HomeMy WebLinkAboutAQ_F_0400016_20120613_CMPL_InspRpt NORTH CAROLINA DIVISION OF [[NC
ayetteville Regional Office
AIR QUALITY ade Manufacturing Co-Wadesboro
Facility ID 0400016
Inspection Report ounty/FIPS:Anson/007
Date: 18 June 2012
Facility Data Compliance Data
[[Highway
ade Manufacturing Co-Wadesboro Inspection Date 06/13/2012
74 East Inspector's Name Maureen Matroni-Rakes
adesboro,NC 28170 Operating Status Operating
Lat: 34d 57.8720m Long: 80d 2.6476m Compliance Code Compliance-inspection
SIC: 2261 /Finishing Plants,Cotton Action Code FCE
NAICS: 313311/Broadwoven Fabric Finishing Mills On-Site Inspection Result Compliance
Contact Data Permit Data
Facility ContactFBernard
ed Contact Technical Contact
Permit 03577/T16
David Bruton ges David Bruton Issued 5/27/2008
Plant IE Plant IE Expires 4/30/2013
(704)694-2131 (704)694-2131 (704)694-2131 Classification Title V
Permit Status Active
Inspector's Signature: ' Comments:
[Date jofSigmature:
MACT/GACT: The facility has two boilers (B 1 &B2)both are subject to GACT 6J-Condition#1 —
Liquid Fuel OR Biomass>=10 MMbtu/hr(Existing Sources).The boilers have combusted only natural
gas for several years now but have the capability to run No. 6.Initial Notice completed.Tune-Up is due
by 19 July 2012 and the Energy Assessment is due by 19 July 14.
DIRECTIONS:
From downtown Fayetteville,take Raeford Road,Hwy 401, south to Wagram, —32 miles. Just past
Wagram,turn right onto Old Wire Road(SR 144)to Laurel Hill.Turn right on Highway 74, bypass
Rockingham, to Wadesboro, — 35 miles. Wade Mfg. is on the north(right)side of the Hwy 74,just after
the `Welcome to Wadesboro' sign. (Drive past facility and take a left at the stop sign. Vantage point from
neighborhood is perfect for VE observations)
SAFETY: Standard DAQ FRO Safety Gear. Main safety concert is slips trips and falls from uneven and
slippery floors and forklift traffic.
FACILITY DESCRIPTION:
Wade Manufacturing is a Title V facility based on the burning of No. 6 fuel oil(S02)and the VOC
emissions associated with the textile manufacturing process(bleaching, dying).Wade Manufacturing
makes dyes and prints cotton and polyester/cotton fabric. The process involves looming/spinning raw
cotton into yarn, slashing, weaving and twisting of yarn,bleaching, dying,printing,and finishing of cloth.
Two natural gas/No. 6 fuel oil-fired boilers are used to provide steam for some of these processes. The
company started business in 1926. Wade Manufacturing currently operates under air permit no.
03577T16, issued 27 May 2008, with an expiration date of 30 April 2013.
Employees: 150
Hours: 4 or 5 days a week, 7am-3pm.
PERMITTED EMISSION SOURCES: At the time of the inspection, Wade Manufacturing was
operating under Permit No.03577T16 which includes the following emission sources:
x
B 1 One natural gas/No.6 fuel oil-fired boiler(72 N/A N/A
million Btu per hour heat input capacity)
One natural gas/No. 6 fuel oil-fired boiler(24.76 N/A N/A
B2 million Btu per hour heat input)
PR1 One steam heated textile roller printer (3,600 N/A N/A
pounds of cloth per hour process capacity)
consisting of:
a) 10 print stations
b) 1 steam heated dryer
PR3 One textile roller printer (3,600 pounds of cloth per N/A N/A
hour process capacity)consisting of:
a)8 print stations
b) 1 natural gas-fired dryer(2 million Btu per hour
heat input)
PR6 One textile roller printer (3,600 pounds of cloth per N/A N/A
hour process capacity)consisting of:
a)8 print stations
b) 1 natural gas-fired dryer(2 million Btu per hour
heat input)
PR4 One textile screen printer (3,600 pounds of cloth per N/A N/A
hour process capacity)consisting of:
a)8 rotary screen printing stations
b) 1 natural gas-fired dryer(4.8 million Btu per hour
heat input)with four zones
PR5 One textile screen printer(3,600 pounds of cloth per N/A N/A
hour process capacity)consisting of:
a) 12 rotary screen printing stations
b) 1 natural gas-fired dryer(4.8 million Btu per
hour heat input)with four zones
TEN1 One finishing range(4,320 pounds of cloth per hour N/A N/A
process capacity)
consisting of:
a) 1 pad applied finishing station
b) 1 natural gas-fired 8.5 million Btu per hour three
zone tenter frame oven
TEN2 One finishing range(5,760 pounds of cloth per hour N/A N/A
process capacity)
consisting of:
a) 1 pad applied finishing station
b) 1 natural gas-fired 12.0 million Btu per hour
eight zone tenter frame oven
TENS- One finishing range(4,320 pounds of cloth per hour N/A N/A
process capacity)
consisting of.
