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HomeMy WebLinkAboutAQ_F_1800553_20140218_PRMT_Permit 4 7ipl 7 NCDENR North Carolina Department of Environment and Natural Resources Division of Air Quality Pat McCrory Sheila C. Holman John E. Skvarla, III Governor Director Secretary February 18, 2014 Mr. Jan Wilson General Manager Neill Grading& Construction Company, Inc. Post Office Box 3916 Hickory,NC 28603 Subject: Air Permit No. 09987R02 Neill Grading&Construction Company, Inc. Hickory, Catawba County,North Carolina Permit Class: Small Facility ID# 1800553 Dear Mr. Wilson: In accordance with your completed application received January 23, 2014, we are forwarding herewith.Permit No. 09987R02 to Neill Grading& Construction Company, Inc., Hickory, Catawba County,North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements,or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes,and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 15013-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 15013-23. Mooresville Regional Office-Division of Air Quality 610 East Center Avenue,Suite 301,Mooresville,North Carolina 28115 Phone:704-663-1699/FAX:704-663-7579 Internet:www.ncair.org An Equal Opportunity 1 Affirmative Action Employer-Made in pars by Recycled Paper Jan Wilson February 18, 2014 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from February 18, 2014 until January 31, 2022, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a.permit renewal application. Specific changes and additions are summarized below (note: this list may not include all changes and additions): • The RICE NSPS (Subpart IIII) language was updated. • Template language for the RICE GACT(Subpart ZZZZ)was removed and detailed language was included in the permit. Should you have any questions concerning this matter,please contact Jennifer Womick at(704) 663-1699. Sincerely, Ronald E. Slack Regional Air Quality Supervisor JAW Enclosures c: Mooresville Regional Office G:\AQ\Shared\WPDATA\COUNTIES\CATAWBA\00553\RO2—PER.MIT.docx NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF AIR QUALITY AIR PERMIT NO. 09987R02 Issue Date: February 18, 2014 Effective Date: February 18, 2014 Expiration Date: January 31, 2022 Replaces Permit: 09987ROI To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 2 1 B of Chapter 143, General Statutes of North Carolina(NCGS)as amended, and other applicable Laws, Rules and Regulations, Neill Grading & Construction Company, Inc. 3050 First Ave. Ct. S. E. Hickory, Catawba County,North Carolina Permit Class: Small Facility ID# 1800553 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission Emission Source Control Control System Source ID _ Description System ID DL--escription _ ES-1 NSPS rock crusher(273 tons( per N/A N/A .) hour maxim m proces P ate) ES-2(NSPS) screen(5 ft x 16 ft in a single deck configuration,273 tons N/A N/A per hour maximum process rate) ES-10(NSPS) screen(4 ft x 8 ft in a double deck configuration,273 tons N/A N/A per hour maximum process rate) ES-I I (NSPS), conveyor(ID No.ES-13; ES-12(NSPS), 24"width;273 tons per hour ES-13 (NSPS), maximum process rate) ES-14(NSPS), ES-15 (NSPS), conveyor(ID No.ES-15; N/A N/A ES-3(NSPS), 26"width;273 tons per hour ES-4(NSPS), maximum process rate) ES-5(NSPS), ES-6(NSPS), conveyor(ID No.ES-14; Permit No. 09987R02 Page 2 Emission Emission Source Control Control System .Source ID Description System ID Description ES-7(NSPS), 29"width;273 tons per hour ES-8(NSPS), maximum process rate) ES-9(NSPS) five(5)conveyors(ID Nos. ES-3 through ES-5,ES-11, and ES-12;30"width;273 tons per hour maximum process rate,each) conveyor(ID No.ES-6;36" width;273 tons per hour maximum process rate) conveyor(ID No.ES-7;42" width;273 tons per hour maximum process rate) two(2)conveyors(ID Nos. ES-8 and ES-9;48"width; 273 tons per hour maximum process rate,each) _ GEN-1 (NSPS,NESHAP) 245,hp diesel-fired engine N/A �F N/A GEN-2(NSPS,NESHAP) 125 hp diesel fired engine N/A N/A GEN-3 (NESHAP) 71 hp diesel-fired engine N/A ---��— N/A in accordance with the completed application 1800553.14A received January 23, 2014 including any plans, specifications,previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality(DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING,REPORTING, OR MONITORING REQUIREMENTS: A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0510, 2D .0521, 2D .0524 (40 CFR 60, Subpart IIII, Subpart 000), 2D .0535, 2D .0540 and 2D .1111 (40 CFR 63, Subpart ZZZZ). 