HomeMy WebLinkAboutAQ_F_1200076_20140401_PRMT_Permit A'"'
NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory John E. Skvarla, III
Governor Secretary
April 1, 2014
Mr. Richard Boyens
Operations Manager
SAFT America, Inc.
313 Crescent Street
Valdese, North Carolina 28690
Dear Mr. Boyens:
SUBJECT: Air Permit No. 04595T15
Facility ID: 1200076
SAFT America, Inc.
Valdese, Burke County,North Carolina
Fee Class: Title V
In accordance with your request for renewal of your Title V permit received on June 28, 2012, we are
forwarding herewith Air Quality Permit No. 04595T15 to SAFT America, Inc., 313 Crescent Street, Valdese,
North Carolina, authorizing the construction and operation, of the emission source(s) and associated air
pollution control device(s) specified herein. Additionally, any emissions activities determined from your Air
Quality Permit Application as being insignificant per 15A North Carolina Administrative Code 2Q .0503(8)
have been listed for informational purposes as an "ATTACHMENT." Please note the requirements for the
annual compliance certification are contained in General Condition P in Section 3. The current owner is
responsible for submitting a compliance certification for the entire year regardless of who owned the facility
during the year.
As the designated responsible official it is your responsibility to review,understand, and abide by all
of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who
operates any emission source and associated air pollution control device subject to any term or condition of the
attached permit reviews,understands, and abides by the condition(s) of the attached permit that are applicable
to that particular emission source.
If any parts, requirements, or limitations contained in this Air Quality Permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit,
identifying the specific issues to be contested. This hearing request must be in the form of a written petition,
conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of
Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714 and the Division of
Air Quality,Permitting Section, 1641 Mail Service Center, Raleigh,North Carolina 27699-1641. The form for
requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative
Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing
Unless a request for a hearing is made pursuant to NCGS 15013-23,this Air Quality Permit shall be final and
binding 30 days after issuance.
1641 Mail Service Center,Raleigh,North Carolina 27699-1641
Phone:919-707-84001 Internet:www.ncdenr.gov
An Equal Opportunity 1 Affirmative Action Employer—Made in part by recycled paper
Mr. Boyens
April 1, 2014
Page 2
You may request modification of your Air Quality Permit through informal means pursuant to NCGS
150B-22. This request must be submitted in writing to the Director and must identify the specific provisions or
issues for which the modification is sought. Please note that this Air Quality Permit will become final and binding
regardless of a request for informal modification unless a request for a hearing is also made under NCGS 150B-23.
The construction of new air pollution emission source(s)and associated air pollution control device(s), or
modifications to the emission source(s)and air pollution control device(s)described in this permit must be covered
under an Air Quality Permit issued by the Division of Air Quality prior to construction unless the Permittee has
fulfilled the requirements of GS 143-215-108A(b) and received written approval from the Director of the Division
of Air Quality to commence construction. Failure to receive an Air Quality Permit or written approval prior to
commencing construction is a violation of GS 143-215.108A and may subject the Permittee to civil or criminal
penalties as described in GS 143-215.114A and 143-215.114B.
This Air Quality Permit shall be effective from April 1,2014 until March 31,2019, is nontransferable to
future owners and operators, and shall be subject to the conditions and limitations as specified therein.
Should you have any questions concerning this matter,please contact Brian Bland at(919)707-8732.
Sincerely yours,
fL- Mark J. Cuilla,CPM,Acting Chief,Permitting Section
Division of Air Quality,NCDENR
Enclosure
c: Heather Ceron, EPA Region 4 (electronic copy only)
Asheville Regional Office
Central Files
Attachment 1 to cover letter
The following changes were made to the existing SAFT America,Inc air permit.
Page(s) Section Descri tion of Chan e(s)
Attachment 2 Insignificant Activities +Add footnotes to bottom of insignificant activities list
to cover +Remove ID No. I-I I"Li ion battery production controlled by an
letter activated carbon adsorber(ID No. CD-6),"as the Li ion battery
production is now part of emission source ID No. ES-05 "Li-MnO2
battery production line"and the activated carbon adsorber was
removed several years ago
1 Pre-Section 1 +Remove introductory text
All All +Update dates and permit revision number
3 Permitted items +Remove emergency generator(ID No. GEN)
+Incorporate ID No. I-11"Li ion battery production"into emission
source ID No.ES-05 "Li-Mn02 battery production line"
4, 6 15A NCAC 2D .0521 +Update header citations to 15A NCAC 2Q .0508(f)
"Testing"paragraphs +Update to refer solely to General Condition JJ
(2.1 A.Lb and 2.1
B.Lb)
4, 6 2.1 A. 1. and 2.1 B. 1. +Remove Monitoring/Recordkee in /Reporting requirements
5-7 2.1 A.3.a and 2.1 B.3.a +Remove"and whose emissions of VOC are greater than 15 pounds
per day"to reflect the current 15A NCAC 2D .0900 rules
6 2.1 B +Update description of ID No.ES-05 to"Li-Mn02 battery production
line"
9 2.3 (previously 2.2) +Move Section 112(r) stipulation to Section 2.3 and update RMP
update submittal date
10-end 3 +Update General Conditions to version 3.6
Attachment 2 to cover letter-Insignificant Activities
As defined by 15A NCAC 2Q .0503(8)
Emission Source ID No. Emission Source'Description
I-1 Metal canister seal checking operations
I-2 One pilot line vented to the permitted scrubber(ID No. CD-04)
I-3 Natural gas-fired dehumidification gas packs (1.4 million Btu per hour heat
input)
I-4 One natural as-fired boiler(3.4 million Btu per hour heat input)
I-6 One isopropyl alcohol storage tank(2400 gallon capacity)
I-8 Stepanfoam process
I-9 1 Ink jet printing operation
I-12 1 Epoxy resin and catalyst application operation
1. Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement
or that the owner or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable,emissions from stationary source activities identified above shall be included in determining
compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D.1100"Control of Toxic
Air Pollutants"or 2Q .0711 "Emission Rates Requiring a Permit".
