HomeMy WebLinkAboutAQ_F_0400030_20130820_PRMT_Permit MCDER
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Pat McCrory Sheila C. Holman John E. Skvarla, III
Governor Director Secretary
August 20, 2013
Mr. Joseph Ombrello
General Manager
Columbus McKinnon Corp - Wadesboro Operations
2020 Country Club Road
PO Box 779
Wadesboro,NC 28170
Subject: Air Permit No, 03671R10
Columbus McKinnon Corp - Wadesboro Operations
Wadesboro, Anson County,North Carolina
Permit Class: Prohibitory Small
Facility ID# 0400030
Dear Mr. Ombrello:
In accordance with your completed application received July 31, 2013, we are forwarding
herewith Permit No. 03671RIO to Columbus McKinnon Corp - Wadesboro Operations, Wadesboro,
Anson County, North Carolina for the construction and operation of air emissions sources or air
cleaning devices and appurtenances. Additionally, any emissions activities determined from your air
permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have
been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note
i
the records retention requirements are contained in General Condition 2 of the General Conditions
_1 and Limitations.
i
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and
binding.
You may request modification of your air permit through informal means pursuant to G.S.
Fayetteville Regional Office-Division of Air Quality
Systel Building,225 Green Street,Suite 714,Fayetteville,North Carolina 28301-5094
Phone:91 D-433-3300/FAX:910-485-7467
Internet:www.ncair.ora
An Equal Opportunity 1 Affirmative Action Employer,Made in part by Recycled Paper
Joseph Ombrello
August 20, 2013
Page 2
150B-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
final and binding regardless of a request for informal modification unless a request for a hearing is
also made under G.S. 150B-23.
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
This permit shall be effective from August 20, 2013 until July 31, 2018, is nontransferable
to future owners and operators, and shall be subject to the conditions and limitations as specified
therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action, for permit termination, revocation and reissuance, or modification, or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Gregory Reeves at (910) 433-3300.
erely,
I -
Steven F. Vozzo
Regional Air Quality Supervisor
GWR
Enclosures
c: FayettevilIe Regional Office
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF AIR QUALITY
AIR PERMIT NO. 03671RIO
Issue Date: August 20, 2013 Effective Date: August 20, 2013
Expiration Date: July 31, 2018 Replaces Permit: 03671R09
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other
applicable Laws, Rules and Regulations,
Columbus McKinnon Corp - Wadesboro Operations
2020 Country Club Road
PO Box 779
Wadesboro, Anson County, North Carolina
Permit Class: Prohibitory Small
Facility ID# 0400030
(the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
Emission Emrssion.Source Control Cont
Emission Co
i System
E
Source ID Description: : System ID
Description ,.
E
ES-1375 One paint spray booth with integral panel filters N/A N/A
(NESHAP)
........ ........ ...... .._.._ ... .......................... .
ES-SPR-9 One paint spray booth with integral panel filters N/A NIA
(NESHAP)
ES-SPR-14 One paint spray booth with integral panel filters N/A N/A
(NESHAP)
in accordance with the completed application 0400030.13A received July 31, 2013 including any
plans, specifications, previous applications, and other supporting data, all of which are filed with the
Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are
incorporated as part of this permit,
This permit is subject to the following specified conditions and limitations including any
TESTING, REPORTING, OR MONITORING REQUIREMENTS:
Permit No. 03671RIO
Page 2
A. SPECIFIC CONDITIONS AND LIMITATIONS
1. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter
2D .0202, 2D .0515, 2D .0521, 2D .0535, 2D .0540, 2D .0958, 2D .1111 (40 CFR 63,
Subpart HHHHHH), 2Q .0711 and 2Q .0803.
2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee,
at least 90 days prior to the expiration date of this permit, shall request permit renewal by-
letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit (without
a modification request). The renewal request (with AA application form) should be
submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration
date of this permit, the Permittee shall submit the air pollution emission inventory report
(with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C.
General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ
and shall document air pollutants emitted for the 2017 calendar year.
3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes," particulate matter emissions from
the emission sources shall not exceed allowable emission rates. The allowable emission rates
are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be
determined by the following equation(s), where P is the process throughput rate in tons per
hour (tons/hr) and E is the allowable emission rate in pounds per Dour (lbs/hr).
E =4.10 * (P) 0.67 for P <= 30 tons/hr, or
E = 55 * (P) o.it - 40 for P >30 tons/hr
4. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions froze the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 87 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with 15A NCAC 2D .0524 "New Source
Performance Standards" or .1110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
Permit No. 03671 R10
Page 3
5. NOTIFICATION REQUIREMENT - As required by 15A NCAC 2D .0535, the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time-
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii, the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
v, an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
6. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(f).
"Fugitive dust emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots,
and plant roads (including access roads and haul roads).
Permit No. 03671 R10
Page 4
7. 15A NCAC 2D .0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC
COMPOUNDS
a. As required by 15A NCAC 2D .0958(c), for all sources at facilities that use volatile
organic compounds (VOC) as solvents, carriers, material processing media, or
industrial chemical reactants, or in similar uses that mix, blend, or manufacture
volatile organic compounds, or emit volatile organic compounds as a product of
chemical reactions; the Permittee shall adhere to the following required work
practices:
i. The Permittee shall store all VOC-containing material not in use (including
waste material) in containers covered with a tightly fitting lid that is free of
cracks, holes, or other defects.
ii. The Permittee shall clean up spills as soon as possible following proper
safety procedures.
iii. The Permittee shall store wipe rags in closed containers.
iv. The Permittee shall not clean sponges, fabric, wood, paper products, and
other absorbent materials.
V. The Permittee shall drain solvents used to clean supply lines and other
coating equipment into closable containers and close containers immediately
after each use.
vi. The Permittee shall clean mixing, blending, and manufacturing vats and
containers by adding cleaning solvent, closing the vat or container before
agitating the cleaning solvent.
vii. The Permittee shall pour spent cleaning solvent into closable containers and
close containers immediately after each use.
b. As required by 15A NCAC 2D .0958(d), when cleaning parts with a solvent
containing a volatile organic compound, the Permittee shall:
i. flush parts in the freeboard area,
ii. take precautions to reduce the pooling of solvent on and in the parts,
iii. tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for
drying or until all dripping has stopped, whichever is longer,
iv, not fill cleaning machines above the fill line,
V. not agitate solvent to the point of causing splashing.
Permit No. 03671 R10
Page 5
8. 15A NCAC 2D .1111 "MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY" - For
One paint spray booth with integral panel filters (ID No, ES-1375), One paint spray booth
(filter type) inst (ID No. ES-SPR-14) and One paint spray booth (filter type) (ID No. ES-
SPR-9) the Permittee shall comply with all applicable provisions, including the notification,
testing, and monitoring requirements contained in Environmental Management Commission
Standard 15A NCAC 2D .1111, "Maximum Achievable Control Technology" as
promulgated in 40 CFR 63, Subpart HHHHHH (6H) - National Emission Standards for
Hazardous Air Pollutants: Paint Stripping and Miscellaneous Surface Coating Operations.
Sources constructed after September 17, 2007 ("new sources") shall be in compliance by
January 9, 2008 or upon startup, whichever is later, and sources operating prior to
September 17, 2007 ("existing sources") shall be in compliance by January 10, 2011, with
the following requirements:
a. Motor Vehicle/Mobile, and Miscellaneous Equipment Surface Coating - As required
by 40 CFR 63.11173, each motor vehicle and mobile equipment surface coating
operation and each miscellaneous surface coating operation shall meet the following
requirements:
i. All spray applied coatings shall be applied in a spray booth, preparation
station, or mobile enclosure;
ii. All spray booths, preparation stations, and mobile enclosures shall be fitted
with a type of filter technology that is demonstrated to achieve at least 98
percent capture of paint overspray [40 CFR 63.11173(e)(2)(i)];
iii. Spray booths and preparation stations used to finish or refinish complete
motor vehicles or mobile equipment must be fully enclosed with a full roof,
and four complete walls or complete side curtains, and must be ventilated at
negative pressure so that air is drawn into any openings in the booth walls or
preparation station curtains. If a spray booth is fully enclosed and has seals
on all doors and other openings and has an automatic pressure balancing
system, it may be operated at up to, but not more than, 0.05 inches water
gauge positive pressure;
iv. Spray booths and preparation stations that are used to coat miscellaneous
parts and products or vehicle subassemblies shall have a full roof, at least
three complete walls or complete side curtains, and must be ventilated so that
air is drawn into the booth;
V. Mobile ventilated enclosures that are used to perform spot repairs shall
enclose and, if necessary, seal against the surface around the area being
coated such that paint overspray is retained within the enclosure and directed
to a filter to capture paint overspray.
