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HomeMy WebLinkAboutAQ_F_0400036_20090616_PRMT_Permit '14 a as;ti.�r NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Beverly Eaves Perdue B. Keith Overcash, P.E. Dee Freeman Governor Director Secretary June 16,2009 Mr. Jeffrey Goodman President B.V. Hedrick Gravel and Sand Co. -Lilesville Plant 15 Yorkshire Street, Suite 302 Asheville,NC 28803 Subject: Air Permit No. 06725R04 B.V. Hedrick Gravel and Sand Co. -Lilesville Plant Lilesville, Anson County,North Carolina Fee Class: Small Facility Il)# 0400036 Dear Mr. Goodman: In accordance with your completed application received May 4, 2009, we are forwarding herewith Permit No. 06725R04 to B.V. Hedrick Gravel and Sand Co. -Lilesville Plant, Lilesville, Anson County,North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts,requirements, or limitations contained in this permit are unacceptable to you, You have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 15013-23, this air permit shall be final and binding. You may request modification ofyour air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is Fayetteville Regional Office-Division of Air quality Systel Building,225 Green Street,Suite 714,Fayetteville,North Carolina 28301-5094 'One,i y 225 Green Street,Suite714 Nt)1't��1Cflro illit Phone:(910)433-33001 FAX.(910)485-74671 Internet:wvvw.ncair.orgl An Equal OppotlunityVAlfirmative Action Employer ! 88 bS Jeffrey Goodman June 16, 2009 Page 2 also made under G.S. 15013-23. Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air (duality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permitter to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.11413. This permit shall be effective from June 16, 2009 until May 31, 2014, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements,limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Tien Nguyen at(910) 433-3300. Sir crely, Steven R Vozzo Regional Air Quality Supervisor txn Enclosures C Central Files Fayetteville Regional Office NORT11 CAROLINA I'-NVIRONM1_?NTAl, MANAGEMENT COMMISSION DBPARTMFsNT OF ENVIRONMENT AND NATURAL,RESOURCES DIVISION OF AIR QUALITY AIR PERMIT NO. 06725R04 Issue Date: June 16, 2009 Effective Date: .lune 16, 2009 Expiration Datc: May 31, 2014 Replaces Permit: 06725R03 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21B of Chapter 143, General Statutes of Noigli Carolina (NCGS) as amended, and other applicable Laws, Rules and Regulations, B.V. Hedrick Gravel and Sand Co. - Lilesville Plant hngram Mountain Road - SR 1704 Lilesville, Anson County,North Carolina Fcc Class: Small Facility IDU 0400036 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission . Emission Source ' Control Control System Sitatre* ID Dcseriptinn �, Syst�iht Tb G . Description !None control Mindevices,eral P incl uding: 350 tons per hour, utilizing;water suppression with no othe 1,S Crush :� Crushing Operations ! N/A N/A _ ES Screen j Screening Opel is N/A N/A lS Convey Conveying Operations N/A N/A i in accordance with the completed application 0400036.09A received May 4, 2009 including any plans,, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources,Division of Air Quality (DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING,Sl'ING, REPORTING.OR MONITORING 12EQUIRLML'_NTS: Permit No. 06725IZ04 Page 2 A. SPEC]lei C CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0200, 21) .0202, 2D .0510, 2D .0521, 2D .0535 and 21) .0540. 2. The primary crusher is a jaw crusher rated at 250 tons per hour at a 6-inch crusher setting per the manufacturer's specification as submitted. Any change from this crusher definition, other than like-for-like, will require a permit application to be submitted. The purpose of this stipulation is to characterize the primary crusher and not limit production. 3. EQUIPMI N f IZUTO fING. The Permittee shall maintain on-site an equipment list and a plant(or flow) diagram of all equipment covered under this permit. a. The equipment list shall include the total rated crushing capacity of all primary crushers at the facility and the following information for each piece of equipment: i. A description of the equipment including applicability of New Source Performance Standards, and: A. Width of belt conveyors, 13. Dimensions and configuration (e.g., triple deck) of screens, C. Rated capacity (tons/hr) of each crusher, and D. Rated capacity(tons or tons/hr) of all equipment not exempt from permit requirements under 15 A NCAC 2Q .0102(b), ii. A unique ID number. di. The date the equipment was manufactured, and iv. The dates any required performance testing was conducted and submitted to the Regional Supervisor, Division of Air Quality. b. The equipment list and plant diagram shall bear the date when the current list and diagram were revised. c. The Permittee shall provide documentation to the Regional Supervisor, Division of Air Quality, for any required performance testing within seven days of a written request. d. Notwithstanding General Condition and Limitation No. 5, Equipment Relocation, the Permittee may install new non-primary crushing nonmetallic mineral processing equipment so long as such equipment does not change the primary crushing rated capacity of the facility and the equipment does not utilize any mechanical collection device(s). The Permittee shall provide written notification to the Regional Supervisor, Division of Air Quality, including a revised equipment list and a plant Permit No. 06725R04 Page 3 layout or flow diagram, each time non-primary crushing nonmetallic mineral processing equipment is installed at a facility. This notification shall be submitted at least 15 days before the equipment is installed at the facility unless otherwise approved by the Director. Non-primary crushing nonmetallic mineral processing equipment includes all non-primary crushers, screen, conveyors and loadout bins. c. Notwithstanding General Condition and Limitation No. 5, Equipment Relocation, the Permittee may relocate existing non-primary crushing nonmetallic mineral processing equipment so long as such equipment does not change the primary crushing rated capacity of the facility. The Permittee shall provide written notification to the Regional Supervisor, Division of Air Quality, including a revised equipment list and a plant layout or flow diagram, each time non-primary crushing nonmetallic mineral processing equipment is relocated at a facility. This notification shall be submitted within 15 days of the relocation made at the facility, unless otherwise approved by the Director. 