State of North Carolina,
Department of Environment, AV4*
and Natural Resources
w
Division of Air Quality NCDENR
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expiration Date
04595T15 04595T14 April 1, 2014 March 31, 2019
Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted to construct
and operate the emission source(s)and associated air pollution control device(s) specified herein,in accordance with the
terms,conditions,and limitations within this permit. This permit is issued under the provisions of Article 21 B of
Chapter 143, General Statutes of North Carolina as amended,and Title 15A North Carolina Administrative Codes(15A
NCAC),Subchapters 2D and 2Q,and other applicable Laws.
Pursuant to Title 15A NCAC,Subchapter 2Q,the Permittee shall not construct,operate, or modify any emission
source(s)or air pollution control device(s) without having first submitted a complete Air Quality Permit Application to
the permitting authority and received an Air Quality Permit,except as provided in this permit.
Permittee: SAFT America, Inc.
Facility ID: 1200076
Facility Site Location: 313 Crescent Street
City, County,State,Zip: Valdese,Burke County,North Carolina 28690
Mailing Address: 313 Crescent Street
City,State,Zip: Valdese,North Carolina 28690
Application Number: 1200076.12A
Complete Application Date: March 8,2013
Primary SIC Code: 3692
Division of Air Quality, Asheville Regional Office
Regional Office Address: 2090 U.S.Highway 70
Swannanoa,NC 28778
Permit issued this the 1st day of April, 2014
-X�V'
Mark J. Cuilla,CPM,Acting Chief,Permitting Section
By Authority of the Environmental Management Commission
Table Of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED
AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1-Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeeping,and
reporting requirements)
2.2-Multiple Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring,recordkeeping, and
reporting requirements)
2.3- Other Applicable Requirements
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT
List of Acronyms
Permit No. 04595T15
Page 3
SECTION 1- PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR
POLLUTION CONTROL DEVICE(S) AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices
and appurtenances:
Emission Emission Source Description Control Control Device Description
Source Device
ID No. ID No.
ES-02 One Li-S02 cathode paste drying N/A N/A
oven
ES-01 Li-S02 cathode paste
manufacturing process such as
the room exhaust,blotter paper
emissions, and vacuum system
emissions
ES-03 Sulfur dioxide storage area,the CD-03 One packed-bed caustic wet
electrolyte mixing area, and the scrubber(230 gallons per minute
battery filling line liquid injection rate)
ES-04 Cell destruct room CD-04 One packed-bed caustic wet
scrubber(75 gallons per minute
liquid injection rate)
S02TANK One sulfur dioxide storage tank CD-03 One packed-bed caustic wet
(5,000 gallon storage capacity; scrubber(230 gallons per minute
subject to 112r) liquid injection rate)
ES-05 Li-Mn02 battery production line N/A N/A
Permit No. 04595T15
Page 4
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1- Emission Source(s) and Control Devices(s) Specific Limitations and
Conditions
The emission source(s)and associated air pollution control device(s)and appurtenances listed below are
subject to the following specific terms, conditions, and limitations, including the testing, monitoring,
recordkeeping, and reporting requirements as specified herein:
A. One Li-SO2 cathode paste drying oven (ID No.ES-02) and other emissions associated with the Li-SO2
cathode paste manufacturing process (ID No.ES-01) such as the room exhaust,blotter paper
emissions, and vacuum system emissions
One packed-bed caustic wet scrubber(ID No. CD-03) installed on the sulfur dioxide storage area,the
electrolyte mixing area,and the battery filling line (ID No.ES-03)
One packed-bed caustic wet scrubber(ID No. CD-04) installed on the cell destruct room (ID No.ES-
04)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Visible emissions 20 percent opacity 15A NCAC 2D .0521
Odors State-enforceable only 15A NCAC 2D .1806
Odorous emissions must be controlled
Volatile organic Work practice standards 15A NCAC 2D .0958
compounds
Air contaminants State-enforceable only NC General Statute 143-215.108
Air-cleaning device
1. 15A NCAC 2D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from these sources (ID Nos.ES-01 through ES-04) shall not be more than 20
percent opacity when averaged over a six-minute period. However, six-minute averaging periods may
exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period.
In no event shall the six-minute average exceed 87 percent opacity.
Testing [15A NCAC 2Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 A. 1. a above,the Permittee shall be
deemed in noncompliance with 15A NCAC 2D .0521.
Monitoring/Recordkeeping/Reportin [15A NCAC 2Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for particulate emissions from these sources.
State-enforceable only
2. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS
a. The Permittee shall not operate the facility without implementing management practices or installing
and operating odor control equipment sufficient to prevent odorous emissions from the facility from
Permit No. 04595T15
Page 5
causing or contributing to objectionable odors beyond the facility's boundaries.
3. 15A NCAC 2D .0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC
COMPOUNDS
a. Pursuant to 15A NCAC 2D .0958, for all sources that use volatile organic compounds (VOC) as
solvents, carriers, material processing media, or industrial chemical reactants, or in similar uses that
mix, blend, or manufacture volatile organic compounds, or emit volatile organic compounds as a
product of chemical reactions:
i. store all material,including waste material, containing volatile organic compounds in tanks or in
containers covered with a tightly fitting lid that is free of cracks,holes, or other defects,when not
in use,
ii. clean up spills of volatile organic compounds as soon as possible following proper safety
procedures,
iii, store wipe rags containing volatile organic compounds in closed containers,
iv. not clean sponges, fabric, wood, paper products, and other absorbent materials with volatile organic
compounds,
v. transfer solvents containing volatile organic compounds used to clean supply lines and other
coating equipment into closable containers and close such containers immediately after each use, or
transfer such solvents to closed tanks,or to a treatment facility regulated under section 402 of the
Clean Water Act,
vi. clean mixing,blending, and manufacturing vats and containers containing volatile organic
compounds by adding cleaning solvent and close the vat or container before agitating the cleaning
solvent. The spent cleaning solvent shall then be transferred into a closed container,a closed tank
or a treatment facility regulated under section 402 of the Clean Water Act. [15A NCAC 2D .0958(c)]
b. When cleaning parts with a solvent containing a volatile organic compound,the Permittee shall:
i. flush parts in the freeboard area,
ii. take precautions to reduce the pooling of solvent on and in the parts,
iii. tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for drying or until all
dripping has stopped,whichever is longer,
iv. not fill cleaning machines above the fill line,
v. not agitate solvent to the point of causing splashing.