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d)and(f). Pursuant to 15A NCAC 2Q .0203(i),no permit application fee is required for renewal of an existing air permit(without a modification request). The renewal request(with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration Permit No..09987R02 Page 3 date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2020 calendar year. 3. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0510 "Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements apply: a. The Permittee of a sand, gravel, recycled asphalt pavement(RAP), or crushed stone operation shall not cause, allow, or permit any material to be produced, handled, transported, or stockpiled without taking measures to reduce to a minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality standards beyond the property line for particulate matter, both PM10 and total suspended particulates. b. Fugitive dust emissions from sand, gravel, RAP, or crushed stone operations shall be controlled by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources." c. The Permittee of any sand, gravel, RAP, or crushed stone operation shall control process-generated emissions: i. From crushers with wet suppression(excluding RAP crushers); and ii. From conveyors, screens, and transfer points such that the applicable opacity standards in 15A NCAC 2D .0521 Control of Visible Emissions," or 15A NCAC 2D .0524 "New Source Performance standards" are not exceeded. 4. This primary crusher is a jaw crusher rated at 273 tons per hour at an 8 inch crusher setting per the manufacturer's specifications as submitted. Any change from this crusher definition, other than like-for-like, will require a permit application to be submitted. The purpose of this stipulation is to characterize the primary crusher and not limit production. 5. VISIBLE EMISSIONS CONTROL REQUIREMENT-As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards".or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 6. VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured as of July 1, 1971, shall not be more than 40 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 90 percent Permit No. 09987R02 Page 4 opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 7. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the following equipment, The Permittee shall comply with all applicable provisions, including the notification,testing,reporting, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards" (NSPS)as promulgated in 40 CFR 60, Subpart indicated below, and including Subpart A "General Provisions." 40 CFR 60, Subpart IIII diesel-fired engine (ID No. GEN-1) and diesel-fired "Standards of Performance for Stationary engine (ID No. GEN-2) Compression Ignition Internal Combustion Engines (Cl ICE)" a. Emission Standards: i. Owners and operators of stationary Cl ICE must operate and maintain stationary CI ICE that achieve the emission standards as required in 40 CFR 60.4204 and 60.4205 over the entire life of the engine. ii. For the pre-2007 model year non-emergency stationary Cl ICE with a displacement of less than 10 liters per cylinder, the Permittee must comply with the applicable emission standards in Table 1 of 40 CFR 60 Subpart IIII.[60.4204(a)] iii. For the pre-2007 model year non-emergency stationary Cl ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder,the Permittee must comply with the emission standards in 40 CFR 94.8(a)(1).[60.4204(a)] iv. For the 2007 model year and later non-emergency stationary Cl ICE with a displacement of less than 30 liters per cylinder,the Permittee must comply with the emission standards for new Cl engines in 40 CFR 60.4201, as applicable.[60.4204(b)] V. For the non-emergency stationary Cl ICE with a displacement of greater than or equal to 30 liters per cylinder, the Permittee must meet the following requirements: A. Limit the emissions of NOx in the stationary Cl ICE exhaust as listed in 40 CFR 60.4204(c).[60.4204(c)] Permit No. 09987R02 Page 5 B. Reduce particulate matter(PM) emissions by 60 percent or more, or limit the emissions of PM in the engine exhaust to 0.15 grams per KW-hour(0.11 grams per HP-hour).[60.4204(c)(4)] b. Fuel Requirements: i. Engines subject to this subpart with a displacement of less than 30 liters per cylinder that use diesel fuel must use diesel fuel that meets the requirements of 40 CFR 80.510(b) for nonroad diesel fuel, as listed below, except that any existing diesel fuel purchased(or otherwise obtained) prior to October 1, 2010, may be used until depleted. [60.4207(b)] A. Has a maximum sulfur content of 15 ppm; and [40 CFR 80.510(b)] B. Has a minimum cetane index of 40 or a maximum aromatic content of 35 volume percent.[40 CFR 80.510(b)] ii. Beginning June 1, 2012, owners and operators of stationary Cl ICE subject to this subpart with a displacement of greater than or equal to 30 liters per cylinder must use fuel that meets a maximum per-gallon sulfur content of 1,000 parts per million(ppm).