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HomeMy WebLinkAboutAQ_F_0400032_20130619_CMPL_InspRpt Pagelof3 NORTH CAROLINA DIVISION OF Fayetteville Regional Office E AIR QUALITY ( Duke Energy Progress-Blewett r NC Facility ID 0400032 Inspection Report County/FIPS: Anson/007 Date: 06/21/2013 .z.,......,.®o�.a,.o..o...,�.,,,..,.�..,�..,.�.....,�...,........,..,.,..>..�.,,�.,m.a,.....�.._.�....�=:--y,,.,.��a..,,,,..��.�., -,�.w.�.,......J€...,......,_....,..,..,�.,mm.,�„A....�..,,n. _-_.�.� -..:.w...,. .�.�.�,,.,.�s Facility Data Compliance Data Duke Energy Progress-Blewett Inspection Date 06/19/2013 Power Plant Road SR 1748 Inspector's Name Jim Moser Lilesville,NC 28091 Operating Status Operating H Lat: 34d 58.9112m Long: 79d 52.6220m Compliance Code Compliance-inspection [ SIC: 4911 /Electric Services Action Code FCE [ NAICS: 221111 /Hydroelectric Power Generation On-Site Inspection Result Compliance , Contact Data Permit Data Facility Contact Authorized Contact Technical Contact Permit 06093 /R06 Issued 5/31/2013 [ Norbert Zalme Teresa Wilson i� Cynthia Winston Expires 1/31/2017 Environmental Station Manager Senior Environmental Classification Synthetic Minor Coordinator (910)205-2101 Specialist Permit Status Active (336)462-0221 1 ry (919)546 5538 p Inspector's Signature: Comments: Date of Signature: 6 A. MACT/GACT Applicability. This site has no emergency generator or any other source that would subject it to a MACT or a GACT. NESHAP Subpart YYYY does not apply since the facility is not classified as HAP major. NSPS Subpart GG applies only to gas-fired turbines;those permitted at this site are fuel oil-fired. NSPS Subpart KKKK does not apply because the existing turbines predate the February 18,2005 applicability date B. Safety Equipment: Standard FRO safety gear C. DIRECTIONS TO SITE: From FRO take US401 south to Laurinburg; in Laurinburg,take 74 West through Rockingham and into Anson County. In Anson County,turn right onto the first road,Power Plant Road (SR1748). The plant is approximately 3 miles away, at the end of Power Plant Road. Push the gate call button to speak. The admin office is the first bldg on the left. When leaving the admin building back away from the gate until it opens. Then you can drive through and leave. D. FACILITY DESCRIPTION: Duke Energy Progress —Blewett is a hydroelectric generating plant with six hydroelectric units generating approx 4 MW output each, and four no.2 fuel oil fired combustion turbines (CT)with an output of 18MW each, (with a fuel input rating of 288 MBtu/hr. each. The facility is synthetic minor for sulfur dioxide and nitrogen oxide from the combustion of No. 2 fuel oil in the CTs; it also has a PSD stipulation for sulfur dioxide and nitrogen oxide. These CTs are only operated as fast-start(6 minutes)peaking __ units or during maintenance or repair of the hydroelectric units. Page2of 3 E. INSPECTION SUMMARY: On June 19,2013, I, James Edwin Michael Moser met with Joe Rivers, Combustion turbine Technician and Norbert(Nob)Zalme, Environmental Coordinator to conduct the annual compliance inspection. The CTs were not operating.Units 1 and 2 were last run on April 2013 for 17 minutes each. Units 3 and 4 were not run in April 2013. All four units were run for 4 minutes each in May 2013.Mr. Rivers provided documentation for the records review. There have been no contact changes since the very recent name change precipitated by the Duke/Progress Energy merger. Since this site is unmanned, it has been customary to call the facility contact to make an appointment. Mr. Zalme has requested that he is the contact and he will schedule the technician also to be present for the facility inspection. F. PERMITTED EMISSION SOURCES: The permit includes the following emission sources: Four(4) No. 2 fuel oil fired combustion turbines, 288 MBtu/hr each, (ID Nos. IC-1, IC-2, IC-3 and IC-4). G. APPLICABLE AIR QUALITY REGULATIONS: i. 15A NCAC 2D .0516 SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES— Sulfur dioxide emissions shall not exceed 2.3 Ibs/MBtu. COMPLIANCE INDICATED—The AP-42 emissions factor for No. 2 fuel oil