HomeMy WebLinkAboutAQ_F_0400036_20090616_PRMT_Permit '14
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NCDENR
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Beverly Eaves Perdue B. Keith Overcash, P.E. Dee Freeman
Governor Director Secretary
June 16,2009
Mr. Jeffrey Goodman
President
B.V. Hedrick Gravel and Sand Co. -Lilesville Plant
15 Yorkshire Street, Suite 302
Asheville,NC 28803
Subject: Air Permit No. 06725R04
B.V. Hedrick Gravel and Sand Co. -Lilesville Plant
Lilesville, Anson County,North Carolina
Fee Class: Small
Facility Il)# 0400036
Dear Mr. Goodman:
In accordance with your completed application received May 4, 2009, we are forwarding
herewith Permit No. 06725R04 to B.V. Hedrick Gravel and Sand Co. -Lilesville Plant, Lilesville,
Anson County,North Carolina for the construction and operation of air emissions sources or air
cleaning devices and appurtenances. Please note the records retention requirements are contained in
General Condition 2 of the General Conditions and Limitations.
If any parts,requirements, or limitations contained in this permit are unacceptable to you,
You have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 15013-23, this air permit shall be final and
binding.
You may request modification ofyour air permit through informal means pursuant to G.S.
15013-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
final and binding regardless of a request for informal modification unless a request for a hearing is
Fayetteville Regional Office-Division of Air quality
Systel Building,225 Green Street,Suite 714,Fayetteville,North Carolina 28301-5094 'One,i y
225 Green Street,Suite714 Nt)1't��1Cflro illit
Phone:(910)433-33001 FAX.(910)485-74671 Internet:wvvw.ncair.orgl
An Equal OppotlunityVAlfirmative Action Employer ! 88 bS
Jeffrey Goodman
June 16, 2009
Page 2
also made under G.S. 15013-23.
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
(duality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permitter to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.11413.
This permit shall be effective from June 16, 2009 until May 31, 2014, is nontransferable to
future owners and operators, and shall be subject to the conditions and limitations as specified
therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation. The Permittee shall comply with all terms, conditions, requirements,limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action, for permit termination, revocation and reissuance, or modification, or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Tien Nguyen at(910) 433-3300.
Sir crely,
Steven R Vozzo
Regional Air Quality Supervisor
txn
Enclosures
C Central Files
Fayetteville Regional Office
NORT11 CAROLINA I'-NVIRONM1_?NTAl, MANAGEMENT COMMISSION
DBPARTMFsNT OF ENVIRONMENT AND NATURAL,RESOURCES
DIVISION OF AIR QUALITY
AIR PERMIT NO. 06725R04
Issue Date: June 16, 2009 Effective Date: .lune 16, 2009
Expiration Datc: May 31, 2014 Replaces Permit: 06725R03
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21B of Chapter 143, General Statutes of Noigli Carolina (NCGS) as amended, and other
applicable Laws, Rules and Regulations,
B.V. Hedrick Gravel and Sand Co. - Lilesville Plant
hngram Mountain Road - SR 1704
Lilesville, Anson County,North Carolina
Fcc Class: Small
Facility IDU 0400036
(the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
Emission . Emission Source ' Control Control System
Sitatre* ID Dcseriptinn �, Syst�iht Tb G . Description
!None control Mindevices,eral
P incl
uding:
350 tons per hour, utilizing;water suppression with no
othe
1,S Crush :� Crushing Operations ! N/A N/A
_
ES Screen j Screening Opel is N/A N/A
lS Convey Conveying Operations N/A N/A i
in accordance with the completed application 0400036.09A received May 4, 2009 including any
plans,, specifications, previous applications, and other supporting data, all of which are filed with the
Department of Environment and Natural Resources,Division of Air Quality (DAQ) and are
incorporated as part of this permit.
This permit is subject to the following specified conditions and limitations including any
TESTING,Sl'ING, REPORTING.OR MONITORING 12EQUIRLML'_NTS:
Permit No. 06725IZ04
Page 2
A. SPEC]lei C CONDITIONS AND LIMITATIONS
1. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter
2D .0200, 21) .0202, 2D .0510, 2D .0521, 2D .0535 and 21) .0540.
2. The primary crusher is a jaw crusher rated at 250 tons per hour at a 6-inch crusher setting
per the manufacturer's specification as submitted. Any change from this crusher definition,
other than like-for-like, will require a permit application to be submitted. The purpose of
this stipulation is to characterize the primary crusher and not limit production.
