HomeMy WebLinkAboutAQ_F_1300038_20130822_PRMT_Permit A*A
L-E-
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Pat McCrory Sheila C. Holman - John E,Skvarla, III
Governor Director Secretary
August 22, 2013
Mr. John J. Tiberi
Division President
Martin Marietta Materials, Inc. - Rocky River Quarry
2710 Wycliff Road
Raleigh,NC 27622-0013
Subject: Air Permit No. 05615R12
Martin Marietta Materials, Inc. -Rocky River Quarry
Midland, Cabarrus County, North Carolina
Permit Class: Small
Facility ID# 1300038
Dear Mr. Tiberi:
In accordance with your completed application received August 16, 2013, we are forwarding
herewith Permit No. 05615R12 to Martin Marietta Materials, Inc. - Rocky River Quarry,Midland,
Cabarrus County,North Carolina for the construction and operation of air emissions sources or air
cleaning devices and appurtenances. Please note the records retention requirements are contained in
General Condition 2 of the General Conditions and Limitations.
If any parts,requirements,or limitations contained in this permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire.permit. This hearing request must be in the form of a written petition, conforming to G.S.
150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 15013-23,this air permit shall be final and
binding.
You may request modification of your air permit through informal means pursuant to G.S.
15013-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
final and binding regardless of a request for informal modification unless a request for a hearing is
also made under G.S. 15013-23.
Mooresville Regional Office-Division of Air Quality
610 East Center Avenue,Suite 301,Mooresville,North Carolina 28115
Phone:704-663-16991 FAX:704-663-7579
Internet:www.ncair.org
An Equal Opportunity\Affirmative Action Employer-Made in part by Recycled Paper
Johns Tiberl. ,
August 22,2013' 11
Page 2-
Unless exempted by a condition of this permit or the regulations, construction of new.
air pollution sources or air cleaning devices,or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
This permit shall be effective from August 22,2013 until July 31, 2018, is nontransferable
to future owners and operators, and shall be subject to the conditions and limitations as specified
therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation.The Permittee shall comply with all terms, conditions,requirements, limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action,for permit termination,revocation and reissuance,or modification,or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Bob Caudle at(704) 663-1699.
Sincerely,
Ronald E. Slack
Regional Air Quality Supervisor
JRC
Enclosures`
c: Mooresville Regional Office
G:\AQ\SHARED\WPDATA\COUNTIES\CABARRUS\00038\R12_PERMIT.DOCX
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF AIR QUALITY
AIR PERMIT NO. 05615R12
Issue Date:August 22, 2013 Effective Date: August 22, 2013
Expiration Date: July 31, 2018 Replaces Permit: 05615RI I
To construct and operate air emission source(s) and/or air cleaning device(s),and for the
discharge of the.associated air contaminants into the atmosphere in accordance with the provisions
of Article 21 B of Chapter 143,General Statutes of North Carolina(NCGS)as amended, and other
applicable Laws,Rules and Regulations,
Martin Marietta Materials, Inc. Rocky River Quarry
430 Running Brook Road
Midland, Cabarrus County,North Carolina
Permit Class: Small
Facility ID# 1300038
(the Permittee) is hereby authorized.to-construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
Emission Emission Source Control Control System
Source ID Description System ID Description
Non-metallic Mineral Processing Plant with 1100 tons per hour rating,utilizing water
suppression with no other control devices,including
LES Crush(NSPS) crushing operations. N/A N/A µ
..._ vW _.�
ES-Screen(NSPS)~J screening operations��� N'A N/A
ES-Convey(NSPS) c�o`nv—ey—ing operations N/A µ N/A
in accordance with the completed application 1300038.13A received August 16,2013 including any
plans, specifications,previous.applications,and other supporting data, all of which are filed with the
Department of Environment and Natural Resources,Division of Air Quality(DAQ)and are
incorporated as part of this permit.
This permit is subject to the following-specified conditions and limitations including any
TESTING,REPORTING, OR MONITORING REQUIREMENTS:
Permit.No. 05615R12
Page 2
A. SPECIFIC CONDITIONS AND LIMITATIONS
1. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code(NCAC), Subchapter
2D .0202,2D .0510,2D .0521, 2D .0524 (40 CFR 60, Subpart 000), 2D .0535 and 2D
.0540.
