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HomeMy WebLinkAboutAQ_F_1200076_20080409_PRMT_Permit Aya NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Michael F. Easley, Governor William G. Ross, Jr., Secretary B. Keith Overcash, P.E., Director April 9,2008 Mr. Thomas J. Alcide Operations Manager SAFT America,Inc. 313 Crescent Street A" Valdese,North Carolina 28690Joe Dear Mr. Alcide: 0 * SUBJECT: Air Quality Permit No. 04595T14 Facility ID: 1200076 SAFT America,Inc. Valdese,Burke County,North Carolin Fee Class: Title V In accordance with your completed Air Quality Permit Application for a renewal of your Title V Permit received March 9,2006 and modification of your Title V Permit received February 20,2007, we are forwarding herewith Air Quality Permit No. 04595T14 to SAFT America, 313 Crescent Street,Valdese,Burke County, North Carolina authorizing the construction and operation,of the emission source(s)and associated air pollution control device(s) specified herein. Additionally any egssions activities determined from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 2Q .0503(8)have been listed for informational purposes as an"ATTACHMENT." Please note the requirements for the annual compliance certification are contained . General Condition P in Section 3 of Part I. The current owner is responsible for submitting a complian certification for the entire year regardless of who owned the facility during the year. r As the designated respo le official it is your responsibility to review,understand, and abide by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who operates any emission source and associated air pollution control device subject to any term or condition of the attached permit reviews,understands, and abides by the condition(s) of the attached permit that are applicable to that particular emission source. Mr.Alcide April 9,2008 Page 2 If any parts,requirements, or limitations contained in this Air Quality Permit are unacceptable to you, you have the right to request a formal ad judicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. This hearing request must be in the form of a written petition, conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of Administrative Hearings, 6714 Mail Service Center,Raleigh,North Carolina 27699-6714 and the Division of Air Quality,Permitting Section, 1641 Mail Service Center,Raleigh,North Carolina 27699-1641. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request fora hearing. Unless a request for a hearing is made pursuant to NCGS 15013-23,this Air Quality Permit s be final and binding 30 days after issuance. You may request modification of your Air Quality Permit through informal mean" s pursuant to NCGS 15013-22. This request must be submitted in writing to the Director and t identify the specific provisions or issues for which the modification is sought. Please note that this it Quality Pe will become final and binding regardless of a request for informal modification le request fo a hearing is 41 also made under NCGS 15013-23. 41 The construction of new air pollution emission source(s) and associate air pollution control device(s),or modifications to the emission source(s) and air]A^ution control evice(s) described in this permit must be covered under an Air Quality PermilAsuefty the Division of Air Quality prior to construction unless the Permittee has fulfilled the r irements o S 143-215.108A(b) and received written approval from the Director of the lfvisi6n of Air ality to commence construction. Failure to receive an Air Quality Permit or written proval prior o commencing construction is a violation of GS 143-215.108A and may subject P ittee to civil or criminal penalties as described in GS 143-215.114A and 143-215.114B. This Air Quality Permit shall be fective from Apri 9,2008 until March 31,2013 is nontransferable to future owners and ators, and s l be subject to the conditions and limitations as specified therein. Should you have an questions conce ng this matter,pleas ntact Michael Smithwick at(919) 715-6246. o , Q,au Dona d R.van der Vaart,Ph.D..P.E. Chief to e c: orley,EPA Region 4,with review T'tle V File sheville Regional Office Central Files Burke County Attachment The following changes were made to the SAFT America, Inc Air Permit. New Permit No. 04595T14 Page(s) Section Description of Change(s) Attachments - -Added attachment summarizing changes to the Permit. -Insignificant List equipment descriptions updated to add the following equipment: Stepanfoam process(ID No. I-8) Ink jet printing operation(ID No. I-9) Li ion battery production controlled by an activated carbon adsorber(ID No. CD-6)(ID No. I-11)Epoxy resin and catalyst application op ion(ID No. I-12) Cover - -Updated permit revision numbers and wive date. -Updated permit issuance date. All Header -Updated permit revision number. 3 Equipment table -Changed the ID No. of the SCI�D ge tank to SO2TANK and noted it is controlled by control devio. C -03 -Added the MnO2 battery pr (ID No. ES-OS)to the equipment list 4-5 Part I, Section 2.1 A.1 -Updated 2D .0521 Condition 6 Part I, Section 2.1 -Added the sulfaoxide storage tank(ID No. SO2TANK)to the list A.4.a of equipment required to be controlled by the packed-bed caustic wet scrubber(ID No. CD-03) 7-9 Part I, Section 2.1 C - Added the specific limitations and conditions for the MnO2 battery production(ID No. ES-05) 9 Part I, Section 2.2 A -Updated the specific limitations and emissions to note that 2Q .0317 and A.1 is the Rule now allowing for avoidance of PSD. 10 Part I, Section 2.2 -Updated thVSD avoidance condition to remove the option to use a A.Lb constant 25%value when considering when considering credits for IPA discharged into wastewater 11 Part I, Section 2.2 -Removed the 2Q .0501(c)(2) statement A.Lb 11 Part I, Section 2.2 B.1 -Noted the sulfur dioxide storage tank(ID No. SO2TANK, 5,000 gallon storage capacity; subject to 112r)was controlled by the packed- bed caustic wet scrubber(ID No. CD-03)in the list of equipment subject to the specific limitations and conditions 11 - 19 Part I, Section III -Updated General Conditions i Attachment-Insignificant Activities As defined by 15A NCAC Code 2Q .0503(8) Emission Source ID Emission Source Description No. 1-1 Metal canister seal checking operations 1-2 One pilot line vented to the permitted scrubber(ID No. CD-04) 1-3 Natural gas-fired dehumidification gas packs (1.4 million Btu per hour heat input) I-4 One natural as-fired boiler(3.4 million Btu per hour heat input) I-6 One isopropyl alcohol storage tank(2400 gallon capacity) I-8 Ste anfoam process I-9 Ink jet printing operation I-11 Li ion battery production controlled by a activat1w carbon sorer(ID No. CD-6 I-12 Epoxy resin and catalyst application oper ion State of North Carolina, • rIVA Department of Environment, 0 • and Natural Resources � � Division of Air Quality ualit NCDENR AIR QUALITY PERMIT Permit No. Replaces Permit No. Effective Date Expiration Date 04595T14 04595T13 Aril 9,2008 March 31 2013 Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted t construct and operate the emission source(s)and associated air pollution control device(s) specified herein,in accordance with the terms,conditions,and limitations within this permit. This permit is issued under tie provisions o)pk ticle 2 1 B of Chapter 143,General Statutes of North Carolina as amended,and Title 15A h rolina tlmmistrative Codes(15A NCAC), Subchapters 2D and 2Q,and other applicable Laws. J Pursuant to Title 15A NCAC, Subchapter 2Q,the Permittee shall not construct, operate,or modify any emission source(s)or air pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting authority and received an Air Quality Permit,except as provided in this permit. Permittee: SAFT Am ica, In . 1 100, Facility ID: 1200076 !