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HomeMy WebLinkAboutAQ_F_0900049_20150409_CMPL_InspRpt -- NORT-11-GAROLINADIVISION—OF _ _ Fayetteville.RegionalOffice. AIR QUALITY Taylor Mfg NC Facility ID 0900049 Inspection Report County/FIPS: Bladen/017 Date: 04/16/2015 Facility Data Permit Data Taylor Mfg - Permit 06963 /R04 1585 US 701 South Issued 5/16/2011 Elizabethtown,NC 28337 Expires 4/30/2016 Lat: 34d 36.7370m Long: 78d 36.8200m Classification Small SIC: 3559/ Special Industry Machinery Nee Permit Status Active NAICS: 333111 /Farm Machinery and Equipment Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SII' Denise Bridgers Denise Bridgers Charles King Secretary Treasurer Secretary Treasurer Supervisor (910) 862-2576 (910) 862-2576 (910) 862-2576 Compliance Data Comments: Inspection Date 04/09/2015 Inspector's Name Neil Joyner Inspector's Signature: Operating Status Operating Compliance Code Compliance- inspection ' Action Code FCE Date of Signature: ( 6 ✓ On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2009 --- --- --- 6.17 --- 905.00 2004 --- 15.00 --- 3112.00 * Highest HAP Emitted(inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested Directions: From FRO take highway 87 south and travel about 35 miles toward Elizabethtown. On the Hwy 87 south bypass,turn left at the stoplight onto US 701. Travel about 1.5 miles and the facility is on the right. Safety Considerations: All standard FRO safety gear is required. Be aware of moving forklifts and golf carts. Facility Description: Taylor Manufacturing builds farm equipment, small metal storage buildings, and wood burning heaters, utilizing sheet metal and structural tubing. There are three buildings at the site: (1)metal fabrication including laser cutting and welding,(2)spray painting, and(3)assembly and finishing. The permitted emission sources are six paint spray booths. No insignificant sources are listed on the current permit. Number of Employees 3 in the paint shop Hours of Operation Mon—Thurs; 7:00 am to 3:30 m; office on Fri Production for CY2014 40 units of various sizes; Purchased 6,325 gallons of paint/thinner Emission Sources and Operating Status: issitrn � Emission Source Control System source ID P ariPtio'a Description Paint spray booth with 96 square feet of filter area ESl -Operating at—0.5 gallons paint/hr; —0%opacity. ES2 Paint spray booth with 96 square feet,of filter area -Not operating. mt spray booth with 96 square feet of filter area ES3 Pa -Not operating. N/A Paint spray boot with 156 square feet of filter area ES4 -Not operating. Paint spray boot with 156 square feet of filter area F ESS -Not operating. ES6 Paint spray boot with 156 square feet of filter area -Not operating. Inspection Summary: On 9 April 2015, I,Neil Joyner of DAQ FRO, met with Denise Bridgers,Authorized Contact, and Charles King, Facility Contact,to conduct a compliance inspection. Mr.King stated that the FAC FINDER was up to date. He stated that there had been no changes to the facility equipment or process since the last inspection. He stated that he had received no complaints from anyone regarding air quality. He stated that his current permit equipment listing appeared correct. During my inspection,I gave Ms. Bridgers a copy of the USEPA New Source Performance Standards for Manufacture of Residential Wood Heaters fact sheet that included a web link to the entire rule that had recently been finalized in February of this year. She stated that she and Mr. King would review this rule and be sure that this facility was in compliance. She also stated that Underwriter Laboratories usually lets her know of_axby new,rept.ations.that,would_apply t4.the manufacture of their wQodheatprs. heaters were operating at this site during my inspection. During my walk-through, I observed an unconnected smoke stack at the site that Mr.King stated had been used in the past to test wood heaters made by the facility. I observed no visible emissions while at the site that day. I observed no objectionable odor downwind just off the facility boundary. I observed that the metal fabrication building included a laser cutter with associated bagfilter that vented to the inside of the building. I observed that the fabric filter for permitted paint spray booths were completely covering the booth air outlets during operation. I went outside behind this building and did not observe any visible emissions from any of the paint booth stacks. I also did not observe any paint deposits on the side of the building or on the adjacent vegetation along the wood line. I noticed a faint odor of spray paint while outside beside these stacks. Regulatory Review: A.3 2D .0515 PARTICULATE CONTROL REOUDZEMENT—Particulate matter emissions from the emission sources shall not exceed calculated allowable emission rates. Appeared in Compliance—Compliance was determined by the permit writer, based on operating these sources as in the permit application. There have been no changes to these sources. A.4 2D .0521 VISIBLE EMISSIONS CONTROL REOUWMENT—Visible emissions from the emission sources,manufactured after July 1, 1971, shall not be more than 20% opacity when averaged over two six-minute periods. Appeared in Compliance—No visible emissions were observed during this inspection. A.6 2D. .0540 PARTICULATES FROM FUGITIVE DUST EMISSION SOURCES—Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. Appeared in Compliance—No fugitive dust emissions were observed beyond the facility boundaries. The facility grounds are completely paved. A.7 213 .0958 "WORK PRACTICES FOR SOURCES OF VOLTPILE ORGANIC COMPOUNDS - Store all VOC-containing material not in use (including waste material) in containers covered with a tightly fitting lid that is free of cracks, holes, or other defects. Clean up spills as soon as possible following proper safety procedures. Store wipe rags in closed containers. Appeared In Compliance — All VOC-containing materials not in use were being stored in covered containers with tightly fitting lids. No spills of VOC-containing materials were observed. Wipe rags were being stored in closed containers when not in use. A.8 20 .0711 TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT-The Permittee shall operate and maintain the facility such that the emissions of TAPS, including styrene, toluene,MEK, and xylene, shall not exceed their TPERs. Appeared in Compliance—Processes have not changed since last permit review. Permitted TPER styrene was no longer being used at the facility. Permitted TPER's toluene,MEK, and xylene were still being used. Based on the facility's CY2014 usage of paint/thinner and times of operation,TPER's for toluene, MEK, and xylene did not appear to have been exceeded. A.9 20.0803 EXCLUSIONARY RULE REOUIREMENTS-The Permittee shall limit VOC emissions to less than 100 tpy,the largest HAP emission to less than 10 tpy, and the total HAP emission to less than..25 tpy submit annual report for the previous year's emissions to thisoffice.by March I of the following year. Appeared in Compliance—The annual report for CY 2014 was received by 1 March 2015 and reported usage as: Total VOCs—32,923 lbs; Greatest HAPs (toluene)—2,852 lbs; and Total HAPs—3,570 lbs. The facility's spreadsheet,being used to compute these emissions,was based on material purchases and MSDS listings. 112r Status: The facility does not use or store applicable materials in quantities requiring a written risk management plan. Non-Compliance History since CY2010: NOD sent on 14 February 2014 for B.6 deviation of filters in some of the permitted spray booths not completely covering the air outlets during operation. Follow Up: During this inspection, I observed that the filters were now completely covering these air outlets during operation. Recommendations and Compliance Statement: Based on review of records and visual observations, this facility appeared to be operating in compliance with their air quality standards and regulations at the time of this inspection. Notes to Pink Sheet: No new notes needed at this time. /caj