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Home My WebLink AboutAQ_F_1300005_20150512_PRMT_Permit fiffle, j ROM North Carolina Department of Environment and Natural Resources Pat McCrory Donald R. van der Vaart Governor Secretary May 12, 2015 Mr. Gene Monago, Assistant VP Operations Carolinas Healthcare System Northeast 9401 Arrowpoint Boulevard Charlotte,NC 28262 Subject: Air Permit No. 03570R19 Carolinas Healthcare System Northeast Concord, Cabarrus County,North Carolina Permit Class: Synthetic Minor Facility ID# 1300005 Dear Mr. Monago: In accordance with your completed application received April 27, 2015, we are forwarding herewith Permit No. 03570RI9 to Carolinas Healthcare System Northeast, Concord, Cabarrus County,North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts,requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 15013-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 15013-23. Mooresville Regional Office-Division of Air Quality 610 East Center Avenue,Suite 301,Mooresville,North Carolina 28115 Phone:704-663-1699/FAX:704-663-7579 Internet:www.ncdenr.gov An Equal opportunity 1 Affirmative Action Employer-Made in part by recycled paper Gene Monago May 12, 2015 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This.permit shall be effective from May 12, 2015 until January 31, 2023, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements,limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Bob Caudle at 704-663-1699. Sincerely, Ronald E. Slack, Regional Supervisor Division of Air Quality,NCDENR JRC Enclosures c. Mooresville Regional Office G:\AQ\SHARED\WPDATA\COUNTIES\CABARRUS\00005\R19_PERMIT.DOCX NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF AIR QUALITY AIR PERMIT NO. 03570R19 Issue Date: May 12, 2015 Effective Date: May 12, 2015 Expiration Date: January 31, 2023 Replaces Permit: 03570R18 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other applicable Laws, Rules and Regulations, Carolinas Healthcare System Northeast 920 Church Street North Concord, Cabarrus County,North Carolina Permit Class: Synthetic Minor Facility ID# 1300005 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: _____---..--- ----------___..__..__._._-._..-_.____.-.-_----.......___. __.------..__.._ -------- Emission -- Emission Source Control Control System Source ID ____j - _ Description _ System ID Description B 1 (NSPS), four(4)natural gas/No.2� B2(NSPS), fuel oil-fired boilers(ID ' B3(NSPS), Nos.B 1,B2,B3,and B4, N/A N/A B4(NSPS) 14.6 million Btu per hour maximum heat input,each) 1 diesel-fired emergency � generator(725 kilowatts N/A N/A rated capacity) 2 diesel-fired emergency generator(725 kilowatts N/A N/A rated capacity) [3- 1 Idiesel-fired emergency--� generator(1,135 kilowatts N/A N/A .............._.__._-....._..._._._---____._.-._._._.__-_)rated capacity)_...---------.-._._._...-..._--.__.i-..._ _-..-e.._.-._....._-.._.._..... - --..-..._._._.... _..__............... _- ....... 4 diesel-fired emergency generator(1,250 kilowatts N/A N/A rated capacity)) _ _ 5 diesel-fired emergency i generator(1,600 kilowatts I N/A N/A rated capacity) Permit No. 03570R19 Page 2 Emission Emission Source Control _ Control System Source ID Description System ID I Description - _.. _...- _.._...._.... -- -..._._........._.__._..__...._p._...._--------- - - -._3'._..._....._...._........_._. P. 6 I diesel-fired emergency ---- generator(2,060 kilowatts N/A N/A - rated capacity) i 1 l;(NSPS,NESHAP) (diesel-fired emergency —� I generator(2,500 kilowatts N/A N/A rated capacity) 12(NSPS,NESHAP) diesel-fired emergency i generator(2,500 kilowatts N/A N/A rated capacity) in accordance with the completed application 1300005.15B received April 27, 2015 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environment and Natural Resources, Division of Air Quality(DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202,2D .0503, 2D .0516, 2D .0521, 2D .0524 (40 CFR 60, Subpart Dc, Subpart IIII), 2D .0531, 2D .0535, 2D .0540, 2D .1111 (40 CFR 63, Subpart ZZZZ), 2D .1400, 2Q .0315 and 2Q .0317. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and(f). Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit(without a modification request). The renewal request(with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit,the Permittee shall submit the air pollution emission inventory report (with Certification Sheet)in accordance with 15A NCAC 2D .0202,pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2021 calendar year. 3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0503 "Particulates from Fuel Burning Indirect Heat Exchangers," particulate matter emissions from the fuel burning indirect heat exchangers shall not exceed the allowable emission rates listed below: Permit No. 03570R19 Page 3 Emission Limit Source (lbs/million Btu) natural gas/No. 2 fuel oil-fired boiler(14.6 million Btu per hour' 0.38 maximum heat input) (B 1) naturaI gas/No. 2 fuel oil-fired boiler(14.6 million Btu per hour 0.38 maximum heat input) (132) natural gas/No. 2 fuel oil-fired boiler(14.6 million Btu per hour; 0.38 maximum heat input) (133) ------------ natural gas/No. 2 fuel oil-fired boiler (14.6 million Btu per hour 0.38 maximum heat input) (B4) 4. SULFUR DIOXIDE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0516 "Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from the combustion sources shall not exceed 2.3 pounds per million Btu heat input. 5. VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 6. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For natural gas/No. 2 fuel oil-fired boiler(ID No. B 1), natural gas/No. 2 fuel oil-fired boiler(ID No. 132), natural gas/No. 2 fuel oil-fired boiler(ID No. 133) and natural gas/No. 2 fuel oil-fired boiler(ID No. 134), the Permittee shall comply with all applicable provisions, including the notification,testing,reporting,recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards" (NSPS) as promulgated in 40 CFR 60, Subpart De, including Subpart A "General Provisions." a. NSPS Reporting Requirements - In addition to any other notification requirements to the Environmental Protection Agency(EPA),the Permittee is required to NOTIFY the Regional Supervisor, DAQ, in WRITING, of the following: i. The sulfur content of the distillate oil combusted in an affected source shall not exceed 0.5 percent by weight. Within 30 days after each six-month period of the calendar year (by January 30 for the previous six-month period between July and December and by July 30 for the previous six-month period between January and June),the Permittee must submit in writing to the Regional Supervisor, DAQ, the sulfur content of the distillate oil combusted in an affected source. If fuel supplier certification is used to demonstrate compliance, fuel supplier certification shall include the following information: Permit No. 03570RI9 Page 4 A. The name of the oil supplier; B. A statement from the oil supplier that the oil complies with the specification under the definition of distillate oil in 40 CFR 60.41(c); _ and C. A certified statement signed by the owner or operator of an affected source that the records of fuel supplier certification submitted represent all of the fuel combusted during the reporting period. b. NSPS Recordkeeping Requirements - In addition to any other recordkeeping requirements of the EPA, the Permittee is required to maintain records as follows: i. The amounts of each fuel combusted during each month; and ii. All records required under this section shall be maintained for a period of two years following the date of such record. c. NSPS Emissions Limitations -As required by 15A NCAC 2D .0524,the following permit limits shall not be exceeded: Affected Sources) Pollutant Emission Limit ......__._.......__.._._--.... _..... -._.._..___---.._..... ----.,.--- -..-...__..-_....-.. _-,....., ...-- -._.._....._.. - _...._..__..__.__._... [natural gas/No. 2 fuel oil-fired boiler(14.6 million Btu Sulfur 0.5%by er hour maximum heat input) (B1) content weight natural gas/No. 2 fuel oil-fired boiler(14.6 million Btu Sulfur 0.5%by per hour maximum heat input) (132) content weight natural gas/No. 2 fuel oil-fired boiler(14.6 million Btu ! Sulfur 0.5%by per hour maximum heat input) (133) content weight natural gas/No. 2 fuel oil-fired boiler(14.6 million Btu Sulfur 110.5%by per hour maximum heat input) (134) content weight 7. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the following equipment, The Permittee shall comply with all applicable provisions, including the notification,testing,reporting, recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards" (NSPS) as promulgated in 40 CFR 60, Subpart indicated below, and including Subpart A "General Provisions." 