vi. All spray-applied coatings shall be applied with a high volume, low pressure
(HVLP) spray gun, electrostatic application, airless spray gun, air-assisted
airless spray gun, or an equivalent technology for which written approval has
been obtained from the EPA Region IV.
Permit No. 03671R10
Page 6
vii. Paint spray gun cleaning shall be conducted in enclosed cleaning
tools/machines or by hand if spray guns are disassembled. Solvent spray from
paint spray gun cleaning shall be completely contained by gun cleaning
apparatus.
viii. Training Requirements for Surface Coating_Operations - The Permittee shall
certify that all new and existing personnel, including contract personnel, who
spray apply surface coatings for an affected source, have completed training
in the proper application of surface coatings within 180 days of the
employee's hiring. Personnel at an existing source must be trained within 180
days of hiring or by January 10, 2011, whichever is later. This training
program must include, at a minimum, the following:
A. A list of all current personnel by name and job description who are
required to be trained;
B. Hands-on art classroom instruction that addresses, at a minima n,
initial and refresher training topics in the following:
1. Spray gun equipment selection, set up, and operation,
including measuring coating viscosity, selecting the proper
fluid tip or nozzle, and achieving the proper spray pattern, air
pressure and volume, and fluid delivery rate;
I1. Spray technique for different types of coatings to improve
transfer efficiency and minimize coating usage and overspray,
including maintaining the correct spray gun distance and angle
to the part, using proper banding and overlap, and reducing
lead and lag spraying at the beginning and end of each stroke;
III. Routine spray booth and filter maintenance, including filter
selection and installation; and
1V. Environmental compliance with the requirements of this
subpart.
C. A description of the methods to be used at the completion of initial or
refresher training to demonstrate, document, and provide certification
of successful completion of the required training. Owners and
operators who can show by documentation or certification that a
painter's work experience and/or training has resulted in training
equivalent to the training required in paragraph B. of this section are
not required to provide the initial training required by that paragraph
to these painters.
D. Refresher Training Requirement - All personnel shall receive
refresher training and be recertified every five years. Refresher
training shall include, at a minimum, all items required in the initial
training requirements described above in paragraph B.
Permit No. 03671 RI 0
Page 7
b. Paint Stripping Operations _ As required by 40 CFR 63.11173, the Permittee shall
implement management practices to reduce evaporative losses of methylene chloride
(MeCI) from each paint stripping operation. These management practices shall
include, at a minimum, the following objectives:
i. Evaluate each application to ensure there is a need for paint stripping (e.g.,
evaluate whether it is possible to re-coat the piece without removing the
existing coating);
ii. Evaluate each application where a paint stripper containing MeCI is used to
ensure that there is no alternative paint stripping technology that can be used;
iii. Reduce exposure of all paint strippers containing MeCI to the air;
iv. Optimize application conditions when using paint strippers containing MeCI
to reduce MeCI evaporation (e.g., if the stripper must be heated, make sure
that the temperature is kept as low as possible to reduce evaporation);
V. Practice proper storage and disposal of paint strippers containing MeCI (e.g.,
store stripper in closed, airtight containers).
vi. If the usage rate of MeCI is greater than one ton per twelve-month period, the
Permittee shall develop and implement a written MeCI minimization plan.
The written McCl.minimization plan shall address, at a minimum, the
management practices specified above.
