AQ_F_0400037_20140819_CMPL_InspRpt

-- NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY The Quikrete Companies-Peachland Plt
NC Facility ID 0400037
Inspection Report County/FIPS: Anson/007
Date: 08/21/2014
Facility Data Permit Data
The Quikrete Companies-Peachland Plt Permit 06907/R08
13471 Highway 74 West Issued 1/6/2010
Peachland,NC 28133 Expires 12/30/2014
Lat: 34d 59.3110m Long: 80d 17.8790m Classification Synthetic Minor
SIC: 3272/Concrete Products,Nec Permit Status Active
NAICS: 32739/Other Concrete Product Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SEP
Maury Goodloe Maury Goodloe Steve Pettitt
Plant Manager Plant Manager Quickrete-Corporate
[phone] [phone] Engineering
[phone]
Compliance Data
Comments:
Inspection Date 08/19/2014
Inspector's Name Mike Thomas
Inspecto 's Signature: ,.� Operating Status Operating
�W I�� \j`'����' Compliance Code Compliance—inspection
Action Code FCE
Date of Signature: On-Site Inspection Result Compliance
-Zl-1
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2008 0.4870 1.78 0.1400 1.03 0.2750 ---
2003 0.2000 --- 2.38 0.0600 0.0400 0.1300 ---
est HAP Emitted(inpounds)
Five Year Violation History:None
Date Letter Tyne Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
1) Location
Quikrete Company-Peachland is located at 13471 Hwy 74 West,right on the Anson/Union County Line, in
Peachland,NC,Anson County.

Directions
From Wadesboro,take HWY 74 west for 13.5 miles. The Quickrete facility will be on the left right before the
Union County line.
Safety Considerations: Standard DAQ safety equipment.Be alert to trucks entering and exiting property.
2) Facility and Process Description
The Quikrete Company-Peachland is a concrete facility that dries and packages play sand, concrete,mortar
and mason mix, and grout.This facility is permitted under Air Permit No. 06907R08,effective from 6
January 2010 until 30 December 2014. Cindy Grimes conducted the last compliance inspection on 12 June
2012.
Raw materials such as sand,cement,and gravel are delivered on site. They are dried through the rotary drum
dryer, and then sorted in designated silos.There are 4 separate filling lines at this facility and include 1) Sand
line,2)Quikrete cement line, 3)Bulk line for 3,000 lb totes of grout or mortar, and 4)Rock line for%inch
marble or gravel bags.After bags are filled within the cement packaging system,they are temporarily stored
in the facility's warehouse and/or delivered to the customer.Lowe's and Home Depot are the major clients of
Quikrete.
Throughput(raw materials used in 2012-tons):
Red sand-53,582; Gravel-29,876;Portland cement- 12,649; masonry-3,301; flyash-2,147
a) Permitted Sources
ES-1 One LP gas-fired burner(20 mmBtu/hr
maximum heat input)
Operating.Emissions are combined N/A
with dryer emissions.
ES-IA j One rotary dryer(140 tons per hour CD-8
maximum throughput) One(1)bagfilter(3,240 fl filter area)
Operating V.-
ES-4 cement packaging operation CD-2 2
operating zero opacity One(1)bagfilter(2 403 ft filter area)
ES-6 One Sand silo F CD-14 E One(1)bagfilter(125 &filter area)
ES-9S1 One compartment of split aggregate silo CD-9 One(1)bagfilter(125 ftz filter area)
_
ES-9S2 One comparonent of split aggregate silo CD-9 One(1)bagfilter(125 ftZ filter area)
ES-11S one compartment of split silo ( CD-11 One(1)bagfilter(125 ftZ filter area)
ES-12S One compartment of split silo CD 12� One(1)bagfilter(125 ftz filter area)-
- — ---- -.._
ES 13S Two aggregate silos ; CD-13 ( One(1)bagfilter(250 ft2 filter area)
b) Throughputs for 2013
Employees: 20 in production(19 in 2012)
28 total w/drivers and office personnel(30 in 2012)

Hours: Two shifts(5:OOAM—2:30PM and 2:30PM- 10:30PM), 5 days/week, 52 wks/yr
Production: Cement: Portland 14,203 tons
Masonry 4,477 tons
Total 18, 680tons total (15,950 tons in 2012)
Sand: 56,347 tons (53,582 tons in 2012)
Flyash: 2,162 tons (2,147 tons in 2012)
Gravel: 32,987 tons (29,876 tons in 2012)
3) Inspection Conference
On 19 August 2014,I, Mike Thomas of DAQ FRO,met with Maury Goodloe, Plant Manager and Facility
Contact, and Dave Snyder,Production Mgr,at Quikrete-Peachland.This was a pre-arranged meeting to
assist with emissions inventory and permit renewal. We discussed the following:
a) Verified the FACFINDER information;no data has changed.
b) There have been no new sources added or changed since the last compliance inspection in 2013.
c) I viewed all of the maintenance logbooks, in which a separate one is maintained for each source.Either
Roy Scales (Maintenance Manager)or Tim Huntley(maintenance)records both the bagfilter
inspections and pressure gauge readings weekly. The facility has been systematically replacing the
bags in all of the bagfilters since 2009. The last annual inspection was conducted on 28 May 2014.
d) Mr. Goodloe only wanted minimal assistance with the emissions inventory and AERO due to wanting
to train Mr. Snyder in how to do it.
4) Inspection Summary
Mr. Goodloe and Mr. Snyder led me on a tour of the facility which was operating. No silo filling
occurred during the inspection. Mr. Goodloe stated that the facility fills silos as often as several times a
day depending on pending orders for the day. The facility has single silos for dry sand,dry gravel, all
purpose sand, and play sand. Two other silos are"split"silos that hold masonry cement and fly ash in
one and two compartments of Portland cement. The bagfilters for the silos all appeared to be in good
condition and well maintained. I observed no issues in this part of the operation.
I observed the rotary dryer and associated LP gas fired burner. Both appeared to be in good working
order. I observed 05 V.E. from the baghouse.
The packaging system for filling bags is located inside a building. There is a central dust collection
system that captures dust that comes from bag filling and from several other points along the packaging
process. The system and associated duct work appeared to be well maintained. I observed no problems
in this area.
5) Permit Stipulations
a) A.3 2D .0515 PARTICULATE CONTROL REQUIREMENT-"articulates from Miscellaneous
Industrial Processes",particulate matter emissions from the emission sources shall not exceed allowable
emission rates.

Appears to be in compliance—Latest permit review shows compliance. All emission sources are
controlled by bag filters.
b) AA 2D.0521 VISIBLE EMISSIONS REQUIREMENT-"Control of Visible Emissions",visible
emissions from the emission sources manufactured after July 1, 1971,shall not be more than 20%opacity.
Appears to be in compliance—Three emission sources were operating;two had zero opacity and the
sand dryer had some,but less than 20%.
c) A.6 2D .0540 FUGITIVE DUST CONTROL REQUIREMENT-Facility shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess emissions beyond
property boundary.
Appears to be in compliance—I saw no excessive dust emissions near or beyond the property
boundary,and the facility's haul drives are a mixture of gravel and sand in the back,and asphalt on the
sides and front.Mr.Goodloe has not received any recent dust complaints. There was an
unsubstantiated complaint in 201 lbut I observed no excessive dust in the surrounding area of the
facility.
d) A.7 2D .0611 FABRIC FILTER REQUIREMENTS-Permitted equipment must be inspected,
maintained,and documented in a logbook to ensure that emissions do not exceed the regulatory limits.
Appears to be in compliance-All filters appeared to be maintained(except CD-8,apparently),with
logbook records complete and updated for each.This facility has a maintenance logbook for each silo,
and each had recent inspection entries.
e) A.8 2Q .0315 LIMITATION TO AVOID 15A NCAC 2Q.0501—To avoid applicability of 15A NCAC
2Q.0501,facility wide PM 10 emissions shall be less than 100 tons per year.Permittee shall perform an
annual inspection of bagfilter system, as well as keep records of all inspection and maintenance.
Appears to be in compliance—All records, inventories, and permit reviews indicate compliance.
Maintenance does monthly and thorough semiannual inspections on each baghouse.
6) 112R Status
This facility neither uses nor stores chemical compounds that require a written risk management plan under
the Clean Air Act, Section 112R.
7) DAQ 5-Year Compliance History
None in the last 5 years.
8) Comments and Compliance Statement
The Quikrete Company-Peachland appeared to be in compliance on 19 August 2014..
Pink Sheet:The next permit touch should correct the emission source descriptions. "Silo loading
operation"is a source,not"silo."
MEAM currently shows a separate emission point for the dryer,when in fact,all emissions go through
the dryer and bag filter vent.
/cost