[60.4207(d)] c. Monitoring Requirements: i. If the non-emergency stationary Cl ICE is equipped with a diesel particulate filter to comply with the emissions standards listed above,the diesel particulate filter must be installed with a backpressure monitor that notifies the Permittee when the high backpressure limit of the engine is approached.[60.4209(b)] d. Compliance Requirements: i. The Permittee must do all the following, except as permitted under 40 CFR 60.4211(g):[60.4211(a)] A. Operate and maintain the stationary Cl ICE and control device according to the manufacturer's written emission-related instructions or procedures developed by the Permittee.that are approved by the engine manufacturer.[60.4211(a)(1)] B. Change only those emission-related settings that are permitted by the manufacturer [60.4211(a)(2)]; and C. Meet the requirements of 40 CFR parts 89, 94 and/or 1068,as applicable.[60.4211(a)(3)] ii. For the pre-2007 model year stationary Cl ICE with a displacement of less than 10 liters per cylinder that is not a fire pump engine, or for the Cl fire pump engine that is manufactured prior to the model years in Table 3 of 40 CFR 60 Subpart IIII and must comply with the emission standards specified Permit No. 09987R02 Page 6 in 40 CFR 60.4205(c),the Permittee must demonstrate compliance according to one of the methods specified below:[60.4211(b)] A. Purchasing an engine certified according to 40 CFR part 89 or 40 CFR part 94, as applicable, for the same model year and maximum engine power. The engine must be installed and configured according to the manufacturer's specifications.[60.4211(b)(1)] B. Keeping records of performance test results for each pollutant for a test conducted on a similar engine. The test must have been conducted using the same methods specified in this subpart and these methods must have been followed correctly.[60.4211(b)(2)] C. Keeping records of engine manufacturer data indicating compliance with the standards.[60.4211(b)(3)] D. Keeping records of control device vendor data indicating compliance with the standards.[60.4211(b)(4)] E. Conducting an initial performance test to demonstrate compliance with the emission standards according to the requirements specified in 40 CFR 60.4212, as applicable.[60.4211(b)(5)] iii. For the 2007 model year and later stationary Cl ICE that must comply with the emission standards specified in 40 CFR 60.4204(b) or 4205(b), or for the CI fire pump engine that is manufactured during or after the model year that applies to the fire pump engine power rating in Table 3 to 40 CFR 60 Subpart IIII that must comply with the emission standards specified in 40 CFR 60.4205(c),the Permittee must comply by purchasing an engine certified to the emission standards in 40 CFR 60.4204(b), or 4205(b) or(c), as applicable, for the same model year and maximum(or in the case of fire pumps,NFPA nameplate) engine power. The engine must be installed and configured according to the manufacturer's emission-related specifications, except as permitted in 40 CFR 60.4211(g).[60.4211(c)] iv. For the stationary Cl ICE with a displacement of greater than or equal to 30 liters per cylinder,the Permittee must demonstrate compliance according to the following requirements: A. Conducting an initial performance test to demonstrate initial compliance with the emission standards as specified in 40 CFR 60.4213.[60.4211(d)(1)] B. Establishing operating parameters to be monitored continuously to ensure the stationary ICE continues to meet the emission standards. The Permittee must petition EPA for approval of operating parameters to be monitored continuously. The petition must include the information described in 40 CFR 60.4211(d)(2)(i)through (v).[60.4211(d)(2)] Permit No. 09987R02 Page 7 C. For non-emergency engines with a displacement of greater than or equal to 30 liters per cylinder, conducting annual performance tests to demonstrate continuous compliance with the emission standards as specified in 40 CFR 60.4213.[60.4211(d)(3)] V. An owner or operator of a modified or reconstructed stationary CI ICE that must comply with the emission standards of 40 CFR 60.4204(e) or 60.4205(f) must demonstrate compliance according to one of the following methods:[60.4211(e)] A. Purchasing, or otherwise owning or operating an engine certified to the emission standards in 40 CFR 60.42.04(e) or 60.4205(f), as applicable.[60.4211(e)] B. Conducting a performance test to demonstrate initial compliance with - the emission standards according to the requirements specified in 40 CFR 60.4212 or 60.4213, as appropriate. The test must be conducted within 60 days after the engine commences operation after the modification or reconstruction.[60.4211(e)] vi. If the Permittee does not install, configure, operate, and maintain the engine and control device according to the manufacturer's emission-related written instructions, or if the Permittee changes emission-related settings in a way that is not permitted by the manufacturer,the Permittee must demonstrate compliance per the requirements of 40 CFR 60.4211(g).[60.4211(g)] e. Notification Requirements: In addition to any other notification requirements to the Environmental Protection Agency(EPA),the Permittee is required to notify the Regional Supervisor, DAQ, in WRITING, of the following: i. The date construction(40 CFR 60.7) or reconstruction(40 CFR 60.15) of an affected source is commenced,postmarked no later than 30 days after such date. This requirement shall not apply in the case of mass-produced facilities which are purchased in completed form.[40 CFR 60.7(a)(1)] ii. A notification of the actual date of initial startup of an affected facility postmarked within 15 days after such date.[40 CFR 60.7(a)(3)] iii. If the stationary CI ICE is greater than 2,237 KW (3,000 HP), or has a displacement of greater than or equal to 10 liters per cylinder, or is a pre- 2007 model year engine that is greater than 130 KW (175 HP) and not certified,then the Permittee must submit an initial notification as required in 40 CFR 60.7(a)(1). The notification must include the information listed in 40 CFR 60.4214(a)(1).[60.4214(a) and (a)(1)] iv. If the engine is an emergency stationary ICE,the Permittee is not required to submit an initial notification.[60.4214(b)] Permit No. 09987R02 Page 8 f. Recordkeeping Requirements: i. If the stationary Cl ICE is greater than 2,237 KW(3,000 HP), or has a displacement of greater than or equal to 10 liters per cylinder, or is a pre- 2007 model year engine that is greater than 130 KW(175 HP) and not certified,then the Permittee must keep records of the following: A. All notifications submitted to comply with 40 CFR 60 Subpart IIII and all documentation supporting any notification;[60.4214(a)(2)(i)] B. Maintenance conducted on the engine;[60.4214(a)(2)(ii)] C. If the stationary Cl ICE is a certified engine, documentation from the manufacturer that the engine is certified to meet the emission standards;[60.4214(a)(2)(iii)] D. If the stationary Cl ICE is not a certified engine, documentation that the engine meets the emissions standards;[60.4214(a)(2)(iv)] E. If the stationary Cl ICE is equipped with a diesel particulate filter,the Permittee must keep records of any corrective action taken after the backpressure monitor has notified the Permittee that the high backpressure limit of the engine is approached.[60.4214(c)] F. All records required under this section shall be maintained for a period of two (2) years following the date of such record. All records shall be kept on-site and made available to DAQ personnel upon request. The Permittee shall be deemed in non-compliance with 15A NCAC 2D .0524 if recordkeeping requirements are not maintained.[40 CFR 60.7(f)] 8. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the nonmetallic mineral processing equipment(wet material processing operations, as defined in 60.671, are not subject to this Subpart) including conveyors (ID Nos. ES-11, ES-12, ES-13, ES-14, ES-15,ES-3, ES-4, ES-5, ES-6, ES-7, ES-8 and ES-9), crusher(ID No. ES-1), screen (ID No. ES-10) and screen (ID No. ES-2),the Permittee shall comply with all applicable provisions, including the notification,testing,reporting, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards" (NSPS) as promulgated in 40 CFR 60, Subpart 000, including Subpart A "General Provisions." a. NSPS Reporting Requirements - In addition to any other notification requirements to the Environmental Protection Agency (EPA),the Permittee is required to NOTIFY the Regional Supervisor, DAQ, in WRITING, of the following: i. The actual date of initial start-up of an affected facility,postmarked within 15 days after such date; Permit No. 09987R02 Page 9 b. NSPS Emissions Limitations - As required by 15A NCAC 2D .0524,the following permit limits shall not be exceeded: i. For affected facilities that commenced construction, modification, or reconstruction after August 31, 1983 but before April 22, 2008 (wet material processing operations, as defined in 60.671, are not subject to this Subpart): Affected Facility Pollutant Emission Limit Affected facilities with dry capture systems (i.e., bagfilters) except for a system that controls only PM 0.022 