A. Each paint stripping operation with annual usage of more than one ton
of MeCI shall maintain a copy of their current MeCI minimization
plan on site at all times.
B. The Permittee shall post a placard or sign outlining the MeCI
minimization plan in each area where paint stripping operations
subject to this Subpart occur.
vii. Each paint stripping operation shall maintain copies documenting annual
usage of each paint stripper containing MeCI on site at all times. .
c. Reporting Requirements - As required by 40 CFR 63.11176, in addition to the
notification requirements of the Environmental Protection Agency (EPA), the
Permittee is required to NOTIFY the Regional Supervisor, DAQ, in WRITING, of
the following:
i. A notice documenting the actual date of initial start-up of any new surface
coating operation subject to 40 CFR 63, Subpart HHHHHH and/or any paint
stripping operation using paint strippers containing MeCI, postmarked within
180 days after such date. For an existing affected source the initial
notification was due no later than January 11, 2010. The notice shall contain
the following information:
Permit No. 03671R10
Page 8
A. The company name;
B. The name, title, street address, telephone number, e-mail address (if
available), and signature of the owner and operator, or other certifying
company official;
C. The street address(physical location) of the affected source and the
street address where compliance records are maintained, if different;
D. An identification of the relevant standard (in this case 40 CFR 63
Subpart HHHHHH);
E. A brief description of the type of operation;
1. For all surface coating operations, indicate whether the source
is a motor vehicle and mobile equipment surface coating
operation or a miscellaneous surface coating operation, or
both, and include the number of spray booths and preparation
stations, and the number of painters usually employed at the
operation.
IL For paint stripping operations, identify the methods) of paint
stripping employed (e.g., chemical, mechanical) and the
substrates stripped (e.g.; wood, plastic, metal).
F. Each paint stripping operation must indicate whether they plan to use
more than one ton of McCI per year after the compliance date.
ii. A statement of whether the source is already in compliance with each of the
relevant requirements of this Subpart, or whether the source will be brought
into compliance by the compliance date within 180 days of startup. This
compliance statement shall include a statement by a responsible official with
that official's name, title, phone number, e-mail address (if available) and
signature, certifying the truth, accuracy, and completeness of the notification,
a statement that the source has complied with all the relevant standards of this
subpart, and that this initial notification also serves as the notification of
compliance status. The Permittee may choose to certify compliance as part of
the initial startup notification.
A. if your source is existing and you did not certify compliance in the
initial notification then you must submit a Notification of Compliance
Status on or before March 11, 2011.
Permit No, 03671 RI 0
Page 9
iii. The Permittee shall submit a report each calendar year to address any
changes to information previously submitted in the initial notification(s)
required by this Subpart, Notification of Compliance, or a previous annual
notification of changes report submitted under this paragraph. This annual
notification of changes report must be submitted prior to March 1 of each
calendar year when reportable changes have occurred and must include the
following information;
A. Your company's name and the street address (physical location) of the
affected source and the street address where compliance records are
maintained, if different.
B. The name, title, address, telephone, e-mail address (if available) and
signature of the owner and operator, or other certifying company
official, certifying the truth, accuracy, and completeness of the
notification and a statement of whether the source has complied with
all the relevant standards and other requirements of this Subpart or an
explanation of any noncompliance and a description of corrective
actions being taken to achieve compliance.
iv. The owner or operator of a paint stripping affected source that has not
developed and implemented a written McCI minimization plan shall submit a
report for any calendar year in which more than one ton of McCI is used.