2. EQUIPMENT REPORTING- The Permittee shall maintain on-site an equipment list and a
plant(or flow) diagram of all equipment covered under this permit.
a. The equipment list shall include the total rated crushing capacity for all primary
crushers at the facility and the following information for each piece of equipment:
i. A description of the equipment including applicability of New Source
Performance Standards,and:
A. Widths of belt conveyors,
B. Dimensions and configuration(e.g. triple deck) of screens,
C. Rated capacity (ton/hr)of each crusher, and
D. Rated capacity(ton or ton/hr) of all other equipment not exempt from
permit requirements under 15 A NCAC 2Q .0102(c),
ii. A unique ID number,
iii. The date the,equipment was manufactured,and
iv. The dates any required performance testing was conducted and submitted to
the Regional Supervisor, Division of Air Quality.
b. The equipment list and plant diagram shall bear the date when the current list and
diagram were revised.
c. The Permittee shall provide documentation to the Regional Supervisor, Division of
Air Quality, for any required performance testing within seven days of a written
request.
d. Notwithstanding General Condition and Limitation No. 5 (Equipment Relocation)
the permitted may install new non-primary crushing nonmetallic mineral,processing
equipment so long as such equipment does not change the primary crushing rated
capacity of the facility. The Permittee shall provide written notification to the
Regional Supervisor, Division of Air Quality, including a revised equipment list and
a plant layout or flow diagram, each time non-primary crushing nonmetallic mineral
processing equipment is installed at a facility. This notification shall be submitted at
MARTIN MARIETTA MATERIALS, INC.
ROCKY RIVER QUARRY
Last Revised 08/05/2013
ID Rated Manufacture NSPS VE Test VE Test
No. DESCRIPTION C/N Capacity Date Status Date Submittal
1 42"X 48" Jaw Crusher(Primary) CJ-13 1100 1994 Yes 9/17/1996 10/4/1996
2 52" x22'Vib. Grizzl Feeder VGF-14 1100 1994 No Exempt Exempt
3 48"Conveyor#1 P-13 1000 * Yes 9/17/1996 10/4/1996
4 36"Conveyor#2 66-36-100 800 1989 Yes 9/18/1996 10/4/1996
5 6'x 16'-2D Screen#1 LJS-20 750 1994 Yes 9/17/1996 10/4/1996
6 66" Std. Crusher LJ-4 550 1985 Yes 9/17/1996 10/4/1996
7 48"Conveyor#3 JBUC-103 1000 1996 Yes 9/17/1996 10/4/1996
8 36"Conveyor#4 110-36-80 800 1992 Yes '9/17/1996 10/4/1996
9 36"Conveyor#5 JB-49 800 * Yes 9/18/1996 10/4/1996
10 36"Conveyor#6 US-20 800 * Yes 9/18/1996 10/4/1996
11 36"Conveyor#7 JB-47 800 * Yes 9/18/1996 10/4/1996
12 24"Conveyor#8 ** 800 * Yes No Install No Install
13 6'x 20'-3D Screen#2 LJS-16 750 1993 Yes 9/18/1996 10/4/1996
14 36" Conveyor#9 91-36-60 800 1991 Yes 9/17/1996 10/4/1996
: 15 66"F.H. Crusher LJ-7 500 1986 Yes 9/18/1996 10/4/1996
16 48"Conveyor#10 JBUC-105 1000 1996 Yes 9/18/1996 10/4/1996
17 36"Conveyor#11 114-36-100 800 1993 Yes 9/18/1996 10/4/1996
18 60"Conveyor#12 US-16 800 * Yes 9/23/1996 10/4/1996
1.9 36"Conveyor#13' ** 800 * Yes No Install No Install
20 36"Conveyor#14 21-36-100 800 1983 Yes 9/18/1996 9/18/1996
21 36" Conveyor#15 ** 800 * Yes No Install No Install
22 36"Conveyor#16 JB-100 800 * Yes 9/18/1996 10/4/1996
23 36"Conveyor#17 95-36-80 800 , 1991 Yes 09/17/96 10/4/1996
24 48"Conveyor#18 JBUC-104 800 1996 Yes 09/18/96 10/4/1996
-25 HP-300 Crusher NHP-2 500 1994 Yes 09/18/96 10/4/1996
*=Information not available nor provided by Mellott.
