HomeMy WebLinkAboutAQ_F_0400030_20091016_PRMT_Permit ii -
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Beverly Eaves Perdue B. Keith Overcash, P.E. Dee Freeman
Governor Director Secretary
October 16, 2009
Mr. Joe Ombrello
General Manager
Coffing Hoists
2020 Country Club Road
PO Box 779
Wadesboro,NC 29170
Subject: Air Permit No. 03671R09
Coffing Hoists
Wadesboro, Anson County,North Carolina
Permit Class: Prohibitory Small
Facility ID#0400030
Dear Mr. Ombrello:
In accordance with your completed application received October 1,2009, we are forwarding
herewith Permit No. 03671R09 to Cuffing Hoists, Wadesboro, Anson County, North Carolina for
the construction and operation of air emissions sources or air cleaning devices and appurtenances.
Additionally, any emissions activities determined from your air permit application as meeting the
exemption requirements contained in 15A NCAC 2Q .0102 or 15A NCAC 2Q .0503 have been
listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the
records retention requirements are contained in General Condition 2 of the General Conditions and
Limitations.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request a formal adjudicatoly hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
I50B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 15013-23, this air permit shall be final and
binding.
Fayetteville Regional Office-Division of Air Quality
Syslel Building,225 Green Street,Suite 714,Fayetteville,North Carolina 28301-5094 One
225 Green Street,Suite 714 NorthCarol inn
Phone:(910)433-3300\FAX:(910)485-74671 Internet:www.ncaif.org/ t;J v L `[V M11 J/Y
An Equal Opportunity\Affirmative Action Employer
Joe Ombrello
October 16,2009
Page 2
You may request modification of your air permit through informal means pursuant to G.S.
15013-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
final and binding regardless of a request for informal modification unless a request for a hearing is
also made under G.S. 15011-23.
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
This permit shall be effective from October 16,2009 until September 30, 2013, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action, for permit termination,revocation and reissuance, or modification, or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Jim Moser at(910) 433-3300.
Sincerely,
Steven F. Vocro
Regional Air Quality Supervisor
JEM
Enclosures
c: Central Files
Fayetteville Regional Office
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF AIR QUALIT y
AIR PERMIT NO. 03671R09
Issue Date: October 16,2009 Effective Date: October 16,2009
Expiration Date: September 30, 2013 Replaces Permit: 03671R08
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other
applicable Laws, Rules and Regulations,
Coffing Hoists
2020 Country Club Road
PO Box 779
Wadesboro, Anson County, North Carolina
Permit Class: Prohibitory Small
Facility ID# 0400030
(the Permittee)is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
Emission Emission Source Control Control System
Sonrco ID Description Systew TD Description
ES-1375 One paint spray booth(filter type) CD-1375 One spray paint booth with
(NESHAP) installed on a metal finishing operation panel filters
ES-0704 One paint spray booth(filter type) Cll-0704 One spray paint booth with
(NESHAP) installed on a metal finishing operation panel filters
ES-SPR-7 One paint spray booth(filter type) CD-SPR-7 One spray paint booth with
(NESHAP) installed on a metal finishing operation panel filters
ES-SPR-9 One paint spray booth(filter type) CD-SPR-9 One spray paint booth with .
(NESHAP) � installed on a metal finishing operation � panel filters
ES-SPR-14 One paint spray booth(filter type) CD-S1 R-I4 One spray paint booth with
(NESHAP) ].installed on a metal finishing operation panel filters
in accordance with the completed application 0400030.09A received October 1, 2009 including any
plans, specifications,previous applications, and other supporting data, all of which are filed with the
Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are
incorporated as part of this permit.
Permit No. 03671 R09
Page 2
This permit is subject to the following specified conditions and limitations including any
TESTING REPORTING, OR MONITORING REQUIREMENTS:
A. SPECIFIC CONDITIONS AND LIMITATIONS
I. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter
2D .0200,2D .0202, 2D .0515,2D .0521, 2D .0535,2D .0540, 21) .0958,2D
.1111(NESHAP), 2Q .0711 and 2Q .0803.
2. 15A NCAC 2D .1I I I "MAXIMUM ACHIEVABLE CONTROL"TECHNOLOGY" -For
the metal finishing operations, the Permittee shall comply with all applicable provisions,
including the notification, testing, and monitoring requirements contained in Environmental
Management Commission Standard 15A NCAC 2D .111. "Maximum Achievable Control
Technology" as promulgated in 40 CFR 63, Subpart below including Subpart A "General
Provisions."
NESHAP Area MACT 40 CFR 63 Subpart HHHHHH "Paint Stripping and Miscellaneous
Surface Coating Operations at Area Sources" applies to the finishing operations. This
existing source is required to comply with this rule by January 10, 2011.
3. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee,
at least 90 days prior to the expiration date of this permit, shall request permit renewal by
letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit(without a
modification request). The renewal request(with AA application form) should be submitted
to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this
permit,the Permittee shall submit the air pollution emission inventory report(with
Certification Sheet) in accordance with 15A NCAC 21) .0202, pursuant to N.C. General
Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall
document air pollutants emitted for the 2012 calendar year.
4. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes," particulate matter emissions from
the emission sources shall not exceed allowable emission rates. The allowable emission rates
are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be
determined by the following equation(s), where P is the process throughput rate in tons per
hour(tons/hr) and E is the allowable emission rate in pounds per hour(lbs/hr).
E=4.10 * (P) 0 67 for P <=30 tons/hr, or
E=55 * (P) 01� - 40 for P>30 tons/hr
5. VISIBLE EMISSIONS CONTROL REQUIREMENT- As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 87 percent
Permit No. 03671 R09
Page 3
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with 15A NCAC 2D .0524 "New Source
Performance Standards" or .I I10 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
6. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535,the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
V. an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
7. FUGI`fIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 21) ,0540
"Particulates from Fugitive Dust Erission Sources,"the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour(using Reference Method 22 in 40 CF R, Appendix A), the owner or
operator may be required to submit a fugitive dust plan as described in 21) .0540(f).
"Fugitive dust emissions" means particulate matter from process operations that does not
pass through a process stack or vent and that is generated within plant property boundaries
from activities such as: unloading and loading areas, process areas stockpiles, stock pile
working, plant parking lots, and plant roads (including access roads and haul roads).
8. WORK PRACTICES REQUIREMENTS - As required by 15A NCAC 2D .0958(c) "Work
Practices for Sources of Volatile Organic Compounds," the Permittee shall adhere to the
following required work practices:
Permit No. 03671R09
Page 4
a. The Permittee shall store all VOC-containing material not in use (including waste
material)in containers covered with a tightly fitting lid that is free of cracks, holes,
or other defects.
b. The Permittee shall clean up spills as soars as possible following proper safety
procedures.
c. The Permittee shall store wipe rags in closed containers.
d. The Permittee shall not clean sponges, fabric,wood,paper products, and other
absorbent materials.
e. The Permittee shall drain solvents used to clean supply lines and other coating
equipment into closable containers and close containers immediately after each use.
f. The Permittee shall clean mixing, blending, and manufacturing vats and containers
by adding cleaning solvent, closing the vat or container before agitating the cleaning
solvent.
g. The Permittee shall pour spent cleaning solvent into closable containers and close
containers immediately after each use.
9. TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT- Pursuant to
15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for each of the below listed
toxic air pollutants (TAPs), the Permittee has made a demonstration that facility-wide actual
emissions do not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q
.0711. The facility shall be operated and maintained in such a manner that emissions of any
listed TAPs from the facility, including fugitive emissions, will not exceed TPERs listed in
15A NCAC 2Q .0711.
a. A permit to emit any of the below listed TAPs shall be required for this facility if
actual emissions from all sources will become greater than the corresponding
TPERs.
b. PRIOR to exceeding any of these listed TPERs, the Permittee shall be responsible
for obtaining a permit to emit TAPs and for demonstrating compliance with the
requirements of 15A NCAC 2D .1100 "Control of Toxic Air Pollutants".
c. In accordance with the approved application, the Permittee shall maintain records of
operational information demonstrating that the TAP emissions do not exceed the
TPERs as listed below:
Pollutant Chronic Toxicants (lb/day) Acute Irritants (lb/hr)
MIBK 52 7.6
Toluene _ 98 . 14.4
Xylene 57 16.4
Permit No. 03671R09
Page 5
9. EXCLUSIONARY RULE REQUIREMENTS - Pursuant to 15A NCAC 2Q .0803 "Coating,
Solvent Cleaning, and Graphic Arts," potential emissions shall be determined using actual
emissions without accounting for any air pollution control devices.
a. As required by 15A NCAC 2Q .0803, the facility potential emissions (defined as
actual emissions) shall be less than the following:
i. 100 tons per year of volatile organic compounds (VOC);
ii. 10 tons per year of each hazardous air pollutant(HAP); and
iii. 25 tons per year of all HAPs combined.
b. As required by 15A NCAC 2Q .0803,the Permittee shall comply with the following
requirements:
i. Annual Report Requirement- By March I of each year,regardless of the
actual emissions, the Permittee shall submit to the Regional Supervisor,
DAQ, a report summarizing emissions of VOC and HAPs containing the
following:
A. the pounds of VOC used during the previous calendar year;
B. the greatest quantity in pounds of an individual HAP used during the
previous calendar year; and
C. the total pounds of all HAPs used during the previous calendar year.
ii. Records Maintenance Requirement- 'the Permittee shall maintain purchase
orders and invoices of materials containing VOC. These purchase orders and
invoices shall be maintained for a period of at least three years and be made
available to DAQ personnel upon request.
