Loading...
HomeMy WebLinkAboutAQ_F_0400053_20140619_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Boggs Paving,Inc. -Anson Plant NC Facility ID 0400053 Inspection Report County/FIPS: Anson/007 Date: 06/30/2014 Facility Data Permit Data Boggs Paving,Inc.-Anson Plant Permit 09882/R02 481 Pee Dee Road Issued 2/21/2013 Lilesville,NC 28091 Expires 1/31/2018 Lat: 34d 56.0450m Long: 79d 53.2263m Classification Synthetic Minor SIC: 2951/Paving Mixtures And Blocks Permit Status Active NAICS: 324121/Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP - Mark Jounen Drew Boggs Tim Melton NSPS: Subpart Operator President Asphalt Plant Manager (704)848-4280 (704)289-8482 (704)289-8482 Compliance Data Comments: Inspection Date 06/19/2014 Inspector's Name Maureen Conner Inspector's Signature: Operating Status Operating Compliance Code Compliance-inspection tr�y''t'`�'C-'c Action Code FCE Date of Signature: 2�1q On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2011 2.00 3.69 2.60 2.00 5.50 1.10 262.00 *HigAest HAP Emitted(inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s)Tested SAFETY: Standard FRO safety gear.Main concern is truck traffic. DIRECTIONS TO SITE:From FRO take,US401 south to US74;take US74 west into Anson County. Less than 1 mile into Anson County,turn south(left)onto NC145. After 0.3 miles,turn left onto County Road 1842 at the Boggs Paving sign; it later becomes Pee Dee Road.The plant is on left just past the railroad tracks. Page 2 of 5 FACILITY DESCRIPTION: Boggs Paving is a batch hot mix asphalt(HMA)plant with a screen and feed system for adding recycled asphalt pavement(RAP). Sand,gravel and fine gravel are received by truck and fed via the bucket loader into hoppers that meter the material into a mixture. The mixture is shaken and loaded into the natural gas/No. 2/No. 4/recycled No. 2/recycled No. 4 oil-fired rotary drum dryer to remove any moisture. The dried mixture is then mixed with RAP(max. 15%)and asphalt cement. The asphalt is ready for use,and loaded into trucks for transport to the paving site. INSPECTION SUMMARY: On 19 June 2014,I,Maureen Conner,Fayetteville Regional Office arrived at Boggs Paving to conduct an compliance inspection.The facility was shut down and gates locked.The equipment from the plant _ moved to South Carolina in 2011.The facilities permit was renewed in February 2013, during that time I discussed the plant with Tim Melton and he stated that they would like to keep the permit in NC and that he would call me if they were moving the plant back to NC. I called and left messages for Tim to call me back if he wanted to rescind his permit. NOTE:The facility is required to test again after the next permit renewal and by 31 August 2018. PERMITTED EMISSION SOURCES: The permit includes the following emission sources and control devices: 52� tl e ' fit. Liitt� lantfl $5#tln ? ,4 . tapaci#q,suasiing off.. t Natural gas/No.2 fuel oil/No.2 recycled fuel oil/No.4 fuel oil/No.4 recycled fuel oil-fired Horizontal cyclone aggregate drum dryer/mixer CD2 (120 inch wide, 108 inch high) ES 1 (120 mmBtu/hr maximum heat input rate) in series with in series with (NSPS) Not Operating. Facility has been shut down and CDl a baghouse equipment moved to SC since fall 2011. (12,390 square feet of filter area) ES3 Surge bin Not Operating. N/A N/A Truck loadout operation Fl Not Operating. �FES4 Lime Silo,60 Ton Capacity Bagfilter CD3 Not Operating. (265 square feet of filter area) 'O rrliledshalFvmOnf a"ysen ly3torhiJuea pia . ,e �sftgltf<— Three RAP conveyors Not Operating. Two RAP screens N/A N/A F3 Not Operating. A. SPECIFIC CONDITIONS AND LIMITATIONS 1. 15A NCAC 2D.0506 PARTICULATE CONTROL REQUIREMENT -Particulates from Hot Mix Asphalt Plants. For P>=300 tons/hr,E=60 lbs/hr.VE from stacks or vents at a hot mix asphalt plant<20% opacity.Fugitive dust emissions shall be controlled.Fugitive emissions for sources at a hot mix asphalt plant shall be<20% opacity. APPEARED IN COMPLIANCE—The AP-42 controlled emission factor for a 385-ton per hour Page 3 of 5 HMA plant is 5.4 pounds per hour, and the 23 Sep 08 stack testing indicated 2.29 lbs/hr. Facility has been shut down and equipment moved to SC since fall 2011. 2. 15A NCAC 2D.0515 MISCELLANEOUS PARTICULATE EMISSIONS-The Permittee shall limit particulate emissions to E=4.9445 *P^0.4376 for P<300 TPH and E=60lbs/hr for P>=300tph. APPEARED IN COMPLIANCE-Facility has been shut down and equipment moved to SC since fall 2011. 3. 15A NCAC 2D.0516 SULFUR DIOXIDE EMISSIONS-Sulfur dioxide emissions from the natural gas/No. 2 fuel oil/No.4 fuel oil fired aggregate/mixer(ID No.ES1) shall not exceed 2.3 pounds per million Btu heat input. APPEARED IN COMPLIANCE-The AP-42 emissions factor for No. 2 at the maximum 0.5% sulfur content is 0.2691bs/mmBtu; No.4 fuel oil at 1.0% sulfur content is 1.02 lbs/mmBtu. Facility has been shut down and moved to SC since fall 2011. 4. 15A NCAC 2D.0521 CONTROL OF VISIBLE EMISSIONS-Visible emissions from the facility, manufactured after 1 July 1971 shall not exceed 20%opacity. APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 5. 15A NCAC 2D.0524 NEW SOURCE PERFORMANCE STANDARDS,SUBPART I-The aggregate dryer/mixer(ES 1) limited to 90 mg/dscm particulate matter or 20%opacity. Performance testing and notifications required. APPEARED IN COMPLIANCE-NSPS testing on 23 September 2008 resulted in 9.7 mg/dscf. Facility has been shut down and moved to SC since fall 2011. 