HomeMy WebLinkAboutAQ_F_1200076_20080409_PRMT_Permit Aya
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Michael F. Easley, Governor William G. Ross, Jr., Secretary B. Keith Overcash, P.E., Director
April 9,2008
Mr. Thomas J. Alcide
Operations Manager
SAFT America,Inc.
313 Crescent Street
A"
Valdese,North Carolina 28690Joe
Dear Mr. Alcide:
0 *
SUBJECT: Air Quality Permit No. 04595T14
Facility ID: 1200076
SAFT America,Inc.
Valdese,Burke County,North Carolin
Fee Class: Title V
In accordance with your completed Air Quality Permit Application for a renewal of your Title V Permit
received March 9,2006 and modification of your Title V Permit received February 20,2007, we are forwarding
herewith Air Quality Permit No. 04595T14 to SAFT America, 313 Crescent Street,Valdese,Burke County,
North Carolina authorizing the construction and operation,of the emission source(s)and associated air pollution
control device(s) specified herein. Additionally any egssions activities determined from your Air Quality Permit
Application as being insignificant per 15A North Carolina Administrative Code 2Q .0503(8)have been listed for
informational purposes as an"ATTACHMENT." Please note the requirements for the annual compliance
certification are contained . General Condition P in Section 3 of Part I. The current owner is responsible for
submitting a complian certification for the entire year regardless of who owned the facility during the
year. r
As the designated respo le official it is your responsibility to review,understand, and abide by all of
the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who
operates any emission source and associated air pollution control device subject to any term or condition of the
attached permit reviews,understands, and abides by the condition(s) of the attached permit that are applicable
to that particular emission source.
Mr.Alcide
April 9,2008
Page 2
If any parts,requirements, or limitations contained in this Air Quality Permit are unacceptable to you,
you have the right to request a formal ad judicatory hearing within 30 days following receipt of this permit,
identifying the specific issues to be contested. This hearing request must be in the form of a written petition,
conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of
Administrative Hearings, 6714 Mail Service Center,Raleigh,North Carolina 27699-6714 and the Division of
Air Quality,Permitting Section, 1641 Mail Service Center,Raleigh,North Carolina 27699-1641. The form for
requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative
Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request fora hearing.
Unless a request for a hearing is made pursuant to NCGS 15013-23,this Air Quality Permit s be final and
binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal mean" s pursuant to
NCGS 15013-22. This request must be submitted in writing to the Director and t identify the specific
provisions or issues for which the modification is sought. Please note that this it Quality Pe will
become final and binding regardless of a request for informal modification le request fo a hearing is
41
also made under NCGS 15013-23. 41
The construction of new air pollution emission source(s) and associate air pollution control
device(s),or modifications to the emission source(s) and air]A^ution control evice(s) described in
this permit must be covered under an Air Quality PermilAsuefty the Division of Air Quality prior
to construction unless the Permittee has fulfilled the r irements o S 143-215.108A(b) and
received written approval from the Director of the lfvisi6n of Air ality to commence construction.
Failure to receive an Air Quality Permit or written proval prior o commencing construction is a
violation of GS 143-215.108A and may subject P ittee to civil or criminal penalties as described
in GS 143-215.114A and 143-215.114B.
This Air Quality Permit shall be fective from Apri 9,2008 until March 31,2013 is
nontransferable to future owners and ators, and s l be subject to the conditions and limitations as
specified therein.
Should you have an questions conce ng this matter,pleas ntact Michael Smithwick at(919)
715-6246.
o ,
Q,au
Dona d R.van der Vaart,Ph.D..P.E.
Chief
to e
c: orley,EPA Region 4,with review
T'tle V File
sheville Regional Office
Central Files Burke County
Attachment
The following changes were made to the SAFT America, Inc Air Permit. New Permit No. 04595T14
Page(s) Section Description of Change(s)
Attachments - -Added attachment summarizing changes to the Permit.
-Insignificant List equipment descriptions updated to add the following
equipment:
Stepanfoam process(ID No. I-8)
Ink jet printing operation(ID No. I-9)
Li ion battery production controlled by an activated carbon
adsorber(ID No. CD-6)(ID No. I-11)Epoxy resin and catalyst application op ion(ID No. I-12)
Cover - -Updated permit revision numbers and wive date.
-Updated permit issuance date.
All Header -Updated permit revision number.
3 Equipment table -Changed the ID No. of the SCI�D
ge tank to SO2TANK and noted
it is controlled by control devio. C -03
-Added the MnO2 battery pr (ID No. ES-OS)to the
equipment list
4-5 Part I, Section 2.1 A.1 -Updated 2D .0521 Condition
6 Part I, Section 2.1 -Added the sulfaoxide storage tank(ID No. SO2TANK)to the list
A.4.a of equipment required to be controlled by the packed-bed caustic wet
scrubber(ID No. CD-03)
7-9 Part I, Section 2.1 C - Added the specific limitations and conditions for the MnO2 battery
production(ID No. ES-05)
9 Part I, Section 2.2 A -Updated the specific limitations and emissions to note that 2Q .0317
and A.1 is the Rule now allowing for avoidance of PSD.
10 Part I, Section 2.2 -Updated thVSD avoidance condition to remove the option to use a
A.Lb constant 25%value when considering when considering credits for IPA
discharged into wastewater
11 Part I, Section 2.2 -Removed the 2Q .0501(c)(2) statement
A.Lb
11 Part I, Section 2.2 B.1 -Noted the sulfur dioxide storage tank(ID No. SO2TANK, 5,000
gallon storage capacity; subject to 112r)was controlled by the packed-
bed caustic wet scrubber(ID No. CD-03)in the list of equipment
subject to the specific limitations and conditions
11 - 19 Part I, Section III -Updated General Conditions
i
Attachment-Insignificant Activities
As defined by 15A NCAC Code 2Q .0503(8)
Emission Source ID Emission Source Description
No.
1-1 Metal canister seal checking operations
1-2 One pilot line vented to the permitted scrubber(ID No. CD-04)
1-3 Natural gas-fired dehumidification gas packs (1.4 million Btu per hour heat
input)
I-4 One natural as-fired boiler(3.4 million Btu per hour heat input)
I-6 One isopropyl alcohol storage tank(2400 gallon capacity)
I-8 Ste anfoam process
I-9 Ink jet printing operation
I-11 Li ion battery production controlled by a activat1w carbon sorer(ID No.
CD-6
I-12 Epoxy resin and catalyst application oper ion
State of North Carolina, • rIVA
Department of Environment, 0 •
and Natural Resources � �
Division of Air Quality ualit NCDENR
AIR QUALITY PERMIT
Permit No. Replaces Permit No. Effective Date Expiration Date
04595T14 04595T13 Aril 9,2008 March 31 2013
Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted t construct
and operate the emission source(s)and associated air pollution control device(s) specified herein,in accordance with the
terms,conditions,and limitations within this permit. This permit is issued under tie provisions o)pk ticle 2 1 B of
Chapter 143,General Statutes of North Carolina as amended,and Title 15A h rolina tlmmistrative Codes(15A
NCAC), Subchapters 2D and 2Q,and other applicable Laws. J
Pursuant to Title 15A NCAC, Subchapter 2Q,the Permittee shall not construct, operate,or modify any emission
source(s)or air pollution control device(s)without having first submitted a complete Air Quality Permit Application to
the permitting authority and received an Air Quality Permit,except as provided in this permit.