**4 40) Facility Address: 3 C94scen t City, State,Zip: aldese,North Carolina 28690 Mailing Address: 3,Crescent Street City, State,Zip: Valdese,North Carolina 28690 Application Number: 1200076.06A and 1200076.07A A4 Complete Application te: March 9,2006 and February 20,2007 Primary SIC Code: 3692 Division of Air Quality, Asheville Regional Office Regional 0 ddrv: 2090 U.S.Highway 70 Swannanoa,NC 28778 Pe ' issued this the 9t day of April, 2008 Q,stc Donald R. van der Vaart,Ph.D.,P.E., Chief,Air Permits Section By Authority of the Environmental Management Commission Permit 04595T 14 Page 6 Table Of Contents PART I SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS 2.1- Emission Source(s) Specific Limitations and Conditions (Including specific requirements,testing,monitoring,recordkeepi reportin requirements) 2.2- Multiple Emission Source(s) Specific Limitations and Cond ions (Including specific requirements,testing,monitoring, o eeping, nd reporting requirements) SECTION 3: GENERAL PERMIT CONDITIONS ATTACHMENT List of Acronyms PART II This permit does not include a Part 11. Permit 04595T 14 Page 7 PART I The Division of Air Quality(DAQ),the United States Environmental Protection Agency(EPA),and citizens as defined under the Federal Clean Air Act have the authority to enforce the terms,conditions,and limitations contained in Part I of this permit unless otherwise specified. Under Title 15A NCAC 2Q,the operation of emission source(s)and associated air pollution control devic (s) and appurtenances listed in Part I of this permit is based on plans,specifications,operating parameters, other information as submitted in the Air Quality Permit Application. SECTION 1- PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR POLLUTION CONTRO CE( AND APPURTENANCES The following table contains a summary of all permitted emission sources and associa;pllr pollution con 1 devices and appurtenances: Emission Emission Source Description Control Control Device Description Source Device ID No. ID No. ES-02 One Li-S02 cathode paste drying NA NA oven ES-01 Li-S02 cathode paste manufacturing process suc heN W) room exhaust,blotter p er 4Z emissions, and vacu system emissions, oe ES-03 Sulfur dioxide storage area,the CD-03 One packed-bed caustic wet electrolyte mixing area, and the scrubber(230 gallons per minute battery filling line liquid injection rate) ES-04 Cell struct roo CD-04 One packed-bed caustic wet scrubber(75 gallons per minute liquid injection rate) GEN One diesel Apfired emergency NA NA generator(10 5 horsepower) S02TANK One sulfur dioxide storage tank CD-03 One packed-bed caustic wet (5,000 gallon storage capacity; scrubber(230 gallons per minute subject to 112r) I liquid injection rate) ES-OS Mn02 battery production NA I NA Permit 04595T 14 Page 8 SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS 2.1- Emission Source(s) and Control Devices(s) Specific Limitations and Conditions The emission source(s) and associated air pollution control device(s) and appurtenances listed b low are subject to the following specific terms, conditions, and limitations, including the testing, monitoring,recordkeeping, and reporting requirements as specified herein: A. One Li-SO2 cathode paste drying oven (ID No.ES-02) and other emissions ted wi Li cathode paste manufacturing process(ID No.ES-01)such as the r ex ust,bl er paper emissions,and vacuum system emissions One packed-bed caustic wet scrubber(ID No. CD-03)installed oig the sulfur dioxide storage area,the electrolyte mixing area, and the battery filling line(r. ES-03) One packed-bed caustic wet scrubber(ID No. CD-04)installed on the cell destruct room (ID No. ES-04) The following table provides a summary of limits ands n th emission source(s) described above: Regulated Limits/Standards Applicable Regulation Pollutant ow Visible emissions 20 percent opacity 15A NCAC 213 .0521 Odors State-enforceabll 15A NCAC 21) .1806 Odorous emissions, �eco.troled Volatile organic Work practice standar4s 15A NCAC 213 .0958 compounds Air contaminants State-enforceable only NC General Statute 143-215.108 Air-cleaning device 1. 15A NCAC 2 TrL OF VISIBLE EMISSIONS a. Visible emissions from t ese sources (ID Nos.ES-01 through ES-04) shall not be more than 20 percent opacity when averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not more than once in any hour and not more than four times in any 24- hour period. In no event shall the six-minute average exceed 87 percent opacity. AQTestin 5A NCAC 2D .0501(c)(8)] If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 21) .0501(c)(8)and General Condition JJ. If the results of this test are above the limit given in Section 2.1 A. 2. a above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Permit 04595T 14 Page 9 Monitoring [15A NCAC 2Q .0508(f)] c. To assure compliance, once a week the Permittee shall observe the emission points of this source for any visible emissions above normal. The weekly observation must be made for each week of the calendar year period to ensure compliance with this requirement. If visible emissions from this source are observed to be above normal,the Permittee shall either: i. take appropriate action to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the record ping requirements below, or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 2D .0501(c)(8) (Method 9) for 12 minutes is below the 1' it given in Section 2.1 A.La above. If the above-normal emissions are not corrected per i. above or if the demon io in ii. ab ve cannot be made,the Permittee shall be deemed to be in noncomplianQQqre CAC 2D .0521. Recordkeeping [15A NCAC 2Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook(writtnic format) on- site and made available to an authorized representative upon request. Tile logbook shall record the following: i. the date and time of each recorded action; ii. the results of each observation and/or test ing those so ces with emissions that were observed to be in noncompliance along ith any corx ct' actions taken to reduce visible emissions; and iii. the results of any corrective actio4erformed. The Permittee shall be deemed in Uoncompliance wi 15A NCAC 2D .0521 if these records are not maintained. Reporting [15A NCAC 2Q .0508(f)] e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each alendar year for the preceding six-month period between July and December and July 30 of e kcalendar year for the preceding six-month period between January and June. All instances de iations from the requirements of this permit must be clearly identified. State-enforceable only 2. 15A NCAC 2D . 06: ROL AND PROHIBITION OF ODOROUS EMISSIONS a. The P ittee shall not operate the facility without implementing management practices or installin and operating odor control equipment sufficient to prevent odorous emissions from the facilit from causing or contributing to objectionable odors beyond the facility's boundary. 