gr/dscf an individual enclosed storage bin Affected facilities with dry capture systems (i.e., Visible 7%opacity bagfilters) Emissions Crushers Visible 15%opacity Emissions Fugitive emissions from conveyor belts, Visible 10%opacity screening operations, and other affected facilities Emissions A. If an affected facility is enclosed in a building,the affected facility must comply with the limits listed above OR the building enclosing the affected facilities must comply with a visible emissions limit of seven (7)percent opacity from the building openings (except for vents as defined in 60.671) and a particulate emission limit of 0.022 grains per dry standard cubic foot from the vents. ii. For affected facilities that commenced construction,modification, or reconstruction on or after April 22, 2008 (wet material processing operations, as defined in 60.671, are not subject to this Subpart): Affected Facility Pollutant Emission Limit Affected facilities with dry capture systems (i.e., bagfilters) except for a system that controls only EM0.014:gr/d]scf an individual enclosed storage bin Dry capture system installed only on an Visible 7% opacity individual enclosed storage bin Emissions Visible Crushers 12% opacity Emissions Fugitive emissions.from conveyor belts, Visible 7%opacity screening operations, and other affected facilities Emissions A. If an affected facility is enclosed in a building,the affected facility must comply with the limits listed above OR the building enclosing the affected facilities must comply with a visible emissions limit of Permit No. 09987R02 Page 10 seven (7)percent opacity from the building openings(except for vents as defined in 60.671) and a particulate emission limit of 0.014 grains per dry standard cubic foot from the vents. c. NSPS Monitoring Requirements - As required by 15A NCAC 2d .0524,the following monitoring shall be conducted: i. For any affected facility that commenced construction,modification, or reconstruction on or after April 22, 2008 that uses wet suppression to control emissions,the Permittee shall: A. Perform monthly periodic inspections to check that water is flowing to discharge spray nozzles in the wet suppression systems. B. Initiate corrective action within 24 hours and complete corrective action as expediently as practical if the Permittee finds that water is not flowing properly during an inspection of the water spray nozzles. ii. For any affected facility that commenced construction,modification, or reconstruction on or after April 22, 2008 that is controlled with a bagfilter system, the Permittee shall: A. Conduct quarterly visible emissions inspections using EPA Method 22 while the bagfilter system is in operation. If any visible emissions are observed,the Permittee must initiate corrective action within 24 hours to return the bagfilter system to normal operation. OR B. Install, operate, and maintain a bag leak detection system according to specifications and requirements listed in 40 CFR 60.674(d)(1). The Permittee must develop and submit for approval a site-specific monitoring plan for each bag leak detection system. The Permittee must operate and maintain the bag leak detection system according to the approved site-specific monitoring plan at all times. The Permittee must initiate procedures to determine the cause of an alarm within 1 hour of the alarm. The cause of the alarm must be alleviated within 3 hours of the alarm by taking any corrective action necessary. d. NSPS Recordkeeping Requirements- As required by 15A NCAC 2d .0524,the following recordkeeping requirements shall be conducted: i. Each inspection of the water spray nozzles, including the date of each inspection and any corrective actions taken, shall be recorded in a logbook (in written or electronic form). ii. Each quarterly Method 22, including the date,results of the observation, and any corrective actions taken, shall be recorded in a logbook(in written or electronic form). Permit No. 09987R02 Page 11 iii. For each bag leak detection system, records of the system output, any system adjustments (including the date and time of the adjustment, the initial system settings, and the final system settings), and information pertaining to all system-alarms (including the date and time of the alarm, the time that procedures to determine the causes of the alarm were initiated,the cause of the alarm,an explanation of the actions taken, the date and time the cause of the alarm was alleviated, and whether the cause of the alarm was alleviated within 3 hours of the alarm) shall be recorded in a logbook (in written or electronic form). iv. The logbooks (in written or electronic form) shall be maintained