Monitoring
c. To assure compliance with paragraphs a and b above,the Permittee shall, at a minimum, perform a
visual inspection once per month of all operations and processes utilizing volatile organic compounds.
The inspections shall be conducted during normal operations. If the required inspections are not
conducted the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .0958.
Recordkeeping
d. The results of the inspections shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each inspection;and
ii. the results of each inspection noting whether or not noncompliant conditions were observed.
If the required records are not maintained the Permittee shall be deemed to be in noncompliance with
15A NCAC 2D .0958.
Reporting
e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 3 0 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
Permit No. 04595T15
Page 6
State-enforceable only
4. North Carolina General Statute 143-215.108: Control of Sources of Air Pollution; Permits Required
a. PACKED TOWER GAS ABSORBER REQUIREMENTS-
Gaseous emissions from the sulfur dioxide storage area,the electrolyte mixing area, and the battery
filling line(ID No. ES-03) and the sulfur dioxide storage tank(ID No. S02TANK) shall be controlled
by one packed-bed caustic wet scrubber(ID No. CD-03). Gaseous emissions from the cell destruct
room (ID No.ES-04) shall be controlled by one packed-bed caustic wet scrubber(ID No. CD-04).
i. Inspection/Maintenance/Recordkeeping/Reporting Requirements-
No Inspection/Maintenance/Recordkeeping/Reporting Requirements are required.
B. One Li-Mn02 battery production line(ID No.ES-05)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Limits/Standards Applicable Regulation
Pollutant
Visible emissions 20 percent opacity 15A NCAC 2D .0521
Odors State-enforceable only 15A NCAC 21) .1806
Odorous emissions must be controlled
Volatile organic Work practice standards 15A NCAC 21) .0958
compounds
1. 15A NCAC 2D .0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source(ID No.ES-05) shall not be more than 20 percent opacity when
averaged over a six-minute period. However, six-minute averaging periods may exceed 20 percent not
more than once in any hour and not more than four times in any 24-hour period. In no event shall the
six-minute average exceed 87 percent opacity.
Testin [15A NCAC 2Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.
If the results of this test are above the limit given in Section 2.1 B.l.a above,the Permittee shall be
deemed in noncompliance with 15A NCAC 21) .0521.
Monitoring/Recordkeeping/Reporting [15A NCAC 2Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for particulate emissions from this source.
State-enforceable only
2. 15A NCAC 2D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS
a. The Permittee shall not operate the facility without implementing management practices or installing
and operating odor control equipment sufficient to prevent odorous emissions from the facility from
causing or contributing to objectionable odors beyond the facility's boundary.
3. 15A NCAC 2D .0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC
COMPOUNDS
a. Pursuant to 15A NCAC 21) .0958,for all sources that use volatile organic compounds (VOC)as
Permit No. 04595T15
Page 7
solvents, carriers, material processing media, or industrial chemical reactants, or in similar uses that
mix, blend, or manufacture volatile organic compounds, or emit volatile organic compounds as a
product of chemical reactions:
i. store all material, including waste material, containing volatile organic compounds in tanks or in
containers covered with a tightly fitting lid that is free of cracks, holes, or other defects,when not
in use,
ii. clean up spills of volatile organic compounds as soon as possible following proper safety
procedures,
iii. store wipe rags containing volatile organic compounds in closed containers,
iv. not clean sponges, fabric,wood,paper products, and other absorbent materials with volatile organic
compounds,
v. transfer solvents containing volatile organic compounds used to clean supply lines and other
coating equipment into closable containers and close such containers immediately after each use, or
transfer such solvents to closed tanks, or to a treatment facility regulated under section 402 of the
Clean Water Act,
vi. clean mixing,blending, and manufacturing vats and containers containing volatile organic
compounds by adding cleaning solvent and close the vat or container before agitating the cleaning
solvent. The spent cleaning solvent shall then be transferred into a closed container, a closed tank
or a treatment facility regulated under section 402 of the Clean Water Act. [15A NCAC 2D.0958(c)]
b. When cleaning parts with a solvent containing a volatile organic compound,the Permittee shall:
i. flush parts in the freeboard area,
ii. take precautions to reduce the pooling of solvent on and in the parts,
iii. tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for drying or until all
dripping has stopped,whichever is longer,
iv. not fill cleaning machines above the fill line,
v. not agitate solvent to the point of causing splashing.
Monitoring [15A NCAC 2Q .0508(f)]
c. To assure compliance with paragraphs a and b above,the Permittee shall, at a minimum, perform a
visual inspection once per month of all operations and processes utilizing volatile organic compounds.
The inspections shall be conducted during normal operations. If the required inspections are not
conducted the Permittee shall be deemed to be in noncompliance with 15A NCAC 2D .0958.
Recordkeeping [15A NCAC 2Q .0508(f)]
d. The results of the inspections shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each inspection; and
ii. the results of each inspection noting whether or not noncompliant conditions were observed.
If the required records are not maintained the Permittee shall be deemed to be in noncompliance with
15A NCAC 2D .0958.