111 V-011% a 40 CFR 60, Subpart IIII diesel-fired emergency generator(ID No. 11) and diesel- 'Standards of Performance for E fired emergency generator(ID No. 12) Stationary I Compression Ignition Internal I Combustion Engines (CI ICE)" j Permit No. 03570R19 Page 5 a. Emission Standards: i. Owners and operators of stationary CI ICE must operate and maintain stationary Cl ICE that achieve the emission standards as required in 40 CFR 60.4204 and 60.4205 over the entire life of the engine. ii. For the pre-2007 model year emergency stationary Cl ICE with a displacement of less than 10 liters per cylinder that are not fire pump engines, the Permittee must comply with the emission standards in Table 1 of 40 CFR 60, Subpart II11.[60.4205(a)] iii. For the pre-2007 model year emergency stationary CI ICE with a displacement of greater than or equal to 10 liters per cylinder and less than 30 liters per cylinder that are not fire pump engines, the Permittee must comply with the emission standards in 40 CFR 94.8(a)(1).[60.4205(a)] iv. For the 2007 model year and later emergency stationary Cl ICE with a displacement of less than 30 liters per cylinder that are not fire pump engines, the Permittee must comply with the emission standards for new nonroad Cl engines in 40 CFR 60.4202, for all pollutants, for the same model year and maximum engine power.[60.4205(b)] V. For the fire pump engines with a displacement of less than 30 liters per cylinder, the Permittee must comply with the emission standards in Table 4 of 40 CFR 60 Subpart IIII, for all pollutants.[60.4205(c)] vi. For the emergency stationary CI ICE with a displacement of greater than or equal to 30 liters per cylinder,the Permittee must meet the following requirements: A. Limit the emissions of NOx in the stationary CI ICE exhaust as listed in 40 CFR 60.4205(d).[60.4205(d)(1) and(d)(2)] B. Limit the emissions of PM in the stationary CI ICE exhaust to 0.40 g/KW-hr (0.30 g/HP-hr).[60.4205(d)(3)] b. Fuel Requirements: i. Engines subject to this subpart with a displacement of less than 30 liters per cylinder that use diesel fuel must use diesel fuel that meets the requirements of 40 CFR 80.510(b) for nonroad diesel fuel, as listed below, except that any existing diesel fuel purchased (or otherwise obtained)prior to October 1, 2010,maybe used until depleted. [60.4207(b)] A. Has a maximum sulfur content of 15 ppm; and [40 CFR 80.510(b)] B. Has a minimum cetane index of 40 or a maximum aromatic content of 35 volume percent.[40 CFR 80.510(b)] Permit No. 03570R19 Page 6 ii. Beginning June 1, 2012, owners and operators of stationary CI ICE subject to this subpart with a displacement of greater than or equal to 30 liters per cylinder must use fuel that meets a maximum per-gallon sulfur content of 1,000 parts per million(ppm).[60.4207(d)] _ c. Monitoring Requirements: i. For the emergency stationary CI ICE that does not meet the standards applicable to non-emergency engines,the Permittee must install a non- resettable hour meter prior to startup of the engine.[60.4209(a)] d. Compliance Requirements: i. The Permittee must do all the following, except as permitted under 40 CFR 60.4211(g):[60.4211(a)] A. Operate and maintain the stationary CI ICE and control device according to the manufacturer's written emission-related instructions or procedures developed by the Permittee that are approved by the engine manufacturer.[60.4211(a)(1)] B. Change only those emission-related settings that are permitted by the manufacturer [60.4211(a)(2)]; and C. Meet the requirements of 40 CFR parts 89, 94 and/or 1068, as applicable.[60.4211(a)(3)] ii. For the pre-2007 model year stationary CI ICE with a displacement of less than 10 liters per cylinder that is not a fire pump engine, or for the CI fire pump engine that is manufactured prior to the model years in Table 3 of 40 CFR 60 Subpart IIII and must comply with the emission standards specified in 40 CFR 60.4205(c),the Permittee must demonstrate compliance according to one of the methods specified below:[60.4211(b)] A. Purchasing an engine certified according to 40 CFR part 89 or 40 CFR part 94, as applicable, for the same model year and maximum engine power. The engine must be installed and configured according to the manufacturer's specifications.[60.4211(b)(1)] B. Keeping records of performance test results for each pollutant for a test conducted on a similar engine. The test must have been conducted using the same methods specified in this subpart and these methods must have been followed correctly.