on-site and made available to DAQ personnel upon request. e. NSPS Performance Testing- As required by 15A NCAC 2D .0524,the following performance tests shall be conducted: Affected Facility Pollutant =Mehod Affected facilities with dry capture systems (i.e., bagfilter) and vents from a building that encloses affected PM Method 5 facilities (except for a system that controls an individual enclosed storage bin) Affected facilities with dry capture systems (i.e., Visible Method 9 bagfilter) and a building that encloses affected facilities Emissions =Emins Crushers Feth:o�d� Fugitive-emissions from conveyor belts, screening Visible Method 9 operations, and other affected facilities Emissions i. All performance tests shall be conducted in accordance with EPA Reference Methods, contained in 40 CFR 60, Appendix A; ii. The EPA Administrator retains the exclusive right to approve equivalent and alternative test methods, continuous monitoring procedures, and reporting requirements; iii. Within 60 days after achieving the maximum production rate at which the affected facility(s)will be operated,but not later than 180 days after the initial start-up of the affected facility(s),the Permittee shall conduct the required performance test(s) and submit two copies of a written report of the test(s)to the Regional Supervisor, DAQ; iv. The Permittee shall be responsible for ensuring,within the limits of practicality,that the equipment or process being tested is operated at or near its maximum normal production rate or at a lesser rate if specified by the Director or his delegate; Permit No. 09987R02 Page 12 V. All associated testing costs are the responsibility of the Permittee; vi. The Permittee shall.arrange for air emission testing protocols to be provided to the DAQ prior to testing. Testing protocols are not required to be pre- approved by the DAQ prior to testing. The DAQ shall review testing protocols for pre-approval prior to testing if requested by the Permittee at least 45 days before conducting the test; and vii. To afford the Regional Supervisor, DAQ,the opportunity to have an observer present,the Permittee shall PROVIDE the Regional Office, in WRITING, at least 7 days notice of any required performance test(s)that involve only Method 9. All other tests require a 30 day notice. viii. When determining compliance with the visible emissions limit for a dry capture system(i.e., bagfilter)that controls an individual enclosed storage bin,the duration of the Method 9 test shall be one (1)hour (ten 6-minute averages). ix. When determining compliance with the visible emissions limit from fugitive emissions from crushers, conveyor belts, screening operations, and other affected facilities (as described in 60.672(b) or 60.672(e)(1)), the duration of the Method 9 test must be 30 minutes (five 6-minute averages). Compliance with the fugitive visible emissions limits must be based on the average of the five 6-minute averages. X. For any affected facility that commenced construction, modification, or reconstruction on or after April 22, 2008 that does not use wet suppression to control emissions,the Permittee shall repeat the performance tests within five (5) years of the previous test. A. If an affected facility relies on water carryover from upstream wet suppression to control fugitive emissions,then that affected facility is exempt from the 5-year repeat testing requirement provided that the Permittee conducts periodic inspections of the upstream wet suppression that is responsible for controlling fugitive emissions from the affected facility and designates which upstream wet suppression systems will be periodically inspected at the time of the initial performance test. xi. If a building encloses affected facilities that commenced construction modification, or reconstruction on or after April 22, 2008,the Permittee must conduct an initial Method 9 performance test. xii. If a building encloses only affected facilities that commenced construction, modification, or reconstruction before April 22, 2008, and the Permittee has not previously conducted an initial visible emissions performance test,then the Permittee must conduct an initial Method 9 performance test to show compliance with the above limits. Permit No. 09987R02 Page 13 £ Like-For-Like-Replacement-As provided in 40 CFR 60.670(d), when an existing facility is replaced by a piece of equipment of equal or smaller size, as defined in 40 CFR 60.671, having the same function as the existing facility, and there is no increase in the amount of emissions,the new facility is exempt from the provisions of 40 CFR 60.672, 60.674, and 60.675 except as provided for in 60.670(d)(3). The Permittee shall comply with the reporting requirements of 40 CFR 60.676(a). Equipment covered under 40 CFR 60.670 shall comply the requirements of 15A NCAC 2D .0521. 