 15A NCAC 2D.2600 and follow the procedures outlined below: 1. The owner or operator of the source shall arrange for air emisVtobe ng protocols to be provided to the Director prior to air pollution testing.Testing protocols are not r quirel pre-approved by the Director prior to air pollution testing.The Director shall review air emission protocols for pre-approval prior to testing if requested by the owner or operato*lea t 15 ays be e conducting the test. 2. Any person proposing to conduct ad'SiriNions test tq demonstrate compliance with an applicable standard shall notify the Director at least 15 days before beginning the test so that the Director may at his option observe the test. 3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the period of air testing.The owner or operator of the source shall ensure that the equipment or process being tested is operated at the production-rate that best fulfills the purpose of the test.The individual conducting the emission test shall describe the procedures used to obtain accurate process data and include in the test report the average production rates determined during each testing period. 4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after sample collection unless of �'se spelified in the specific conditions. The owner or operator may request an extension to submiT tN final test re The Director shall approve an extension request if he finds that the extension request is a result of actions beyond the control of the owner or operator. a. The Director shall make the final determination regarding any testing procedure deviation and the validity of the compliance test The Director may: (1) Allo�tieviations from a method specified under a rule in this Section if the owner or operator of the source �eing tested demonstrates to the satisfaction of the Director that the specified method is inappropriate for the source being tested. (2)Prescribe alternate test procedures on an individual basis when he finds that the alternative method is necessary to secure more reliable test data. (3)Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is specified in this Section if the methods can be demonstrated to determine compliance of permitted emission sources or pollutants. b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted relating to that source.Any test conducted by the Division of Air Quality using the appropriate testing procedures described in Section 2D .2600 has precedence over all other tests. KK.Reopening for Cause[15A NCAC 2Q.0517] Permit 06467T18 Page 24 1. A permit shall be reopened and revised under the following circumstances: a. additional applicable requirements become applicable to a facility with remaining permit term of three or more years; b. additional requirements(including excess emission requirements)become applicable to a source covered by Title IV; c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in establishing the emissions standards or other terms or conditions of the permit;or d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the applicable requirements. 2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 2Q.0513(c). 3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NOPAC .0507,.0521,or .0522 shall be followed to reissue the permit. If the State-enforceable only portion of t!jpWrmit is reopened,the procedures in 15A NCAC 2Q.0300 shall be followed. The proceedings shall affect y tho)to parts the ermit for which cause to reopen exists. 4. The Director shall notify the Permittee at least 60 days in advance of the date that thNermit be reopened,except in cases of imminent threat to public health or safety the notification period may be less than 60 days. 5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA that a permit needs to be terminated,modified,or revoked and reissued,the Director shallSi;rd to the EPA a proposed determination of termination,modification,or revocation and reissuance, approp te. LL. Reporting Requirements for Non-Operating Equipment[15A NCAC 2Q.0508 The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from and placed into operation. During operation the monitoring re ordkeeping and reporting requirements as prescribed by the permit shall be implemented within the monitoring pe ' MM.Fugitive Dust Control Requirement[I 5A NCAC 21). 540]-S TE ENFORCEABLE ONLY As required by 15A NCAC 2D.0540"Particu�es from Fu ' ive D t Emission Sources,"the Permittee shall not cause or allow fugitive dust emissions to cause or c butgto substanti mplaints or excess visible emissions beyond the property boundary.If substantive complaints or essi fugitive dRmissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or operator may be required to submit a fugitive dusk plan as described in 2D.0540(f). "Fugitive dust emissions"means particulate matter from process operations that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process areas stockpiles,stock pile workin , ant par ' g lots and plant roads(including access roads and haul roads). NN.Specific Permit Modifications 5A NCAC 2Q.0501 and.0523] 1. For modifications made pursuant to 15A NCAC 2Q.0501(c)(2),the Permittee shall file a Title V Air Quality Permit Application for the air emission source(s)and associated air pollution control device(s)on or before 12 months after commencing operation. 2. For modifications made�suant to 15A NCAC 2Q .0501(d)(2),the Permittee shall not begin operation of the air emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit Application is filed and a construction and operation permit following the procedures of Section.0500(except for Rule .0504 of this Section)is obtained. 3. For modifications made pursuant to 502(b)(10),in accordance with 15A NCAC 2Q .0523(a)(1)(C),the Permittee shall notify the Director and EPA(EPA-Air Planning Branch,61 Forsyth St.,Atlanta,GA 30303)in writing at least seven days before the change is made. The written notification shall include: a. a description of the change at the facility; b. the date on which the change will occur; c. any change in emissions;and d. any permit term or condition that is no longer applicable as a result of the change. In addition to this notification requirement,with the next significant modification or Air Quality Permit renewal,the Permittee shall submit a page"E5" of the application forms signed by the responsible official verifying that the application for the 502(b)(10)change/modification,is true,accurate,and complete. Further note that modifications made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preconstruction requirements. Permit 06467T18 Page 25 00. Third Party Participation and EPA Review[15A NCAC 2Q.0521, .0522 and.0525(7)] For permits modifications subject to 45-day review by the federal Environment Protection Agency(EPA),EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party petition,the failure to object is the end of EPA's decision-making process with respect to the revisions to the permit. The time period available to submit a public petition pursuant to 15A NCAC 2Q .0518 begins at the end of the 45- day EPA review period. Permit 06467T18 Page 26 ATTACHMENT List of Acronyms AOS Alternate Operating Scenario BACT Best Available Control Technology Btu British thermal unit CEM Continuous Emission Monitor CFR Code of Federal Regulations CAA Clean Air Act DAQ Division of Air Quality DENR Department of Environment and Natural Resources EMC Environmental Management Commission EPA Environmental Protection Agency FR Federal Register GACT Generally Available Control Technology HAP Hazardous Air Pollutant MACT Maximum Achievable Control Technology NCAC North Carolina Administrative Code NCGS North Carolina General Statutes NESHAP National Emission Standards for H d r P llutants NOx Nitrogen Oxides NSPS New Source Performance Sta r OAH Office of Administrative ng PM Particulate Matter I� PM10 Particulate Matter with Nomina ero amic Diameter of 10 Micrometers or Less POS Primary Operating $-enario � PSD Prevention of Significant eri ion SIC Standard Industria ca SIP State Implementation an SOZ Sulfur Dioxide tpy Tons Per Year VOC olatile Organic Compound.