is 0.507 lbs/MBtu for fuel with 0.5% sulfur content. Progress Energy orders fuel with a maximum sulfur content of 15 ppm. COMPLIANCE INDICATED—by review of delivery records. ii. 15A NCAC 2D .0521 CONTROL OF VISIBLE EMISSIONS—Visible emissions from the facility manufactured after I July 1971 shall not exceed 20% opacity. COMPLIANCE INDICATED—None of the CTs was operating during the inspection. iii. 15A NCAC 2Q .0315 LIMITATION TO AVOID 15A NCAC 2Q .0501 — Facility-wide sulfur dioxide emissions and nitrogen oxide emissions shall each be less that 100 tons per consecutive 12 month period. To comply with this limit, the Permittee shall limit the amount of No. 2 fuel oil with 0.5% sulfur content combusted to 1,602,175 gallons annually. Submit report annually by January 30 of NOx emissions. The Permittee shall also record monthly and total annually: the gallons of No. 2 fuel oil used and the facility-wide nitrogen oxide emissions. COMPLIANCE INDICATED —During the inspection, I reviewed the spreadsheet for tracking fuel oil usage and nitrogen oxide emissions. The latest 12-month NOx emission is 8.3 tons for CY 2012. All replacement fuel oil since 2011 has been certified to contain less than 15 ppm of sulfur by weight. The fuel certifications are maintained in a logbook.) iv. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. COMPLIANCE INDICATED — During the inspection, I did not see any material piles and the roads to and around the facility are paved. V. 15A NCAC 2Q .0317 LIMITATION TO AVOID 15A NCAC 2Q .0530 PSD — Facility-wide sulfur dioxide emissions and nitrogen oxide emissions shall each be less that 250 tons per consecutive 12 month period. COMPLIANCE INDICATED — The latest 12-month NOx emission is 8.3 tons for CY 20121; the PSD limit is 250 tons of NOx annually.. PE Blewett complied with the reporting requirements of this stipulation by meeting the reporting requirements of the Synthetic Minor stipulation. Page3of3 vi. CLEAN AIR INTERSTATE RULE (CAIR) PERMIT REOUIREMENTS —As required by 15A NCAC 2D.2400. a. 15A NCAC 2D .2403: NITROGEN OXIDE EMISSIONS The total nitrogen oxide(NOx)emissions from the affected CAIR units at the Blewett Hydroelectric Plant shall not exceed, 8 tons annually for 2009-2014 and 7 tons annually for 2015 and later COMPLIANCE INDICATED—The latest 12-month NOx emission is 8.3 tons for CY 2012 and the facility had 15 tons available in its account at the trading deadline. b. 15A NCAC 2D .2405: NITROGEN OXIDE EMISSIONS DURING OZONE SEASON i. Ozone season NOx emissions from the affected CAIR rmits at the Blewett Hydroelectric Plant shall not exceed,7 tons during the ozone season for 2009-2014 and 6 tons during the ozone season for 2015 and later. The ozone season shall be defined as the period of time extending from May 1"to September 3oth of each calendar year.Emissions for the CY 2012 Ozone season were 3.6 tons of NOx versus a limit of 7 tons. COMPLIANCE INDICATED. c. 15A NCAC 2D .2404: SULFUR DIOXIDE EMISSIONS i The affected CAIR SO2 sources shall comply with the requirements of 15A NCAC 2D .2400 using the trading program and banking set out in 40 CFR Part 96. [15A NCAC 2D .2408] ii. The emissions of sulfur dioxides of a CAIR SO2 source shall not exceed the number of allowances that it has in its compliance account established and administered under Rule 15A NCAC 2D .2408. COMPLIANCE INDICATED—The facility had 12 allowances in the trading account with emissions of 4 tons of SOy withdrawn for CY 2012. H. PERMIT EXEMPT EMISSION SOURCES: None. The facility has authorization from DAQ FRO to burn driftwood and wood scraps that accumulate at the turbine intakes (photos), which is scooped out and dried in a pile. I. PREVENTION OF ACCIDENTAL RELEASES, CAA Section 112r. The facility does not use or store chemical compounds in quantities to require a written RMP. J. COMPLIANCE HISTORY: There is no history of non-compliance. K. CONCLUSIONS AND RECOMMENDATIONS: Based on the observations made during the June 19, 2013 inspection, Duke Energy Progress -Blewett appeared to be in compliance with all of the requirements outlined in their air permit.