AQ_F_0400047_20140514_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY B.V.Hedrick Gravel and Sand Company
NC Facility ID 0400047
Inspection Report County/FIPS: Anson/007
Date: 05/27/2014
Facility Data Permit Data
B.V.Hedrick Gravel and Sand Company Permit 09572/R03
B.V.Hedrick Gravel Plant Rd.&Hwy 74 E Issued 10/12/2010
Lilesville,NC 28091 Expires 9/30/2015
Lat: 34d 56.7302m Long: 79d 55.8806m Classification Synthetic Minor
_ SIC: 1442/Construction Sand And Gravel Permit Status Active
NAILS: 212321 /Construction Sand and Gravel Mining Current Permit Application(s)None
Contact Data Program Applicability
-- Facility Contact Authorized Contact Technical Contact SIP
MALT Part
Timothy Jones Jeffrey Goodman Jason Conner rt Subpart
Superintendent President Environmental Director NSPS: Subpart IIII, Subpart
000
-_ [phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 05/14/2014
Inspector's Name Mike Thomas
Inspector's Sig ature: Operating Status Operating
Compliance Code Compliance-inspection
iy Action Code FCE
Date ot Signature: On-Site Inspection Result Compliance
Total Actual emissions in TONSIYEAR:
TSP 502 NOX VOC CO PMIO *HAP
2009 0.0400 0.0200 0.3100 0.0300 0.0700 0.0300 0.1670
*Hi est HAP Emitted(in ounds
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
1) Location
B.V.Hedrick Gravel and Sand is located at 403 B.V.Hedrick Gravel Plant Road, off Hwy 74 East near
Lilesville,NC, in Anson County.

Directions
From Rockingham,take HWY 74 west. B.V.Hedrick is approximately 3.5 miles past where HWY 74
crosses the Pee Dee River. Proceed down the dirt road. The office/scale house is the light colored building
on the right.Be mindful of truck traffic.
Safety considerations: Standard DAQ safety equipment,as well as safety vest.Watch for trains at the railroad
tracks just before entering property,as well as large trucks and loaders while on site.
2) Facility and General Description
B.V.Hedrick Sand and Gravel is a granite mining operation. This facility is permitted under Air Permit No.
095721103, effective 12 October 2010 until 30 September 2015.Mike Thomas conducted the last
- inspection on 17 June 2013.
The bulk of activity at the site is related to B.V.Hedrick's sand mining operation. The sand mining
operation does not require an Air Permit.
Permitted Sources
M 4V
_. .. .:y. :i4., ens- � 5:- :• :x
Crushing and Feeding Operations Wet suppression water
Crushers(NSPS) WS
Not operating. spray system
Screenin Operations Wet suppression water
Screens(NSPS) WS
Not operating. spray system
Conveying Operations S Wet suppression water
Conveyors(NSPS)
Notot opperating. W__ spray system
Aztec G-1 (NESHAP),
C50 G4(NESHAP), Diesel-Fired Generators N/A j N/A
T-G10(NSPS,NESHAP), See updated equipment status below.
XQ60(NSPS,NESHAP)
Aztec G-1 Sold and being shipped from the site on the day of the inspection.
C50 G4 Currently placed in a storage are at the facility.
XQ-60 Currently placed in a storage area at the facility.
T-G10 Currently placed in a storage area at the facility.
b) Throughput for 2013
Employees: 3 (same in 2011)
Hours: variable(between 7AM and 6PM)(same in 2010)
There was no production from the mining operation during 2013. The facility does not
see returning to mining in the foreseeable future.
3) Inspection Conference
On 14 May 2014,I Mike Thomas of FRO DAQ, arrived at this facility. I met with Tim Jones, Superintendent
and Facility Contact for B.V. Hedrick Sand and Gravel. We discussed the following:
a) Verified the FACFINDER information;there have been no changes.

b) Mr.Jones informed me that there had not been any mining production during 2013 and that there was
no plan to operate the mine in the future. However,the company still wants to maintain the facility's
permit.