4. PRODUCTION NOTIFICATION. Within 15 days after start-up of the rock crushing operation, the Permittee shall NOTIFY,in WRITING, the Regional Supervisor,DAQ, of the start-up. 5. EMISSION INVENTORY RLQUIR13M1 Nh - At least 90 days prior to the expiration date of this permit,the Permittee shall submit the air pollution emission inventory report in accordance with 15A NCAC 21) .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ. The report shall document air pollutants emitted for the 2012 calendar year. The Regional Office will send information on how to submit the emissions inventory, along with a reminder to renew your permit, about six months prior to your permit expiration. If you do not receive this information, please contact the Regional Supervisor, DAQ, 6. PARI'ICt11,ATE CONIROL RFQUIRF MLNT - As required by 15A NCAC 2D .0510 "Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements apply: a. The Permittee of a sand, gravel, or crushed stone operation shall not cause, allow, or permit any material to be produced,handled, transported, or stockpiled without taking measures to reduce to a minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality standards beyond the property line for particulate matter, both PMro and total suspended particulates. b. Fugitive dust emissions from sand, gravel, or crushed stone operations shall be controlled by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Earission Sources." c. The Permittee of any sand, gravel, or crushed stone operation shall control process- generated emissions: i. From crushers with wet suppression; and ii. From conveyors, screens, and transfer points Permit No. 06725R04 Page 4 such that the applicable opacity standards in 15A NCAC 21) .0521 Control of Visible L'mrssious," or 15A NCAC 2D .0524 "New Source Performance standards" are not exceeded. 7. VISIBLI? [ M1SSIONSC"ON'1ROL R1 QIREMl NT - As required by 15A NCAC 21:) .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. Ilowever, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .] 110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 8. VISIBLG 1,MISSIONS CON I ROI,IZI�', UI1tI�,M1 N1' - As required by 15A NCAC 2D .0521 "Control of Visible E,missions," visible emissions from the emission sources, manufactured as of July 1, 1971, shall not be more than 40 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 90 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with I SA NCAC 21) .0524 "New Source Performance Standards" or .I110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 9. NOTIFICATION REQUIREMENT -- As required by 15A NCAC 2D .0535, the Permittee of asource of excess emissions that last for more than four hours and that results from a malfunction, a breakdown ofprocess or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, ii, the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective mcasues have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. Permit No, 06725R04 Page 5 1 o. FIJCII'fIVL; DUST CONTROL RI�UIREMlNT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR,Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(07 "Fugitive dust emissions" means particulate matter from process operations that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). R. GENERAL CONDITIONS AND LIMITATIONS I. TWO COM S OF ALL DOCUMENTS, REPORTS TEST-DATA, MONFI'ORING DATA NOTIFICATIONS, Rl_;QUFSTS FOR RENEWAL, AND ANY OTHER INFORMATION RI QUIZ D BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville, NC 28301-5094 (910) 433-3300 2. RECORDS RETENTION ENi'ION RFQIJIRF,MFNl' - Any records required by the conditions of this permit shalt be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records nmst be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (1). Pursuant to I5A NCAC 2Q .0203(i), no permit application The is required for renewal of an existing air permit. The renewal request should be submitted to the Regional Supervisor, DAQ. 4. ANNUAL FEE. PAYMENT- Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay the annual permit fee within 30 clays of being billed by the DAQ. Failure to pay the fee in a tintety manner will cause the DAQ to initiate action to revoke the permit. 5. IQ UIPMEN L RELOCATION - Anew air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. Permit No. 06725R04 Page 6 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. 1Jnless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. REPORTING RI QiJIREM ENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 8. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 9. Phis issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 10. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 11. Reports on the operation and maintenance of the facility shall be submitted by tire Permittee to the Regional Supervisor,DAQ at such intervals and in such form and detail as may be required by the DAQ. hrformation required in such reports may include, but is not limited to, process weight rates,firing rates,hours of operation, and preventive maintenance schedules. 12. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.11411, and 143-215.114C, including assessment of civil and/or criminal penalties. 13. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct,hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. Permit No. 06725R04 Page 7 14. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act(RCRA) administered by the Division of Waste Management. 15. I)FIRMITRE F NTION RF,QI IIRFMENT- The Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. 16. CLEAN AIR ACT Sl CTION 1 12(r) RLOUIRl,MiWFS -Pursuant to 40 CFR Part 68 "Accidental Release Prevention Requirements: Risk Management Programs Under the Clean Air Act, Section 112(r)," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan in accordance with 40 CFR Part 68. 17. PREVENTION OF A_C_CIDE_NTAL RFl LASES G1 sNl?RAL DUTY - Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Ilazardous Air Pollutants- Prevention of Accidental Releases -Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces,processes, handles, or stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is fed erally-enfo rcea hie only. 19. _GFNERAI, EMISSIONS TES fING AND REPORTING REQUIREMENTS - ifemissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification,report submittal, and test results approval. Permit issued this the 16°i of June, 2009. NORTH CAROLINA LNVIRONMFNTAL MANAGEMENT COMMISSION -'Steven F. Vozzo Regional Air Quality Supervisor fly Authority of the Environmental Management Commission Air Permit No. 06725R04