[60.4211(b)(2)] C. Keeping records of engine manufacturer data indicating compliance with the standards.[60.4211(b)(3)] D. Keeping records of control device vendor data indicating compliance with the standards.[60.4211(b)(4)] Permit No. 03570R19 Page 7 E. Conducting an initial performance test to demonstrate compliance with the emission standards according to the requirements specified in 40 CFR 60.4212, as applicable.[60.4211(b)(5)] iii. For the 2007 model year and later stationary Cl ICE that must comply with the emission standards specified in 40 CFR 60.4204(b) or 4205(b), or for the Cl fire pump engine that is manufactured during or after the model year that applies to the fire pump engine power rating in Table 3 to 40 CFR 60 Subpart I11I that must comply with the emission standards specified in 40 CFR 60.4205(c),the Permittee must comply by purchasing an engine certified to the emission standards in 40 CFR 60.4204(b), or 4205(b) or(c), as applicable, for the same model year and maximum (or in the case of fire pumps,NFPA nameplate) engine power. The engine must be installed and configured according to the manufacturer's emission-related specifications, except as permitted in 40 CFR 60.4211(g).[60.4211(c)] iv. For the stationary CI ICE with a displacement of greater than or equal to 30 liters per cylinder,the Permittee must demonstrate compliance according to the following requirements: A. Conducting an initial performance test to demonstrate initial compliance with the emission standards as specified in 40 CFR 60.4213.[60.4211(d)(1)] B. Establishing operating parameters to be monitored continuously to ensure the stationary ICE continues to meet the emission standards. The Permittee must petition EPA for approval of operating parameters to be monitored continuously. The petition must include the information described in 40 CFR 60.4211(d)(2)(i)through (v).[60.4211(d)(2)] C. For non-emergency engines with a displacement of greater than or equal to 30 liters per cylinder, conducting annual performance tests to demonstrate continuous compliance with the emission standards as specified in 40 CFR 60.4213.[60.4211(d)(3)] V. An owner or operator of a modified or reconstructed stationary Cl ICE that must comply with the emission standards of 40 CFR 60.4204(e) or 60.4205(f) must demonstrate compliance according to one of the following methods:[60.4211(e)] A. Purchasing, or otherwise owning or operating an engine certified to the emission standards in 40 CFR 60.4204(e) or 60.4205(f), as applicable.[60.4211(e)] Permit No. 03570RI9 Page 8 B. Conducting a performance test to demonstrate initial compliance with the emission standards according to the requirements specified in 40 CFR 60.4212 or 60.4213, as appropriate. The test must be conducted within 60 days after the engine commences operation after the _ modification or reconstruction.[60.4211(e)] vi. If the Permittee does not install, configure, operate, and maintain the engine and control device according to the manufacturer's emission-related written instructions, or if the Permittee changes emission-related settings in a way that is riot permitted by the manufacturer,the Permittee must demonstrate compliance per the requirements of 40 CFR 60.4211(g).[60.4211(g)] vii. The Permittee must operate the emergency stationary ICE according to the requirements in paragraphs A through C below. In order for the engine to be considered an emergency stationary ICE under this subpart, any operation other than emergency operation, maintenance and testing, emergency demand response, and operation in non-emergency situations for 50 hours per year, as described in paragraphs A through C below, is prohibited. If you do not operate the engine according to the requirements in paragraphs A through C below,the engine will not be considered an emergency engine under this subpart and must meet all requirements for non-emergency engines. [60.4211(f)] A. There is no limit on the use of emergency stationary ICE in emergency situations. B. You may operate your emergency stationary ICE for any combination of the purposes specified in paragraphs I through III below for a maximum of 100 hours per calendar year. Any operation for non- emergency situations as allowed by paragraph C below counts as part of the 100 hours per calendar year allowed by this paragraph