Reporting [15A NCAC 2Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
2.2- Multiple Emission Source(s) Specific Limitations and Conditions
A. One Li-SO2 cathode paste drying oven (ID No.ES-02) and other emissions associated with the Li-SO2
cathode paste manufacturing process (ID No.ES-01)
Permit No. 04595T15
Page 8
One packed-bed caustic wet scrubber(ID No. CD-03) installed on the sulfur dioxide storage area,the
electrolyte mixing area,and the battery filling line(ID No.ES-03)
One packed-bed caustic wet scrubber(ID No. CD-04) installed on the cell destruct room (ID No.ES-
04)
The following table provides a summary of limits and standards for the emission source(s)describe above:
Regulated Pollutant Limits/Standards Applicable Regulation
Volatile organic Less than 250 tons per year 15A NCAC 2Q .0317
compounds I (PSD Avoidance)
1. 15A NCAC 2Q .0317: AVOIDANCE CONDITIONS
for 15A NCAC 2D. 0530: PREVENTION OF SIGNIFICANT DETERIORATION
a. In order to avoid applicability of this regulation,the above emission sources shall discharge into the
atmosphere less than 250 tons of VOCs per consecutive 12-month period.
Monitoring/Recordkeeping [15A NCAC 2Q .0508(f)]
b. Calculation of facility-wide monthly VOC emissions shall be made at the end of each month. Except
for the isopropyl alcohol(IPA)emissions from the cathode paste manufacturing process (ID No. ES-
01),VOC emissions shall be determined by multiplying the total amount of each type of VOC-
containing material consumed during the month by the VOC content of the material. The IPA
emissions from the cathode paste manufacturing operation(ID No.ES-01) shall be determined using
the following procedure:
]PA—emitted= [(VIPA_in)x(6.58 lb IPA/Gallon IPA))] - [(V_discharged)x(Wt%_IPA/100)x
(density)]
Where: IPA_emitted=monthly mass of IPA emitted to the atmosphere, in pounds,
VIPA_in=monthly volume, in gallons, of IPA used in the process,
density=density of the effluent, lb/gallon, (=8.014 lb/gallon for a 25%IPA/water solution by
weight),
V_discharged=total monthly volume, in gallons, of effluent(IPA water mixture)discharged
from the surge tank to the sewer. V_discharged shall be determined using a flow
meter/totalizer. The flow meter/totalizer shall be installed and operational by October 31,
2003. For the purposes of computing V_discharged prior to the installation of the flow
meter/totalizer,V_discharged shall be determined using a daily discharge volume of 200
gallons per day of IPA water mixture. After the flow meter/totalizer becomes operational,the
company shall determine and record the total volume discharged from the surge tank to the
sewer each day during the month. The flow meter/totalizer shall be calibrated yearly as per the
manufacturer's recommended procedures unless a more frequent calibration period is specified
by the manufacturer. If the total volume discharged during a day cannot be determined due to
failure of the flow meter/totalizer or other reasons,then the volume for that day shall be the
lesser of. (1)the lowest daily volume discharged during the prior three calendar months, or(2)
200 gallons.
Wt%_IPA=weight percent of IPA in the effluent discharged to the sewer. The weight percent
shall be the average percent by weight for the calendar month. The company shall collect equal
volume aliquots from the surge tank prior to discharging the contents of the tank to the sewer.
Each of these aliquots shall be composited to create a monthly composite, and the IPA
concentration of the monthly composite determined on a percent by weight basis using SW-
Permit No.04595T15
Page 9
846-8015 or an equivalent method upon approval by the DAQ, and the density shall be
determined based on the specific gravity of the mixture as determined by Method 2710-F
(Standard Methods for the Examination of Water and Waste Water)or its equivalent.
The Permittee shall be deemed in noncompliance with 15A NCAC 2D .0530 if the amounts of VOC
containing materials or the VOC emissions are not monitored and recorded.
c. Calculations and the total amount of VOC emissions shall be recorded monthly in a logbook(written or
electronic format). The daily volume of the IPA/water effluent discharged from the surge tank shall be
recorded. The results of all analyses of the monthly composite effluent samples for the weight percent
IPA and the density shall also be recorded. In addition,the Permittee must make available to officials
of the DAQ,upon request, copies of the monthly emissions log. The Permittee must keep each entry in
the monthly emissions log and all required records on file for a minimum of three years. The Permittee
shall be deemed in noncompliance with 15A NCAC 2D .0530 if the VOC emissions exceed this limit.
Reporting [15A NCAC 2Q .0508(f)]
d. The Permittee shall submit a summary report of monitoring and recordkeeping activities within 30 days
after each calendar year quarter, due and postmarked on or before January 30 of each calendar year for
the preceding three-month period between October and December,April 30 of each calendar year for
the preceding three-month period between January and March, July 30 of each calendar year for the
preceding three-month period between April and June, and October 30 for the calendar year for the
preceding three-month period between July and September. The report shall contain the following:
i. The monthly VOC emissions for the previous 14 months. The emissions shall be calculated for
each of the 12-month periods over the previous 14 months. The report shall also contain the weight
percent IPA,the density of the IPA/water mixture,the volume of IPA/water mixture discharged to
the sewer, and copies of all analyses during the reporting period for the weight percent IPA and
density of the IPA/water mixture discharged to the sewer.
2.3- Other Applicable Requirements
A. One packed-bed caustic wet scrubber(ID No. CD-03) installed on the sulfur dioxide storage tank(ID
No. S02TANK)
1. 15A NCAC 2Q .0508(h): PREVENTION OF ACCIDENTAL RELEASES—SECTION 112(r) OF
THE CLEAN AIR ACT
a. The Permittee is subject to Section 112(r)of the Clean Air Act and shall comply with all applicable
requirements in accordance with 40 CFR Part 68.
Recordkeepin2/Reportin [15A NCAC 2Q .0508(g)]
b. The Permittee shall submit an update to the Risk Management Plan(RMP)to EPA pursuant to 40 CFR
68.150 prior to June 12,2014, or as specified in 40 CFR 68.10.
c. The Permittee shall revise and update the RMP submitted under 40 CFR 68.150 by June 12,2014 and
at least once every five years after that date or most recent update as required by 40 CFR 68.190(b)(2)
through(b)(7),whichever is later.
Permit No. 04595T15
Page 10
SECTION 3 - GENERAL CONDITIONS (version 3.6)
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions [NCGS 143-215 and 15A NCAC 2Q .0508(i)(16)]
1.Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A
NCAC 2D and 2Q.