3. EQUIPMI N f IZUTO fING. The Permittee shall maintain on-site an equipment list and a
plant(or flow) diagram of all equipment covered under this permit.
a. The equipment list shall include the total rated crushing capacity of all primary
crushers at the facility and the following information for each piece of equipment:
i. A description of the equipment including applicability of New Source
Performance Standards, and:
A. Width of belt conveyors,
13. Dimensions and configuration (e.g., triple deck) of screens,
C. Rated capacity (tons/hr) of each crusher, and
D. Rated capacity(tons or tons/hr) of all equipment not exempt from permit
requirements under 15 A NCAC 2Q .0102(b),
ii. A unique ID number.
di. The date the equipment was manufactured, and
iv. The dates any required performance testing was conducted and submitted to
the Regional Supervisor, Division of Air Quality.
b. The equipment list and plant diagram shall bear the date when the current list and
diagram were revised.
c. The Permittee shall provide documentation to the Regional Supervisor, Division of
Air Quality, for any required performance testing within seven days of a written
request.
d. Notwithstanding General Condition and Limitation No. 5, Equipment Relocation, the
Permittee may install new non-primary crushing nonmetallic mineral processing
equipment so long as such equipment does not change the primary crushing rated
capacity of the facility and the equipment does not utilize any mechanical collection
device(s). The Permittee shall provide written notification to the Regional
Supervisor, Division of Air Quality, including a revised equipment list and a plant
Permit No. 06725R04
Page 3
layout or flow diagram, each time non-primary crushing nonmetallic mineral
processing equipment is installed at a facility. This notification shall be submitted at
least 15 days before the equipment is installed at the facility unless otherwise
approved by the Director. Non-primary crushing nonmetallic mineral processing
equipment includes all non-primary crushers, screen, conveyors and loadout bins.
c. Notwithstanding General Condition and Limitation No. 5, Equipment Relocation, the
Permittee may relocate existing non-primary crushing nonmetallic mineral
processing equipment so long as such equipment does not change the primary
crushing rated capacity of the facility. The Permittee shall provide written
notification to the Regional Supervisor, Division of Air Quality, including a revised
equipment list and a plant layout or flow diagram, each time non-primary crushing
nonmetallic mineral processing equipment is relocated at a facility. This notification
shall be submitted within 15 days of the relocation made at the facility, unless
otherwise approved by the Director.
4. PRODUCTION NOTIFICATION. Within 15 days after start-up of the rock crushing
operation, the Permittee shall NOTIFY,in WRITING, the Regional Supervisor,DAQ, of the
start-up.
5. EMISSION INVENTORY RLQUIR13M1 Nh - At least 90 days prior to the expiration date
of this permit,the Permittee shall submit the air pollution emission inventory report in
accordance with 15A NCAC 21) .0202, pursuant to N.C. General Statute 143 215.65. The
report shall be submitted to the Regional Supervisor, DAQ. The report shall document air
pollutants emitted for the 2012 calendar year. The Regional Office will send information on
how to submit the emissions inventory, along with a reminder to renew your permit, about
six months prior to your permit expiration. If you do not receive this information, please
contact the Regional Supervisor, DAQ,
6. PARI'ICt11,ATE CONIROL RFQUIRF MLNT - As required by 15A NCAC 2D .0510
"Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements
apply:
a. The Permittee of a sand, gravel, or crushed stone operation shall not cause, allow, or
permit any material to be produced,handled, transported, or stockpiled without
taking measures to reduce to a minimum any particulate matter from becoming
airborne to prevent exceeding the ambient air quality standards beyond the property
line for particulate matter, both PMro and total suspended particulates.
b. Fugitive dust emissions from sand, gravel, or crushed stone operations shall be
controlled by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Earission
Sources."
c. The Permittee of any sand, gravel, or crushed stone operation shall control process-
generated emissions:
i. From crushers with wet suppression; and
ii. From conveyors, screens, and transfer points
Permit No. 06725R04
Page 4
such that the applicable opacity standards in 15A NCAC 21) .0521 Control of Visible
L'mrssious," or 15A NCAC 2D .0524 "New Source Performance standards" are not
exceeded.
7. VISIBLI? [ M1SSIONSC"ON'1ROL R1 QIREMl NT - As required by 15A NCAC 21:)
.0521 "Control of Visible Emissions," visible emissions from the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 87 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. Ilowever, sources which must comply with 15A NCAC 2D .0524 "New Source
Performance Standards" or .] 110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
8. VISIBLG 1,MISSIONS CON I ROI,IZI�', UI1tI�,M1 N1' - As required by 15A NCAC 2D
.0521 "Control of Visible E,missions," visible emissions from the emission sources,
manufactured as of July 1, 1971, shall not be more than 40 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 90 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with I SA NCAC 21) .0524 "New Source
Performance Standards" or .I110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
9. NOTIFICATION REQUIREMENT -- As required by 15A NCAC 2D .0535, the Permittee of
asource of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown ofprocess or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii, the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
V. an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective mcasues have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
Permit No, 06725R04
Page 5
1 o. FIJCII'fIVL; DUST CONTROL RI�UIREMlNT - As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour (using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(07
"Fugitive dust emissions" means particulate matter from process operations that does not
pass through a process stack or vent and that is generated within plant property boundaries
from activities such as: unloading and loading areas, process areas stockpiles, stock pile
working, plant parking lots, and plant roads (including access roads and haul roads).