3. NCA 2D .0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC MPOUNDS a. Pursuant to 15A NCAC 2D .0958, for all sources that use volatile organic compounds (VOC) as solvents, carriers,material processing media, or industrial chemical reactants, or in similar uses that mix,blend, or manufacture volatile organic compounds, or emit volatile organic compounds as a product of chemical reactions, and whose emissions of VOC are greater than 15 pounds per day;the Permittee shall: Permit 04595T14 Page 10 i. store all material, including waste material, containing volatile organic compounds in tanks or in containers covered with a tightly fitting lid that is free of cracks,holes, or other defects,when not in use, ii. clean up spills of volatile organic compounds as soon as possible following proper safety procedures, iii. store wipe rags containing volatile organic compounds in closed containers, iv. not clean sponges, fabric,wood,paper products, and other absorbent materials wit olatile organic compounds, v. transfer solvents containing volatile organic compounds used to clean supply lines a d other coating equipment into closable containers and close such containers immediately a r each use,or transfer such solvents to closed tanks, or to a treatment facility r lat under section 402 of the Clean Water Act, I vi. clean mixing,blending, and manufacturing vats and containers containing volatile organic compounds by adding cleaning solvent and close the vat or container before a ing the cleaning solvent. The spent cleaning solvent shall then t402 nsferred into cl sed container, a closed tank or a treatment facility regulated under sect of the Cle Water Act. b. When cleaning parts with a solvent containing a volatile orgompound, e Permittee shall: i. flush parts in the freeboard area, ii. take precautions to reduce the pooling of solven nd in the parts, iii. tilt or rotate parts to drain solvent and allow nim of 15 seconds for drying or until all dripping has stopped,whichever is longer /R iv. not fill cleaning machines above the fil me, v. not agitate solvent to the point of ca sing splashing. Monitoring _R%000� c. To assure compliance with paragraphs a and b above,the Permittee shall, at a minimum,perform a visual inspection once per month of operations and processes utilizing volatile organic compounds. The inspections shall be co ted during normal operations. If the required inspections are not con cted the Permitt e shall be deemed to be in noncompliance with 15A NCAC 2D .0958. Recordkeepinf'*,'�'_ IF d. The results of the inspections shall be maintained in a logbook(written or electronic format) on- site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and timyf each inspection; and the results of each inspection noting whether or not noncompliant conditions were observed. e ired cords are not maintained the Permittee shall be deemed to be in noncompliance wit A NCAC 2D .0958. in e. Permittee shall submit a summary report of the observations postmarked on or before Vnuary 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six-month period between January and June. All instances of deviations from the requirements of this permit must be clearly identified. Permit 04595T14 Page 11 State-enforceable only 4. North Carolina General Statue 143-215.108: Control of Sources of Air Pollution; Permits Required a. PACKED TOWER GAS ABSORBER REOUIREMENTS- Gaseous emissions from the sulfur dioxide storage area,the electrolyte mixing area, and the battery filling line(ID No.ES-03) and the sulfur dioxide storage tank(ID No. SO2T K) shall be controlled by one packed-bed caustic wet scrubber(ID No.CD-03). Gaseous emiss ns from the cell destruct room(ID No.ES-04) shall be controlled by one packed-bed cau wet scrubber(ID No. CD-04). i. Inspection/Maintenance/Recordkeeping/Reporting Requirements - No Inspection/Maintenance/Recordkeeping/Reporting Requirements ar9d. B. One diesel fuel-fired emergency generator(ID No.GEN) The following table provides a summary of limits and standards fortt(essi ource(s) described above: Regulated Limits/Standards Applicable Regulation Pollutant Sulfur dioxide 2.3 pounds per million Btu heat in 15A NCAC 2D .0516 Visible emissions 20 percent opacity 15A NCAC 2D .0521 1. 15A NCAC 2D .0516: SULFUR DIOXID E SSION F OM COMBUSTION SOURCES a. Emissions of sulfur dioxide fromA*,4-sourc ha exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed 040e combustion of sulfur in fuels,wastes, ores, and other substances shall be include he deterr�}ining compliance with this standard. Testing [15A NCAC 2D .05N� � �/ b. If emissions testing is requirng shall be performed in accordance with 15A NCAC 2D .0501(c)(4)and General Confound in Section 3. If the results of this test are above the limit given in Section 2.1 B.La above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0516. r Monitoring/Recordkeeping/Reporting [15A NCAC 2Q .0508(f)] c. No monitorin recordkeeping/reporting is required for sulfur dioxide emissions for this source. 2. A C 2D 21: CONTROL OF VISIBLE EMISSIONS ibl missions from this source (ID No. GEN) shall not be more than 20 percent opacity w e averaged over a six-minute period. However, six-minute averaging periods may exceed 20 cent not more than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. Testing [15A NCAC 2D .0501(c)(8)] b. If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 2D .0501(c)(8)and General Condition JJ. If the results of this test are above the limit given in Section 2.1.B.2.a above,the Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521. Permit 04595T14 Page 12 Monitoring/Recordkeeping/Reporting [15A NCAC 2Q .0508(f)] c. No monitoring/recordkeeping/reporting is required for sulfur dioxide emissions for this source. C. One Mn02 battery production(ID No.ES-05) The following table provides a summary of limits and standards for the emission source(s)des c abed above: Regulated Limits/Standards Applicable Regulation Pollutant Visible emissions 20 percent opacity 15A NCAC 2D .0521 Odors State-enforceable only 15A NCAC 2D .1806 Odorous emissions must be controlled Volatile organic Work practice standards 15A CAC 2D .0958 compounds 1. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSSS�ION a. Visible emissions from this source (ID No.ES-05) s�ialf not be mo an 20 percent opacity when averaged over a six-minute period. However, six-minut averaging periods may exceed 20 percent not more than once in any hour and of more than fou. imes in any 24-hour period. In no event shall the six-minute average excee 87 percent opacity. Testing [15A NCAC 2D .0501(c)(8)]"'S b. If emissions testing is required,todWting s 11 e erformed in accordance with 15A NCAC 2D .0501(c)(8)and General Con ' J . If the results of this test are above the limit given in Section 2.1 C.La above,th e ' tee shVIIe deemed in noncompliance with 15A NCAC 2D .0521. Monitoring [15A^ .050 c. To assure compliance, once a week the Permittee shall observe the emission points of this source for any visible emissions above normal. The weekly observation must be made for each week of the calendar year period to ensure compliance with this requirement. If visible emissions from this so ce ale observed to be above normal,the Permittee shall either: i. /ak� ppropriate:�ttion to correct the above-normal emissions as soon as practicable and within the monitoring period and record the action taken as provided in the recordkeeping requiremelp below, or ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with 15A NCAC 2D .0501(c)(8) (Method 9)for 12 minutes is below the limit iven in Section 2.1 C.La above. If t above-normal emissions are not corrected per i. above or if the demonstration in ii. above of be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .0521. Recordkeeping [15A NCAC 2Q .0508(f)] d. The results of the monitoring shall be maintained in a logbook(written or electronic format) on- site and made available to an authorized representative upon request. The logbook shall record the following: i. the date and time of each recorded action; Permit 04595T14 Page 13 ii. the results of each observation and/or test noting those sources with emissions that were observed to be in noncompliance along with any corrective actions taken to reduce visible emissions; and iii. the results of any corrective actions performed. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0521 if these records are not maintained. Reporting [15A NCAC 2Q .0508(f)] e. The Permittee shall submit a summary report of the observations postmarked on or befo January 30 of each calendar year for the preceding six-month period between July an tuber and July 30 of each calendar year for the preceding six-month period between January an All instances of deviations from the requirements of this permit must be clearly identified. State-enforceable only 2. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF OD SEMI I NS a. The Permittee shall not operate the facility without impleme 'ng mana e t practices or installing and operating odor control equipment sufficient to ent od ous emissions from the facility from causing or contributing to objectionabl rs bey acility's boundary. 3. 15A NCAC 2D .0958: WORK PRACTICES F E F VOLATILE ORGANIC COMPOUNDS a. Pursuant to 15A NCAC 2D .0958, fore s that use volatile organic compounds (VOC) as solvents, carriers,material process'n me , or industrial chemical reactants, or in similar uses that mix,blend, or manufacture o rganic compounds, or emit volatile organic compounds as a product of chemical rea on�n hose emissions of VOC are greater than 15 pounds per day;the Permittee shall: i. store all material, includin aste erial, containing volatile organic compounds in tanks or in containers overed with ' tly fitting lid that is free of cracks,holes, or other defects, �hho use, ii. clean up �olatile organic compounds as soon as possible following proper safety proced , iii. store wipe rags contfng volatile organic compounds in closed containers, iv. not clean sponges, ric,wood,paper products, and other absorbent materials with volatile 11 organic compounds, tr sferrNnts containing volatile organic compounds used to clean supply lines and other ti g pment into closable containers and close such containers immediately after each or nsfer such solvents to closed tanks, or to a treatment facility regulated under se 402 of the Clean Water Act, n mixing,blending, and manufacturing vats and containers containing volatile organic compounds by adding cleaning solvent and close the vat or container before agitating the cleaning solvent. The spent cleaning solvent shall then be transferred into a closed container, a closed tank or a treatment facility regulated under section 402 of the Clean Water Act. b. When cleaning parts with a solvent containing a volatile organic compound,the Permittee shall: i. flush parts in the freeboard area, ii. take precautions to reduce the pooling of solvent on and in the parts, iii. tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for drying or until all dripping has stopped,whichever is longer, Permit 04595T14 Page 14 iv. not fill cleaning machines above the fill line, v. not agitate solvent to the point of causing splashing. Monitoring [15A NCAC 2Q .0508(f)] c. To assure compliance with paragraphs a and b above,the Permittee shall, at a minimum,perform a visual inspection once per month of all operations and processes utilizing volatile organic compounds. The inspections shall be conducted during normal operations. If the requi d inspections are not conducted the Permittee shall be deemed to be in noncompliance 1 15A NCAC 2D .0958. Recordkeeping [15A NCAC 2Q .0508(f)] lbk d. The results of the inspections shall be maintained in a logbook(written or electronic format on- site and made available to an authorized representative upon request. e logbook shall record the following: i. the date and time of each inspection; and ii. the results of each inspection noting whether or not nonc pliant ditio were observed. If the required records are not maintained the Permittee shall e deemed to be in noncompliance with 15A NCAC 2D .0958. Reporting [15A NCAC 2Q .0508(f)] e. The Permittee shall submit a summary report e servatid�s postmarked on or before January 30 of each calendar year for the preceding six-month period between July and December and July 30 of each calendar year for the preceding six month period between January and June. All instances of deviations from the requirements of th permit must be clearly identified. 2.2- Multiple Emission Source(s) Specific Limitations and Conditions A. One Li-SO2 cathode paste d y o (I l�e.ES-02) and other emissions associated with the Li-SO2 cathode paste Z ctu pro ss(ID No.ES-01) One packed-bed caustic we (ID No. CD-03)installed on the sulfur dioxide storage area,the electrolyte mixing ea, and the battery filling line(ID No.ES-03) 1 �►► One packe bed_ caueic welscrubber (ID No. CD-04)installed on the cell destruct room(ID No.ES- The fo ing ble es a summary of limits and standards for the emission source(s)describe above: Regulated Pollutant Limits/Standards Applicable Regulation Volatile organic Less than 250 tons per year 15A NCAC 2Q .0317 compounds (PSD Avoidance) 1. 15AVNCAC 2Q .0317: AVOIDANCE CONDITIONS for 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION a. In order to avoid applicability of this regulation,the above emission sources shall discharge into the atmosphere less than 250 tons of VOCs per consecutive 12-month period. Permit 04595T14 Page 15 Monitoring/Recordkeeping [15A NCAC 2Q .0508(f)] b. Calculation of facility-wide monthly VOC emissions shall be made at the end of each month. Except for the isopropyl alcohol(IPA) emissions from the cathode paste manufacturing process (ID No.ES-01),VOC emissions shall be determined by multiplying the total amount of each type of VOC-containing material consumed during the month by the VOC content of the material. The IPA emissions from the cathode paste manufacturing operation(ID No.ES-01) shall be determined using the following procedure: IPA—emitted= [(VIPA_in)x(6.58 lb IPA/Gallon IPA))] - [(V_discharged)x(Wt° 00)x (density)] Where: IPA_emitted=monthly mass of IPA emitted to the atmosphere, in p d VIPA_in=monthly volume, in gallons, of IPA used in the pr density=density of the effluent,lb/gallon, (=8.014 lb/gallo fora I ater solution by weight), V_discharged=total monthly volume,in gallons, of effluent wat mixture) discharged from the surge tank to the sewer. V_discharged shall be etermined using a flow meter/totalizer. The flow meter/totalizer shall be installed and operational by October 31,2003. For the purposes of com uting V_discharged prior to the installation of the flow meter/totalizer,V_dischargell b�etermined using a daily discharge volume of 200 gallons per day of IPA w4 er mixture. Ver the flow meter/totalizer becomes operational,the company shall determine and record the total volume discharged from the surge tank to the sewer ea h day during the month. The flow meter/totalizer shall be calibrated yearly as per he manufacturer's recommended procedures unless a more frequent calibratio period is specified by the manufacturer. If the total volume discha ed during a day cannot be determined due to failure of the flow meter/totalizer or of reasons, then the volume for that day shall be the lesser of. (1) the lowest daily vYpercnt arged during the prior three calendar months, or(2)200 gallons. Wt%_IPA=weighf IPA in the effluent discharged to the sewer. The weight 40 percent shall be the averagopercent by weight for the calendar month. The company shall collect equal volume aliquots from the surge tank prior to discharging the contents of tht tank to the sever. Each of these aliquots shall be composited to create a monthly composite, and t�IPA concentration of the monthly composite determined on a percent by weight basis fising SW-846-8015 or an equivalent method upon approval by the DAQ, and the density shall be determined based on the specific gravity of the mixture as 1000 determined by Method 2710-F(Standard Methods for the Examination of Water and -10 Waste Water) or its equivalent. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of VOC containing materials or the VOC emissions are not monitored and recorded. c. Calculations and the total amount of VOC emissions shall be recorded monthly in a logbook (written or electronic format). The daily volume of the IPA/water effluent discharged from the surge tank shall be recorded. The results of all analyses of the monthly composite effluent samples for the weight percent IPA and the density shall also be recorded. In addition,the Permittee must make available to officials of the DAQ,upon request,copies of the monthly emissions log. The Permittee must keep each entry in the monthly emissions log and all required records on file for a minimum of three years. The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the VOC emissions exceed this limit. Permit 04595T14 Page 16 Reporting [15A NCAC 2Q .0508(f)] d. The Permittee shall submit a summary report of monitoring and recordkeeping activities within 30 days after each calendar year quarter, due and postmarked on or before January 30 of each calendar year for the preceding three-month period between October and December,April 30 of each calendar year for the preceding three-month period between January and March,July 30 of each calendar year for the preceding three-month period between April and June, and Itober 30 for the calendar year for the preceding three-month period between July and Septemb The report shall contain the following: i. The monthly VOC emissions for the previous 14 months. The emissions s 11 lated for each of the 12-month periods over the previous 14 months. The rep s also contain the weight percent IPA,the density of the IPA/water mixture,the volume of I water mixture discharged to the sewer, and copies of all analyses during the reporting period for the weight percent IPA and density of the IPA/water mixture dis harged t4y the�er. B. One packed-bed caustic wet scrubber(ID No.CD-03)installe on t e r d' xide storage tank(ID No. S02TANK) 1. 15A NCAC 2Q .0508(g): PREVENTION OF ACCID 9TAL RE S - SECTION 112 (r) OF THE CLEAN AIR ACT a. The Permittee is subject to Section 112(r) o the C can Air Act and shall comply with all applicable requirements in accordance 'th 0 CFR Part 68 [15A NCAC 2Q .0508(g)]. Recordkeeping/ [15A NCAC 2Q508(g b. The Permittee should have sub ted a Risk Management Plan to EPA pursuant to 40 CFR 68.150 prior to June 21, 199 or as specified in 40 CFR 68.10. Permit 04595T14 Page 17 SECTION 3 - GENERAL CONDITIONS (v2.20) This section describes terms and conditions applicable to this Title V facility. All references to the"permit" in this section apply only to Part I of the permit. A. General Provisions [NCGS 143-215 and 15A NCAC 2Q .0508(i)(16)] 1. Terms not otherwise defined in this permit shall have the meaning assigned to such term s defined in 15A NCAC 2D and 2Q. 2. The terms,conditions,requirements,limitations,and restrictions set forth in this permi a inding and enforceable pursuant to NCGS 143-215.114A and 143-215.114B,including assessme civil and/or criminal penalties.Any unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement action by the DAQ. ' 3. This permit is not a waiver of or approval of any other Department pe is that may be required for other aspects of the facility which are not addressed in this permit. r 4. This permit does not relieve the Permittee from liability for haZoroperatio o h n health or welfare,animal or plant life,or property caused by the constru irf this permitted facility,or from penalties therefore,nor does it allow the Pe pollution in contravention of state laws or rules,unless specifically utho .zer from the North Carolina Environmental Management Commission. Z' 5. Except as identified as state-only requirements in this perm all terms and conditions contained herein shall be enforceable by the DAQ,the EPA,and citizens the United States as defined in the Federal Clean Air Act. 6. Any stationary source of air pollution shill not be operad aintained,or modified without the appropriate and valid permits issued b t e DAQ,unless the source is exempted by rule. The DAQ may issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in violation of any of ` applicable requirements. A permitted installation may only be operated,maintained,cons ed, xpanded,or modified in a manner that is consistent with the terms of this permit. B. Permit Availability [15A NCAC 2Q . k)and.0508(i)(9)(B)] The Permittee shall have available at facility a copy of this permit and shall retain for the duration of the permit term one complete copy o the application and any information submitted in support of the application pa ge. The pe t and application shall be made available to an authorized representative of Departm of Environme and Natural Resources upon request. C. Severab)tity use [15 NCAC 2Q .0508(i)(2)] In the evl of an administrative challenge to a final and binding permit in which a condition is held to be invalict,the provisions in this permit are severable so that all requirements contained in the permit, -4, pt those held to be invalid, shall remain valid and must be complied with. Permit 04595T14 Page 18 D. Submissions [15A NCAC 2Q .0507(e)and 2Q .0508(i)(16)] Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data, notifications,request for renewal,and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems(CEMS)reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the appropriate Regional Office and one copy shall be sent to: Supervisor, Stationary Source Compliance North Carolina Division of Air Quality 1641 Mail Service Center Raleigh,NC 27699-1641 E. Duty to Comply[15A NCAC 2Q .0508(i)(2)] The Permittee shall comply with all terms,conditions,requirements,l�in�a anand strictions set forth in this permit.Noncompliance with any permit condition except conditi s�entified as state-only requirements constitutes a violation of the Federal Clean Air Act. Noncompli ce with any permit condition is grounds for enforcement action,for permit termination,revoca ' and reissuance,or modification,or for denial of a permit renewal applica F. Circumvention-STATE ENFORCEABLE O The facility shall be properly operated and maint ' ed at all im in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by thitermit,no emission source may be operated without the concurrent operatic of its associated air pollution control device(s)and appurtenances. G. Permit Modifications � 1. Administrative Permit endments [I 5A NCAC 2Q .05141 The Permittee shall mi an application for an administrative permit amendment in accordance with 1x2Q .0507> 2. Transo era n and Application Submittal Content [15A NCAC 2Q .0524 and 2Q .05The Pan application for an ownership change in accordance with 15A NCAC 2Q.05 3. Mitor Permit Modifications [I 5A NCAC 2Q .05151 The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC 2Q .0515. Significant Permit Modifications [15A NCAC 2Q .05161 The Pe ttee shall submit an application for a significant permit modification in accordance with AC 2Q .0516. 5. e pening for Cause [15A NCAC 2Q .0517] e Pe shall submit an application for reopening for cause in accordance with 15A NCAC 2Q .0517. Permit 04595T14 Page 19 H. Changes Not Requiring Permit Modifications 1. Section 502(b)(10)Changes [15A NCAC 2Q .0523(a)] a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition. Such changes do not include changes that would violate applicable requirements or contravene federally enforceable permit terms and conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance certification requirements. b. The Permittee may make Section 502(b)(10)changes without having the permit revisd if. i. the changes are not a modification under Title I of the Federal Clean Air Act., ii. the changes do not cause the allowable emissions under the permit to be ex ed; iii. the Permittee notifies the Director and EPA with written notification at 1 st se s before the change is made; and iv. the Permittee shall attach the notice to the relevant permit. c. The written notification shall include: i. a description of the change; ii. the date on which the change will occur; iii. any change in emissions; and iv. any permit term or condition that is no longer applica as a resu t o e change. d. Section 502(b)(10)changes shall be made in the permit the t time at the permit is revised or renewed,whichever comes first. 