9. NOTIFICATION REQUIREMENT-As required by 15A NCAC 2D .0535,the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 10. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas,process areas stockpiles, stock pile working,plant parking lots, and plant roads (including access roads and haul roads). 11. 15A NCAC 2D .1111 "National Emission Standards for Hazardous Air Pollutants"- For the diesel-fired engine(ID No. GEN-3)), which is considered an existing,non-emergency,non- Permit No. 09987R02 Page 14 black start, compression ignition(CI)reciprocating internal combustion engine (RICE) equal to or less than 300 brake horsepower, the Permittee shall comply with all applicable provisions, including the maintenance and recordkeeping requirements contained in Environmental Management Commission Standard 15A NCAC 2D .111 1, as promulgated in 40 CFR 63, Subpart ZZZZ, "National Emission Standards for Hazardous Air Pollutants (NESHAP) for Stationary Reciprocating Internal Combustion Engines (RICE)", including Subpart A "General Provisions." a. Compliance Date - Pursuant to 40 CFR 63.6595(a)(1),the source(s) shall be in compliance with 40 CFR 63, Subpart ZZZZ by May 3, 2013. - - - b -Maintenance and Work Practices Pursuant to 40 CFR 63.6603(a), 63.6625(e), (g), (h), and(i), and 63.6640(f)the Permittee shall comply with the following: i. Change the oil and filter every 1,000 hours of operation or annually, whichever comes first. The Permittee has the option to utilize an oil analysis program as described in Section c. below in order to extend the specified oil change requirements. ii. Inspect the air cleaner every 1,000 hours of operation or annually, whichever comes first, and replace as necessary. iii. Inspect all hoses and belts every 500 hours of operation or annually, whichever comes first, and replace as necessary. iv. Operate and maintain the engine and control device (if any) according to the manufacturer's emission related written instructions or maintenance plan developed by the Permittee that minimizes emissions from the engine to the extent practicable. V. Minimize the engine's time spent at idle during startup and minimize the engine's startup time to a period needed for appropriate and safe loading of the engine, not to exceed 30 minutes. vi. If the engine is operating during an emergency and it is not possible to shut down the engine in order to perform the management practice requirements on the schedules required in Sections b.i., b.ii., and b.iii., above, or if performing the management practice on the required schedules would otherwise pose an unacceptable risk under federal, state or local law,the management practices can be.delayed until the emergency is over or the unacceptable disk under federal, state, or local law has abated. The management practice shall be performed as soon as possible after the emergency has ended or the unacceptable risk has abated. The Permittee shall report any failure to perform the management practice on the schedule required and the federal, state, or local law under which the risk was deemed unacceptable. Permit No. 09987R02 Page 15 vii. Pursuant to 40 CFR 63.6625(g), if an engine is equal to 300 brake horsepower and is not equipped with a closed crankcase ventilation system the Permittee shall: A. Install a closed crankcase ventilation system that prevents crankcase emissions from being emitted; or B. Install an open crankcase filtration emission control system that reduces emissions from the crankcase by filtering the exhaust stream to remove oil mist,particulates, and metals. viii.__ At_all times the Permittee shall operate and maintain any affected source, _ including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. The general duty to minimize emissions does not require the Permittee to make any farther efforts to reduce emissions if levels required by this standard have been achieved. Determination of whether such operation and maintenance procedures are being used will be based on information available to DAQ which may include,but is not limited to, monitoring results,review of operation and maintenance procedures, review of operation and maintenance records, and inspection of the source. c. Oil Analysis Program - Pursuant to 40 CFR 63.6625(i),the Permittee may utilize an oil analysis program in order to extend the oil change requirements specified in Section b.i. above. The oil analysis must be performed at the same frequency specified for changing the oil. If any of the limits listed below are exceeded, the Permittee shall change the oil within two (2) business days of receiving the results of the analysis. If the engine is not in operation when the results of the analysis are received,then the oil must be changed within two (2) business days or.before commencing operation, whichever is later. i. Total base number is less than 30 percent of the total base number of the oil when new; or ii. Viscosity of the oil has changed by more than 20 percent from the,viscosity of the oil when new; or iii. Water content(by volume) is greater than 0.5%. If all of the above limits are not exceeded,the Permittee is not required to change the oil before continuing to use the engine. d. Recordkeening- Pursuant to 40 CFR 63.6655 (e), the Permittee shall keep records for at least five (5) years showing: i. The engine was operated and maintained according to the manufacturer's emission related operation and maintenance instructions or the Permittee's maintenance plan which must provide for the maintenance and operation of Permit No. 09987R02 Page 16 the engine in a manner consistent with good air pollution control practice for minimizing emissions. ii. If applicable, the parameters that are analyzed as part of the oil analysis program,the results of the analysis, and the oil changes for the engine. 12. 15A NCAC 2D .I I I I "MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY"- For the diesel-fired engine (ID No. GEN-1) and diesel-fired engine (ID No. GEN-2), classified as new stationary RICE located at an area source of HAP emissions,the Permittee shall comply with all applicable provisions, including the notification, testing,reporting, recordkeeping, and monitoring requirements contained in Environmental Management - Commission-Standard-15A NCAC 2D.1111,as promulgated in 40 CFR 63, Subpart ZZZZ - - "National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines," including Subpart A "General Provisions." a. In accordance with 40 CFR §63.6590(c)(1),this source(s) shall meet the requirements of 40 CFR 63 Subpart ZZZZ and Subpart A by meeting the requirements of 40 CFR 60 Subpart IIII for compression ignition engines or 40 CFR 60 Subpart JJJJ for spark ignition engines. No further requirements apply for such engines under 40 CFR 63 Subpart ZZZZ or Subpart A. B. GENERAL CONDITIONS AND LIMITATIONS 1. TWO COPIES OF ALL DOCUMENTS REPORTS TEST DATA MONITORING DATA NOTIFICATIONS, REQUESTS FOR RENEWAL,AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Air Quality Supervisor North Carolina Division of Air Quality Mooresville Regional Office 610 East Center Avenue, Suite 301 , Mooresville,NC 28115 704-663-1699 For identification purposes, each submittal should include the facility name as listed on the permit,the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT-Any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT-Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. Permit No. 09987R02 Page 17 4. EQUIPMENT RELOCATION -A new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - Any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 6. This permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. This issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. This permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal,State, or Local water quality or land quality control authority. 10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include,but is not limited to, process weight rates, firing rates,hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for Permit No. 09987R02 Page 18 purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. The Permittee must comply with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act(RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT- The Permittee shall retain a current copy of the - - - _ - air Ipermit at the site. The Permittee must make available to personnel of the DAQ;upon request, the current copy of the air permit for the site. 15. CLEAN AIR ACT SECTION I I2(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program;" if the Permittee is required to develop and register a risk management plan pursuant to Section I I2(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY -Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases- Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces,processes, handles, or stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance;the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 18th of February, 2014. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION - �- Ronald E. Slack Regional Air Quality Supervisor By Authority of the Environmental Management Commission Air Permit No. 09987R02