** -These items were not installed or operated in 1996
Exempt--No VE testing required,Conveyor#14 was a stacker conveyor.
Rated Capacities are in Tons Per Hour(TPH)
17
CONVEYOR Olt
` _ 36•x100'
24
CONVEYOR re
23F"
OCONVEYOR p7
2 3r w
0 0 ////--4Y:46•JAW CRUSHER 73
{ - 6'IQD'-3D SCREEN/2 1Y .
`�(JJ/ \ CONVEYOR 13
O36'x1CO
52.722'M&F=.
�6'x24
O O O O23
4O HP-IODt
CONVEYOR 2
36•ow O
_ 5
8:70'-2D SCrEE7i/I _
V E
e O
7p 66•M.O CRUSHER 36•A20 14
CONVEYOR (, 3a•>nDa
Oo 0
1S 51OCKPR,E
66•FINE HEAD
O CRU
SHER
USHER
03
4B'a20' - O O O 76
CONVEYOR O -
O6 40'X20
36'�BO'
1B
CONVEYOR 012
80•x26'
12
d CONVEYOR JS
� 0 24'x1s'
z7
it CONVEYOR rye
CONVEYOR#7
36•:40'
CHARLOTTE DI57RICT
MARK H MAMMA ACORMIES
RAIEION,N.Q
LAST REVISED 08/05/2013 FLOW DIAGRAM
FlLE NAPE:FI)
STOCKPILE PLANT NO. 663
T
DUARROROCRY RIVER.CONTRACT PCRTABIE PLAN
' �yy AM6
LAST REVISED 08/05/2013
ROCKY RIVER QUARRY
ITEM DESCRIPTION C/N RATED CAPACITY
1. CEDARRAPIDS 42" X 48" JAW CRUSHER * 1100
2. 52"x22' VIBRATING GRIZZLY FEEDER * 1100
3. 48"x24' CONVEYOR #1 * 1000
4. 36%100' CONVEYOR #2 * 800
5. 6'x16'-2D SCREEN #1 * 750
6. 66" STD. ELJAY CONE CRUSHER * 550
7. 48"x20' CONVEYOR #3 * 1000
8. 36"x80' CONVEYOR #4 * 800
9. 36%20' CONVEYOR #5 * 800
10. 36"x21' CONVEYOR #6 * 800
11. 36"x40' CONVEYOR #7 * 800
12. 24"xi5' CONVEYOR #8 * 800
13. 6'x20'-3D SCREEN #2 * 750
14. 36"x20' CONVEYOR #9 * 800
15. 66" FINE HEAD CONE CRUSHER * 500
16. 48"x20' CONVEYOR #10 * 1000
17. 36%100' CONVEYOR #11 * 800
18. 60"x26' CONVEYOR #12 * 800
19. 36"x1OO' CONVEYOR #13 * 800
20. 36"x100' CONVEYOR #14 * 800
21. 36%100' CONVEYOR #15 * 800
22. 36"x26' CONVEYOR #16 * 800
23. 36"x80' CONVEYOR #17 * 800
24. 48"x20' CONVEYOR #18 * 800
25. HP-300 CRUSHER * 500
NOTE: (*) INDICATES NEEDING COMPANY NUMBER
CHARLOTTE DMWJCT
MARTIN YARIETTA AGCRERAIM
RALFICK N.C.
FLOW DIAGRAM
FA.E NAPE:FD
PLANT NO. 663
OUAWrRMY RIVER CDUM=PORTABLE PLANT
uu.u�e�i"Rq�ism s
,oa w
Permit No. 05615R12
Page 3
least 15 days before.the equipment is installed at the facility unless otherwise
approved by the Director. Non-primary crushing nonmetallic mineral processing
equipment includes all non-primary crushers, screens, conveyors and loadout bins
e. Notwithstanding General Condition and Limitation No. 5 (Equipment Relocation)
the permitted may relocate existing non-primary crushing nonmetallic mineral
processing equipment.so long as such equipment does not change the primary
crushing rated capacity of the facility. The Permittee shall provide written
notification to the Regional Supervisor,Division.of Air Quality,including a revised
equipment list and a plant layout or flow diagram; each time equipment.is relocated
within the facility.1 This notification shall be submitted within 15 days of the date of
the relocation made at the facility;unless otherwise approved by the Director.
3. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT The Permittee,
at least 90 days prior to the expiration.date of this permit, shall request permit renewal by
letter in accordance with 15A NCAC,2Q .0304(d) and (f . Pursuant to 15A NCAC 2Q
.0203(i);no permit application.fee is required for renewal of an existing air,permit(without
:a modification request).The renewal request(with AA application form) should be
submitted to the Regional Supervisor,DAQ. Also, at least 90 days prior to the expiration
-date of this permit,the Permittee shall submit the air pollution emission inventory report
(with Certification Sheet)in accordance with 15A NCAC 2D .0202,pursuant to N.C.
General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ
and'shall document air pollutants emitted for the 2017 calendar year.
4.- PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0510
"Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements
apply,
a. The Permittee of a sand, gravel,recycled asphalt pavement(RAP), or crushed stone
operation shall not cause, allow, or permit any material to be produced,-handled,
transported, or stockpiled without taking measures to reduce to a minimum any
particulate matter from becoming airborne to prevent exceeding the ambient air
quality standards beyond the property line for particulate matter, both PM10 and total
suspended particulates.
b. Fugitive dust emissions from sand,gravel,RAP, or crushed stone operations shall be
controlled by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission
Sources."
c. The Permittee of any sand, gravel, RAP, or crushed stone operation shall control
process-generated emissions:
i. From crushers with wet suppression(excluding RAP crushers); and
I From conveyors,screens, and transfer points
such that the applicable opacity standards in 15A NCAC 2D .0521 Control of Visible
Emissions," or 15A NCAC 2D .0524 "New Source Performance standards" are not
exceeded.
Permit No. 05615R12
Page 4
5. The primary crusher is a jaw crusher rated at 550 tons per hour at 5 to 6 inch crusher setting
per the manufacturer's specifications as submitted. Any change from this crusher definition,
other than like-for-like, will require a permit applications to be submitted. The purpose of this
stipulation is to characterize the primary crusher and not limit production.
6. VISIBLE EMISSIONS CONTROL REQUIREMENT-As required by 15A NCAC 2D
0521 "Control of Visible Emissions,"visible emissions from the emission sources,
manufactured after July 1 1971, shall not be more than 20 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 87 percent
opacity may occur-not more than once in any hour nor more than four times in any 24-hour
period. However,sources which must comply with 15A NCAC 2D .0524"New Source
Performance Standards" or .1110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
7. .VISIBLE EMISSIONS CONTROL REQUIREMENT-As required by 15A NCAC 2D
.0521 "Control of Visible Emissions,"visible emissions from the emission sources,
manufactured as of July 1, 1971, shall not be more than 40 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 90 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However,sources which must comply with 15A NCAC 2D 0524 "New Source
Performance Standards" or .1110 "National Emission Standards for Hazardous Air
Pollutants"must comply with applicable visible emissions requirements contained therein.
8. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the
nonmetallic mineral processing equipment(wet material processing operations, as defined in
60.671,are not subject to this Subpart)including conveying operations(ID No.ES-Convey),
crushing operations (ID No. ES-Crush) and screening operations (ID No. ES-Screen),the
Permittee shall comply with all applicable provisions,including the notification,testing,
reporting, recordkeeping; and monitoring requirements contained in Environmental
Management Commission Standard 15A NCAC 2D .0524'"New Source Performance
Standards" (NSPS) as promulgated in 40 CFR 60, Subpart 000, including Subpart A
"General Provisions.
a. NSPS Reporting Requirements - In addition to any other notification requirements to
the Environmental Protection Agency(EPA),the Permittee is required to NOTIFY
the Regional Supervisor,DAQ, in WRITING, of the following:
L The actual date of initial start-up of an affected facility,postmarked within 15
days after such date;
b. NSPS Emissions Limitations -As required by 15A NCAC 2D .0524,.the following
permit limits shall not be exceeded:
L For affected facilities that commenced construction,modification, or
reconstruction after August 31, 1983 but before April 22,2008 (wet material
processing operations, as defined in 60.671, are not subject to this Subpart):
Permit No. 05615R12
Page 5
Affected Facility Pollutant Emission
Limit__... ._
Affected facilities with dry capture systems(i.e.,
bagfilters) except for.a system that controls only PM 0.022 gr/dscf
an individual enclosed storage bin
Affected facilities with dry capture systems (i.e., FVisible 7% opacity
bagfilters) Emissions
Visible
Crushers vF { w 15%opacity
.! Emissions
Fugitive emissions from.conveyor belts, Visible 10%opacity
screening operations, and other affected facilities I Emissions
A. If an affected facility is enclosed in a building,the affected facility
must comply with the limits listed above OR the building enclosing
the affected facilities must comply with a visible emissions limit of
seven(7)percent opacity from the building openings (except for vents
as defined in 60.671) and a particulate emission limit of 0.022 grains
per dry standard cubic foot from the vents.
ii. For affected facilities that commenced construction, modification, or
reconstruction on or after April 22, 2008 (wet material processing operations,
as defined in 60.671, are not subject to this Subpart):
Affected Facility =Pollutant Emission
__.._... � Limit
Affected facilities_with dry capture systems (i.e.,
bagfilters) except for a system that controls only PM 0.014 gr/dscf
an individual enclosed storage bin
Dry'capture system installed only on an Visible 7/o° opacity
individual enclosed storage bin 1 Emissions
Crushers Visible12% opacity
Emissions
Fugitive emissions from conveyor belts, Visible 7%opacity
screening operations, and other affected facilities Emissions
A. If an affected facility is enclosed in a building, the affected facility
must comply with the limits listed above OR the building enclosing
the affected facilities must comply with a visible emissions limit of
_ seven(7)percent opacity from the building openings (except for vents
as defined in 60.671) and a particulate emission limit of 0.014 grains
per dry standard cubic foot from the vents.
c. NSPS Monitoring Requirements -As required by 15A NCAC 2d .0524,the
following monitoring shall be conducted:
Permit No. 05615R12 -
Page 6
i. For any affected facility that commenced construction, modification, or
reconstruction on or after April 22,2008 that uses wet suppression to control
emissions,the Permittee shall:
A. Perform monthly periodic inspections to check that water is flowing
to discharge spray nozzles in the wet suppression systems.
B. Initiate corrective action within 24 hours and complete corrective
action as expediently as practical if the Permittee finds that water is
not flowing properly during an inspection of the water spray nozzles.
ii. For any affected facility that commenced construction, modification, or
reconstruction on or after April 22, 2008 that is controlled with a bagfilter.
system,the Permittee shall:
A. Conduct quarterly.visible emissions inspections using.EPA Method _
22 while the bagfilter system is in operation. If any visible emissions
are observed, the Permittee must initiate corrective action within 24
hours to return the bagfilter system to normal operation. OR
B. Install, operate, and maintain a bag leak detection system according to
specifications and requirements listed in 40 CFR 60.674(d)(1). The
Permittee must develop and submit for approval a site-specific
monitoring plan for each bag leak detection system. The Permittee
must operate and maintain the bag leak detection system according to
the approved site-specific monitoring plan at all times. The Permittee
must initiate procedures to determine the cause of an alarm within 1
hour of the alarm. The cause of the alarm must be alleviated within 3
hours of the alarm by taking any corrective action necessary.
d. NSPS Recordkeeping Requirements -As required by 15A NCAC 2d .0524,the
following recordkeeping requirements shall be conducted:
i. Each inspection of the water spray nozzles, including the date of each
inspection and any corrective actions taken, shall be recorded in a logbook (in
written or electronic form).
ii. Each quarterly Method 22, including the date,results of the observation, and
any corrective actions taken, shall be recorded in a logbook(in written or
electronic form).
iii. For each bag leak detection system,records of the system output, any system
adjustments (including the date and time of the adjustment,the initial system
settings, and the final system settings), and information pertaining to all
system alarms(including the date and time of the alarm,the time that
procedures to determine the causes of the alarm were initiated,the cause of
the alarm, an explanation of the actions taken,the date and time the cause of
the alarm was alleviated, and whether the cause of the alarm was alleviated
Permit No. 05615R12
Page 7
within 3 hours of the alarm) shall be recorded in a logbook(in written or
electronic form).
iv. The logbooks (in written or electronic form) shall be maintained on-site and
made available to DAQ personnel upon request.
e. NSPS Performance Testing- As required by 15A NCAC 2D .0524, the following
performance tests shall be conducted:
Affected Facility i Pollutant Tet
=Method-i
Affected facilities with dry capture systems (i.e.,
bagfilter) and vents from a building that encloses affected PM Method 5 I
facilities (except for a system that controls an individual
enclosed storage bin)
Affected facilities with dry capture systems (i.e., Visible Method 9
bagfilter) and a building that encloses affected facilities Emissions
Crushers VisibleMethod 9
Emissions
FFugitive emissions from conveyor belts, screening Visible Method 9
operations, and other affected facilities Emissions
i. All performance tests shall be conducted in accordance with EPA Reference
Methods, contained in 40 CFR 60, Appendix A;
ii. The EPA Administrator retains the exclusive right to approve equivalent and
alternative test methods, continuous monitoring procedures, and reporting
- requirements;
iii. Within 60 days after achieving the maximum production rate at which the
affected facility(s)will be operated,but not later than 180 days after the
initial start-up of the affected facility(s),the Permittee shall conduct the
required performance test(s) and submit two copies of a written report of the
test(s)to the Regional Supervisor, DAQ;
iv. The Permittee shall be responsible for ensuring,within the limits of
practicality,that the equipment or process being tested is operated at or near
its maximum normal production rate or at a lesser rate if specified by the
Director or his delegate;
V. All associated testing costs are the responsibility of the Permittee;
vi. The Permittee shall arrange for air emission testing protocols to be provided
to the DAQ prior to testing.Testing protocols are not required to be pre-
approved by the DAQ prior to testing. The DAQ shall review testing
Permit No. 05615R12
Page 8
protocols for pre-approval prior to testing if requested by the Permittee at
least 45 days before conducting the test; and
vii. To afford the Regional Supervisor,DAQ,the opportunity to have an observer
present,the Permittee shall PROVIDE.the Regional Office, in WRITING, at
least 7 days notice of any required performance test(s)that involve only
Method 9. All other tests require a 15 day notice.
viii. When determining compliance with the visible emissions limit for a dry
capture system(i.e., bagfilter)that controls an individual enclosed storage
bin,the duration of the Method 9 test shall be one (1)hour(ten 6-minute
averages).
ix. When determining compliance with the visible emissions limit from fugitive
emissions from crushers, conveyor belts, screening operations, and other
affected facilities (as described in 60.672(b) or 60.672(e)(1));the duration of
the Method 9 test must be 30 minutes (five 6-minute averages). Compliance
with the fugitive'visible emissions limits must be based on the average of the
five 6-minute averages.
X. For any affected facility that commenced construction,modification, or
reconstruction on or after April 22,2008 that does not use wet suppression to
control emissions,the Permittee shall repeat the performance tests within five
(5)years of the previous test. .
A. If an affected facility relies on water carryover from upstream wet
suppression to control fugitive emissions, then that affected facility is
exempt from the 5-year repeat testing requirement provided that the
Permittee.conducts periodic inspections of the upstream wet
suppression that is responsible for controlling fugitive emissions from
the affected facility and designates which upstream wet suppression
systems will be periodically inspected at the time of the initial
performance testa
xi. If a-building encloses affected facilities that commenced construction
modification, or reconstruction on.or after April 22,2008, the Permittee must
conduct an initial Method 9 performance test.
xii. If a building encloses only affected facilities that commenced construction,
modification, or reconstruction before April 22, 2008, and the Permittee has
not previously conducted an initial visible emissions performance test,then
the Permittee must conduct an initial Method 9 performance test to show
compliance with the above limits.
f_ Like-For-Like-Replacement -As provided in 40 CFR 60.670(d), when an existing
facility,is replaced by a piece of equipment of equal or smaller size, as defined in 40
CFR,60,671,having the same function as the existing facility, and there is no
increase in the amount of emissions,the new facility is exempt from the provisions
of 40 CFR 60.672, 60.674, and 60.675 except as provided for in 60.670(d)(3). The
Permit No. 05615R12
Page 9
Permittee shall comply with the reporting requirements of 40 CFR 60.676(a).
Equipment covered under 40 CFR 60.670 shall comply the requirements of 15A
NCAC 2D .0521.
9. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535,the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time.
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
v an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
10.FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(f).
"Fugitive dust emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas,process areas stockpiles, stock pile working, plant parking lots,
and plant roads(including access roads and haul roads).
B. GENERAL CONDITIONS AND LIMITATIONS
1. TWO COPIES OF ALL DOCUMENTS REPORTS TEST DATA MONITORING DATA
NOTIFICATIONS, REQUESTS FOR RENEWAL,AND ANY OTHER INFORMATION
REQUIRED BY THIS PERMIT shall be submitted to the:
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Regional Air Quality Supervisor
North Carolina Division of Air Quality
Mooresville Regional Office
610 East Center Avenue, Suite 301
Mooresville,NC 28115
704-663-1699
For identification purposes, each submittal should include the facility name as listed on the
permit,the facility identification number, and the permit number.
2. RECORDS RETENTION REQUIREMENT -Any records required by the conditions of this
permit shall be kept on site and made available to DAQ personnel for inspection upon
request. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review.These records must be kept on site for a minimum of 2
years,unless another time period is otherwise specified.
3.' ANNUAL FEE PAYMENT-Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the permit.
4. EQUIPMENT RELOCATION-A new air permit shall be obtained by the Permittee prior to
establishing,building, erecting, using, or operating the emission sources or air cleaning
equipment at a site or location not specified in this permit.
5. REPORTING REQUIREMENT-Any of the following that would result in previously
unpermitted, new, or increased emissions must be reported to the Regional Supervisor,
DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
6. This permit is subj Oct to revocation or modification by the DAQ upon a determination that
information contained in the'application or presented in the support thereof is incorrect,
conditions under which this permit was granted have changed, or violations of conditions
contained in this permit have occurred. The facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by,this permit,no emission source may be operated without the
concurrent operation.of its associated air cleaning device(s) and appurtenances.
7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a
new air permit from the DAQ.
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8. This issuance of this permit in no way absolves the Permittee of liability for any potential
civil penalties which may be assessed for violations of State law which have occurred prior
to the effective date of this permit.
9. This permit does not relieve the Permittee of the responsibility of complying with all
applicable requirements of any Federal, State, or Local water quality.or land quality control
authority.
10.Reports on the operation and maintenance of the facility shall be submitted by the Permittee
to.the Regional Supervisor, DAQ at such intervals and in such form and detail as may be
required by the DAQ. Information required in such reports may include,but is not limited
to,process weight rates, firing rates, hours of operation, and preventive maintenance
schedules.
11.A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2),no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials,nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. The Permittee must comply with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous,solid, or medical wastes,
including the Resource Conservation and Recovery Act(RCRA) administered by the
Division of Waste Management.
14. PERMIT RETENTION REQUIREMENT- The Permittee shall retain a current copy of the
air permit at the site. The Permittee must make available to personnel of the DAQ,upon
request,the current copy of the air permit for the site.
15. CLEAN AIR ACT SECTION 112(r)REQUIREMENTS -Pursuant to 15A NCAC 2D .2100
"Risk Management Program," if the Permittee is required to develop and register a risk
management plan pursuant to Section I I2(r)of the Federal Clean Air Act, then the
Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part
68.
16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I
Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of
Accidental Releases -Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes, handles, or stores any amount of a listed
hazardous substance,the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally-enforceable only.
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17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS If emissions
testing is required by this permit,or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to.demonstrate compliance, the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification,report submittal, and test
results approval.
Permit issued this the 22°d of August,2013.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Ronald'E.--Slick
Regional Air Quality Supervisor
By Authority of the Environmental.Management Commission
Air Permit No. 05615R12