- c) I went through the logbook and noted the following within it: Mr.Jones continues to keep up with
weather and rainfall entries where pertinent but most of the other information was null due to no
production.
i) The required fugitive dust control plan and log was submitted to and approved by DAQ in October
2009.The log has daily entries of mechanical water suppression for fugitive dust,as well as dates
it had rained(when suppression was not needed).The log was up to date.
ii) Daily tons of crushed stone, as well as monthly total(including 0 tons for all the inactive days).
iii) Daily number of unit hours each permitted generator ran,as well as the total monthly NOx
emissions for each. The log contains a separate section for each individual generator,noting the
hours ran,tons of stone crushed while operating, and any maintenance performed on the unit.
iv)The plot plan showing the boundary distance(the shortest distance between any non-road source
and the property boundary here) is 441 feet.
v) The equipment list and scheme,which contains ID numbers, size/capacity,manufacturing date,
and any performance test dates.
vi) The most recent spray nozzle inspections on all of the plants were done in May 2013; no corrective
actions were needed, as the nozzles were working properly.
4) Inspection Summary(facility was not operating during inspection)
Due to the fact that the mining operation has not operated in two years,the inspection tour consisted of a
confirmation that the mine is not operating. I also verified that the equipment listed as"in storage"is
actually still in storage.
5) Permit Stipulations:
a) A.4 2D .0501(c) PRODUCTIONRATE LIMITATION-Production shall not exceed the Maximum
_ Allowable Production Rate of 12,000 tons/day and 4,250,000 tons/year,with a boundary distance b/t
300 and 450 feet;records shall be kept indicating so(indicating daily and monthly quantity).
Appeared to be in compliance—I viewed the logbooks and the total production of crushed stone in
2013 was 0 tons.The facility has not operated since 2012; it maintains a 12-month rolling production
rate in the logbook.The annual production will be far below the production maximum capacity.
Boundary distance is 441 ft.
b) A.5 2D .0501(c) EQUIPMENT REPORTING—An equipment list shall be kept on site, showing
compliance with all permitted requirements. The Permittee must notify FRO if equipment changes are
made.
Appeared to be in compliance—A diagram of the permitted equipment list is kept on site in a DAQ
_ binder, as well as the permitted equipment yet to be brought in, showing the rated capacities,ID
numbers,size, and dates. I viewed this list, and it meets all requirements of this facility's permit.
c) A.6 213 .0510 PARTICULATE CONTROL REQUIREMENT—As required by"Particulates from
Sand, Gravel,or Crushed Stone Operations",this operation shall take measures to reduce particulate
matter from becoming airborne so as to prevent exceeding the ambient air quality standards beyond the
property line for PM; emissions from all operating equipment shall be controlled.
Appeared to be in compliance—The crushers, screens,and conveyors are all controlled by a wet
suppression water spray system. Facility has not operated since 2012.
d) A.7 2D .0521 VISIBLE EMISSIONS CONTROL REQUIREMENT-Visible emissions from sources
post 1 July 1971 shall not be more than 20% opacity.

Appeared to be in compliance—Since facility was not operating,I saw 0%VE.
e) A.8 2D .0524 NEW SOURCE PERFORMANCE STANDARDS(for the processing equipment)-
The Permittee shall comply with all NSPS reporting,testing,and recordkeeping requirements as
promulgated in 40 CFR 60, Subpart 000.
Appeared to be in compliance—DAQ FRO received notification of initial start up of its equipment on
3 December 2009(start-up date was 18 November 2009,but facility did not achieve maximum
production rate until September 2010); facility keeps logbook on site showing inspections of the wet
suppression system;NSPS Performance Testing(with the pollutant being visible emissions)was
achieved on 4 November 2010 and 28 September 2011 (all tests were compliant with notification,
performance,and submission). Generators were not operated during 2013.
f) A.9 2D .0524 NEW SOURCE PERFORMANCE STANDARDS,Subpart IHI(for the Compression
Ignition Internal Combustion Engines Generators[Aztec G-1 and C50-G4])—The Permittee shall
comply with all NSPS reporting,testing, and requirements as promulgated in 40 CFR 60 Subpart HE;
applicable sources are the generators constructed after 1 April 2006; compliance includes: (1)purchase
of a 2007 model or later CI ICE and ensuring that it is emissions-compliant and keeping records of all
manufacturing data(indicating compliance); (2)diesel fuel used shall be<.05% S through 1 October
2010 and< .0015% S thereafter; (3) installation of a non-resettable hour meter;(4)record hours of
engine operation; (5)submit a semi-annual report that includes monthly and 12-month operation hours.