2.The terms, conditions,requirements, limitations,and restrictions set forth in this permit are binding and
enforceable pursuant to NCGS 143-215.114A and 143-215.114B, including assessment of civil and/or
criminal penalties.Any unauthorized deviation from the conditions of this permit may constitute grounds for
revocation and/or enforcement action by the DAQ.
3.This permit is not a waiver of or approval of any other Department permits that may be required for other
aspects of the facility which are not addressed in this permit.
4.This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,
animal or plant life,or property caused by the construction or operation of this permitted facility,or from
penalties therefore,nor does it allow the Permittee to cause pollution in contravention of state laws or rules,
unless specifically authorized by an order from the North Carolina Environmental Management
Commission.
5.Except as identified as state-only requirements in this permit,all terms and conditions contained herein shall
be enforceable by the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean Air
Act.
6.Any stationary source of air pollution shall not be operated,maintained, or modified without the appropriate
and valid permits issued by the DAQ,unless the source is exempted by rule. The DAQ may issue a permit
only after it receives reasonable assurance that the installation will not cause air pollution in violation of any
of the applicable requirements. A permitted installation may only be operated,maintained,constructed,
expanded,or modified in a manner that is consistent with the terms of this permit.
B. Permit Availability[15A NCAC 2Q .0507(k)and.0508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the
permit term one complete copy of the application and any information submitted in support of the application
package. The permit and application shall be made available to an authorized representative of Department of
Environment and Natural Resources upon request.
C. Severability Clause [15A NCAC 2Q .0508(i)(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be
invalid,the provisions in this permit are severable so that all requirements contained in the permit,except
those held to be invalid, shall remain valid and must be complied with.
D. Submissions [15A NCAC 2Q .0507(e)and 2Q .0508(i)(16)]
Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,
notifications,request for renewal,and any other information required by this permit shall be submitted to the
appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For
continuous emissions monitoring systems(GEMS)reports,continuous opacity monitoring systems(COMS)
reports,quality assurance(QA)/quality control(QC)reports, acid rain CEM certification reports, and NOx
budget CEM certification reports,one copy shall be sent to the appropriate Regional Office and one copy shall
be sent to:
Supervisor, Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
Permit No. 04595T15
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All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
E. Duty to Comply[15A NCAC 2Q .0508(i)(2)]
The Permittee shall comply with all terms,conditions,requirements, limitations and restrictions set forth in
this permit.Noncompliance with any permit condition except conditions identified as state-only requirements
constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for
enforcement action,for permit termination,revocation and reissuance, or modification, or for denial of a
permit renewal application.
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall
reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated
without the concurrent operation of its associated air pollution control device(s)and appurtenances.
G. Permit Modifications
1. Administrative Permit Amendments [15A NCAC 2Q .0514]
The Permittee shall submit an application for an administrative permit amendment in accordance with 15A
NCAC 2Q.0514.
2. Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 2Q .0524 and 2Q
.0505]
The Permittee shall submit an application for an ownership change in accordance with 15A NCAC
2Q.0524 and 2Q .0505.
3. Minor Permit Modifications [15A NCAC 2Q .0515]
The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC
2Q .0515.
4. Significant Permit Modifications [15A NCAC 2Q .0516]
The Permittee shall submit an application for a significant permit modification in accordance with 15A
NCAC 2Q .0516.
5. Reopening for Cause [15A NCAC 2Q .0517]
The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 2Q
.0517.
H. Changes Not Requiring Permit Modifications
1. Reporting Requirements
Any of the following that would result in new or increased emissions from the emission source(s) listed in
Section 1 must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application;
b. changes that modify equipment or processes; or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in
the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the
emission limitations specified herein.
2. Section 502(b)(10)Changes [15A NCAC 2Q .0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition.
Such changes do not include changes that would violate applicable requirements or contravene
federally enforceable permit terms and conditions that are monitoring(including test methods),
recordkeeping,reporting,or compliance certification requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revised if:
i. the changes are not a modification under Title I of the Federal Clean Air Act;
Permit No. 04595T15
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ii. the changes do not cause the allowable emissions under the permit to be exceeded;
iii. the Permittee notifies the Director and EPA with written notification at least seven days before the
change is made; and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions; and
iv. any permit term or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or
renewed,whichever comes first.
3. Off Permit Changes [15A NCAC 2Q .0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit if.
a. the change affects only insignificant activities and the activities remain insignificant after the change;
or
b. the change is not covered under any applicable requirement.
4. Emissions Trading [15A NCAC 2Q .0523(c)]
To the extent that emissions trading is allowed under 15A NCAC 2D, including subsequently adopted
maximum achievable control technology standards,emissions trading shall be allowed without permit
revision pursuant to 15A NCAC 2Q .0523(c).
I.A.Reporting Requirements for Excess Emissions and Permit Deviations
[15A NCAC 2D .0535(f)and 2Q .0508(f)(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard
allowed by any rule in Sections .0500, .0900, .1200,or.1400 of Subchapter 21); or by a permit condition; or
that exceeds an emission limit established in a permit issued under 15A NCAC 2Q .0700. (Note:Definitions
of excess emissions under 2D.II10 and 2D.II II shall apply where defined by rule.)
"Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and
conditions of this permit including those attributable to upset conditions as well as excess emissions as defined
above lasting less than four hours.
Excess Emissions
1. If a source is required to report excess emissions under NSPS(15A NCAC 2D .0524),NESHAPS(15A
NCAC 2D .1110 or.1111),or the operating permit provides for periodic(e.g., quarterly)reporting of
excess emissions,reporting shall be performed as prescribed therein.