B. I. Emergency stationary ICE may be operated for maintenance checks and readiness testing,provided that the tests are recommended by federal, state or local government,the manufacturer,the vendor,the regional transmission organization or equivalent balancing authority and transmission operator, or the insurance company associated with the engine. The Permittee may petition the Administrator for approval of additional hours to be used for maintenance checks and readiness testing, but a petition is not required if the Permittee maintains records indicating that federal, state, or local standards require maintenance and testing of emergency ICE beyond 100 hours per calendar year. Permit No. 03570R19 Page 9 II. Emergency stationary ICE may be operated for emergency demand response for periods in which the Reliability Coordinator under the North American Electric Reliability Corporation(NERC) Reliability Standard EOP-002-3, Capacity and Energy Emergencies (incorporated by reference, see 40 CFR 60.17), or other authorized entity as determined by the Reliability Coordinator, has declared an Energy Emergency Alert Level 2 as defined in the NERC Reliability Standard EOP-002-3. III. Emergency stationary ICE may be operated for periods where there is a deviation of voltage or frequency of 5 percent or greater below standard voltage or frequency. C. Emergency stationary ICE may be operated for up to 50 hours per calendar year in non-emergency situations. The 50 hours of operation in non-emergency situations are counted as part of the 100 hours per calendar year for maintenance and testing and emergency demand response provided in paragraph B above. Except as provided in. paragraph I below, the 50 hours per calendar year for non-emergency situations cannot be used for peak shaving or non-emergency demand response, or to generate income for a facility to an electric grid or otherwise supply power as part of a financial arrangement with another entity. I. The 50 hours per year for non-emergency situations can be used to supply power as part of a financial arrangement with another entity if all of the following conditions are met: (a) The engine is dispatched by the local balancing authority or local transmission and distribution system operator; (b) The dispatch is intended to mitigate local transmission and/or distribution limitations so as to avert potential voltage collapse or line overloads that could lead to the interruption of power supply in a local area or region. (c) The dispatch follows reliability, emergency operation or similar protocols that follow specific NERC, regional, state, public utility commission or local standards or guidelines. (d) The power is provided only to the facility itself or to support the local transmission and distribution system. Permit No. 03570R19 Page 10 (e) The owner or operator identifies and records the entity that dispatches the engine and the specific NERC, regional, state,public utility commission or local standards or guidelines that are being followed for - dispatching the engine. The local balancing authority or local transmission and distribution system operator may keep these records on behalf of the engine owner or operator. e. Notification Requirements: In addition to any other notification requirements to the Environmental Protection Agency(EPA), the Permittee is required to notify the Regional Supervisor, DAQ, in WRITING, of the following: i. If the stationary CI ICE is greater than 2,237 KW(3,000 HP), or has a displacement of greater than or equal to 10 liters per cylinder, or is a pre- 2607 model year engine that is greater than 130 KW(175 HP) and not certified,then the Permittee must submit an initial notification as required in 40 CFR 60.7(a)(1). The notification must include the information listed in 40 CFR 60.4214(a)(1).[60.4214(a) and(a)(1)] f. Recordkeeping Requirements: i. If the stationary CI ICE is greater than 2,237 KW(3,000 HP), or has a displacement of greater than or equal to 10 liters per cylinder, or is a pre- 2007 model year engine that is greater than 130 KW(175 HP) and not certified, then the Permittee must keep records of the following: A. All notifications submitted to comply with 40 CFR 60 Subpart IIII and all documentation supporting any notification;[60.4214(a)(2)(i)] B. Maintenance conducted on the engine;[60.4214(a)(2)(ii)] C. If the stationary CI ICE is a certified engine, documentation from the manufacturer that the engine is certified to meet the emission standards;[60.4214(a)(2)(iii)] D. If the stationary Cl ICE is not a certified engine, documentation that the engine meets the emissions standards;[60.4214(a)(2)(iv)] E. If the stationary CI ICE is equipped with a diesel particulate filter,the Permittee must keep records of any corrective action taken after the backpressure monitor has notified the Permittee that the high backpressure limit of the engine is approached.