2. Off Permit Changes [15A NCAC 2Q .0523(b)] The Permittee may make changes in the operaf or emissions ithout revising the permit i£ a. the change affects only insignificant acti ties and the cti ies remain insignificant after the change;or b. the change is not covered under an h le requ' ement. 3. Emissions Trading[15ANCAC 2 .0523(c To the extent that emissions tra ' g der 15A NCAC 2D,including subsequently adopted maximum achievabl on_oft ology standards,emissions trading shall be allowed without permit revision p nt to 15A� C 2Q.0523(c). I.A.Reportina Requirements for Excess Emissions and Permit Deviations [15ANCAC 2D .05] 9 and 2Q .0508 (2)] '"Excess Emission -means an einisate that exceeds any applicable emission limitation or standard allow e in S ections .0500, .0900, .1200,or.1400 of Subchapter 2D;or by a permit that condition; or at exc s an ssion limit established in a permit issued under 15A NCAC 2Q .0700. (Note:Definitions of ex issions under 2D.I110 and 2D.1111 shall apply where defined by rule.) "DeyiaS"-for the p oses o�1 f this condition, any action or condition not in accordance with the terms and sonditions of this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less than four hours. Excess Emissions 1. If a g#urce is required to report excess emissions under NSPS (15A NCAC 2D .0524),NESHAPS (15A NCAC 2D .1110 or.I 111),or the operating permit provides for periodic(e.g.,quarterly) ,reporting of excess emissions,reporting shall be performed as prescribed therein. 2. If the source is not subject to NSPS (15A NCAC 2D .0524),NESHAPS(15A NCAC 2D .I 110 or .I 111),or these rules do NOT define"excess emissions,"the Permittee shall report excess emissions in accordance with 15A NCAC 2D .0535 as follows: a. Pursuant to 15A NCAC 2D .0535,if excess emissions last for more than four hours resulting from a malfunction,a breakdown of process or control equipment,or any other abnormal condition,the owner or operator shall: Permit 04595T 14 Page 20 i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the Division's next business day of becoming aware of the occurrence and provide: •name and location of the facility; •nature and cause of the malfunction or breakdown; •time when the malfunction or breakdown is first observed; • expected duration; and • estimated rate of emissions; ii. notify the Regional Supervisor or Director immediately when corrective meal e have been accomplished; and iii. submit to the Regional Supervisor or Director within 15 days a written re ort a 'bed in 15A NCAC 2D .0535(f)(3). Permit Deviations 3. Pursuant to 15A NCAC 2Q .0508(f)(2),the Permittee shall report dev' tions p requirements(terms and conditions)as follows: a. Notify the Regional Supervisor or Director of all other de ' tions from pe requirements not covered under 15A NCAC 2D .0535 quarterly. A written ort to the Regional Supervisor shall include the probable cause of such deviation and any ective actions or preventative actions taken. The responsible official shall certi 1 deviat permit requirements. I.B.Other Re uirements under 15A NCAC 2D.0535 The Permittee shall comply with all other applic e require is ntained in 15A NCAC 2D .0535, including 15A NCAC 2D .0535(c)as follows• 1. Any excess emissions that do not occu4tring start-up and shut-down shall be considered a violation of the appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissio are a result of a malfunction. The Director shall consider,along with any other pertinent info ati n,th criteria contained in 15A NCAC 2D .0535(c)(1)through (7). 2. 15A NCAC 2D .0535( Exc emission during start-up and shut-down shall be considered a violation of the appr ri-a le if the owner or operator cannot demonstrate that excess emissions are unavoidable. J. Emergency Provisions`[40 CF .6(g)] The Permittt shall be subject to the following provisions with respect to emergencies: 1. An urgency means any situation arising from sudden and reasonably unforeseeable events beyand the control of the facility,including acts of God,which situation requires immediate corrective action to restore normal operation,and that causes the facility to exceed a technology- based emission limitation under the permit,due to unavoidable increases in emissions attributable Q2to the emergency. An emergency shall not include noncompliance to the extent caused by improperly designed equipment,lack of preventive maintenance,careless or improper operation,or peratdr error. . An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based emission limitations if the conditions specified in 3.below are met. 3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs or other relevant evidence that include information as follows: a. an emergency occurred and the Permittee can identify the cause(s)of the emergency; b. the permitted facility was at the time being properly operated; c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that exceeded the standards or other requirements in the permit; and Permit 04595T14 Page 21 d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps taken to mitigate emissions,and corrective actions taken. 4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the burden of proof. 5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified elsewhere herein. K. Permit Renewal [15A NCAC 2Q .0508(e)and 2Q .0513(b)] This permit is issued for a fixed term of five years for facilities subject to Title IV requirein d for a term not to exceed five years in the case of all other facilities. This permit shall expire at the en its term. Permit expiration terminates the facility's right to operate unless a complete renewal applica ion is submitted at least nine months before the date of permit expiration. If the Permittee or applicant has complied with 15A NCAC 2Q.0512(b)(1),this permit shall not expire unti the renewal pt has been issued or denied. All terms and conditions of this permit shalCrei effect til he renewal permit has been issued or denied. L. Need to Halt or Reduce Activity Not a Defense [15ANCAC 2Q )(4)] It shall not be a defense for a Permittee in an enforcemen ' n that it would have been necessary to halt or reduce the permitted activity in order to mainta' mp ' nce with the conditions of this permit. M. Duty to Provide Information(submittal of inf mation1 15A 4AC 2Q .0508(i)(9)] 1. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may request in writing to dete line whether cause exists for modifying,revoking and reissuing,or terminating the permit or to determine compliance with the permit. 2. The Permittee shall furnish the kAQ copies of records required to be kept by the permit when such copies are requested by the D' ct r.For information claimed to be confidential,the Permittee may furnish such records direct the PA upy request along with a claim of confidentiality. N. Duty to Supplement I NCAC 2 .0507(f)] The Permittee,upon coming aware that any relevant facts were omitted or incorrect information was submitted in the p t pplication, shall promptly submit such supplementary facts or corrected information to t he Permittee shall also provide additional information as necessary to address any q 're that comes applicable to the facility after the date a complete permit applicati s semi prior to the release of the draft permit. O. Re tion of Records [15A NCAC 2Q .0508(f)and 2Q .0508(1)] The rmittee shall retain records of all required monitoring data and supporting information for a period of at least five years from the date of the monitoring sample,measurement,report,or application. Supporting information includes all calibration and maintenance records and all original strip-chart recordings for continuous monitoring information, and copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. Permit 04595T14 Page 22 P. Compliance Certification [15A NCAC 