2. If the source is not subject to NSPS(15A NCAC 2D .0524),NESHAPS(15A NCAC 2D .1110 or.I 111),
or these rules do NOT define "excess emissions,"the Permittee shall report excess emissions in
accordance with 15A NCAC 2D.0535 as follows:
a. Pursuant to 15A NCAC 2D .0535,if excess emissions last for more than four hours resulting from a
malfunction, a breakdown of process or control equipment,or any other abnormal condition,the
owner or operator shall:
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of
the Division's next business day of becoming aware of the occurrence and provide:
• name and location of the facility;
• nature and cause of the malfunction or breakdown;
• time when the malfunction or breakdown is first observed;
• expected duration; and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective measures have been
accomplished;and
iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A
Permit No. 04595T15
Page 13
NCAC 2D .0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 2Q .0508(f)(2),the Permittee shall report deviations from permit requirements
(terms and conditions)as follows:
a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not
covered under 15A NCAC 2D .0535 quarterly. A written report to the Regional Supervisor shall
include the probable cause of such deviation and any corrective actions or preventative actions taken.
The responsible official shall certify all deviations from permit requirements.
I.B.Other Requirements under 15A NCAC 2D.0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 2D .0535,
including 15A NCAC 2D .0535(c)as follows:
I. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of
the appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the
excess emissions are a result of a malfunction. The Director shall consider, along with any other pertinent
information,the criteria contained in 15A NCAC 2D .0535(c)(1)through(7).
2. 15A NCAC 2D .0535(g). Excess emissions during start-up and shut-down shall be considered a violation
of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.
J. Emergency Provisions [40 CFR 70.6(g)]
The Permittee shall be subject to the following provisions with respect to emergencies:
1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the
control of the facility, including acts of God,which situation requires immediate corrective action to
restore normal operation,and that causes the facility to exceed a technology-based emission limitation
under the permit,due to unavoidable increases in emissions attributable to the emergency. An emergency
shall not include noncompliance to the extent caused by improperly designed equipment,lack of
preventive maintenance,careless or improper operation, or operator error.
2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such
technology-based emission limitations if the conditions specified in 3.below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous
operating logs or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of
emissions that exceeded the standards or other requirements in the permit; and
d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time
when emission limitations were exceeded due to the emergency. This notice must contain a
description of the emergency, steps taken to mitigate emissions,and corrective actions taken.
4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the
burden of proof.
5. This provision is in addition to any emergency or upset provision contained in any applicable requirement
specified elsewhere herein.
K. Permit Renewal [15A NCAC 2Q .0508(e)and 2Q .0513(b)]
This 15A NCAC 2Q .0500 permit is issued for a fixed term not to exceed five years and shall expire at the end
of its term and shall expire at the end of its term. Permit expiration terminates the facility's right to operate
unless a complete 15A NCAC 2Q .0500 renewal application is submitted at least nine months before the date
of permit expiration. If the Permittee or applicant has complied with 15A NCAC 2Q .0512(b)(1), this 15A
NCAC 2Q .0500 permit shall not expire until the renewal permit has been issued or denied. Permit expiration
under 15A NCAC 2Q .0400 terminates the facility's right to operate unless a complete 15A NCAC 2Q .0400
renewal application is submitted at least six months before the date of permit expiration for facilities subject to
Permit No. 04595T15
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15A NCAC 2Q .0400 requirements. In either of these events, all terms and conditions of these permits shall
remain in effect until the renewal permits have been issued or denied.
L. Need to Halt or Reduce Activity Not a Defense [15A NCAC 2Q .0508(i)(4)]
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the conditions of this permit..
M. Duty to Provide Information(submittal of information) [15A NCAC 2Q .0508(i)(9)]
1. The Permittee shall furnish to the DAQ, in a timely manner, any reasonable information that the Director
may request in writing to determine whether cause exists for modifying,revoking and reissuing,or
terminating the permit or to determine compliance with the permit.
2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies
are requested by the Director.For information claimed to be confidential,the Permittee may furnish such
records directly to the EPA upon request along with a claim of confidentiality.
N. Duty to Supplement [15A NCAC 2Q .0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was
submitted in the permit application, shall promptly submit such supplementary facts or corrected information
to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement
that becomes applicable to the facility after the date a complete permit application was submitted but prior to
the release of the draft permit.
O. Retention of Records [15A NCAC 2Q .0508(f)and 2Q .0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at
least five years from the date of the monitoring sample,measurement,report, or application. Supporting
information includes all calibration and maintenance records and all original strip-chart recordings for
continuous monitoring information,and copies of all reports required by the permit. These records shall be
maintained in a form suitable and readily available for expeditious inspection and review. Any records
required by the conditions of this permit shall be kept on site and made available to DAQ personnel for
inspection upon request.
P. Compliance Certification [15A NCAC 2Q .0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,
61 Forsyth Street,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the
preceding calendar year)by a responsible official with all federally-enforceable terms and conditions in the
permit, including emissions limitations, standards,or work practices. It shall be the responsibility of the
current owner to submit a compliance certification for the entire year regardless of who owned the facility
during the year. The compliance certification
shall comply with additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the
Federal Clean Air Act. The compliance certification shall specify:
1. the identification of each term or condition of the permit that is the basis of the certification;
2. the compliance status(with the terms and conditions of the permit for the period covered by the
certification);
3. whether compliance was continuous or intermittent; and
4. the method(s)used for determining the compliance status of the source during the certification period.
Q. Certification by Responsible Official[15A NCAC 2Q .0520]
A responsible official shall certify the truth, accuracy, and completeness of any application form,report,or
compliance certification required by this permit. All certifications shall state that based on information and
belief formed after reasonable inquiry,the statements and information in the document are true,accurate, and
complete.
Permit No. 04595T15
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R. Permit Shield for Applicable Requirements [15A NCAC 2Q .0512]
1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable
requirements,where such applicable requirements are included and specifically identified in the permit as
of the date of permit issuance.
2. A permit shield shall not alter or affect:
a. the power of the Commission, Secretary of the Department, or Governor under NCGS 143-
215.3(a)(12),or EPA under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to
the effective date of the permit or at the time of permit issuance;
c. the applicable requirements under Title IV;or
d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain
information to determine compliance of the facility with its permit.
3. A permit shield does not apply to any change made at a facility that does not require a permit or permit
revision made under 15A NCAC 2Q.0523.