[60.4214(c)] F. All records required under this section shall be maintained for a period of two (2) years following the date of such record. All records shall be kept on-site and made available to DAQ personnel upon request. The Permittee shall be deemed in non-compliance with 15A Permit No. 03570R19 Page 11 NCAC 2D .0524 if recordkeeping requirements are not maintained.[40 CFR 60.7(f)] G. Starting with the model years in Table 5 to 40 CFR 60, Subpart IIII, if the emergency engine does not meet the standards applicable to non- emergency engines in the applicable model year,the Permittee must keep records of the operation of the engine in emergency and non- emergency service that are recorded through the non-resettable hour meter. The Permittee must record the time of operation of the engine and the reason the engine was in operation during that time.[60.4214(b)] g. Reporting Requirements: i. If you own or operate an emergency stationary CI ICE with a maximum engine power more than 100 HP that operates or is contractually obligated to be available for more than 15 hours per calendar year for purposes specified in paragraphs d.vii.B and C above or that operates for the purposes specified in paragraph d.vii.C.I above,you must submit an annual report according to the following requirements: [60.4214(d)] A. The report must contain the following information: 1. Company name and address where the engine is located. II. Date of the report and beginning and ending dates of the reporting period. III. Engine site rating and model year. IV. Latitude and longitude of the engine in decimal degrees reported to the fifth decimal place. V. Hours operated for the purposes specified in paragraphs d.vii.B.lI and III above, including the date, start time, and end time for engine operation for the purposes specified in paragraphs d.vii.B.II and III above. VI. Number of hours the engine is contractually obligated to be available for the purposes specified in paragraphs d.vii.B.II and III above. VII. Hours spent for operation for the purposes specified in paragraph d.vii.C.I above, including the date, start time, and end time for engine operation for the purposes specified in paragraph d.vii.C.I above. The report must also identify the entity that dispatched the engine and the situation that necessitated the dispatch of the engine. Permit No. 03570RI9 Page 12 B. The first annual report must cover the calendar year 2015 and must be submitted no later than March 31, 2016. Subsequent annual reports for each calendar year must be submitted no later than March 31 of the following calendar year. - C. The annual report must be submitted electronically using the subpart specific reporting form in the Compliance and Emissions Data Reporting Interface (CEDRI)that is accessed through EPAs Central Data Exchange (CDX) (www.epa.gov/cdx). However, if the reporting form specific to this subpart is not available in CEDRI at the time that the report is due,the written report must be submitted to the Administrator at the appropriate address listed in 40 CFR 60.4. 8. LIMITATION TO AVOID 15A NCAC 2D .0531 "New Source Review" - In accordance with 15A NCAC 2Q .0317,to comply with this permit and avoid the applicability of 15A NCAC 2D .0531 "New Source Review," as requested by the Permittee, emissions shall be limited as follows: Affected Emission Limit Source(s) Pollutant (Tons Per Consecutive 12-month Period) Facility Wide NOx 100 All recordkeeping and reporting requirements are identified in synthetic minor condition, 15A NCAC 2Q .0315 "Synthetic Minor Facilities"; therefore,no further restrictions are required. 9. NOTIFICATION REQUIREMENT-As required by 15A NCAC 2D .0535,the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. Permit No. 03570R19 Page 13 This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 10. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR, Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles; stock pile working,plant parking lots, and plant roads (including access roads and haul roads). 11. 15A NCAC 2D .1111 "MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY% For the diesel-fired emergency generator(ID No. 11) and diesel-fired emergency generator(ID No. 12), classified as new stationary RICE located at an area source of HAP emissions,the. Permittee shall comply with all applicable provisions, including the notification,testing, reporting,recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .111 1, as promulgated in 40 CFR 63, Subpart ZZZZ - "National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating Internal Combustion Engines," including Subpart A "General Provisions." a. In accordance with 40 CFR §63.6590(c)(1),this source(s) shall meet the requirements of 40 CFR 63 Subpart ZZZZ and Subpart A by meeting the requirements of 40 CFR 60 Subpart IIII for compression ignition engines or 40 CFR 60 Subpart JJJJ for spark ignition engines.No further requirements apply for such engines under 40 CFR 63 Subpart ZZZZ or Subpart A. 12. LIMITATION TO AVOID 15A NCAC 2D .1402 "APPLICABILITY" - In accordance with 15A NCAC 2Q .0317, to comply with this permit and avoid the applicability of 15A NCAC 2D .1402 "Applicability," as requested by the Permittee, emissions shall be limited as follows: Affected Sources Pollutant Emission Limit (_�.1 ___ ______ _ ..__..___________._-..______---_-_u__ _____.__--________-__.___--___-____.__.___ Facility Wide NOx 100 tons per year Facility Wide FNOx 560 pounds per calendar day from May.1 through September 30 of any year All recordkeeping and reporting requirements are identified in synthetic minor condition, 15A NCAC 2Q .0315 "Synthetic Minor Facilities"; therefore, no further restrictions are required. Permit No. 03570R19 Page 14 13. LIMITATION TO AVOID 15A NCAC 2Q .0501 - Pursuant to 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Permittee, facility-wide emissions shall be less than the following: Pollutant Emission Limit (Tons per consecutive 12-monthperiod) SO2 100 NOx 100 a. Recordkeeping Requirements i. The Permittee shall record monthly and total annually the following: A. The gallons of No. 2 fuel oil combusted in the boilers (ID Nos. B 1, B2, B3, and 134). B. The facility-wide SO2 and NOx emissions. C. The hours of operation for all of the generators (ID Nos. 1, 2, 3, 4, 5, 6, 11, 12, 144, IES-19, and IES-20). ii. Fuel supplier certification shall be kept on-site and made available to DAQ personnel upon request. b. Reporting Requirements - Within 30 days after each calendar year,regardless of the actual emissions,the Permittee shall submit the following: i. emissions and/or operational data listed below. The data should include monthly and 12 month totals for the previous 12 month period. A. The gallons of No. 2 fuel oil combusted.in the boilers (ID Nos. B 1, B2, B3, and 134). B. The facility-wide SO2 and NOx emissions. C. The hours of operation for all of the generators (ID Nos. 1, 2, 3, 4, 5, 6, 11, 12, 144, IES-19, and IES-20). 14. AVOIDANCE CONDITION FOR AREA SOURCES SUBJECT TO 40 CFR 63 Subpart JJJJJJ 6J - In accordance with 15A NCAC 2Q .0317,the Permittee is avoiding applicability of 40 CFR 63 Subpart JJJJJJ(6J) "Industrial, Commercial, and Institutional Boilers Area Sources." The Permittee is permitted to operate a natural gas/No. 2 fuel oil- fired boiler(ID Nos. B1, B2, B3 and 134). Per 40 CFR 63.11195(e),these/this source(s) is/are exempt from this Subpart because they are defined as gas-fired boiler(s) in 40 CFR 63.11237. In order to maintain this exemption,the Permittee is allowed to fire liquid fuel only during periods of gas curtailment, gas supply interruptions, startups, or for periodic testing on liquid fuel (periodic testing not to exceed a combined total of 48 hours during any calendar year). Permit No. 03570R19 Page 15 a. The Permittee shall maintain records that document the time periods when liquid fuel is fired and the reasons the liquid fuel is fired. b. If the Permittee fires liquid fuel for reasons other than gas curtailment, gas supply interruptions, startups, or for periodic testing on liquid fuel, the Permittee is no longer exempt from Subpart JJJJJJ (6J). As required by 40 CFR 62.11225(g),the Permittee must provide notice within 30 days of the fuel switch. The notification must identify: i. The name of the owner