HomeMy WebLinkAboutAQ_F_0400036_20140110_PRMT_Permit �rrilrr:i► �
NCDE14R
North Carolina Department of Environment and Natural Resources
Division of Air Quality
Pat McCrory Sheila C. Holman John E. Skvarla, III
Governor Director Secretary
January 10,2014
Mr. Jeffrey Goodman
President
B.V. Hedrick Gravel and Sand Co. - Lilesville Plant
15 Yorkshire Street, Suite 302
Asheville,NC 28803
Subject: Air Permit No. 06725R05
B.V. Hedrick Gravel and Sand Co. -Lilesville Plant
Lilesville, Anson County,North Carolina
Permit Class: Small
Facility ID#0400036
Dear Mr. Goodman:
In accordance with your completed application received December 23, 2013,we are
forwarding herewith Permit No. 06725R05 to B.V. Hedrick Gravel and Sand Co. - Lilesville Plant,
- Lilesville, Anson County,North Carolina for the construction and operation of air emissions
sources or air cleaning devices and appurtenances. Please note the records retention requirements
are contained in General Condition 2 of the General Conditions and Limitations.
If an arts requirements, or limitations contained in this permit are unacceptable to ou
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you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative
Hearings, 6714 Mail Service Center,Raleigh,NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 150B-23, this air permit shall be final and
binding.
You may request modification of your air permit through informal means pursuant to G.S.
15013-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
final and binding regardless of a request for informal modification unless a request for a hearing is
also made under G.S. 150B-23.
Fayetteville Regional Office-Division of Air Quality
Systel Building,225 Green Street,Suite 714,Fayetteville,North Carolina 28301-5094
Phone:910-433-33001 FAX:910-485-7467
Internet:www,ncaii-mg
An Equal Opporlunity\Affinnative Action Employer-Made in part by Recycled Paper
Jeffrey Goodman
January 10, 2014
Page 2
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
._ devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
Note that startup notification is required,IN WRITING,within 15 days after the
startup of the operation,per Specific Condition and Limitation A.2.
This permit shall be effective from January 10, 2014 until December 31, 2021, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations
and restrictions set forth in this permit..Noncompliance with any permit condition is grounds
for enforcement action, for permit termination, revocation and reissuance, or modification, or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Gregory Reeves at (910) 433-3300.
Sincerely,
i .
Steven F. Vozzo
Regional Air Quality Supervisor
GWR
Enclosures
c: Fayetteville Regional Office
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF AIR QUALITY
-- AIR PERMIT NO. 067251105
Issue Date: January 10, 2014 Effective Date: January 1.0,2014
Expiration Date: December 31, 2021 Replaces Permit: 06725R04
To construct and operate air emission sour.ce(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21 B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other
applicable Laws, Rules and Regulations,
B.V. Hedrick Gravel and Sand Co. - Lilesville Plant
Ingram Mountain Road - SR 1704
Lilesville, Anson.County,North Carolina
Permit Class: Small
Facility ID# 0400036
(the Permittee)is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
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in accordance with the completed application 0400036.13A received December 23, 2013 including
any plans, specifications,previous applications, and other supporting data, all of which are filed
with the Department of Environment and Natural Resources, Division of Air Quality(DAQ) and are
incorporated as part of this permit.
This permit is subject to the following-specified conditions and limitations including any
TESTING, REPORTING, OR MONITORING REQUIREMENTS:
Permit No. 06725R05
Page 2
A. SPECIFIC CONDITIONS AND LIMITATIONS
1. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code(NCAC), Subchapter
2D .0202, 2D .0501, 2D .0510, 2D .052I, 2D .0535 and 2D .0540.
2. PRODUCTION NOTIFICATION. Within 15 days after start-up of the rock crushing
operation, the Permittee shall NOTIFY, in WRITING,the Regional Supervisor, DAQ, of the
start-up.
3. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee,
at least 90 days prior to the expiration date.of this permit, shall request permit renewal by
letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit(without
a modification request). The renewal request (with AA application form) should be
submitted to the Regional Supervisor, DAQ. Also; at least 90 days prior to the expiration
date of this permit,the Permittee shall submit the air pollution emission inventory report
(with Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C.
General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ
and shall document air pollutants emitted for the 2020 calendar year.
4. EQUIPMENT REPORTING - To demonstrate compliance with 15A NCAC 2D .0501(c),
the Permittee shall maintain on-site a plant plot plan, equipment list, and plant(or flow)
diagram of all equipment covered under this permit.
a. The plant plot plan shall be sufficient to identify and measure the "boundary
distance". 'Boundary distance" is the shortest distance between any non-road
emission source(e.g., crushing tower,pit edge, storage pile, etc.) and property
boundary at the facility.
b. The equipment list shall include the total rated crushing capacity of all primary
crushers at the facility and the following information for each piece of equipment:
i. A description of equipment including applicability of New Source
Performance Standards, and:
A. Width of belt conveyors,
B. Dimensions and configuration(e.g., triple deck) of screens,
C. Rated capacity (tons/hr) of each crusher, and
D. Rated capacity (tons or tons/lir) of all equipment not exempt from
permit requirements under 15 A NCAC 2Q.0102(c),
Permit No. 06725R05
Page 3
ii. A unique ID number.
iii. The date the equipment was manufactured, and
iv. The dates any required performance testing was conducted and submitted to
the Regional Supervisor, Division of Air Quality.
c. The plot plant, equipment list,and plant diagram shall bear the date when the current
list and diagrams were revised.
d. The Permittee shall provide documentation to the Regional Supervisor, DAQ, for
any required performance testing within seven days of a written request.
e. Notwithstanding General Condition and Limitation titled, "Equipment Relocation",
the Permittee may install or relocate new nonmetallic mineral processing equipment
so long as the facility continues to meet the "Production Rate Limitations" and "Out-
of-Pit Diesel Engine Capacity" limitations described in this permit. The Permittee
shall provide written notification to the Regional Supervisor,DAQ, including a
revised plant plot plan, equipment list, and plant(or flow) diagram, each time
nonmetallic mineral processing equipment is installed or relocated at a facility. This
written notification shall be submitted at least 15 days before the equipment is
installed or relocated at.the facility unless otherwise approved by.the Director.
5. PARTICULATE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0510
"Particulates from Sand, Gravel, or Crushed Stone Operations," the following requirements
apply:
a. The Permittee of a sand, gravel, recycled asphalt pavement(RAP), or crushed stone
operation shall not cause, allow, or permit any material to be produced,handled,
transported, or stockpiled without taking measures to reduce to a minimum any
particulate matter from becoming airborne to prevent exceeding the ambient air
quality standards beyond the property line for particulate matter, both PM1Q and total
suspended particulates.
b. Fugitive dust emissions from sand, gravel, RAP, or crushed stone operations shall be
controlled by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission
Sources."
c. The Permittee of any sand, gravel, RAP, or crushed stone operation shall control
process-generated emissions:
i. From crushers with wet suppression(excluding RAP crushers); and
ii. From conveyors, screens, and transfer points
such that the applicable opacity standards in 15A NCAC 2D .0521 Control of Visible
Emissions," or 15A NCAC 2D .0524 "New Source Performance standards are not
exceeded.
Permit No. 06725R05
Page 4
6. This primary crusher is a Telsmith 30" x 42"jaw crusher rated at 250 tons per hour at a 6"
crusher setting per the manufacturer's specifications as submitted. Any change from this
crusher definition, other than like-for-like, will require a permit application to be submitted.
The purpose of this stipulation is to characterize the primary crusher and not limit
production.