4. A permit shield does not extend to minor permit modifications made under 15A NCAC 2Q .0515.
S. Termination,Modification,and Revocation of the Permit [15A NCAC 2Q .0519]
The Director may terminate,modify, or revoke and reissue this permit if:
1. the information contained in the application or presented in support thereof is determined to be incorrect;
2. the conditions under which the permit or permit renewal was granted have changed;
3. violations of conditions contained in the permit have occurred;
4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to
carry out the purpose of NCGS Chapter 143,Article 21B.
T. Insignificant Activities [15A NCAC 2Q .0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is
exempted from any applicable requirement or that the owner or operator of the source is exempted from
demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility
at all times and made available to an authorized representative upon request,documentation;including
calculations,if necessary,to demonstrate that an emission source or activity is insignificant.
U. Property Rights [15A NCAC 2Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entry [15A NCAC 2Q .0508(1)and NCGS 143-215.3(a)(2)]
1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow
the DAQ,or an authorized representative,to perform the following:
a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is
conducted,or where records are kept under the conditions of the permit;
b. have access to and copy,at reasonable times,any records that are required to be kept under the
conditions of the permit;
c. inspect at reasonable times and using reasonable safety practices any source,equipment(including
monitoring and air pollution control equipment),practices,or operations regulated or required under
the permit; and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of
assuring compliance with the permit or applicable requirements at reasonable times.
Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee
under Section 114 or other provisions of the Federal Clean Air Act.
2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for
purposes of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or
interfere with any such authorized representative while in the process of carrying out his official duties.
Permit No. 04595T15
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Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment [15A NCAC 2Q .0508(i)(10)]
1. The Permittee shall pay all fees in accordance with 15A NCAC 2Q .0200.
2. Payment of fees may be by check or money order made payable to the N.C.Department of Environment
and Natural Resources. Annual permit fee payments shall refer to the permit number.
3. If,within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate
action to terminate the permit under 15A NCAC 2Q .0519.
X. Annual Emission Inventory Requirements [15A NCAC 2Q .0207]
The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A
NCAC 2Q .0207(a)from each emission source within the facility during the previous calendar year. The
report shall be in or on such form as may be established by the Director. The accuracy of the report shall be
certified by a responsible official of the facility.
Y. Confidential Information [15A NCAC 2Q .0107 and 2Q. 0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 2Q
.0107,the Permittee may also submit a copy of all such information and claim directly to the EPA upon
request. All requests for confidentiality must be in accordance with 15A NCAC 2Q .0107.
Z. Construction and Operation Permits [15A NCAC 2Q .0100 and.0300]
A construction and operating permit shall be obtained by the Permittee for any proposed new or modified
facility or emission source which is not exempted from having a permit prior to the beginning of construction
or modification, in accordance with all applicable provisions of 15A NCAC 2Q .0100 and.0300.
AA. Standard Application Form and Required Information [15A NCAC 2Q .0505 and.0507]
The Permittee shall submit applications and required information in accordance with the provisions of 15A
NCAC 2Q .0505 and.0507.
BB.Financial Responsibility and Compliance History [15A NCAC 2Q .0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of
substantial compliance history.
CC.Refrigerant Requirements(Stratospheric Ozone and Climate Protection) [15A NCAC 2Q .0501(e)]
1. If the Permittee has appliances or refrigeration equipment, including air conditioning equipment,which
use Class I or H ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons
listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,
and maintain such equipment according to the work practices,personnel certification requirements,and
certified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F.
2. The Permittee shall not knowingly vent or otherwise release any Class I or H substance into the
environment during the repair, servicing,maintenance, or disposal of any such device except as provided
in 40 CFR Part 82 Subpart F.
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR ❑ 82.166.
Reports shall be submitted to the EPA or its designee as required.
DD.Prevention of Accidental Releases-Section 112(r) [15A NCAC 2Q .0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section
112(r)of the Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part
68.
EE.Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)-
FEDERALLY-ENFORCEABLE ONLY
Permit No. 04595T 15
Page 17
Although a risk management plan may not be required, if the Permittee produces,processes,handles,or stores
any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are
necessary to prevent the accidental release of such substance and to minimize the consequences of any release.
FF. Title IV Allowances [15A NCAC 2Q .0508(i)(1)]
This permit does not limit the number of Title W allowances held by the Permittee,but the Pennittee may not
use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's
emissions may not exceed any allowances that the facility lawfully holds under Title W of the Federal Clean
Air Act.
GG.Air Pollution Emergency Episode [15A NCAC 2D .0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to
operate in accordance with the Permittee's previously approved Emission Reduction Plan or, in the absence of
an approved plan,with the appropriate requirements specified in 15A NCAC 2D .0300.
HH.Registration of Air Pollution Sources [15A NCAC 2D .0200]
The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is
required to register a source of air pollution,this registration and required information will be in accordance
with 15A NCAC 2D .0202(b).
11. Ambient Air Quality Standards [15A NCAC 2D .0501(c)]
In addition to any control or manner of operation necessary to meet emission standards specified in this permit,
any source of air pollution shall be operated with such control or in such manner that the source shall not cause
the ambient air quality standards in 15A NCAC 2D .0400 to be exceeded at any point beyond the premises on
which the source is located. When controls more stringent than named in the applicable emission standards in
this permit are required to prevent violation of the ambient air quality standards or are required to create an
offset,the permit shall contain a condition requiring these controls.
JJ. General Emissions Testing and Reporting Requirements [15A NCAC 2Q .0508(i)(16)]
Emission compliance testing shall be by the procedures of Section .2600, except as may be otherwise
required in Rules .0524, .0912, .1110, .1111, or .1415 of Subchapter 2D.
If emissions testing is required by this permit or the DAQ or if the Permittee submits emissions testing to the
DAQ to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D
.2600 and follow the procedures outlined below:
1. The owner or operator of the source shall arrange for air emission testing protocols to be provided to
the Director prior to air pollution testing. Testing protocols are not required to be pre-approved by the
Director prior to air pollution testing. The Director shall review air emission testing protocols for pre-
approval prior to testing if requested by the owner or operator at least 45 days before conducting the
test.