or operator of the affected source,the location of the source,the boiler(s)that have switched fuels, and the date of the notice. ii. The date upon which the fuel switch occurred. As required by 40 CFR 63.11210(h),the Permittee must demonstrate compliance within 180 days of the effective date of the fuel switch. B. GENERAL CONDITIONS AND LIMITATIONS 1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA,NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Supervisor North Carolina Division of Air Quality Mooresville Regional Office 610 East Center Avenue, Suite 301 Mooresville,NC 28115 704-663-1699 For identification purposes, each submittal should include the facility name as listed on the permit,the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT - In accordance with 15A NCAC 2D .0605, any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT- Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION- In accordance with 15A NCAC 2Q .0301, a new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. Permit No. 03570R19 Page 16 5. REPORTING REQUIREMENT - In accordance with 15A NCAC 2Q .0309, any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 6. In accordance with 15A NCAC 2Q .0309,this permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. In accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. In accordance with G.S. 143-215.108(c)(1),this permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. In accordance with G.S. 143-215.108(c)(1),this issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include,but is not limited to,process weight rates, firing rates,hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 1.43-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials,nor shall any person obstruct,hamper, or interfere with any such representative while in the process of carrying Permit No. 03570RI9 Page 17 out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the responsibility of complying with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act(RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - In accordance with 15A NCAC 2Q .0110,the Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ,upon request,the current copy of the air permit for the site. 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY - Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants -Prevention of Accidental Releases -Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces, processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 12t`of May, 2015. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION &dS,- Ronald E. Slack Regional Supervisor By Authority of the Environmental Management Commission Air Permit No. 03570RI9 ATTACHMENT to Permit No. 03570R19, May 12, 2015 Insignificant/Exempt Activities _.._.___.......----_.._____ .____. Source Exemption Source of Source of Title V Regulation TAPS? ]__Pollutants?_,___ I14 - diesel-fired fire pump (251 hp 2Q .0102 rated capacity) (c)(2)(E)(i) ° IN° IES-19 -portable gasoline-fired 2Q .0102 emergency generator(5 kilowatts rated (c)(2)(B)(v)(IV) Yes Yes capacity) IES-20 -portable diesel-fired 2Q .0102 emergency generator(20 kilowatts rated (c)(2)(B)(v)(III) Yes Yes capacity) �.._________ IES-25 - diesel fuel aboveground 2Q .0102 storage tank(30,000 gallons capacity) (c)(1)(D)(i) No No IES-26 - diesel fuel aboveground 112Q .0102 storage tank(30,000.gallons capacity) (c)(1)(D)(i) No No IES-27 - diesel fuel aboveground 2Q .0102 No No storage tank(10,000 gallons capacity) (c)(1)(D)(i). IES-28 - diesel fuel aboveground 2Q .0102 storage tank(10,000 gallons capacity) (c)(1)(D)(i) No No IES-30 -diesel fuel aboveground day 1VQ .0102 ]F tank(150 gallons capacity) (c)(1)(D)(i) No No IES-31 - diesel fuel aboveground day 2Q .0102 tank(150 gallons capacity) (c)(1)(D)(i) No No i IES-32 - diesel fuel aboveground day 112Q .0102 tank(100 gallons capacity) (c)(1)(D)(i) FNo No IES-33 - diesel fuel aboveground day 2Q .0102 tank(100 gallons capacity) (c)(1)(D)(i) No No IES-34 - diesel fuel aboveground day 112Q .0102 tank 100 gallons capacity) c 1 D i FNo No IES-35 - diesel fuel aboveground day 2Q .0102 tank(100 gallons capacity) (c)(1)(D)(i) No No IES-38 - diesel fuel aboveground 2Q .0102 No No storage tank (200 gallon capacity) (c)(1)(D)(i) IES-39 - diesel fuel aboveground 112Q .0102 storage tank(200 gallon capacity) (c)(1)(D)(i) No No 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit."