AQ_F_0400053_20130501_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Boggs Paving,Inc. -Anson Plant
NC Facility ID 0400053
Inspection Report County/FIPS: Anson/007
Date: 05/08/2013
Facility Data Compliance Data
Boggs Paving,Inc.-Anson Plant Inspection Date 05/01/2013
481 Pee Dee Road Inspector's Name Maureen Matron-Rakes
Lilesville,NC 28091 Operating Status Operating
Lat: 34d 56.0450m Long: 79d 53.2263m Compliance Code Compliance- inspection
SIC: 2951/Paving Mixtures And Blocks Action Code FCE
NAICS: 324121/Asphalt Paving Mixture and Block Manufacturing On-Site Inspection Result Compliance
Contact Data Permit Data
Facility Contact Authorized Contact Technical Contact Permit 09882/R02
Mark Jounen Drew Boggs Tim Melton Issued 2/21/2013
Operator President Asphalt Plant Manager Expires 1/31/2018
[phone] [phone] [phone] Classification Synthetic Minor
Permit Status Active
Inspector's Signature: Comments:
's
11
Date of Signature: 5/9 120 t
MACT/GACT: This facility is not subject to any MACTs or GACTs at this time.
SAFETY: Standard FRO safety gear. Main concern is truck traffic.
DIRECTIONS TO SITE:From FRO take,US401 south to US74; take US74 west into Anson County.
- Less than 1 mile into Anson County, turn south(left)onto NC145. After 0.3 miles, turn left onto County
Road 1842 at the Boggs Paving sign; it later becomes Pee Dee Road.The plant is on left just past the
railroad tracks.
FACILITY DESCRIPTION: Boggs Paving is a batch hot mix asphalt(HMA)plant with a screen and
feed system for adding recycled asphalt pavement(RAP). Sand,gravel and fine gravel are received by
truck and fed via the bucket loader into hoppers that meter the material into a mixture. The mixture is
shaken and loaded into the natural gas/No. 2/No. 4/recycled No. 2/recycled No. 4 oil-fired rotary drum
j dryer to remove any moisture. The dried mixture is then mixed with RAP(max. 15%) and asphalt
cement. The asphalt is ready for use, and loaded into trucks for transport to the paving site.
INSPECTION SUMMARY:
On 1 May 2013, I, Maureen Matron-Rakes,Fayetteville Regional Office arrived at Boggs Paving to
conduct an annual compliance inspection.The facility was shut down and gates locked.Pictures are in the
facility folder.The equipment from the plant moved to South Carolina in 2011.The facilities permit was
renewed in February 2013, during that time I discussed the plant with Tim Melton and he stated that they
would like to keep the permit in NC and that he would call me if they were moving the plant back to NC.
NOTE: The facility is required to test again after the next permit renewal and by 31 August 2018.

PERMITTED EMISSION SOURCES:The permit includes the following emission sources and control
devices:
Enron Emission Source, C4uiro1 Control System .
Description . System ID � Description
Portable Hut Mix Aspjtalt Phut,38,5 tons per Hour capneity,consisting ohs -
Natural gas/No. 2 fuel oil/No. 2 recycled fuel Horizontal cyclone
FFSoil/No.4 fuel oil/No.4 recycled fuel oil-fired CD2 (120 inch wide, 108 inch high)
aggregate drum dryer/mixer in series with in series with
(120 mmBtu/hr maximum heat input rate) CD l a baghouse
(12,390 square feet of filter area)
ES3 �� Surge bin
Fl Truck loadout operation N/Awl ` N/A
B
ES4 Lime Silo,60 Ton Capacity CD3
(265 square feet of agfilter
:F filter area)
_ fe
Portable RecyclydrAphaltYtavement System','193 tons per hour capacity,consisting of
F2 Three RAP conveyors N/A N/A
F3 F — Two RAP screens —� —���
A. SPECIFIC CONDITIONS AND LIMITATIONS
1. 15A NCAC 2D .0506 PARTICULATE CONTROL REOUIREMENT-Particulates from Hot
Mix Asphalt Plants. For P>=300 tons/hr, E=60 lbs/hr. VE from stacks or vents at a hot mix
asphalt plant<20% opacity.Fugitive dust emissions shall be controlled.Fugitive emissions for
sources at a hot mix asphalt plant shall be<20% opacity.
APPEARED IN COMPLIANCE—The AP-42 controlled emission factor for a 385-ton per hour
HMA plant is 5.4 pounds per hour, and the 23 Sep 08 stack testing indicated 2.29 lbs/hr. Facility
has been shut down and equipment moved to SC since fall 2011.
2. 15A NCAC 2D.0515 MISCELLANEOUS PARTICULATE EMISSIONS—The Permittee
shall limit particulate emissions to E=4.9445 *PA0.4376 for P<300 TPH and E=60lbs/hr for
P>=300tph.
APPEARED IN COMPLIANCE—Facility has been shut down and equipment moved to SC since
fall 2011.
3. 15A NCAC 2D .0516 SULFUR DIOXIDE EMISSIONS—Sulfur dioxide emissions from the
natural gas/No. 2 fuel oil/No. 4 fuel oil fired aggregate/mixer(ID No.ES 1) shall not exceed 2.3
pounds per million Btu heat in
P P Put.
APPEARED IN COMPLIANCE—The AP-42 emissions factor for No. 2 at the maximum 0.5%
sulfur content is 0.269 lbs/mmBtu;No. 4 fuel oil at 1.0% sulfur content is 1.02 lbs/mmBtu.
Facility has been shut down and moved to SC since fall 2011.
4. 15A NCAC 2D.0521 CONTROL OF VISIBLE EMISSIONS—Visible emissions from the
facility,manufactured after 1 July 1971 shall not exceed 20% opacity.
APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.
5. 15A NCAC 2D.0524 NEW SOURCE PERFORMANCE STANDARDS, SUBPART I—The
aggregate dryer/mixer(ES 1) limited to 90 mg/dscm particulate matter or 20% opacity.
Performance testing and notifications required.

APPEARED IN COMPLIANCE—NSPS testing on 23 September 2008 resulted in 9.7 mg/dscf.
Facility has been shut down and moved to SC since fall 2011.
6. 15A NCAC 2D .0540 FUGITIVE NON-PROCESS DUST EMISSIONS—The Permittee shall
not allow fugitive non-process dust emissions to contribute to substantive complaints or excess
visible emissions beyond the property boundary.
APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.
7. FABRIC FILTER REQUIREMENTS including cartridge filters,baghouses,and other dry
filter particulate collection devices-As required by 15A NCAC 2D .0611, particulate matter
emissions shall be controlled as described in the permitted equipment list. Annual internal and
periodic inspections.Results of all maintenance, variances for manufactures suggestions and
corrections kept in a logbook.
APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.
8. CYCLONE REQUIREMENTS -As required by 15A NCAC 2D .0611,particulate matter
emissions shall be controlled as described in the permitted equipment list. Annual and period
inspections.Results of all maintenance, variances for manufactures suggestions and corrections
kept in a logbook.
APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.
9. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING
REOUIREMENT-Pursuant to 15A NCAC 2D .1100 "Control of Toxic Air Pollutants." Semi-
Annual Report.
a.The drum dryer/mixer(ES1), surge bin(ES3)and truck loadout(Fl) shall be located no
closer than 160 feet to any of the property lines as defined in the Dispersion Modeling
Analysis approved by the Air Quality Analysis Branch on March 5, 2008.
b.The amount of asphalt produced shall be less than 800,000 tons per 12-month period.
c.The amount of asphalt produced shall not exceed 385 tons per hour(the maximum rated
capacity of the plant).
APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.
10. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS -As required by 15A NCAC
2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the
facility without implementing management practices or installing and operating odor control
equipment sufficient to prevent odorous emissions from the facility from causing or contributing
to objectionable odors beyond the facility's boundary.
APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.
11. LIMITATION TO AVOID 15A NCAC 20 .0501 -Pursuant to 15A NCAC 2Q .0315
"Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501. S02 and CO<
100 TPY. The asphalt production< 800,000 tons per consecutive 12-month period when burning
fuel that is 1.0 percent by weight sulfur.The sulfur content of the No.4 fuel oil and recycled No.
4 fuel oil shall be limited to 1.0% sulfur by weight. Annual Reporting.
APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011.
12. LIMITATION TO AVOID 15A NCAC 2D .0530 "PREVENTION OF SIGNIFICANT
DETERIORATION" -In accordance with 15A NCAC 2Q.0317,to comply with this permit

and avoid the applicability of 15A NCAC 2D .0530 'Prevention of Significant Deterioration."
SO2<250 TPY. Comply by complying with synthetic minor condition.
APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011.
13. RECYCLED ASPHALT SHINGLE REQUIREMENTS -In accordance with Rule 2Q.0317,
the Permittee is avoiding the applicability of Rule 2Q .0700 and 2D .1100 for asbestos, and 40
CFR 61, Subpart M,National Emission Standard for Asbestos by using post-consumer reclaimed
asphalt roofing shingles which are equivalent to their virgin or unadulterated counterparts. The
recycled shingles and roofing materials are certified to be free of asbestos containing material
(ACM).ACM is defined as materials containing more than one percent(1 %)of asbestos.
a. Visual inspection of each load and sampling of at least one sample/100 tons of recycled
shingles received.
b. Each load purchased has certification that it was tested or tested by the asphalt company.
c. Keep records of amount of shingles delivered and used in production.Each batch should
have: manifest(content, amount,place/date of loading&unloading),batch specific
analytical report, batch signature(including batch#and weight),certification of sampling
and testing.Maintain certifications for 3 years.
APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011.
14. VENDOR SUPPLIED RECYCLED No(s).2 and 4 FUEL OIL REQUIREMENTS -In
accordance with Rule 2Q .0317, the Permittee is avoiding the applicability of Rule 2Q .0700 by
using recycled fuels which are equivalent to their virgin counterparts.Annual report.
a. The actual amount of recycled fuel oil(s) delivered to,and combusted at the facility on an
annual basis.
b. Each load of recycled fuel oil received shall include the following: (1) delivery manifest
(content, amount,place&date of loading/unloading) (2)batch specific analytic report(3)
batch signature info (batch#, tank identification with batch volume, date&time batch
completed treatment, volume) (4)certification that fuel oil PCBs<2ppm.
APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011.
PERMIT EXEMPT EMISSION SOURCES:
7 F77 _
Sourcc oh, Source of "
Exempts Regulstian I . TAPS? Title V
' I Pollutants?
�IES 1 -Hot oil heater 2Q.0102(c)(2)(B)(i)(I) Yes Yes
(1.0mmBtu/hr) '�
-M Asphaltceme t tank(35,000 Q,0102(c)(1)(D)(i) Yes Yes N
gallon)
IES3 Fuel oil tank
(20,000 gallon) 2Q.0102(c)(1)(D)(i) Yes Yes
(2
IES4-Off road tank r
(7,500 gallon) 2Q .0102(c)(1)(D)(1) I Yes I Yes
IES-Agg-Aggregate Handling System F-2Q.0102(c)(2)(E)(i) Yes Yes
COMPLIANCE HISTORY: No negative history.
CONCLUSIONS AND RECOMMENDATIONS: Facility has been shut down and moved to SC since
fall 2011. Based on the observations made on the 1 May 2013 inspection, Boggs Paving -Anson
appeared to be in compliance with all of the requirements outlined in their air permit.