This report shall be submitted no later than March 1 of the following calendar
year. The Permittee shall develop and implement a written McCI
minimization plan no later than December 31 of the year following the
calendar year in which more than one ton of McCI is used and then submit a
Notification of Compliance Status report by March 1 of the following year.
d. Recordlceeping Requirements - In accordance with 40 CFR 63.11177, the Permittee
shall maintain the following records:
i, A list of all current personnel by name and job description who are required
to be trained; as well as Certification that each painter has completed the
training, the date of the initial training, and the date that the most recent
refresher training was completed;
ii. Documentation of the filter efficiency of any spray booth exhaust filter
material;
iii. Documentation from the spray gun manufacturer that each spray gun with a
cup capacity equal to or greater than 3.0 fluid ounces (89 cc) that does not
meet the definition of an HVLP spray gun, electrostatic application, airless
spray gun, or air assisted airless spray gun, has been determined by the EPA
Region IV to achieve a transfer efficiency equivalent to that of an HVLP
spray gun;
Permit No. 03671R10
Page 10
iv. Copies of the initial startup notification (required by 40 CFR 63.11175) and
annual notification of changes report (required by 40 CFR 63.11176);
V. Documentation of the monthly usage rate of any paint strippers containing
McCl, including the McCI content of each paint stripper used and the twelve-
month rolling total of McCI used;
vi. If McCI is used at a rate greater than one ton per twelve-month period, the
Permittee shall maintain a written record of a McCI minimization plan on site
for the duration of paint stripping operations. This shall include records
sufficient to determine an annual review of, and updates to, the McCI
minimization plan;
vii. Records of any deviation from the requirements mandated by this Subpart.
These records shall include the date and time period of the deviation, and a
description of the nature of the deviation and the actions taken to correct the
deviation;
viii. Records of any assessments of source compliance performed in support of the
initial notification, notification of compliance status, or annual notification of
changes report.
9. TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT - Pursuant to
15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for each of the below listed
toxic air pollutants (TAPs), the Permittee has made a demonstration that facility-wide actual
emissions do not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q
.0711. The facility shall be operated and maintained in such a manner that emissions of any
listed TAP&from the facility, including fugitive emissions, will not exceed TPERs listed in
15A NCAC 2Q .0711.
a. A permit to emit any of the below listed TAPS shall be required for this facility if
actual emissions from all sources will become greater than the corresponding
TPERs.
b. PRIOR to exceeding any of these listed TPERs, the Permittee shall be responsible
for obtaining a permit to emit TAPS and for demonstrating compliance with the
requirements of 15A NCAC 2D .I 100 "Control of Toxic Air Pollutants"
Permit No. 03671 R10
Page I
c. In accordance with the approved application, the Permittee shall maintain records of
operational information demonstrating that the TAP emissions do not exceed the
TPERs as listed below:
Chronic Acute
Pollutant. Toxicants Irritants
(lb/day) (lblhr)
(MIBK (methyl isobutyl ketone) (108-10-1) 52 ! 7.6
Toluene (108-88-3) 98 14.4
Xylene (mixed isomers) (1330-20-7) E 57 16.4
10. EXCLUSIONARY RULE REQUIREMENTS - Pursuant to 15A NCAC 2Q .0803 "Coating,
Solvent Cleaning, and Graphic Arts," potential emissions shall be determined using actual
emissions without accounting for any air pollution control devices.
a. As required by 15A NCAC 2Q .0803, the facility potential emissions (defined as
actual emissions) shall be less than the following:
i. 100 tons per year of volatile organic compounds (VOC);
- ii. 10 tons per year of each hazardous air pollutant (HAP); and
x
iii. 25 tons per year of all HAPs combined.
b. As required by 15A NCAC 2Q .0803, the Permittee shall comply with the following
requirements:
i. Annual Report Requirement- By March 1 of each year, regardless of the
actual emissions, the Permittee shall submit to the Regional Supervisor,
DAQ, a report summarizing emissions of VOC and HAPs containing the
following:
A. the pounds of VOC used during the previous calendar year;
B. the greatest quantity in pounds of an individual HAP used during the
previous calendar year; and
C. the total pounds of all HAPs used during the previous calendar year.
ii. Records Maintenance Requirement - The Permittee shall maintain purchase
orders and invoices of materials containing VOC. These purchase orders and
invoices shall be maintained for a period of at least three years and be made .
available to DAQ personnel upon request.
iii. Notification Requirement - The Permittee shall report to the Regional
Supervisor, DAQ, any exceedance of a requirement of rule 15A NCAC 2Q
.0803 within one week of occurrence; and
Permit No. 03671R10
Page 12
iv. Certification Requirement - The Permittee shall certify all submittals as to the
truth, completeness, and accuracy of all information recorded and reported
over the signature of the appropriate official as identified in rule 15A NCAC
2Q .03040) "Applications."
Compliance with the recordkeeping and reporting requirements contained in this specific
condition shall not relieve the Permittee from the requirement to have a Title V permit if the
actual emissions from the facility exceed 100 tons per year of VOC, or 10 tons per year of
an individual HAP, or 25 tons per year of all HAPs combined.
i
E
i
Permit No. 03671 R10
Page 13
B. GENERAL CONDITIONS AND LIMITATIONS
1. TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA,
NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION
REQUIRED BY THIS PERMIT shall be submitted to the:
Regional Air Quality Supervisor
North Carolina Division of Air Quality
Fayetteville Regional Office
Systel Building
225 Green Street, Suite 714
Fayetteville, NC 28301-5094
910-433-3300
For identification purposes, each submittal should include the facility name as listed on the
permit, the facility identification number, and the permit number.
2. RECORDS RETENTION REQUIREMENT - Any records required by the conditions of this
permit shall be kept on site and made available to DAQ personnel for inspection upon
request. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. These records must be kept on site for a minimum of 2
years, unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a), the Permittee shall pay
- the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner.will cause the DAQ to initiate action to revoke the permit.
4. EQUIPMENT RELOCATION - A new air permit shall be obtained by the Permittee prior to
establishing, building, erecting, using, or operating the emission sources or air cleaning
equipment at a site or location not specified in this permit.
5. REPORTING REQUIREMENT - Any of the following that would result in previously
unpermitted, new, or increased emissions must be reported to the Regional Supervisor,
DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
- Permit No. 03671 R10
Page 14
6. This permit is subject to revocation or modification by the DAQ upon a determination that
information contained in the application or presented in the support thereof is incorrect,
conditions under which this permit was granted have changed, or violations of conditions
contained in this permit have occurred. The facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by this permit, no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a
new air permit from the DAQ.
8. This issuance of this permit in no way absolves the Permittee of liability for any potential
civil penalties which may be assessed for violations of State law which have occurred prior
to the effective date of this permit.
9. This permit does not relieve the Permittee of the responsibility of complying with all
applicable requirements of any Federal, State, or Local water quality or land quality control
authority.
10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee
to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be
required by the DAQ. Information required in such reports may include, but is not limited
to, process weight rates, firing rates, hours of operation, and preventive maintenance
schedules.
11. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. The Permittee must comply with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including the Resource Conservation and Recovery Act (RCRA) administered by the
Division of Waste Management.
14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the
air permit at the site. The Permittee must make available to personnel of the DAQ, upon
request, the current copy of the air permit for the site.
- Permit No. 03671 R10
Page 15
15, CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100
"Risk Management Program," if the Permittee is required to develop and register a risk
management plan pursuant to Section I I2(r) of the Federal Clean Air Act, then the
Permittee is required to register this plan with the USEPA in accordance with 40 CFR Pall
68.
16, PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I
Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of
Accidental Releases - Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes, handles, or stores any amount of a listed
hazardous substance, the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release, This condition is federally-enforceable only.
17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance, the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification, report submittal, and test
results approval.
Permit issued this the 20"' of August, 2013.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
I
teven F. Vozzo
Regional Air Quality Supervisor
By Authority of the Environmental Management Commission
Air Permit No. 03671R10
ATTACHMENT to Permit No. 03671RIO, August 20, 2013
-- Insignificant/Exempt Activities
$
Source of
ource of
Source 'Exempt#on Regulation Title,V ,
TAPs? Pollutants?
IES-937 2Q .0102 c 2 E i No Yes
Metal Grinding Operation O( )( ){')
IE5-PP Foam Packaging Q .0102 (c)(2)(E)(i) No Yes
1. Because an activity is exempted from being required to have a permit or permit modification
does not mean that the activity is exempted from an applicable requirement or that the owner
or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be
included in determining compliance with the permit requirements for toxic air pollutants
under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates
Requiring a Permit."