Appeared to be in compliance-Generators were not operated during 2013.I verified that each
generator on site has a non-resettable hour meter. Logbook showed entries for hours of use when the
generators were last operated,and the facility submitted its semi-annual report on time and in
compliance.
g) A.11 2D .0540(e)(1) FUGITIVE DUST CONTROL PLAN—The Permittee shall have a DAQ
approved written fugitive dust control plan to minimize dust emissions from fugitive sources.
Appeared to be in compliance—Facility submitted a fugitive dust control plan that was approved by DAQ
on 16 October 2009. 1 observed it on site, and I saw no excess dust emissions during my inspection. The
facility appears to be following the plan.
h) A.12 2D .0540 FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall not cause or
allow fugitive dust emissions to contribute to complaints or excess visible emissions beyond the
property.
Appeared to be in compliance—I saw no excess fugitive dust emissions during my inspection.
i) A.13 2D .1111,40 CFR 63, Subpart ZZZZ NATIONAL EMISSION STANDARDS FOR
HAZARDOUS AIR POLLUTANTS FOR STA TIONAR Y RECIPR OCA TING INTERNAL
COMB USTIONENGINES—Applicable to new sources (if commenced construction on or after 12 June
2006); installed generators must have manufacturing data showing emissions compliance,and facility
must keep records of maintenance and operating hours; the Permittee shall comply with all notification,
testing, and monitoring requirements; compliance date would be upon start-up.
Appeared to be in compliance—All four of the current diesel engines on site are applicable to this
regulation.Units T-G10 and XQ 60 are"existing"units(manufactured on or prior to 12 June 2006), and
they will be required to comply with Subpart ZZZZ as of 3 May 2013.Units C50 G4 and Aztec G-1 are
"new"units,required to comply with Subpart ZZZZ as of 3 May 2013 (as well as NSPS Subpart IIII
now). See above for status of each engine. Generators were not operated during 2013.
j) A.14 2Q .0315 LIMITATION TO AVOID 15A NCAC 2Q.0501 FOR SYNTHETICMINOR
FACILITIES—Facility-wide NOx emissions shall be less than 100 tons per each 12 month period, and
facility shall keep records indicating so.

Appeared to be in compliance—Facility keeps a logbook with monthly NOx emission entries for all
generators operating. 2013 NOx emissions were 0.
6) 112R Status
This facility neither uses nor stores chemical compounds that require a written risk management plan under the
Clean Air Act, Section I I2R.
7) DAQ Compliance History
There have been no prior DAQ violations in this facility's permitted history.
8) Comments and Compliance Statement
The facility has not operated since 2012. B.V. Hedrick has no plans to reopen the mining operation in the
foreseeable future.
B.V.Hedrick Gravel& Sand Company appeared to be in compliance on 14 May 2014.
Pink sheet:No comments.
Below is the current equipment which is on site at this facility, as of 17 June 2013:
* C50 Portable Crushing Unit (Method 9VE test completed on 9/28/2011)
J-1: 50"x 26"Jaw
F-2: 46.5"x 169"Grizzly Feeder
C-3: 42"Discharge Conveyor
C-4 26" Side Conveyor
G-4: 350 Cat C9 Engine
**Telesmith T-300 Portable Plant (Method 9 VE test to be completed on 8/16/2012)
T300-1: 400 HP Cone
T300-2: 7' x 20' 3D Screen
T300-3: 36"Conveyor
T300-4: 36"Conveyor
T300-5: 42"Conveyor
T300-6: 30"Conveyor
T300-7: CAT 725 KW/1081HP Unit
P-SCR: 80 HP Unit
* In storage at the facility.
**Removed from the facility.
/mst