2Q.0508(n)] The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA, Region 4,61 Forsyth Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar year)by a responsible official with all federally-enforceable terms and conditions in the permit,including emissions limitations,standards,or work practices. It shall be the responsibility of the current owner to submit a compliance certification for the entire year regardless of who owned the facility during the year. The compliance certification shall com y with additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the Feder lean Air Act. The compliance certification shall specify: 1. the identification of each term or condition of the permit that is the basis of the ce ifica 2. the compliance status(with the terms and conditions of the permit for the per' c ed by t certification); 3. whether compliance was continuous or intermittent;and 4. the method(s)used for determining the compliance status of the sourc during ce ation period. Q. Certification by Responsible Official [I 5A NCAC 2Q .05201 A responsible official shall certify the truth,accuracy,and completrnessf an)application form,report, or compliance certification required by this permit. All certifications shall state that based on information and belief formed after reasonable inquiry e statements and information in the document are true,accurate,and complete. R. Permit Shield for Applicable Requirements [1 A NCACQ 5121 1. Compliance with the terms and conditions of this permit hall be deemed compliance with applicable requirements,where suSp applicable requirements are included and specifically identified in the permit as of the e of permit issuance. 2. A permit shield shall not alter or—affect: a. the power of the Commission, Secretary of the Department,or Governor under NCGS 143- 215.3(a)(12),or EPA under Section 303 of the Federal Clean Air Act; b. the liability of a owner or operator of a facility for any violation of applicable requirements prior to the ejjQedN date of t�he.rermit or at the time of permit issuance; c. the applicable requirements iliider Title IV; or d. the ability of the Directorror the EPA under Section 114 of the Federal Clean Air Act to obtain information to etermine compliance of the facility with its permit. 3. A permit shield do t apply to any change made at a facility that does not require a permit or permit revision mad der 15A NCAC 2Q .0523. 4. Apennit shield d es not extend to minor permit modifications made under 15A NCAC 2Q .0515. S. Termination,Modification,and Revocation of the Permit [I 5A NCAC 2Q .05191 The Director may terminate,modify,or revoke and reissue this permit if. the information contained in the application or presented in support thereof is determined to be incorrect; 2. the conditions under which the permit or permit renewal was granted have changed; 3. violations of conditions contained in the permit have occurred; 4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or 5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out the purpose of NCGS Chapter 143,Article 21B. Permit 04595T14 Page 23 T. Insignificant Activities [15A NCAC 2Q .0503] Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility at all times and made available to an authorized representative upon request, documentation,including calculations,if necessary,to demonstrate that an emission source or activity is insignificant. U. Property Rights [I 5A NCAC 2Q .0508(i)(8)] This permit does not convey any property rights in either real or personal property or e e privileges. V. Inspection and Entry[15A NCAC 2Q .0508(1)and NCGS 143-215.3(a)( 1. Upon presentation of credentials and other documents as may be requ' ed by 1 th ttee shall allow the DAQ,or an authorized representative,to perform04 f wing: a. enter the Permittee's premises where the permitted facility' loca e s ns-related activity is conducted,or where records are kept under the nditions e permit; b. have access to and copy,at reasonable times,any records that are re q red to be kept under the conditions of the permit; c. inspect at reasonable times and using reasona safe ractices any source,equipment (including monitoring and air pollution co e ent), ractices,or operations regulated or required under the permit; and d. sample or monitor substances or parame rs,using r as able safety practices,for the purpose of assuring compliance with the permit or applicabl requirements at reasonable times. Nothing in this condition shall t the ability of e EPA to inspect or enter the premises of the Permittee under Section- 4 or other provisions of the Federal Clean Air Act. 2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of inspection,and who pVents appropriate credentials,nor shall any person obstruct,hamper,or interfere with any such authorized representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. W. Annual Fee Payment [15,6 NCV 2Q .0508(i)(10)] 1. The Permittee shall pay a ees in accordance with 15A NCAC 2Q.0200. 2. Payment of fees mayWy check or money order made payable to the N.C.Department of Environment and Na al Resources. Annual permit fee payments shall refer to the permit number. 3. within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may i 'ate action to terminate the permit under 15A NCAC 2Q .0519. X. Annual Emission Inventory Requirements [I 5A NCAC 2Q .02071 The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 2Q .0207(a)from each emission source within the facility during the previous calendar yearYThe report shall be in or on such form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the facility. Y. Confidential Information [15A NCAC 2Q .0107 and 2Q. 0508(i)(9)] Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 2Q .0107,the Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for confidentiality must be in accordance with 15A NCAC 2Q .0107. Permit 04595T14 Page 24 Z. Construction and Operation Permits [15A NCAC 2Q.0100 and.0300] A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or emission source which is not exempted from having a permit prior to the beginning of construction or modification,in accordance with all applicable provisions of 15A NCAC 2Q.0100 and.0300. AA. Standard Application Form and Required Information [15A NCAC 2Q.0505 and.050 The Permittee shall submit applications and required information in accordance with th ovi ns of 15A NCAC 2Q .0505 and.0507. BB.Financial Responsibility and Compliance History [15A NCAC 2Q .0507(d)(3Ak The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial compliance history. CC.Refri erant Requirements(Stratospheric Ozone and Climate gj!o:ttect�oA AC 2Q .0501(e)]1. If the Permittee has appliances or refrigeration equipment,incAding air c1ditioning equipment, which use Class I or II ozone-depleting substances suds chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B, the Permittee shall service,repair,and maintain such equipmee ccording to the work practices, personnel certification requirements,and ce ied recycling an recovery equipment specified in 40 CFR Part 82 Subpart F. 2. The Permittee shall not knowingly ven th ise rel se any Class I or II substance into the environment during the repair,serv' in ,m ' to r disposal of any such device except as provided in 40 CFR Part 82 Subs 3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 82.166. Reports shall be submitted E�A o`i designee as required. DD. Prevention of Accidental Releases-Section 112(r) [I 5A NCAC 2Q .0508(h)] If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r)of the Clean NN then the Permittee is required to register this plan in accordance with 40 CFR Part 68. � EE.Preventi f Accidental Releases General Duty Clause-Section 112(r)(1)- FEDEF LLY-ENFORCEABLE ONLY Alpough a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as ecessary to prevent the accidental release of such substance and to minimize the consequences