a) 1 pad applied finishing station
b) I natural gas-fired 6.0 million Btu per hour two
zone tenter frame oven
J-BOX, One bleach range and one natural gas-fired 8.5 N/A N/A
BLl,and million Btu per hour three zone finishing range
TEN4
CR1 Steam heated cotton dye range N/A N/A
PIG1 One pigment range(4,800 pounds of cloth per hour N/A N/A
process capacity)
consisting of:
a) I natural gas-fired 4.0 million Btu per hour
predryer
b) 1 pad applied ink dyeing station
c) 1 steam heated dryer
TR1 One thermasol range(4,800 pounds of cloth per hour N/A N/A
process capacity)
consisting of:
a) 1 pad applied finishing station
b) 1 natural gas-fired 7.0 million Btu per hour dryer
SLl One shop lathe(500 pounds per hour of rubber SL 1C One Cyclone(15 inch diameter)
covered pad rolls)
SS1 One starch storage silo(22.5 tons per hour filling BF 1 One Bagfilter(12 square feet of
rate) filter area)
in parallel with
BF 2 One Bagfilter(12 square feet of
filter area
OP1 One blendomat(2600 pounds per hour of cotton OP 1 CA One Paper Panel Filter(6.55
fiber) square feet of filter area)
in series with
OP 1CB One Rotary Drum Filter(46.5
square feet of filter area)
AC1/CA One carding and drawing operation(2100 pounds CARD1- One Rotary Drum Filter(545.3
RD1 per hour of cotton fiber) 1C square feet of surface area)
AC2 One spinning operation(2100 pounds per hour of AC2-IC One Paper Filter(266.8 square
cotton fiber) feet of surface area
COMPLIANCE INSPECTION SUMMARY:
On 13 June 2012 I,Maureen Matroni-Rakes, of the Fayetteville Regional Office,met with Mr. David
Bruton to conduct and annual compliance inspection. Mr. Bruton checked FacFinder and found no
mistakes. (Google maps and GPS systems locate Wade Manufacturing at 76 Mill Road, a correct address
but not in our system.) Mr.Bruton stated there had been no additions since the last inspection. However
some of their permitted equipment is not operational or has been removed, which Mr. Bruton noted on the
emission source list and pointed out during the facility tour.
NOTE: Mr. Bruton normally takes lunch from 1 lam to Noon, so plan the inspection accordingly.
NOTE: Main office closed from Noon- 1PM. Call Mr.Bruton on his extension (x222)and he will let you
in.
This was a renewal inspection, so I discussed with Mr. Bruton the process for renewal and he
stated he did not need any help and that he was having a consultant prepare the renewal. I did
discuss with him removing several pieces of equipment from the permitted equipment list that
were no longer in operation or had been removed due to decrease in production over the years.
WE made a list of equipment which he will discuss with his boss and their consultant during the
renewal.
The facility had the current permit on site.Mr.Bruton provided all applicable records for review. Oil
sulfur content,emissions,HAP emissions and PSD avoidance records were checked and well organized.
The fuel oil certifications indicated sulfur content 1.61%the last several times it was purchased.The last
purchase of No.6 fuel oil was 3 January 2011.The VOC emissions,HAP emissions, and S02 emissions
appeared in compliance with the air permit. Visible emissions observed daily by Mr.Bruton and logs
appeared to be in compliance.Mr.Bruton observes VE every day at 9:45am when the plant is at full
operation. I noted to him to mark non-operated equipment as nor running instead of noting normal
emissions.The facility inspects cyclones,rotary drum filter and bag filters on a monthly basis.
Prior to entering the facility,the inspector checked opacity of all stacks that could be seen from the
hillside to the west of the plant.The inspector observed<10%visible emissions from the boiler and tenor
stacks. In the past the facility has had issues with VE, when not operating the tenter frame properly.
A. 15A NCAC 2D.0503 PARTICULATES FROM FUEL BURNING INDIRECT HEAT
EXCHANGERS-(boiler ID No.B1),PM shall not exceed 0.33 pounds per million Btu heat input. [15A
NCAC 2D.0503 (a)]
APPEARED IN COMPLIANCE—The AP-42 emission factors for No. 6 oil with sulfur content of 2.1%is
0.16 lbslmmBTU and natural gas is 0.007 lbslmmBTU. The fuel oil certifications indicated sulfur content of
1.6 01b, last purchased in January 2011. Facility was combusting natural gas on the day of the inspection.
B. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-Natural
gas/No.6 fuel oil-fired boiler(ID No.Bl)-This is the main boiler,which operates primarily on natural
gas. It was installed in 1985 (so NSPS Subpart De does not apply)and has a maximum heat input capacity
of 72 mmBtu/hr.S02 shall not exceed 2.3 pounds per million Btu heat input. The maximum sulfur
content of any oil received and burned in the boiler shall not exceed 2.1 percent by weight
APPEARED IN COMPLIANCE:
The AP-42 emission factor for No. 6 oil with sulfur content of 2.1%is 2.Ilbs/mmBTU and natural gas is
0.005 lbslmmBTU. The fuel oil certifications indicated less than 2.1%at 1.61%. Semi-annual reports
received on time, indicate compliance. Semi-annual report turned in on time and appeared in compliance.
C. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-Natural gas/No.6 fuel oil-fired boiler (ID
No.Bl)Visible emissions from this source shall not be more than 20%opacity.Daily observations done by
Normal/not normal scale.
APPEARED IN COMPLIANCE: No visible emissions observed during the inspection from this boiler.
Logbook indicated daily VE observation recorded and indicated compliance. Semi-annual reports received
on time, indicate compliance. Made note to Mr.Burton to note when equipment was not operating. Semi-
annual report turned in on time and appeared in compliance.
D. 15A NCAC 2D.0503 PARTICULATES FROM FUEL BURNING INDIRECT HEAT
EXCHANGERS-Emissions of particulate matter from the combustion of natural gas or No.6 fuel oil
(boiler ID No.B2),are discharged from this source into the atmosphere shall not exceed 0.47 pounds per
million Btu heat input.
APPEARED IN COMPLIANCE: B2 is not operational and would require several new parts to run.
E. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-Natural
gas/No.6 fuel oil-fired boiler(ID No.B2)-This is the main boiler,which operates primarily on natural
gas. It was installed in 1985 (so NSPS Subpart Dc does not apply)and has a maximum heat input capacity
of 72 mmBtu/hr.S02 shall not exceed 2.3 pounds per million Btu heat input. The maximum sulfur
content of any oil received and burned in the boiler shall not exceed 2.1 percent by weight.
APPEARED IN COMPLIANCE:B2 is not operational and would require several new parts to run. Semi-
annual report turned in on time and appeared in compliance.
F. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-Natural gas/No. 6 fuel oil-fired boiler
(ID No.-B2)Visible emissions from this source shall not be more than 40%opacity.Daily Observation
based on Normal/not normal.Semi-Annual Report.
APPEARED IN COMPLIANCE:B2 is not operational and would require several new parts to run. Semi-
annual report turned in on time and appeared in compliance.
G. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One natural gas-fired textile roller printer(ID No.PR3)and one natural gas-fired pigment
range (ID No.PIG1),and one natural gas-fired textile roller printer(ID No.PRI).Emissions of particulate
matter from these sources shall not exceed an allowable emission rate.Maintain production records for
emission calculation.
APPEARED IN COMPLIANCE: The air permit review indicated that PM emissions are below the limits.
PR3 and PRI processes were not operating during the inspection. PIG]was operational and using No.6
fuel oil with a 1.61%sulfur content. Production records are kept onsite and emissions are calculated
monthly.
H. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-
One natural gas-fired textile roller printer(ID No.PR3)and one natural gas-fired pigment range (ID No.
PIG1).Emissions of sulfur dioxide from these sources shall not exceed 2.3 pounds per million Btu heat
input.
APPEARED IN COMPLIANCE: The AP-42 emissions factor for No. 6 oil with sulfur content of 2.1%is
2.1 lbs/mmBTU and natural gas is 0.005 lbs/mmBTU. The fuel oil certifications indicated 1.6%. (Emission
source PR3 was not operational)
I. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-One natural gas-fired textile roller
printer(ID No.PR3)and one natural gas-fired pigment range (ID No.PIG1),and one natural gas-fired
textile roller printer(ID No.PRI).Visible emissions from these sources shall not be more than 40 percent
opacity,observe daily and report twice a year.
APPEARED IN COMPLIANCE: PR3 and PRI processes were not operating during the inspection.
PIGI was operational and VE was <20%. Daily observation/record done by Mr.Bruton. Recorded
observations indicate compliance. Semi-annual reports received on time, indicate compliance.
K. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One natural gas-fired textile roller printer(ID No.PR6),two natural gas-fired textile screen
printers(ID Nos.PR 4 and PR 5),three natural gas-fired tenter frames(ID Nos.TEN1,TEN2,and TEN3),
one natural gas-fired thermosol range(ID No.TR1),and one bleaching range with tenter frame(ID Nos. J-
BOX,BL1,and TEN4).Emissions of particulate matter from these sources shall not exceed an allowable
emission rate.
APPEARED IN COMPLIANCE: The air permit review indicated that PM emissions are below the limits.
(Emission sources PR6, PR4, TRI and TEN] are not operational)
L. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-One natural gas-fired textile roller
printer(ID No.PR6),two natural gas-fired textile screen printers(ID Nos.PR 4 and PR 5),three natural
gas-fired tenter frames(ID Nos.TEN1,TEN2,and TEN3),one natural gas-fired thermosol range(ID No.
TRI),and one bleaching range with tenter frame(ID Nos. J-BOX,BLl,and TEN4—20%opacity).Visible
emissions from these sources shall not be more than 20 percent opacity,observe daily and report twice a
year.
APPEARED IN COMPLIANCE: There appeared approximately 10%opaciry from the tenter frame stacks
during the inspection.Daily observation record done by Mr. Bruton. Recorded observations indicate
compliance. Semi-annual reports received on time, indicate compliance. (Emission sources PR6, PR4, TRI
and TEN] are not operational)
M. 15A NCAC 2D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES-
One natural gas-fired textile roller printer(ID No.PR6),two natural gas-fired textile screen printers(ID
Nos.PR 4 and PR 5),three natural gas-fired tenter frames(ID Nos.TEN1,TEN2,and TEN3),one natural
gas-fired thermosol range(ID No.TRI),and one bleaching range with tenter frame(ID Nos. J-BOX,BL1,
and TEN4). Emissions of sulfur dioxide from these sources shall not exceed 2.3 pounds per million Btu
heat input.
APPEARED IN COMPLIANCE: The AP-42 emissions factor for No. 6 oil with sulfur content of 2.1%is
2.1 lbs/mmBTU and natural gas is 0.005 lbs/mmBTU. The fuel oil certifications indicated 1.6% sulfure.
(Emission sources PR6, PR4, TRI and TEN]are not operational)
N. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One shop lathe(ID No. SLI)with one associated cyclone(ID No.SL1C),one starch storage
silo (ID No. SS1)with two associated bagfilters(ID Nos.BF and 13172),and one blendomat operation(ID
No. OP1)with one associated paper panel filter and one associated rotary drum filter(ID Nos.OP1CA and
OPICB).Emissions of particulate matter from these sources shall not exceed an allowable emission rate.
Use control device equiptment when operating emission sources.I&M: monthly external inspection of the
control devices and ductwork/semi-annual internal inspection of the control devices to ensure structural
integrity. Report of monitoring and recordkeeping activities in a log book.
APPEARED IN COMPLIANCE:
The air permit review indicated that PM emissions are below the limits. Duct work in good condition. The
facility inspects cyclones and bagfilters on a monthly basis. Last checked on 16 May 2012. Semi-annual
reports received on time, indicate compliance.
0. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS- One shop lathe(ID No.SL1)with
one associated cyclone(ID No.SL1C),one starch storage silo(ID No. SS1)with two associated bagfilters
(ID Nos.BFl and 13172),and one blendomat operation(ID No. OPI)with one associated paper panel filter
and one associated rotary drum filter(ID Nos.OPICA and OPICB). Visible emissions from these sources
shall not be more than 20 percent opacity,observe daily and report twice a year.
APPEARED IN COMPLIANCE: No visible emissions observed during the inspection. Daily
observation record done by Mr. Bruton. Recorded observations indicate compliance.Semi-annual reports
received on time, indicate compliance.
P. 15A NCAC 2D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL
PROCESSES-One carding and drawing operation(ID No.AC1/CARD1) with one associated rotary drum
filter(ID No. CARD 1-IQ,one spinning operation(ID No.AC2)with one associated paper filter(ID No.
AC2-IQ,one weaving operation(ID Nos.AC3,AC4,and AC5)with one associated paper filter and two
rotary drum filters(ID Nos.AC3-1C,AC4-1C,and AC5-IQ,and one napping operation(ID Nos.NAP
and NAP2)with two associated rotary drum filters(ID Nos.NAP 1-IC and NAP2-IQ.Emissions of
particulate matter from these sources shall not exceed an allowable emission rate.
Use control devices when operating emission sources and I&M:monthly external inspection of the control
devices and ductwork/semi-annual internal inspection of the control devices to ensure structural integrity
and maintain logbook.
APPEARED IN COMPLIANCE:
The air permit review indicated that PM emissions are below the limits.Duct work in good condition. The
facility inspects rotary drum filtes and bagfilters on a monthly basis.Logs indicate I&M is done by the
facility mechanic Steven Burroughs. Last checked on 16 May 2012. Internal inspections done on July 4"'
shut-down. Semi-annual reports received on time, indicate compliance. The weaving operation and
associated starch silo have been removed. The weaving operations(ID No.AC3 and AC5)were not
operated for the last 4 years.
Q.15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS-One carding and drawing operation
(ID No.AC WARD 1)with one associated rotary drum filter(ID No.CARD 1-1C),one spinning operation
(ID No.AC2)with one associated paper filter(ID No.AC2-1C),one weaving operation(ID Nos.AC3,
AC4,and AC5)with one associated paper filter and two rotary drum filters(ID Nos.AC3-IC,AC4-IC,and
AC5-1C),and one napping operation(ID Nos.NAP and NAP2)with two associated rotary drum filters(ID
Nos.NAP1-IC and NAP2-IC). Visible emissions from these sources shall not be more than 40 percent
opacity,observe daily and report twice a year.
APPEARED IN COMPLIANCE: No visible emissions observed during the inspection.Daily
observationlrecord done by Mr.Bruton.Recorded observations indicate compliance. Semi-annual reports
received on time, indicate compliance. (Emission Sources AC3 and AC5 and associated control devices are
not operational)
R.Multiple Emission Source(s)Specific Limitations and Conditions
1. 2D.0958,VOC work practice standards-Generally refers to dye vats,parts washers in the
maintenance area and solvent-laden rags. Monthly observations of the printing,finishing,bleaching,can
range,cotton dye range and thermosol range are made. Semi-Annual Summary Report.
APPEARED IN COMPLIANCE: The plastic lids to the drums currently in use are covered with saran
wrap. No solvent rags or open(operational)parts washers were noted. Mr. Bruton stated that this
regulation requires continual oversight to ensure compliance. Monitoring records are complete and
indicate compliance. Semi-annual report submitted on time on 26 Jan 2012 and appeared in compliance.
2. 2D.1100 Toxics(ammonia,formaldehyde)emission limitation/logbook/reporting:
i. The input rate of ammonia to each roller printer(ID Nos.PRl,PR3,&PR6)shall not exceed 3.35 lb/hr.
ii. The input rate of ammonia to each screen printer(ID Nos.PR4&PR5)shall not exceed 2.85 lb/hr.
iii. The input rate of formaldehyde to each tenter frame(ID Nos.TEN &TEN3)shall not exceed 0.104
lb/hr.
iv. The input rate of formaldehyde to the tenter frame(ID No.TEN2)shall not exceed 0.126 lb/hr.