iii. Notification Requirement- The Permittee shall report to the Regional
Supervisor, DAQ, any exceedance of a requirement of rule 15A NCAC 2Q
.0803 within one week of occurrence; and
iv. Certification Requirement- The Permittee shall certify all submittals as to the
truth, completeness, and accuracy of all information recorded and reported
over the signature of the appropriate official as identified in rule 15A NCAC
2Q .03040) "Applications."
Compliance with the recordkeeping and reporting requirements contained in this specific
condition shall not relieve the Permittee from the requirement to have a Title V permit if the
actual emissions from the facility exceed 100 tons per year of VOC, or 10 tons per year of
an individual HAP, or 25 tons per year of all HAPs combined.
Permit No. 03671R09
Page 6
B. GENERAL CONDITIONS AND LIMITATIONS
1. TWO COPIES OF ALL DOCUMENTS REPOIZ'l'S `I'I;S'I'DATA MONYfORING DATA
NOTIFICATIONS, REQUESTS FOR RENEWAL AND ANY OTHER INFORMATION
REQUIRED BY THIS PERMIT shall be submitted to the:
Regional Air Quality Supervisor
North Carolina Division of Air Quality
Fayetteville Regional Office
Systel Building
225 Green Street, Suite 714
Fayetteville, NC 28301-5094
(910) 433-3300
2. RECORDS RE'ITNTION REQUIREMENT -Any records required by the conditions of this
permit shall be kept on site and made available to DAQ personnel for inspection upon
request. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. These records must be kept on site for a minimum of 2
years,unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the permit.
4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to
establishing, building, erecting, using, or operating the emission sources or air cleaning
equipment at a site or location not specified in this permit.
5. This permit is subject to revocation or modification by the DAQ upon a determination that
information contained in the application or presented in the support thereof is incorrect,
conditions under which this permit was granted have changed, or violations of conditions
contained in this permit have occurred. The facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by this permit, no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
6. REPORTING REQUIREMENT -Any of the following that would result in previously
unpermitted, new, or increased emissions must be reported to the Regonal Supervisor,
DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission Iimitations specified herein.
Permit No. 03671R09
Page 7
7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a
new air permit from the DAQ.
8. This issuance of this permit in no way absolves the Permittee of liability for any potential
civil penalties which may be assessed for violations of State law which have occurred prior
to the effective date of this permit.
9. This permit does not relieve the Permittee of the responsibility of complying with all
applicable requirements of any Federal, State, or Local water quality or land quality control
authority.
10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee
to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be
required by the DAQ. Information required in such reports may include, but is not limited
to,process weight rates,firing rates, hours of operation, and preventive maintenance
schedules.
11. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. The Permittee must comply with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including the Resource Conservation and Recovery Act(RCRA) administered by the
Division of Waste Management.
14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the
air permit at the site. The Permittee must make available to personnel of the DAQ,upon
request, the current copy of the air permit for the site.
15. CLEAN AIR ACT SECTION It 2(r) REQUIREMENTS - Pursuant to 40 CPR Part 68
"Accidental Release Prevention Requirements: Risk Management Programs Under the
Clean Air Act, Section 112(r)," if the Permittee is required to develop and register a risk
management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the
Permittee is required to register this plan in accordance with 40 CFR Part 68.
16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I
Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of
Accidental Releases-Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes,handles, or stores any amount of a Listed
hazardous substance, the Permittee has a general duty to take such steps as are necessary to
Permit No. 03671R09
Page 8
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally-enforceable only.
17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance, the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval,regional notification, report submittal, and test
results approval.
Permit issued this the 16"' of October, 2009.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
trSteven F, Vorzo
Regional Air Quality Supervisor
By Authority of the Environmental Management Commission
Air Permit No. 03671 R09
ATTACHMENT to Permit No. 03671R09, October 16, 2009
Insignificant/Exempt Activities
Source 1 Exemption Regulation Source of Source of Tine V
TAPs. Pollutants.
IES-FP - Foam Packaging 2Q .0102 (c)(2)(E)(i) No Yes
_. ,. - — —
1ES-937 - metal grinding operation 2Q .0102 (e)(2)(E)(i) No Ycs
1. Because an activity is exempted from being required to have a permit or permit modification
does not mean that the activity is exempted from an applicable requirement or that the owner
or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be
included in determining compliance with the permit requirements for toxic air pollutants
under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates
Requiring a Permit."