of an release. FF. Allowances [15A NCAC 2Q .0508(i)(1)] Thi ermit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may not use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act. Permit 04595T14 Page 25 GG.Air Pollution Emergency Episode [15A NCAC 2D.0300] Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to operate in accordance with the Permittee's previously approved Emission Reduction Plan or, in the absence of an approved plan,with the appropriate requirements specified in 15A NCAC 2D .0300. HH.Registration of Air Pollution Sources [I 5A NCAC 2D.0200] The Director of the DAQ may require the Permittee to register a source of air pollution. If t e ermittee is required to register a source of air pollution,this registration and required informatio '11 b in accordance with 15A NCAC 2D .0202(b). IL Ambient Air Ouality Standards [I 5A NCAC 2D.0501(e)] In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source of air pollution shall be operated with such control or isuch manner tl�rthe source shall not cause the ambient air quality standards in 15A NCAC 2D .0 0 to be exceed at any point beyond the premises on which the source is located. When contro more stringent thin named in the applicable emission standards in this permit are required to preven iolation of the ambient air quality standards or are required to create an offset,the permit shall contai onditi requiring these controls. JJ. General Emissions Testing and Reporting Requirements [I5ATVAC 2Q .0508(i)(16)] If emissions testing is required by this permit or the DAQ or if the PtInnittee submits emissions testing to the DAQ in support of a permit applicatio the Permittee ha11 perform such testing in accordance with the appropriate EPA reference methods as approved the DAQ and follow the procedures outlined below. The Permittee must re est in writing receive approval from the DAQ for an alternate test method or procedure. 1. The Permittee shall submit a complete otocol ubmittal Form to the DAQ Regional Supervisor at least 45 days prior to tho scheduled to t A copy of the Protocol Submittal Form may be obtained from the Regional Supervisor. 2. The Permittee shall notify the Regional upervisor of the specific test dates at least 15 days prior to testing in order tg afford the DAQ the opportunity to have an observer on-site during the sampling program. 3. During all sampling periods,the Permittee shall operate the emission source(s)under maximum normal operating, perating nditi7s or alternative operating conditions as deemed appropriate by the Regional Superviso s delegate. 4. The Permittee shall s mit two copies of the test report to the DAQ. The test report shall contain at a minimum the following information: aN certification of the test results by sampling team leader and facility representative; b. summary of emissions results and text detailing the objectives of the testing program,the applicable state and federal regulations,and conclusions about the testing and compliance s of the emission source(s); a detailed description of the tested emission source(s)and sampling location(s)process flow diagrams,engineering drawings,and sampling location schematics should be included as necessary; d. all field,analytical,and calibration data necessary to verify that the testing was performed as specified in the applicable test methods; e. example calculations for at least one test run using equations in the applicable test methods and all test results including intermediate parameter calculations; and Permit 04595T14 Page 26 f. documentation of facility operating conditions during all testing periods and an explanation relating these operating conditions to maximum normal operation. If necessary,provide historical process data to verify maximum normal operation. 5. The testing requirement(s) shall be considered satisfied only upon written approval of the test results by the DAQ. 6. The DAQ will review emission test results with respect exclusively to the specified testing objectives as proposed by the Permittee and approved by the DAQ. The use of the test re Its beyond the stated objectives remains subject to the approval of the DAQ. KK.Reopenin-a for Cause [15A NCAC 2Q .05171 1. A permit shall be reopened and revised under the following circumstances: a. additional applicable requirements become applicable to a facility with remaining permit rm of three or more years; b. additional requirements(including excess emission requirements) ecome appl to a source covered by Title IV; c. the Director or EPA finds that the permit contains a mate ' mistak hat ' accurate statements were made in establishing the emissions stand s or other to or conditions of the permit;or d. the Director or EPA determines that the permit must be revised or r oked to assure compliance with the applicable requirements. 2. Any permit reopening shall be completed orar sed permit lAued within 18 months after the applicable requirement is promulgated. Noing is required if the effective date of the requirement is after the expiration of the erm unIss`the term of the permit was extended pursuant to 15A NCAC 2Q .0513(c). 3. Except for the state-enforceable on portio of the permit,the procedures set out in 15A NCAC 2Q .0507, .0521,or.0522 shall be Vowed to reissue the permit. If the State-enforceable only portion of the permit is reopened,thSoOfocedures in 15A NCAC 2Q .0300 shall be followed. The proceedings shall affect only those parts of t}I e permit for which cause to reopen exists. 4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened,except in ses of imminent threat to public health or safety the notification period may be less than 60 d s. )F 5. Within 90 day or 80 ays if the EPA extends the response period,after receiving notification from the EPA that a permit needs to be terminated,modified,or revoked and reissued,the Director shall se the EPA a proposed determination of termination,modification,or revocation and reiss ,a pr iate. LL.ReaidCg-Recl ements for Non-Operating E ui ment[15A NCAC 2Q .0508(i)(16)] The 'ttee shall maintain a record of operation for permitted equipment noting whenever the 'pme t is taken from and placed into operation. During operation the monitoring recordkeeping and re rting requirements as prescribed by the permit shall be implemented within the monitoring period. Permit 04595T14 Page 27 MM. Fugitive Dust Control Reguirment[15A NCAC 2D.0540] -STATE ENFORCEABLE ONLY As required by 15A NCAC 2D .0540"Particulates from Fugitive Dust Emission Sources,"the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions"means particulate matter from process operations that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process eas stockpiles,stock pile working,plant parking lots,and plant roads(including access ro ds an roads). Permit 04595T 14 Page 28 ATTACHMENT List of Acronyms AOS Alternate Operating Scenario BACT Best Available Control Technology Btu British thermal unit CEM Continuous Emission Monitor CFR Code of Federal Regulations CAA Clean Air Act DAQ Division of Air Quality DENR Department of Environment and Natural Resources EMC Environmental Management Commission EPA Environmental Protection Agency FR Federal Register GACT Generally Available Control Technology HAP Hazardous Air Pollutant MACT Maximum Achievable Control Technology NCAC North Carolina Administrative Code NCGS North Carolina General Statutes NESHAPS National Emission Standards for Hazardous Air Pollut is NOX Nitrogen Oxides NSPS New Source Performance Stan rd OAH Office of Administrative Hearin PM Particulate Matter PMI0 Particulate Matter with 'To i�al A amic Diameter of 10 Micrometers or Less POS Primary Operating Scenario PSD Prevention of Significant Deterioration SIC Standard Industrial Classification SIP State Implementation Plan SO2 Sulfur Dioxid tpy Ton)Per Yekr. VOC V tile Orga3Ni C pound