Permittee: SAFT Am ica, In .
1 100,
Facility ID: 1200076
!**4 40)
Facility Address: 3 C94scen t
City, State,Zip: aldese,North Carolina 28690
Mailing Address: 3,Crescent Street
City, State,Zip: Valdese,North Carolina 28690
Application Number: 1200076.06A and 1200076.07A
A4
Complete Application te: March 9,2006 and February 20,2007
Primary SIC Code: 3692
Division of Air Quality, Asheville Regional Office
Regional 0 ddrv: 2090 U.S.Highway 70
Swannanoa,NC 28778
Pe ' issued this the 9t day of April, 2008
Q,stc
Donald R. van der Vaart,Ph.D.,P.E., Chief,Air Permits Section
By Authority of the Environmental Management Commission
Permit 04595T 14
Page 6
Table Of Contents
PART I
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION
CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1- Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeepi reportin
requirements)
2.2- Multiple Emission Source(s) Specific Limitations and Cond ions
(Including specific requirements,testing,monitoring, o eeping, nd reporting
requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT
List of Acronyms
PART II
This permit does not include a Part 11.
Permit 04595T 14
Page 7
PART I
The Division of Air Quality(DAQ),the United States Environmental Protection Agency(EPA),and citizens as
defined under the Federal Clean Air Act have the authority to enforce the terms,conditions,and limitations
contained in Part I of this permit unless otherwise specified.
Under Title 15A NCAC 2Q,the operation of emission source(s)and associated air pollution control devic (s)
and appurtenances listed in Part I of this permit is based on plans,specifications,operating parameters, other
information as submitted in the Air Quality Permit Application.
SECTION 1- PERMITTED EMISSION SOURCE(S) AND
ASSOCIATED AIR POLLUTION CONTRO CE(
AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associa;pllr pollution con 1 devices and
appurtenances:
Emission Emission Source Description Control Control Device Description
Source Device
ID No. ID No.
ES-02 One Li-S02 cathode paste drying NA NA
oven
ES-01 Li-S02 cathode paste
manufacturing process suc heN W)
room exhaust,blotter p er 4Z
emissions, and vacu system
emissions,
oe
ES-03 Sulfur dioxide storage area,the CD-03 One packed-bed caustic wet
electrolyte mixing area, and the scrubber(230 gallons per minute
battery filling line liquid injection rate)
ES-04 Cell struct roo CD-04 One packed-bed caustic wet
scrubber(75 gallons per minute
liquid injection rate)
GEN One diesel Apfired emergency NA NA
generator(10 5 horsepower)
S02TANK One sulfur dioxide storage tank CD-03 One packed-bed caustic wet
(5,000 gallon storage capacity; scrubber(230 gallons per minute
subject to 112r) I liquid injection rate)
ES-OS Mn02 battery production NA I NA
Permit 04595T 14
Page 8
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1- Emission Source(s) and Control Devices(s) Specific Limitations and
Conditions
The emission source(s) and associated air pollution control device(s) and appurtenances listed b low
are subject to the following specific terms, conditions, and limitations, including the testing,
monitoring,recordkeeping, and reporting requirements as specified herein:
A. One Li-SO2 cathode paste drying oven (ID No.ES-02) and other emissions ted wi
Li cathode paste manufacturing process(ID No.ES-01)such as the r ex ust,bl er
paper emissions,and vacuum system emissions
One packed-bed caustic wet scrubber(ID No. CD-03)installed oig the sulfur dioxide storage
area,the electrolyte mixing area, and the battery filling line(r.
ES-03)
One packed-bed caustic wet scrubber(ID No. CD-04)installed on the cell destruct room (ID
No. ES-04)
The following table provides a summary of limits ands n th emission source(s) described
above:
Regulated Limits/Standards Applicable Regulation
Pollutant ow
Visible emissions 20 percent opacity 15A NCAC 213 .0521
Odors State-enforceabll 15A NCAC 21) .1806
Odorous emissions, �eco.troled
Volatile organic Work practice standar4s 15A NCAC 213 .0958
compounds
Air contaminants State-enforceable only NC General Statute 143-215.108
Air-cleaning device
1. 15A NCAC 2 TrL OF VISIBLE EMISSIONS
a. Visible emissions from t ese sources (ID Nos.ES-01 through ES-04) shall not be more than 20
percent opacity when averaged over a six-minute period. However, six-minute averaging periods
may exceed 20 percent not more than once in any hour and not more than four times in any 24-
hour period. In no event shall the six-minute average exceed 87 percent opacity.
AQTestin 5A NCAC 2D .0501(c)(8)]
If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 21)
.0501(c)(8)and General Condition JJ. If the results of this test are above the limit given in
Section 2.1 A. 2. a above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D
.0521.
Permit 04595T 14
Page 9
Monitoring [15A NCAC 2Q .0508(f)]
c. To assure compliance, once a week the Permittee shall observe the emission points of this source
for any visible emissions above normal. The weekly observation must be made for each week of
the calendar year period to ensure compliance with this requirement. If visible emissions from
this source are observed to be above normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and
within the monitoring period and record the action taken as provided in the record ping
requirements below, or
ii. demonstrate that the percent opacity from the emission points of the emission source in
accordance with 15A NCAC 2D .0501(c)(8) (Method 9) for 12 minutes is below the 1' it
given in Section 2.1 A.La above.
If the above-normal emissions are not corrected per i. above or if the demon io in ii. ab ve
cannot be made,the Permittee shall be deemed to be in noncomplianQQqre
CAC 2D
.0521.
Recordkeeping [15A NCAC 2Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(writtnic format) on-
site and made available to an authorized representative upon request. Tile logbook shall record
the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test ing those so ces with emissions that were
observed to be in noncompliance along ith any corx ct' actions taken to reduce visible
emissions; and
iii. the results of any corrective actio4erformed.
The Permittee shall be deemed in Uoncompliance wi 15A NCAC 2D .0521 if these records are
not maintained.
Reporting [15A NCAC 2Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked on or before
January 30 of each alendar year for the preceding six-month period between July and December
and July 30 of e kcalendar year for the preceding six-month period between January and June.
All instances de iations from the requirements of this permit must be clearly identified.
State-enforceable only
2. 15A NCAC 2D . 06: ROL AND PROHIBITION OF ODOROUS EMISSIONS
a. The P ittee shall not operate the facility without implementing management practices or
installin and operating odor control equipment sufficient to prevent odorous emissions from the
facilit from causing or contributing to objectionable odors beyond the facility's boundary.
3. NCA 2D .0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC
MPOUNDS
a. Pursuant to 15A NCAC 2D .0958, for all sources that use volatile organic compounds (VOC) as
solvents, carriers,material processing media, or industrial chemical reactants, or in similar uses
that mix,blend, or manufacture volatile organic compounds, or emit volatile organic compounds
as a product of chemical reactions, and whose emissions of VOC are greater than 15 pounds per
day;the Permittee shall:
Permit 04595T14
Page 10
i. store all material, including waste material, containing volatile organic compounds in tanks
or in containers covered with a tightly fitting lid that is free of cracks,holes, or other
defects,when not in use,
ii. clean up spills of volatile organic compounds as soon as possible following proper safety
procedures,
iii. store wipe rags containing volatile organic compounds in closed containers,
iv. not clean sponges, fabric,wood,paper products, and other absorbent materials wit olatile
organic compounds,
v. transfer solvents containing volatile organic compounds used to clean supply lines a d other
coating equipment into closable containers and close such containers immediately a r each
use,or transfer such solvents to closed tanks, or to a treatment facility r lat under
section 402 of the Clean Water Act, I
vi. clean mixing,blending, and manufacturing vats and containers containing volatile organic
compounds by adding cleaning solvent and close the vat or container before a ing the
cleaning solvent. The spent cleaning solvent shall then t402
nsferred into cl sed container,
a closed tank or a treatment facility regulated under sect of the Cle Water Act.
b. When cleaning parts with a solvent containing a volatile orgompound, e Permittee shall:
i. flush parts in the freeboard area,
ii. take precautions to reduce the pooling of solven nd in the parts,
iii. tilt or rotate parts to drain solvent and allow nim of 15 seconds for drying or until all
dripping has stopped,whichever is longer /R
iv. not fill cleaning machines above the fil me,
v. not agitate solvent to the point of ca sing splashing.
Monitoring _R%000�
c. To assure compliance with paragraphs a and b above,the Permittee shall, at a minimum,perform
a visual inspection once per month of operations and processes utilizing volatile organic
compounds. The inspections shall be co ted during normal operations. If the required
inspections are not con cted the Permitt e shall be deemed to be in noncompliance with 15A
NCAC 2D .0958.
Recordkeepinf'*,'�'_ IF
d. The results of the inspections shall be maintained in a logbook(written or electronic format) on-
site and made available to an authorized representative upon request. The logbook shall record
the following:
i. the date and timyf each inspection; and
the results of each inspection noting whether or not noncompliant conditions were observed.
e ired cords are not maintained the Permittee shall be deemed to be in noncompliance
wit A NCAC 2D .0958.
in
e. Permittee shall submit a summary report of the observations postmarked on or before
Vnuary 30 of each calendar year for the preceding six-month period between July and December
and July 30 of each calendar year for the preceding six-month period between January and June.
All instances of deviations from the requirements of this permit must be clearly identified.
Permit 04595T14
Page 11
State-enforceable only
4. North Carolina General Statue 143-215.108: Control of Sources of Air Pollution; Permits
Required
a. PACKED TOWER GAS ABSORBER REOUIREMENTS-
Gaseous emissions from the sulfur dioxide storage area,the electrolyte mixing area, and the
battery filling line(ID No.ES-03) and the sulfur dioxide storage tank(ID No. SO2T K) shall
be controlled by one packed-bed caustic wet scrubber(ID No.CD-03). Gaseous emiss ns from
the cell destruct room(ID No.ES-04) shall be controlled by one packed-bed cau wet
scrubber(ID No. CD-04).
i. Inspection/Maintenance/Recordkeeping/Reporting Requirements -
No Inspection/Maintenance/Recordkeeping/Reporting Requirements ar9d.
B. One diesel fuel-fired emergency generator(ID No.GEN)
The following table provides a summary of limits and standards fortt(essi ource(s) described
above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Sulfur dioxide 2.3 pounds per million Btu heat in 15A NCAC 2D .0516
Visible emissions 20 percent opacity 15A NCAC 2D .0521
1. 15A NCAC 2D .0516: SULFUR DIOXID E SSION F OM COMBUSTION SOURCES
a. Emissions of sulfur dioxide fromA*,4-sourc ha exceed 2.3 pounds per million Btu heat
input. Sulfur dioxide formed 040e combustion of sulfur in fuels,wastes, ores, and other
substances shall be include he deterr�}ining compliance with this standard.
Testing [15A NCAC 2D .05N� �
�/
b. If emissions testing is requirng shall be performed in accordance with 15A NCAC 2D
.0501(c)(4)and General Confound in Section 3. If the results of this test are above the
limit given in Section 2.1 B.La above,the Permittee shall be deemed in noncompliance with 15A
NCAC 2D .0516. r
Monitoring/Recordkeeping/Reporting [15A NCAC 2Q .0508(f)]
c. No monitorin recordkeeping/reporting is required for sulfur dioxide emissions for this source.
2. A C 2D 21: CONTROL OF VISIBLE EMISSIONS
ibl missions from this source (ID No. GEN) shall not be more than 20 percent opacity
w e averaged over a six-minute period. However, six-minute averaging periods may exceed 20
cent not more than once in any hour and not more than four times in any 24-hour period. In
no event shall the six-minute average exceed 87 percent opacity.
Testing [15A NCAC 2D .0501(c)(8)]
b. If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 2D
.0501(c)(8)and General Condition JJ. If the results of this test are above the limit given in
Section 2.1.B.2.a above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D
.0521.
Permit 04595T14
Page 12
Monitoring/Recordkeeping/Reporting [15A NCAC 2Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions for this source.
C. One Mn02 battery production(ID No.ES-05)
The following table provides a summary of limits and standards for the emission source(s)des c abed
above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Visible emissions 20 percent opacity 15A NCAC 2D .0521
Odors State-enforceable only 15A NCAC 2D .1806
Odorous emissions must be controlled
Volatile organic Work practice standards 15A CAC 2D .0958
compounds
1. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSSS�ION
a. Visible emissions from this source (ID No.ES-05) s�ialf not be mo an 20 percent opacity
when averaged over a six-minute period. However, six-minut averaging periods may exceed 20
percent not more than once in any hour and of more than fou. imes in any 24-hour period. In
no event shall the six-minute average excee 87 percent opacity.
Testing [15A NCAC 2D .0501(c)(8)]"'S
b. If emissions testing is required,todWting s 11 e erformed in accordance with 15A NCAC 2D
.0501(c)(8)and General Con ' J . If the results of this test are above the limit given in
Section 2.1 C.La above,th e ' tee shVIIe deemed in noncompliance with 15A NCAC 2D
.0521.
Monitoring [15A^ .050
c. To assure compliance, once a week the Permittee shall observe the emission points of this source
for any visible emissions above normal. The weekly observation must be made for each week of
the calendar year period to ensure compliance with this requirement. If visible emissions from
this so ce ale observed to be above normal,the Permittee shall either:
i. /ak� ppropriate:�ttion to correct the above-normal emissions as soon as practicable and
within the monitoring period and record the action taken as provided in the recordkeeping
requiremelp below, or
ii. demonstrate that the percent opacity from the emission points of the emission source in
accordance with 15A NCAC 2D .0501(c)(8) (Method 9)for 12 minutes is below the limit
iven in Section 2.1 C.La above.
If t above-normal emissions are not corrected per i. above or if the demonstration in ii. above
of be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D
.0521.
Recordkeeping [15A NCAC 2Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format) on-
site and made available to an authorized representative upon request. The logbook shall record
the following:
i. the date and time of each recorded action;
Permit 04595T14
Page 13
ii. the results of each observation and/or test noting those sources with emissions that were
observed to be in noncompliance along with any corrective actions taken to reduce visible
emissions; and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521 if these records are
not maintained.
Reporting [15A NCAC 2Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked on or befo
January 30 of each calendar year for the preceding six-month period between July an tuber
and July 30 of each calendar year for the preceding six-month period between January an
All instances of deviations from the requirements of this permit must be clearly identified.
State-enforceable only
2. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF OD SEMI I NS
a. The Permittee shall not operate the facility without impleme 'ng mana e t practices or
installing and operating odor control equipment sufficient to ent od ous emissions from the
facility from causing or contributing to objectionabl rs bey acility's boundary.
3. 15A NCAC 2D .0958: WORK PRACTICES F E F VOLATILE ORGANIC
COMPOUNDS
a. Pursuant to 15A NCAC 2D .0958, fore s that use volatile organic compounds (VOC) as
solvents, carriers,material process'n me , or industrial chemical reactants, or in similar uses
that mix,blend, or manufacture o rganic compounds, or emit volatile organic compounds
as a product of chemical rea on�n hose emissions of VOC are greater than 15 pounds per
day;the Permittee shall:
i. store all material, includin aste erial, containing volatile organic compounds in tanks
or in containers overed with ' tly fitting lid that is free of cracks,holes, or other
defects, �hho use,
ii. clean up �olatile organic compounds as soon as possible following proper safety
proced ,
iii. store wipe rags contfng volatile organic compounds in closed containers,
iv. not clean sponges, ric,wood,paper products, and other absorbent materials with volatile
11 organic compounds,
tr sferrNnts containing volatile organic compounds used to clean supply lines and other
ti g pment into closable containers and close such containers immediately after each
or nsfer such solvents to closed tanks, or to a treatment facility regulated under
se 402 of the Clean Water Act,
n mixing,blending, and manufacturing vats and containers containing volatile organic
compounds by adding cleaning solvent and close the vat or container before agitating the
cleaning solvent. The spent cleaning solvent shall then be transferred into a closed container,
a closed tank or a treatment facility regulated under section 402 of the Clean Water Act.
b. When cleaning parts with a solvent containing a volatile organic compound,the Permittee shall:
i. flush parts in the freeboard area,
ii. take precautions to reduce the pooling of solvent on and in the parts,
iii. tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for drying or until all
dripping has stopped,whichever is longer,
Permit 04595T14
Page 14
iv. not fill cleaning machines above the fill line,
v. not agitate solvent to the point of causing splashing.
Monitoring [15A NCAC 2Q .0508(f)]
c. To assure compliance with paragraphs a and b above,the Permittee shall, at a minimum,perform
a visual inspection once per month of all operations and processes utilizing volatile organic
compounds. The inspections shall be conducted during normal operations. If the requi d
inspections are not conducted the Permittee shall be deemed to be in noncompliance 1 15A
NCAC 2D .0958.
Recordkeeping [15A NCAC 2Q .0508(f)] lbk
d. The results of the inspections shall be maintained in a logbook(written or electronic format on-
site and made available to an authorized representative upon request. e logbook shall record
the following:
i. the date and time of each inspection; and
ii. the results of each inspection noting whether or not nonc pliant ditio were observed.
If the required records are not maintained the Permittee shall e deemed to be in noncompliance
with 15A NCAC 2D .0958.
Reporting [15A NCAC 2Q .0508(f)]
e. The Permittee shall submit a summary report e servatid�s postmarked on or before
January 30 of each calendar year for the preceding six-month period between July and December
and July 30 of each calendar year for the preceding six month period between January and June.
All instances of deviations from the requirements of th permit must be clearly identified.
2.2- Multiple Emission Source(s) Specific Limitations and Conditions
A. One Li-SO2 cathode paste d y o (I l�e.ES-02) and other emissions associated with the
Li-SO2 cathode paste Z
ctu pro ss(ID No.ES-01)
One packed-bed caustic we (ID No. CD-03)installed on the sulfur dioxide storage
area,the electrolyte mixing ea, and the battery filling line(ID No.ES-03)
1 �►►
One packe bed_ caueic welscrubber (ID No. CD-04)installed on the cell destruct room(ID
No.ES-
The fo ing ble es a summary of limits and standards for the emission source(s)describe
above:
Regulated Pollutant Limits/Standards Applicable Regulation
Volatile organic Less than 250 tons per year 15A NCAC 2Q .0317
compounds (PSD Avoidance)
1. 15AVNCAC 2Q .0317: AVOIDANCE CONDITIONS
for 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION
a. In order to avoid applicability of this regulation,the above emission sources shall discharge into
the atmosphere less than 250 tons of VOCs per consecutive 12-month period.
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Monitoring/Recordkeeping [15A NCAC 2Q .0508(f)]
b. Calculation of facility-wide monthly VOC emissions shall be made at the end of each month.
Except for the isopropyl alcohol(IPA) emissions from the cathode paste manufacturing process
(ID No.ES-01),VOC emissions shall be determined by multiplying the total amount of each
type of VOC-containing material consumed during the month by the VOC content of the
material. The IPA emissions from the cathode paste manufacturing operation(ID No.ES-01)
shall be determined using the following procedure:
IPA—emitted= [(VIPA_in)x(6.58 lb IPA/Gallon IPA))] - [(V_discharged)x(Wt° 00)x
(density)]
Where: IPA_emitted=monthly mass of IPA emitted to the atmosphere, in p d
VIPA_in=monthly volume, in gallons, of IPA used in the pr
density=density of the effluent,lb/gallon, (=8.014 lb/gallo fora I ater
solution by weight),
V_discharged=total monthly volume,in gallons, of effluent wat mixture)
discharged from the surge tank to the sewer. V_discharged shall be etermined using a
flow meter/totalizer. The flow meter/totalizer shall be installed and operational by
October 31,2003. For the purposes of com uting V_discharged prior to the installation
of the flow meter/totalizer,V_dischargell b�etermined using a daily discharge
volume of 200 gallons per day of IPA w4 er mixture. Ver the flow meter/totalizer
becomes operational,the company shall determine and record the total volume
discharged from the surge tank to the sewer ea h day during the month. The flow
meter/totalizer shall be calibrated yearly as per he manufacturer's recommended
procedures unless a more frequent calibratio period is specified by the manufacturer. If
the total volume discha ed during a day cannot be determined due to failure of the flow
meter/totalizer or of reasons, then the volume for that day shall be the lesser of. (1)
the lowest daily vYpercnt
arged during the prior three calendar months, or(2)200
gallons.
Wt%_IPA=weighf IPA in the effluent discharged to the sewer. The weight
40
percent shall be the averagopercent by weight for the calendar month. The company
shall collect equal volume aliquots from the surge tank prior to discharging the contents
of tht tank to the sever. Each of these aliquots shall be composited to create a monthly
composite, and t�IPA concentration of the monthly composite determined on a percent
by weight basis fising SW-846-8015 or an equivalent method upon approval by the DAQ,
and the density shall be determined based on the specific gravity of the mixture as
1000 determined by Method 2710-F(Standard Methods for the Examination of Water and
-10
Waste Water) or its equivalent.
The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of
VOC containing materials or the VOC emissions are not monitored and recorded.
c. Calculations and the total amount of VOC emissions shall be recorded monthly in a logbook
(written or electronic format). The daily volume of the IPA/water effluent discharged from the
surge tank shall be recorded. The results of all analyses of the monthly composite effluent
samples for the weight percent IPA and the density shall also be recorded. In addition,the
Permittee must make available to officials of the DAQ,upon request,copies of the monthly
emissions log. The Permittee must keep each entry in the monthly emissions log and all required
records on file for a minimum of three years. The Permittee shall be deemed in noncompliance
with 15A NCAC 2D .0530 if the VOC emissions exceed this limit.
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Reporting [15A NCAC 2Q .0508(f)]
d. The Permittee shall submit a summary report of monitoring and recordkeeping activities within
30 days after each calendar year quarter, due and postmarked on or before January 30 of each
calendar year for the preceding three-month period between October and December,April 30 of
each calendar year for the preceding three-month period between January and March,July 30 of
each calendar year for the preceding three-month period between April and June, and Itober 30
for the calendar year for the preceding three-month period between July and Septemb The
report shall contain the following:
i. The monthly VOC emissions for the previous 14 months. The emissions s 11 lated
for each of the 12-month periods over the previous 14 months. The rep s also contain
the weight percent IPA,the density of the IPA/water mixture,the volume of I water
mixture discharged to the sewer, and copies of all analyses during the reporting period for
the weight percent IPA and density of the IPA/water mixture dis harged t4y the�er.
B. One packed-bed caustic wet scrubber(ID No.CD-03)installe on t e r d' xide storage
tank(ID No. S02TANK)
1. 15A NCAC 2Q .0508(g): PREVENTION OF ACCID 9TAL RE S - SECTION 112 (r)
OF THE CLEAN AIR ACT
a. The Permittee is subject to Section 112(r) o the C can Air Act and shall comply with all
applicable requirements in accordance 'th 0 CFR Part 68 [15A NCAC 2Q .0508(g)].
Recordkeeping/ [15A NCAC 2Q508(g
b. The Permittee should have sub ted a Risk Management Plan to EPA pursuant to 40 CFR
68.150 prior to June 21, 199 or as specified in 40 CFR 68.10.
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SECTION 3 - GENERAL CONDITIONS (v2.20)
This section describes terms and conditions applicable to this Title V facility. All references to the"permit"
in this section apply only to Part I of the permit.
A. General Provisions [NCGS 143-215 and 15A NCAC 2Q .0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such term s defined
in 15A NCAC 2D and 2Q.
2. The terms,conditions,requirements,limitations,and restrictions set forth in this permi a inding
and enforceable pursuant to NCGS 143-215.114A and 143-215.114B,including assessme civil
and/or criminal penalties.Any unauthorized deviation from the conditions of this permit may
constitute grounds for revocation and/or enforcement action by the DAQ. '
3. This permit is not a waiver of or approval of any other Department pe is that may be required for
other aspects of the facility which are not addressed in this permit. r
4. This permit does not relieve the Permittee from liability for haZoroperatio
o h n health or
welfare,animal or plant life,or property caused by the constru irf this permitted
facility,or from penalties therefore,nor does it allow the Pe pollution in
contravention of state laws or rules,unless specifically utho .zer from the North
Carolina Environmental Management Commission. Z'
5. Except as identified as state-only requirements in this perm all terms and conditions contained
herein shall be enforceable by the DAQ,the EPA,and citizens the United States as defined in the
Federal Clean Air Act.
6. Any stationary source of air pollution shill not be operad aintained,or modified without the
appropriate and valid permits issued b t e DAQ,unless the source is exempted by rule. The DAQ
may issue a permit only after it receives reasonable assurance that the installation will not cause air
pollution in violation of any of ` applicable requirements. A permitted installation may only be
operated,maintained,cons ed, xpanded,or modified in a manner that is consistent with the
terms of this permit.
B. Permit Availability [15A NCAC 2Q . k)and.0508(i)(9)(B)]
The Permittee shall have available at facility a copy of this permit and shall retain for the duration of
the permit term one complete copy o the application and any information submitted in support of the
application pa ge. The pe t and application shall be made available to an authorized representative
of Departm of Environme and Natural Resources upon request.
C. Severab)tity use [15 NCAC 2Q .0508(i)(2)]
In the evl of an administrative challenge to a final and binding permit in which a condition is held to
be invalict,the provisions in this permit are severable so that all requirements contained in the permit,
-4, pt those held to be invalid, shall remain valid and must be complied with.
Permit 04595T14
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D. Submissions [15A NCAC 2Q .0507(e)and 2Q .0508(i)(16)]
Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,
notifications,request for renewal,and any other information required by this permit shall be submitted
to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this
permit. For continuous emissions monitoring systems(CEMS)reports,continuous opacity monitoring
systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid rain CEM
certification reports,and NOx budget CEM certification reports,one copy shall be sent to the
appropriate Regional Office and one copy shall be sent to:
Supervisor, Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
E. Duty to Comply[15A NCAC 2Q .0508(i)(2)]
The Permittee shall comply with all terms,conditions,requirements,l�in�a anand strictions set
forth in this permit.Noncompliance with any permit condition except conditi s�entified as state-only
requirements constitutes a violation of the Federal Clean Air Act. Noncompli ce with any permit
condition is grounds for enforcement action,for permit termination,revoca ' and reissuance,or
modification,or for denial of a permit renewal applica
F. Circumvention-STATE ENFORCEABLE O
The facility shall be properly operated and maint ' ed at all im in a manner that will effect an overall
reduction in air pollution. Unless otherwise specified by thitermit,no emission source may be
operated without the concurrent operatic of its associated air pollution control device(s)and
appurtenances.
G. Permit Modifications �
1. Administrative Permit endments [I 5A NCAC 2Q .05141
The Permittee shall mi an application for an administrative permit amendment in accordance
with 1x2Q .0507>
2. Transo era n and Application Submittal Content [15A NCAC 2Q .0524 and
2Q .05The Pan application for an ownership change in accordance with 15A NCAC
2Q.05
3. Mitor Permit Modifications [I 5A NCAC 2Q .05151
The Permittee shall submit an application for a minor permit modification in accordance with 15A
NCAC 2Q .0515.
Significant Permit Modifications [15A NCAC 2Q .05161
The Pe ttee shall submit an application for a significant permit modification in accordance with
AC 2Q .0516.
5. e pening for Cause [15A NCAC 2Q .0517]
e Pe
shall submit an application for reopening for cause in accordance with 15A NCAC
2Q .0517.