6. 15A NCAC 2D .0540 FUGITIVE NON-PROCESS DUST EMISSIONS-The Permittee shall not allow fugitive non-process dust emissions to contribute to substantive complaints or excess visible emissions beyond the property boundary. APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 7. FABRIC FILTER REQUIREMENTS including cartridge filters,baghouses,and other dry filter particulate collection devices -As required by 15A NCAC 2D .0611,particulate matter emissions shall be controlled as described in the permitted equipment list.Annual internal and periodic inspections.Results of all maintenance,variances for manufactures suggestions and corrections kept in a logbook. APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 8. CYCLONE REQUIREMENTS -As required by 15A NCAC 21) .0611,particulate matter emissions shall be controlled as described in the permitted equipment list. Annual and period inspections.Results of all maintenance,variances for manufactures suggestions and corrections kept in a logbook. APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 9. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REOUIREMENT -Pursuant to 15A NCAC 2D .1100 "Control of Toxic Air Pollutants." Semi- Annual Report. Page 4 of 5 a.The drum dryer/mixer(ES1), surge bin(ES3)and truck loadout(Fl) shall be located no closer than 160 feet to any of the property lines as defined in the Dispersion Modeling Analysis approved by the Air Quality Analysis Branch on March 5,2008. b.The amount of asphalt produced shall be less than 800,000 tons per 12-month period. c.The amount of asphalt produced shall not exceed 385 tons per hour(the maximum rated capacity of the plant). APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 10. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS -As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 11. LIMITATION TO AVOID 15A NCAC 20 .0501 -Pursuant to 15A NCAC 2Q.0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501. S02 and CO< 100 TPY. The asphalt production<800,000 tons per consecutive 12-month period when burning fuel that is 1.0 percent by weight sulfur.The sulfur content of the No.4 fuel oil and recycled No. 4 fuel oil shall be limited to 1.0% sulfur by weight. Annual Reporting. APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 12. LIMITATION TO AVOID 15A NCAC 2D.0530 "PREVENTION OF SIGNIFICANT DETERIORATION" -In accordance with 15A NCAC 2Q.0317,to comply with this permit and avoid the applicability of 15A NCAC 2D .0530 "Prevention of Significant Deterioration." S02<250 TPY. Comply by complying with synthetic minor condition. APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 13. RECYCLED ASPHALT SHINGLE REOUIREMENTS -In accordance with Rule 2Q .0317, the Permittee is avoiding the applicability of Rule 2Q .0700 and 2D .1100 for asbestos, and 40 CFR 61, Subpart M,National Emission Standard for Asbestos by using post-consumer reclaimed asphalt roofing shingles which are equivalent to their virgin or unadulterated counterparts. The recycled shingles and roofing materials are certified to be free of asbestos containing material (ACM).ACM is defined as materials containing more than one percent(I %) of asbestos. a. Visual inspection of each load and sampling of at least one sample/100 tons of recycled shingles received. b. Each load purchased has certification that it was tested or tested by the asphalt company. c. Keep records of amount of shingles delivered and used in production.Each batch should have: manifest(content, amount, place/date of loading&unloading),batch specific analytical report,batch signature (including batch#and weight), certification of sampling and testing.Maintain certifications for 3 years. APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 14. VENDOR SUPPLIED RECYCLED No(s).2 and 4 FUEL OIL REOUIREMENTS -In accordance with Rule 2Q .0317,the Permittee is avoiding the applicability of Rule 2Q .0700 by using recycled fuels which are equivalent to their virgin counterparts.Annual report. a. The actual amount of recycled fuel oil(s) delivered to, and combusted at the facility on an annual basis. Page 5 of 5 b. Each load of recycled fuel oil received shall include the following: (1) delivery manifest (content, amount,place&date of loading/unloading)(2)batch specific analytic report(3) batch signature info (batch#, tank identification with batch volume,date&time batch completed treatment, volume) (4) certification that fuel oil PCBs<2ppm. APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. PERMIT EXEMPT EMISSION SOURCES: 31 l7�AFl� � 5 7,7777, 4auree � `)usempdnRegnitrttgn Se bf u T�IIe fly �� _2 APs � � §Y`y %� 4Y{ e"`_, ��,g.7 � 1£! Pollntants2' IESI -Hot oil heater 2Q.0102(c)(2)(13)(i)(I) Yes Yes (1.0 mniBtu/hr) PIES2 Asphalt cement tank(35,000 2Q.0102(c)(1)(D)(i) I�Yes Yes gallon) I TES3-Fuel oil tank 2Q ,0102(c)(1)(D)(i) Yes Yes (20,000 gallon) IES4-Off-road tank 2Q,0102(c)(1)(D)(i) Yes Yes (7,500 gallon) IES-Agg-Aggregate Handling System 2Q.0102(c)(2)(E)(i) [_YesF Yes COMPLIANCE HISTORY: No negative history. CONCLUSIONS AND RECOMMENDATIONS: Facility has been shut down and moved to SC since fall 2011. Based on the observations made on the 19 June 2014 inspection,Boggs Paving -Anson appeared to be in compliance with all of the requirements outlined in their air permit. No pinksheet noted to be added. INMC