7. VISIBLE EMISSIONS CONTROL REQUIREMENT - As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from the emission sources,
manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 87 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with 15A NCAC 2D .0524 "New Source
Performance Standards" or .1110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
8. VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from the emission sources, .
manufactured as of July 1, 1971, shall not be more than 40 percent opacity when averaged
over a six-minute period, except that six-minute periods averaging not more than 90 percent
opacity may occur not more than once in any hour nor more than four times in any 24-hour
period. However, sources which must comply with 15A NCAC 2D .0524 "New Source
Performance Standards" or .1110 "National Emission Standards for Hazardous Air
Pollutants" must comply with applicable visible emissions requirements contained therein.
i
Permit No. 06725R05
Page 5
9. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittec of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
V. an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
- This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
10. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(f).
"Fugitive dust emissions." means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas,process areas stockpiles, stock pile working, plant parking lots,
and plant roads (including access roads and haul roads).
Permit No. 06725R05
Page 6
B. GENERAL CONDITIONS AND LIMITATIONS
1. TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA,
NOTIFICATIONS REQUESTS FOR RENEWAL AND ANY OTHER INFORMATION
REQUIRED BY THIS PERMIT shall be submitted to the:
Regional Air Quality Supervisor
North Carolina Division of Air Quality
Fayetteville Regional Office
Systel Building
225 Green Street, Suite 714
Fayetteville,NC 28301-5094
910-433-3300
For identification purposes, each submittal should include the facility name as listed on the
permit; the facility identification number, and the permit number.
2. RECORDS RETENTION REQUIREMENT -Any records required by the conditions of this
permit shall be kept on site and made available to DAQ personnel for inspection upon
request. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. These records must be kept on site for a minimum of 2
- years,unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT - Pursuant.to 15A NCAC 2Q .0203(a),the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the permit.
4. EQUIPMENT RELOCATION -A new air permit shall be obtained by the Permittee prior to
establishing, building, erecting, using, or operating the emission sources or air cleaning
equipment at a site or location not specified in this permit.
5. REPORTING REQUIREMENT -Any of the following that would result in previously
unpermitted, new, or increased emissions must be reported to the Regional Supervisor,
DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
c. changes in the quantity or quality of materials processed.
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
Permit No. 06725R05
Page 7
6. This permit is subject to revocation or modification by the DAQ upon a determination that
information contained in the application or presented in the support thereof is incorrect,
conditions under which this permit was granted have changed, or violations of conditions
contained in this permit have occurred. The facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by this permit, no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. This permit is nontransferable by the Permittee. Future owners and operators must obtain a
new air permit from the DAQ.
8. This issuance of this permit in no way absolves the Permittee of liability for any potential
civil penalties which may be assessed for violations of State law which have occurred prior
to the effective date of this permit.
9. This permit does not relieve the Permittee of the responsibility of complying with all
applicable requirements of any Federal, State, or Local water quality or land quality control
authority.
10. Reports on the operation and maintenance of the facility shall be submitted by the Permittee
to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be
required by the DAQ. Information required in such reports may include, but is not limited
to,process weight rates, firing rates, hours of operation, and preventive maintenance
schedules.
11. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct, hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. The Permittee must comply with any applicable Federal, State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including the Resource Conservation and Recovery Act(RCRA) administered by the
Division of Waste Management.
14. PERMIT RETENTION REQUIREMENT - The Permittee shall retain a current copy of the
air permit at the site. The Permittee must make available to personnel of the DAQ, upon
request, the current copy of the air permit for the site.
Permit No. 06725R05
Page 8.
15. CLEAN AIR ACT SECTION 112(rr)REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 .
"Risk Management Program," if the Permittee is required to develop and register a risk.
management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the
Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part
68.
16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I
Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants -Prevention of
Accidental Releases- Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes,handles, or stores any amount of a listed
hazardous substance,the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally-enforceable only.
17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance, the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification, report submittal, and test
results approval.
Permit issued this the 1 Oth of January, 2014.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
9 3
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teven F. Vozzo
Regional Air Quality Supervisor
By Authority of the Environmental Management Commission
Air Permit No. 06725RO5