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HomeMy WebLinkAboutAQ_F_0400053_20120830_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Boggs Paving,Inc. -Anson Plant NC Facility ID 0400053 Inspection Report County/FIPS:Anson/007 Date: 08/31/2012 Facility Data Compliance Data Boggs Paving,Inc.-Anson Plant Inspection Date 08/30/2012 481 Pee Dee Road Inspector's Name Maureen Matroni-Rakes Lilesville,NC 28091 Operating Status Operating Lat: 34d 56.0450m Long:79d 53.2263m Compliance Code Compliance-inspection SIC: 2951 /Paving Mixtures And Blocks Action Code FCE NAICS: 324121/Asphalt Paving Mixture and Block Manufacturing On-Site Inspection Result Compliance Contact Data Permit Data Facility Contact Authorized Contact Technical Contact Permit 09882/R01 Mark Jounen Drew Boggs Tim Melton Issued 6/14/2010 Operator President Asphalt Plant Manager Expires 2/28/2013 (704)848-4280 (704)289-8482 (704)289-8482 Classification Synthetic Minor Permit Status Active Inspector's Signature: Comments: Date of Signature: -31 2012 /� MACT/GACT: This facility is not subject to any MACTs or GACTs at this time. SAFETY: Standard FRO safety gear.Main concern is truck traffic. DIRECTIONS TO SITE:From FRO take,US401 south to US74; take US74 west into Anson County. Less than 1 mile into Anson County,turn south(left)onto NC145. After 0.3 miles, turn left onto County Road 1842 at the Boggs Paving sign; it later becomes Pee Dee Road.The plant is on left just past the railroad tracks. FACILITY DESCRIPTION:Boggs Paving is a batch hot mix asphalt(HMA)plant with a screen and feed system for adding recycled asphalt pavement(RAP). Sand,gravel and fine gravel are received by truck and fed via the bucket loader into hoppers that meter the material into a mixture. The mixture is shaken and loaded into the natural gas/No. 2/No. 4/recycled No. 2/recycled No. 4 oil-fired rotary drum dryer to remove any moisture. The dried mixture is then mixed with RAP(max. 15%)and asphalt cement. The asphalt is ready for use, and loaded into trucks for transport to the paving site. Boggs employs 3 workers for 12 hours during a 5, sometimes 6 days a week. INSPECTION SUMMARY: On 21 August 2012, I,Maureen Matroni-Rakes,Fayetteville Regional Office had a phone conversation with Tim Melton;he stated the plant had moved to SC over six months ago. He stated will call me back to schedule a time to get emission inventory help and to discuss the renewal process or rescission process if the facility is going to permanently shut-down. Mr. Melton's cell phone number is 704-634-3491. E. 15A NCAC 2D.0524 NEW SOURCE PERFORMANCE STANDARDS,SUBPART I—The aggregate dryer/mixer limited to 90 mg/dscm particulate matter or 20% opacity. Performance testing and notifications required. APPEARS IN COMPLIANCE—VE was 0%on the day of the inspection.Facility has been shut down and moved to SC since fall 2011.NSPS testing on 23 Sep 08 resulted in 9.7 mg/dscf. F. 15A NCAC 2D.0540 FUGITIVE NON-PROCESS DUST EMISSIONS—The Permittee shall not allow fugitive non-process dust emissions to contribute to substantive complaints. APPEARS IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. G. 15A NCAC 2D .0611 FABRIC FILTER REQUIREMENTS—The Permittee shall record bagfilter inspections and maintenance in a logbook. UNDERTERMINED COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. H. 15A NCAC 2D.0611 CYCLONE REQUIREMENTS—The Permittee shall record cyclone inspections and maintenance in a logbook. UNDERTERMINED COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. I. 15A NCAC 2D .1100 TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REQUIREMENT—To comply with the air dispersion model submitted with the permit application,the Drum/Dryer,ID No.ES1, and the Surge Bin,ID No.ES3, shall be no closer than 160 feet from the nearest property boundary. Additionally, asphalt production shall be limited to 385 tons/hr and 800,000 tons/yr. APPEARS IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. J. 15A NCAC 2D.1806 CONTROL AND PROHITION OF ODOROUS EMISSSIONS—The odor at the facility's boundary shall not be objectionable. APPEARS IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. K. 15A NCAC 2Q .0315 LIMITATION TO AVOID 15A NCAC 2Q.0501—Facility-wide sulfur dioxide emissions and carbon monoxide emissions shall each be less that 100 tons per consecutive 12 month period. To comply with this limit, the asphalt production is limited to 800,000 tons per 12-month period,and the sulfur content of the No.2 is limited to 0.5%and the No.4 is limited to 1.0%. The Permittee shall record monthly and total annually the asphalt production. The fuel certifications shall be retained on site. UNDETERMINED COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. L. 15A NCAC 2Q .0317 LIMITATION TO AVOID PREVENTION OF SIGNIFICANT DETERIORATION—Facility-wide sulfur dioxide emissions shall be less than 250 tons per consecutive 12-month period. To comply with this limit,the facility must comply with the 2Q .0315 stipulation above. UNDERTERMINED COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. M. RECYCLED NO.2 and RECYCLED NO.4 FUEL OIL REQUIREMENTS—The Permittee shall record the amount of recycled oil combusted and the results of the analytical testing. The No. 2 recycled fuel oil is limited to 0.5% sulfur;the No.4 recycled fuel oil is limited to 1.0% sulfur. Annual reporting. UNDETERMINED COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.Report was turned in on time. Complaint Investigation Report County: Sampson Region: Fayetteville NC Dept. of Environment&Natural Resources Facility: Boggs Paving-Anson Plant Division of Air Quality Facility ID# 0400053 Record# Photos Photos taken by Cindy Grimes, 30 Month 2012 y „f d Boggs Paving Sign The facility is fenced in and locked up while most of the processingequipment has been moved to South Carolina. -14 Y 3 �s Most of the equipment from the facility is gone.All the A silo,hopper and some other miscellanies equipment left equipment left is items that were not on truck beds or could onsite. not be easily moved. Matroni-Rakes, Maureen D From: Grimes, Cindy Sent: Friday, August 31, 2012 8:46 AM To: Matroni-Rakes, Maureen D Subject: Boggs Paving Maureen, I went by Boggs Paving yesterday(08/30/2012)to verify they were closed.Some equipment is still on site, but the gate was locked and no one was on site. I took 5 pix,which are in the facility's file folder, marked "20120830 PICS". If you have any questions,just let me know. Cindy ******************************************************************************* Email correspondence to and from this address is subject to the North Carolina Public Records Law and may be disclosed to third parties unless the content is exempt by statute or other regulation. ******************************************************************************* i