APPEARED IN COMPLIANCE: Records showed no exceedance for all limits. Records are maintained for
the maximum hourly rate of ammonia input to each printer(ID Nos. PRI, PR3, PR4, PR5, and PR6)for
each day of production, and the maximum hourly rate of formaldehyde input to each tender frame(ID Nos.
TEN], TEN2, and TEN3)for each day of production. Mr.Bruton keeps records for each day. The
maximum hourly emissions are calculated by dividing the daily usage of chemicals by the total hours of
operation. Usage and emissions reports are provided to FRO semiannually. Because of the facility's
greatly reduced operations, TAP emissions are far below the limits. (Emission Sources PRI, PR3,PR4, and
TENT are not operational)Ammonia highest emission rate for the last 12 months for(PRI, PR3 &PR6) =
1.02 lb/hr and for(PR4&PR5) = 1.29 lb/hr. Formaldehyde highest emission rate for the last 12 months
for(TEN] &TEN3) =0.061b/hr and for(TEN2) = 0.08 lb/hr.
3.Odorous Emissions—2D.1806
APPEARED IN COMPLIANCE: No odors were detected around the facility property line and neither
DAQ nor.the facility has received any complaints in the last 12 months.
4. AVOIDANCE FOR 15A NCAC 2D.0530:PREVENTION OF SIGNIFICANT
DETERIORATION-Two natural gas/No. 6 fuel oil-fired boilers(ID Nos. B 1 and 132). S02
emissions shall be less than 250 tons per consecutive twelve months period. Submit a summary
report of monitoring and recordkeeping activities twice a year. Calculate monthly S02 emissions.
APPEARED IN COMPLIANCE: Records indicated S02 emissions less than 250 tons.As of May 2012 <1
tons/year. The highest ton/month is the last 12 months is 0.003 tons/month back in February. The facility
calculates monthly S02 emissions and records that in the logbook. Semi-annual reports received on time,
indicate compliance. (Emission Source B2 is not in operation)
5.AVOIDANCE FOR 15A NCAC 2D.0530:PREVENTION OF SIGNIFICANT
DETERIORATION-one steam heated textile roller printer(ID No.PRl),one natural gas-fired textile
roller printer(ID No.PR3),one natural gas-fired pigment range(ID No.PIG1),one natural gas-fired textile
roller printer(ID No.PR6),two natural gas-fired textile screen printers(ID Nos.PR4 and PR5),three
natural gas-fired tenter frames(ID Nos.TEN I,TEN2,and TENS),one natural gas-fired thermosol range
(ID No.TRl),and one bleach range and natural gas-fired finishing range(ID Nos.J-BOX,BL1,and
TEN4).VOC emissions shall be less than 250 tons per consecutive twelve months period.Submit a
summary report of monitoring and recordkeeping activities twice a year.Calculate monthly VOC
emissions.
APPEARED IN COMPLIANCE: VOC emissions are far below than 250 tons. The facility calculates
monthly VOC emissions and records that in the logbook. VOC emissions as of May 2012 was 2.23
tons/year. The highest 12 month was in January 2012 with 2.228 tons/year. Semi-annual reports received
on time, indicate compliance. (Emission sources PRI, PR3, PR6, PR4, TEN] and TRI are not in
operation)
112R Status:The facility does not use or store subject compounds in quantities that would require a
written risk management plan under the clean air act section 112(r).
10-YEAR COMPLIANCE HISTORY:
5 Oct 07-NOV/NRE issued for exceeding VE limit(ID No.TEN4)
23 Sep 03—NOV/NRE issued for exceeding VE limit(B 1 and T4)—CPA for$8,000
19 Sep 02—NOV issued for late submittal of TV permit application for renewal.
17 May 02—Warning Letter regarding Annual Compliance Certification
COMMENTS AND RECOMMENDATIONS: Based on the observations made during the 13 June
2012 inspection,Wade Manufacturing appeared to be operating in compliance with all regulations
outlined in their current air permit. No suggested permit changes.
RENEWAL SUGGESTIONS:
-Talked with the facility about removing some of the non-operational equipment from their permit. Mr.
Burton will discuss with his boss which items can be removed.
MDR