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H. Changes Not Requiring Permit Modifications
1. Section 502(b)(10)Changes [15A NCAC 2Q .0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express permit term or
condition. Such changes do not include changes that would violate applicable requirements or
contravene federally enforceable permit terms and conditions that are monitoring(including test
methods),recordkeeping,reporting,or compliance certification requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revisd if.
i. the changes are not a modification under Title I of the Federal Clean Air Act.,
ii. the changes do not cause the allowable emissions under the permit to be ex ed;
iii. the Permittee notifies the Director and EPA with written notification at 1 st se s
before the change is made; and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions; and
iv. any permit term or condition that is no longer applica as a resu t o e change.
d. Section 502(b)(10)changes shall be made in the permit the t time at the permit is revised
or renewed,whichever comes first.
2. Off Permit Changes [15A NCAC 2Q .0523(b)]
The Permittee may make changes in the operaf or emissions ithout revising the permit i£
a. the change affects only insignificant acti ties and the cti ies remain insignificant after the
change;or
b. the change is not covered under an h le requ' ement.
3. Emissions Trading[15ANCAC 2 .0523(c
To the extent that emissions tra ' g der 15A NCAC 2D,including subsequently
adopted maximum achievabl on_oft ology standards,emissions trading shall be allowed
without permit revision p nt to 15A� C 2Q.0523(c).
I.A.Reportina Requirements for Excess Emissions and Permit Deviations
[15ANCAC 2D .05] 9 and 2Q .0508
(2)]
'"Excess Emission -means an einisate that exceeds any applicable emission limitation or
standard allow e in S ections .0500, .0900, .1200,or.1400 of Subchapter 2D;or by a permit
that
condition; or at exc s an ssion limit established in a permit issued under 15A NCAC 2Q .0700.
(Note:Definitions of ex issions under 2D.I110 and 2D.1111 shall apply where defined by rule.)
"DeyiaS"-for the p oses o�1 f this condition, any action or condition not in accordance with the
terms and sonditions of this permit including those attributable to upset conditions as well as excess
emissions as defined above lasting less than four hours.
Excess Emissions
1. If a g#urce is required to report excess emissions under NSPS (15A NCAC 2D .0524),NESHAPS
(15A NCAC 2D .1110 or.I 111),or the operating permit provides for periodic(e.g.,quarterly)
,reporting of excess emissions,reporting shall be performed as prescribed therein.
2. If the source is not subject to NSPS (15A NCAC 2D .0524),NESHAPS(15A NCAC 2D .I 110 or
.I 111),or these rules do NOT define"excess emissions,"the Permittee shall report excess
emissions in accordance with 15A NCAC 2D .0535 as follows:
a. Pursuant to 15A NCAC 2D .0535,if excess emissions last for more than four hours resulting
from a malfunction,a breakdown of process or control equipment,or any other abnormal
condition,the owner or operator shall:
Permit 04595T 14
Page 20
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern
Time of the Division's next business day of becoming aware of the occurrence and provide:
•name and location of the facility;
•nature and cause of the malfunction or breakdown;
•time when the malfunction or breakdown is first observed;
• expected duration; and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective meal e have
been accomplished; and
iii. submit to the Regional Supervisor or Director within 15 days a written re ort a 'bed
in 15A NCAC 2D .0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 2Q .0508(f)(2),the Permittee shall report dev' tions p
requirements(terms and conditions)as follows:
a. Notify the Regional Supervisor or Director of all other de ' tions from pe requirements not
covered under 15A NCAC 2D .0535 quarterly. A written ort to the Regional Supervisor
shall include the probable cause of such deviation and any ective actions or preventative
actions taken. The responsible official shall certi 1 deviat permit requirements.
I.B.Other Re uirements under 15A NCAC 2D.0535
The Permittee shall comply with all other applic e require is ntained in 15A NCAC 2D .0535,
including 15A NCAC 2D .0535(c)as follows•
1. Any excess emissions that do not occu4tring start-up and shut-down shall be considered a
violation of the appropriate rule unless the owner or operator of the sources demonstrates to the
Director,that the excess emissio are a result of a malfunction. The Director shall consider,along
with any other pertinent info ati n,th criteria contained in 15A NCAC 2D .0535(c)(1)through
(7).
2. 15A NCAC 2D .0535( Exc emission during start-up and shut-down shall be considered a
violation of the appr ri-a le if the owner or operator cannot demonstrate that excess emissions
are unavoidable.
J. Emergency Provisions`[40 CF .6(g)]
The Permittt shall be subject to the following provisions with respect to emergencies:
1. An urgency means any situation arising from sudden and reasonably unforeseeable events
beyand the control of the facility,including acts of God,which situation requires immediate
corrective action to restore normal operation,and that causes the facility to exceed a technology-
based emission limitation under the permit,due to unavoidable increases in emissions attributable
Q2to the emergency. An emergency shall not include noncompliance to the extent caused by
improperly designed equipment,lack of preventive maintenance,careless or improper operation,or
peratdr error.
. An emergency constitutes an affirmative defense to an action brought for noncompliance with such
technology-based emission limitations if the conditions specified in 3.below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed
contemporaneous operating logs or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of
emissions that exceeded the standards or other requirements in the permit; and
Permit 04595T14
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d. the Permittee submitted notice of the emergency to the DAQ within two working days of the
time when emission limitations were exceeded due to the emergency. This notice must contain
a description of the emergency,steps taken to mitigate emissions,and corrective actions taken.
4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency
has the burden of proof.
5. This provision is in addition to any emergency or upset provision contained in any applicable
requirement specified elsewhere herein.
K. Permit Renewal [15A NCAC 2Q .0508(e)and 2Q .0513(b)]
This permit is issued for a fixed term of five years for facilities subject to Title IV requirein d for
a term not to exceed five years in the case of all other facilities. This permit shall expire at the en its
term. Permit expiration terminates the facility's right to operate unless a complete renewal applica ion is
submitted at least nine months before the date of permit expiration. If the Permittee or applicant has
complied with 15A NCAC 2Q.0512(b)(1),this permit shall not expire unti the renewal pt has
been issued or denied. All terms and conditions of this permit shalCrei effect til he renewal
permit has been issued or denied.
L. Need to Halt or Reduce Activity Not a Defense [15ANCAC 2Q )(4)]
It shall not be a defense for a Permittee in an enforcemen ' n that it would have been necessary to
halt or reduce the permitted activity in order to mainta' mp ' nce with the conditions of this permit.
M. Duty to Provide Information(submittal of inf mation1 15A 4AC 2Q .0508(i)(9)]
1. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the
Director may request in writing to dete line whether cause exists for modifying,revoking and
reissuing,or terminating the permit or to determine compliance with the permit.
2. The Permittee shall furnish the kAQ copies of records required to be kept by the permit when such
copies are requested by the D' ct r.For information claimed to be confidential,the Permittee may
furnish such records direct the PA upy request along with a claim of confidentiality.
N. Duty to Supplement I NCAC 2 .0507(f)]
The Permittee,upon coming aware that any relevant facts were omitted or incorrect information was
submitted in the p t pplication, shall promptly submit such supplementary facts or corrected
information to t he Permittee shall also provide additional information as necessary to
address any q 're that comes applicable to the facility after the date a complete permit
applicati s semi prior to the release of the draft permit.
O. Re tion of Records [15A NCAC 2Q .0508(f)and 2Q .0508(1)]
The rmittee shall retain records of all required monitoring data and supporting information for a
period of at least five years from the date of the monitoring sample,measurement,report,or application.
Supporting information includes all calibration and maintenance records and all original strip-chart
recordings for continuous monitoring information, and copies of all reports required by the permit.
These records shall be maintained in a form suitable and readily available for expeditious inspection
and review. Any records required by the conditions of this permit shall be kept on site and made
available to DAQ personnel for inspection upon request.
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P. Compliance Certification [15A NCAC 2Q.0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,
Region 4,61 Forsyth Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance
certification(for the preceding calendar year)by a responsible official with all federally-enforceable
terms and conditions in the permit,including emissions limitations,standards,or work practices. It
shall be the responsibility of the current owner to submit a compliance certification for the entire year
regardless of who owned the facility during the year. The compliance certification shall com y with
additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the Feder lean Air
Act. The compliance certification shall specify:
1. the identification of each term or condition of the permit that is the basis of the ce ifica
2. the compliance status(with the terms and conditions of the permit for the per' c ed by t
certification);
3. whether compliance was continuous or intermittent;and
4. the method(s)used for determining the compliance status of the sourc during ce ation
period.
Q. Certification by Responsible Official [I 5A NCAC 2Q .05201
A responsible official shall certify the truth,accuracy,and completrnessf an)application form,report,
or compliance certification required by this permit. All certifications shall state that based on
information and belief formed after reasonable inquiry e statements and information in the document
are true,accurate,and complete.
R. Permit Shield for Applicable Requirements [1 A NCACQ 5121
1. Compliance with the terms and conditions of this permit hall be deemed compliance with
applicable requirements,where suSp applicable requirements are included and specifically
identified in the permit as of the e of permit issuance.
2. A permit shield shall not alter or—affect:
a. the power of the Commission, Secretary of the Department,or Governor under NCGS 143-
215.3(a)(12),or EPA under Section 303 of the Federal Clean Air Act;
b. the liability of a owner or operator of a facility for any violation of applicable requirements
prior to the ejjQedN date of t�he.rermit or at the time of permit issuance;
c. the applicable requirements iliider Title IV; or
d. the ability of the Directorror the EPA under Section 114 of the Federal Clean Air Act to obtain
information to etermine compliance of the facility with its permit.
3. A permit shield do t apply to any change made at a facility that does not require a permit or
permit revision mad der 15A NCAC 2Q .0523.
4. Apennit shield d es not extend to minor permit modifications made under 15A NCAC 2Q .0515.
S. Termination,Modification,and Revocation of the Permit [I 5A NCAC 2Q .05191
The Director may terminate,modify,or revoke and reissue this permit if.
the information contained in the application or presented in support thereof is determined to be
incorrect;
2. the conditions under which the permit or permit renewal was granted have changed;
3. violations of conditions contained in the permit have occurred;
4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5. the Director finds that termination,modification,or revocation and reissuance of the permit is
necessary to carry out the purpose of NCGS Chapter 143,Article 21B.
Permit 04595T14
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T. Insignificant Activities [15A NCAC 2Q .0503]
Because an emission source or activity is insignificant does not mean that the emission source or
activity is exempted from any applicable requirement or that the owner or operator of the source is
exempted from demonstrating compliance with any applicable requirement. The Permittee shall have
available at the facility at all times and made available to an authorized representative upon request,
documentation,including calculations,if necessary,to demonstrate that an emission source or activity is
insignificant.
U. Property Rights [I 5A NCAC 2Q .0508(i)(8)]
This permit does not convey any property rights in either real or personal property or e e
privileges.
V. Inspection and Entry[15A NCAC 2Q .0508(1)and NCGS 143-215.3(a)(
1. Upon presentation of credentials and other documents as may be requ' ed by 1 th ttee
shall allow the DAQ,or an authorized representative,to perform04 f wing:
a. enter the Permittee's premises where the permitted facility' loca e s ns-related
activity is conducted,or where records are kept under the nditions e permit;
b. have access to and copy,at reasonable times,any records that are re q red to be kept under the
conditions of the permit;
c. inspect at reasonable times and using reasona safe ractices any source,equipment
(including monitoring and air pollution co e ent), ractices,or operations regulated or
required under the permit; and
d. sample or monitor substances or parame rs,using r as able safety practices,for the purpose
of assuring compliance with the permit or applicabl requirements at reasonable times.
Nothing in this condition shall t the ability of e EPA to inspect or enter the premises of
the Permittee under Section- 4 or other provisions of the Federal Clean Air Act.
2. No person shall refuse entry or access to any authorized representative of the DAQ who requests
entry for purposes of inspection,and who pVents appropriate credentials,nor shall any person
obstruct,hamper,or interfere with any such authorized representative while in the process of
carrying out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
W. Annual Fee Payment [15,6 NCV 2Q .0508(i)(10)]
1. The Permittee shall pay a ees in accordance with 15A NCAC 2Q.0200.
2. Payment of fees mayWy check or money order made payable to the N.C.Department of
Environment and Na al Resources. Annual permit fee payments shall refer to the permit number.
3. within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may
i 'ate action to terminate the permit under 15A NCAC 2Q .0519.
X. Annual Emission Inventory Requirements [I 5A NCAC 2Q .02071
The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in
15A NCAC 2Q .0207(a)from each emission source within the facility during the previous calendar
yearYThe report shall be in or on such form as may be established by the Director. The accuracy of the
report shall be certified by a responsible official of the facility.
Y. Confidential Information [15A NCAC 2Q .0107 and 2Q. 0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC
2Q .0107,the Permittee may also submit a copy of all such information and claim directly to the EPA
upon request. All requests for confidentiality must be in accordance with 15A NCAC 2Q .0107.
Permit 04595T14
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Z. Construction and Operation Permits [15A NCAC 2Q.0100 and.0300]
A construction and operating permit shall be obtained by the Permittee for any proposed new or
modified facility or emission source which is not exempted from having a permit prior to the beginning
of construction or modification,in accordance with all applicable provisions of 15A NCAC 2Q.0100
and.0300.
AA. Standard Application Form and Required Information [15A NCAC 2Q.0505 and.050
The Permittee shall submit applications and required information in accordance with th ovi ns of
15A NCAC 2Q .0505 and.0507.
BB.Financial Responsibility and Compliance History [15A NCAC 2Q .0507(d)(3Ak
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement
of substantial compliance history.
CC.Refri erant Requirements(Stratospheric Ozone and Climate gj!o:ttect�oA AC 2Q
.0501(e)]1. If the Permittee has appliances or refrigeration equipment,incAding air c1ditioning equipment,
which use Class I or II ozone-depleting substances suds chlorofluorocarbons and
hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B,
the Permittee shall service,repair,and maintain such equipmee ccording to the work practices,
personnel certification requirements,and ce ied recycling an recovery equipment specified in 40
CFR Part 82 Subpart F.
2. The Permittee shall not knowingly ven th ise rel se any Class I or II substance into the
environment during the repair,serv' in ,m ' to r disposal of any such device except as
provided in 40 CFR Part 82 Subs
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 82.166.
Reports shall be submitted E�A o`i designee as required.