2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable
standard shall notify the Director at least 15 days before beginning the test so that the Director may at
his option observe the test.
3. The owner or operator of the source shall arrange for controlling and measuring the production rates
during the period of air testing. The owner or operator of the source shall ensure that the equipment or
process being tested is operated at the production rate that best fulfills the purpose of the test. The
individual conducting the emission test shall describe the procedures used to obtain accurate process
data and include in the test report the average production rates determined during each testing period.
4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days
after sample collection unless otherwise specified in the specific conditions. The owner or operator
may request an extension to submit the final test report. The Director shall approve an extension
request if he finds that the extension request is a result of actions beyond the control of the owner or
operator.
Permit No. 04595T15
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a. The Director shall make the final determination regarding any testing procedure deviation and the
validity of the compliance test. The Director may:
(1) Allow deviations from a method specified under a rule in this Section if the owner or operator
of the source being tested demonstrates to the satisfaction of the Director that the specified
method is inappropriate for the source being tested.
(2)Prescribe alternate test procedures on an individual basis when he finds that the alternative
method is necessary to secure more reliable test data.
(3)Prescribe or approve methods on an individual basis for sources or pollutants for which no test
method is specified in this Section if the methods can be demonstrated to determine compliance
of permitted emission sources or pollutants.
b. The Director may authorize the Division of Air Quality to conduct independent tests of any source
subject to a rule in this Subchapter to determine the compliance status of that source or to verify
any test data submitted relating to that source. Any test conducted by the Division of Air Quality
using the appropriate testing procedures described in Section 2D .2600 has precedence over all
other tests.
KK.Reopening for Cause [I 5A NCAC 2Q .0517]
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit term of three
or more years;
b. additional requirements(including excess emission requirements)become applicable to a source
covered by Title IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements
were made in establishing the emissions standards or other terms or conditions of the permit;or
d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with
the applicable requirements.
2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable
requirement is promulgated. No reopening is required if the effective date of the requirement is after the
expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 2Q
.0513(c).
3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 2Q
.0507, .0521,or.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the
permit is reopened,the procedures in 15A NCAC 2Q .0300 shall be followed. The proceedings shall
affect only those parts of the permit for which cause to reopen exists.
4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be
reopened,except in cases of imminent threat to public health or safety the notification period may be less
than 60 days.
5. Within 90 days, or 180 days if the EPA extends the response period,after receiving notification from the
EPA that a permit needs to be terminated,modified, or revoked and reissued,the Director shall send to the
EPA a proposed determination of termination,modification,or revocation and reissuance,as appropriate.
LL.Reporting Requirements for Non-Operating Equipment[15A NCAC 2Q .0508(i)(16)]
The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is
taken from and placed into operation. During operation the monitoring recordkeeping and reporting
requirements as prescribed by the permit shall be implemented within the monitoring period.
MM.Fugitive Dust Control Requirement[15A NCAC 2D .0540] - STATE ENFORCEABLE ONLY
As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources,"the Permittee shall
not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary.If substantive complaints or excessive fugitive dust emissions from
the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference
Method 22 in 40 CFR,Appendix A),the owner or operator may be required to submit a fugitive dust plan as
Permit No. 04595T15
Page 19
described in 2D .0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a
process stack or vent and that is generated within plant property boundaries from activities such as: unloading
and loading areas,process areas stockpiles, stock pile working,plant parking lots,and plant roads(including
access roads and haul roads).
NN. Specific Permit Modifications [15A NCAC 2Q.0501 and .0523]
1. For modifications made pursuant to 15A NCAC 2Q .0501(c)(2),the Permittee shall file a Title V Air
Quality Permit Application for the air emission source(s)and associated air pollution control device(s)
on or before 12 months after commencing operation.
2. For modifications made pursuant to 15A NCAC 2Q .0501(d)(2),the Permittee shall not begin operation
of the air emission source(s) and associated air pollution control device(s)until a Title V Air Quality
Permit Application is filed and a construction and operation permit following the procedures of Section
.0500 (except for Rule .0504 of this Section) is obtained.
3. For modifications made pursuant to 502(b)(10), in accordance with 15A NCAC 2Q .0523(a)(1)(C),the
Pennittee shall notify the Director and EPA(EPA-Air Planning Branch, 61 Forsyth St.,Atlanta, GA
30303) in writing at least seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
c. any change in emissions; and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement,with the next significant modification or Air Quality Permit
renewal,the Pennittee shall submit a page "E5" of the application forms signed by the responsible
official verifying that the application for the 502(b)(10) change/modification, is true, accurate, and
complete. Further note that modifications made pursuant to 502(b)(10)do not relieve the Permittee
from satisfying preconstruction requirements.
00. Third Party Participation and EPA Review [15A NCAC 2Q .0521, .0522 and .0525(7)]
For permits modifications subject to 45-day review by the federal Environment Protection Agency(EPA),
EPA's decision to not object to the proposed permit is considered final and binding on the EPA and absent
a third party petition,the failure to object is the end of EPA's decision-making process with respect to the
revisions to the permit. The time period available to submit a public petition pursuant to 15A NCAC 2Q
.0518 begins at the end of the 45-day EPA review period.
ATTACHMENT 1
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
CAA Clean Air Act
DAQ Division of Air Quality
DENR Department of Environment and Natural Resources
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Technology
NAA Non-Attainment Area
NCAC North Carolina Administrative Code
NCGS North Carolina General Statutes
NESHAPS National Emission Standards for Hazardous Air Pollutants
NOx Nitrogen Oxides
NSPS New Source Performance Standard
OAH Office of Administrative Hearings
PM Particulate Matter
PMI0 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less
POS Primary Operating Scenario
PSD Prevention of Significant Deterioration
RACT Reasonably Available Control Technology
SIC Standard Industrial Classification
SIP State Implementation Plan
S02 Sulfur Dioxide
tpy Tons Per Year
VOC Volatile Organic Compounds