R. GENERAL CONDITIONS AND LIMITATIONS
I. TWO COM S OF ALL DOCUMENTS, REPORTS TEST-DATA, MONFI'ORING DATA
NOTIFICATIONS, Rl_;QUFSTS FOR RENEWAL, AND ANY OTHER INFORMATION
RI QUIZ D BY THIS PERMIT shall be submitted to the:
Regional Air Quality Supervisor
North Carolina Division of Air Quality
Fayetteville Regional Office
Systel Building
225 Green Street, Suite 714
Fayetteville, NC 28301-5094
(910) 433-3300
2. RECORDS RETENTION ENi'ION RFQIJIRF,MFNl' - Any records required by the conditions of this
permit shalt be kept on site and made available to DAQ personnel for inspection upon
request. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. These records nmst be kept on site for a minimum of 2
years, unless another time period is otherwise specified.
3. - The Permittee, at least 90 days prior to the
expiration date of this permit, shall request permit renewal by letter in accordance with 15A
NCAC 2Q .0304(d) and (1). Pursuant to I5A NCAC 2Q .0203(i), no permit application The
is required for renewal of an existing air permit. The renewal request should be submitted to
the Regional Supervisor, DAQ.
4. ANNUAL FEE. PAYMENT- Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay
the annual permit fee within 30 clays of being billed by the DAQ. Failure to pay the fee in a
tintety manner will cause the DAQ to initiate action to revoke the permit.
5. IQ
UIPMEN L RELOCATION - Anew air permit shall be obtained by the Permittee prior to
establishing, building, erecting, using, or operating the emission sources or air cleaning
equipment at a site or location not specified in this permit.
Permit No. 06725R04
Page 6
6. This permit is subject to revocation or modification by the DAQ upon a determination that
information contained in the application or presented in the support thereof is incorrect,
conditions under which this permit was granted have changed, or violations of conditions
contained in this permit have occurred. The facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
1Jnless otherwise specified by this permit,no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. REPORTING RI QiJIREM ENT - Any of the following that would result in previously
unpermitted, new, or increased emissions must be reported to the Regional Supervisor,
DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
8. This permit is nontransferable by the Permittee. Future owners and operators must obtain a
new air permit from the DAQ.
9. Phis issuance of this permit in no way absolves the Permittee of liability for any potential
civil penalties which may be assessed for violations of State law which have occurred prior
to the effective date of this permit.
10. This permit does not relieve the Permittee of the responsibility of complying with all
applicable requirements of any Federal, State, or Local water quality or land quality control
authority.
11. Reports on the operation and maintenance of the facility shall be submitted by tire Permittee
to the Regional Supervisor,DAQ at such intervals and in such form and detail as may be
required by the DAQ. hrformation required in such reports may include, but is not limited
to, process weight rates,firing rates,hours of operation, and preventive maintenance
schedules.
12. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.11411, and 143-215.114C, including assessment of
civil and/or criminal penalties.
13. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct,hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
Permit No. 06725R04
Page 7
14. The Permittee must comply with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including the Resource Conservation and Recovery Act(RCRA) administered by the
Division of Waste Management.
15. I)FIRMITRE F NTION RF,QI IIRFMENT- The Permittee shall retain a current copy of the
air permit at the site. The Permittee must make available to personnel of the DAQ, upon
request, the current copy of the air permit for the site.
16. CLEAN AIR ACT Sl CTION 1 12(r) RLOUIRl,MiWFS -Pursuant to 40 CFR Part 68
"Accidental Release Prevention Requirements: Risk Management Programs Under the
Clean Air Act, Section 112(r)," if the Permittee is required to develop and register a risk
management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the
Permittee is required to register this plan in accordance with 40 CFR Part 68.
17. PREVENTION OF A_C_CIDE_NTAL RFl LASES G1 sNl?RAL DUTY - Pursuant to Title I
Part A Section 112(r)(1) of the Clean Air Act "Ilazardous Air Pollutants- Prevention of
Accidental Releases -Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces,processes, handles, or stores any amount of a listed
hazardous substance,the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is fed erally-enfo rcea hie only.
19. _GFNERAI, EMISSIONS TES fING AND REPORTING REQUIREMENTS - ifemissions
testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance,the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification,report submittal, and test
results approval.
Permit issued this the 16°i of June, 2009.
NORTH CAROLINA LNVIRONMFNTAL MANAGEMENT COMMISSION
-'Steven F. Vozzo
Regional Air Quality Supervisor
fly Authority of the Environmental Management Commission
Air Permit No. 06725R04