DD. Prevention of Accidental Releases-Section 112(r) [I 5A NCAC 2Q .0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to
Section 112(r)of the Clean NN
then the Permittee is required to register this plan in accordance
with 40 CFR Part 68. �
EE.Preventi f Accidental Releases General Duty Clause-Section 112(r)(1)-
FEDEF LLY-ENFORCEABLE ONLY
Alpough a risk management plan may not be required,if the Permittee produces,processes,handles,or
stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as
ecessary to prevent the accidental release of such substance and to minimize the consequences of
an release.
FF. Allowances [15A NCAC 2Q .0508(i)(1)]
Thi ermit does not limit the number of Title IV allowances held by the Permittee,but the Permittee
may not use allowances as a defense to noncompliance with any other applicable requirement. The
Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of
the Federal Clean Air Act.
Permit 04595T14
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GG.Air Pollution Emergency Episode [15A NCAC 2D.0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be
required to operate in accordance with the Permittee's previously approved Emission Reduction Plan or,
in the absence of an approved plan,with the appropriate requirements specified in 15A NCAC 2D
.0300.
HH.Registration of Air Pollution Sources [I 5A NCAC 2D.0200]
The Director of the DAQ may require the Permittee to register a source of air pollution. If t e ermittee
is required to register a source of air pollution,this registration and required informatio '11 b in
accordance with 15A NCAC 2D .0202(b).
IL Ambient Air Ouality Standards [I 5A NCAC 2D.0501(e)]
In addition to any control or manner of operation necessary to meet emission standards specified in this
permit,any source of air pollution shall be operated with such control or isuch manner tl�rthe source
shall not cause the ambient air quality standards in 15A NCAC 2D .0 0 to be exceed at any point
beyond the premises on which the source is located. When contro more stringent thin named in the
applicable emission standards in this permit are required to preven iolation of the ambient air quality
standards or are required to create an offset,the permit shall contai onditi requiring these
controls.
JJ. General Emissions Testing and Reporting Requirements [I5ATVAC 2Q .0508(i)(16)]
If emissions testing is required by this permit or the DAQ or if the PtInnittee submits emissions testing
to the DAQ in support of a permit applicatio the Permittee ha11 perform such testing in accordance
with the appropriate EPA reference methods as approved the DAQ and follow the procedures
outlined below. The Permittee must re est in writing receive approval from the DAQ for an
alternate test method or procedure.
1. The Permittee shall submit a complete otocol ubmittal Form to the DAQ Regional Supervisor
at least 45 days prior to tho scheduled to t A copy of the Protocol Submittal Form may be
obtained from the Regional Supervisor.
2. The Permittee shall notify the Regional upervisor of the specific test dates at least 15 days prior to
testing in order tg afford the DAQ the opportunity to have an observer on-site during the sampling
program.
3. During all sampling periods,the Permittee shall operate the emission source(s)under maximum
normal operating,
perating nditi7s or alternative operating conditions as deemed appropriate by the
Regional Superviso s delegate.
4. The Permittee shall s mit two copies of the test report to the DAQ. The test report shall contain at
a minimum the following information:
aN certification of the test results by sampling team leader and facility representative;
b. summary of emissions results and text detailing the objectives of the testing program,the
applicable state and federal regulations,and conclusions about the testing and compliance
s of the emission source(s);
a detailed description of the tested emission source(s)and sampling location(s)process flow
diagrams,engineering drawings,and sampling location schematics should be included as
necessary;
d. all field,analytical,and calibration data necessary to verify that the testing was performed as
specified in the applicable test methods;
e. example calculations for at least one test run using equations in the applicable test methods and
all test results including intermediate parameter calculations; and
Permit 04595T14
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f. documentation of facility operating conditions during all testing periods and an explanation
relating these operating conditions to maximum normal operation. If necessary,provide
historical process data to verify maximum normal operation.
5. The testing requirement(s) shall be considered satisfied only upon written approval of the test
results by the DAQ.
6. The DAQ will review emission test results with respect exclusively to the specified testing
objectives as proposed by the Permittee and approved by the DAQ. The use of the test re Its
beyond the stated objectives remains subject to the approval of the DAQ.
KK.Reopenin-a for Cause [15A NCAC 2Q .05171
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit rm
of three or more years;
b. additional requirements(including excess emission requirements) ecome appl to a
source covered by Title IV;
c. the Director or EPA finds that the permit contains a mate ' mistak hat ' accurate
statements were made in establishing the emissions stand s or other to or conditions of
the permit;or
d. the Director or EPA determines that the permit must be revised or r oked to assure compliance
with the applicable requirements.
2. Any permit reopening shall be completed orar sed permit lAued within 18 months after the
applicable requirement is promulgated. Noing is required if the effective date of the
requirement is after the expiration of the erm unIss`the term of the permit was extended
pursuant to 15A NCAC 2Q .0513(c).
3. Except for the state-enforceable on portio of the permit,the procedures set out in 15A NCAC 2Q
.0507, .0521,or.0522 shall be Vowed to reissue the permit. If the State-enforceable only portion
of the permit is reopened,thSoOfocedures in 15A NCAC 2Q .0300 shall be followed. The
proceedings shall affect only those parts of t}I e permit for which cause to reopen exists.
4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be
reopened,except in ses of imminent threat to public health or safety the notification period may
be less than 60 d s. )F
5. Within 90 day or 80 ays if the EPA extends the response period,after receiving notification
from the EPA that a permit needs to be terminated,modified,or revoked and reissued,the Director
shall se the EPA a proposed determination of termination,modification,or revocation and
reiss ,a pr iate.
LL.ReaidCg-Recl ements for Non-Operating E ui ment[15A NCAC 2Q .0508(i)(16)]
The 'ttee shall maintain a record of operation for permitted equipment noting whenever the
'pme t is taken from and placed into operation. During operation the monitoring recordkeeping and
re rting requirements as prescribed by the permit shall be implemented within the monitoring period.
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MM. Fugitive Dust Control Reguirment[15A NCAC 2D.0540] -STATE ENFORCEABLE ONLY
As required by 15A NCAC 2D .0540"Particulates from Fugitive Dust Emission Sources,"the Permittee
shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or
excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes in any one
hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or operator may be required to
submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions"means particulate
matter from process operations that does not pass through a process stack or vent and that is generated
within plant property boundaries from activities such as:unloading and loading areas,process eas
stockpiles,stock pile working,plant parking lots,and plant roads(including access ro ds an
roads).
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ATTACHMENT
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
CAA Clean Air Act
DAQ Division of Air Quality
DENR Department of Environment and Natural Resources
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Technology
NCAC North Carolina Administrative Code
NCGS North Carolina General Statutes
NESHAPS National Emission Standards for Hazardous Air Pollut is
NOX Nitrogen Oxides
NSPS New Source Performance Stan rd
OAH Office of Administrative Hearin
PM Particulate Matter
PMI0 Particulate Matter with 'To
i�al A amic Diameter of 10 Micrometers or Less
POS Primary Operating Scenario
PSD Prevention of Significant Deterioration
SIC Standard Industrial Classification
SIP State Implementation Plan
SO2 Sulfur Dioxid
tpy Ton)Per Yekr.
VOC V tile Orga3Ni C pound