AQ_F_0400030_20150226_CMPL_InspRpt

NORTH CAROLING DIVISION OF-._. ___ _. .._ Fayetteville Regional Office
AIR QUALITY Columbus McKinnon Corp-Wadesboro Operations
NC Facility ID 0400030
Inspection Report County/FIPS: Anson/007
Date: 03/11/2015
Facility Data Permit Data
Columbus McKinnon Corp-Wadesboro Operations Permit 03671 /R10
2020 Country Club Road Issued 8/20/2013
Wadesboro,NC 28170 Expires 7/31/2018
Lat: 34d 56.5990m Long: 80d 3.1730m Classification Small
SIC: 3536/Hoists, Cranes,And Monorails Permit Status Active
NAICS: 333923/Overhead Traveling Crane,Hoist,and Monorail System Current Permit Application(s)None
Manufacturing
Program Applicability
Contact Data
SIP
Facility Contact Authorized Contact Technical Contact
MACT Part 63: Subpart 6H
Donald Sears Charles Emmett Donald Sears
EHS Coordinator General Manager EHS Coordinator
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 02/26/2015
Inspector's Name Mike Thomas
Inspe �ur Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
Date of Signature: On-Site Inspection Result Compliance
2 2-7-15
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2012 0.0006 --- --- 2.05 0.0006 1329.99
2007 --- --- --- 6.62 --- --- 2941.92
*Highest HAP Emitted(in ounds)
Five Year Violation History:None
Date Letter Tyne Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
1) Location
Columbus McKinnon is located at 2020 Country Club Road,just outside of Wadesboro,NC in Anson
County.

Directions
From the intersection of HWY 74 and HWY 52 in Wadesboro,take Hwy 52 South and go— 1 '/2 miles to
Country Club Road. Turn left and entrance to building is about 50 yards on right hand side.Enter through
front office.
Safety considerations: Standard DAQ safety equipment.Be aware of forklift traffic in the warehouse,as well as
the heavy hoists that are transferred via overhead conveyor systems to the paint booths.
2) Facility and Process Description
Columbus McKinnon manufactures electrical and hand operated chain hoist equipment,and is a Division of
Columbus McKinnon Corporation.This facility operates under Air Permit No.3671R10,effective from 20
August 2013 until 31 July 2018.Mike Thomas conducted the last compliance inspection on I 1 March 2014.
The facility manufactures electric and hand-operated chain and cable hoist equipment. The facility has
requested a renewal of the air permit with no modifications. Component pieces and finished products
are painted in one of three spray paint booths.
The facility is subject to NESHAP Subpart HH H H H H(6H)"Paint Stripping and Miscellaneous
Surface Coating Operations at Area Sources."
a) Throughputs for 2014
Employees: 225 (225 in 2013)
Hours: 1 s`shift 6:30AM—2:30PM,.52 weeks/year
2"d shift 2:30PM— 10:30PM,:52 weeks/year
Paint used: In ES-1375 4,512 gallons-electrical booth(591 gallons used in 2011)
In ES-SPR-14 492 gallons-manual booth(53 gallons used in 2012)
In ES-SPR-9 138 gallons-manual booth Q 13 gallons used in 2012)
757 gallons total (757 gallons used in 2012)
*Total VOCs 0.083 tons (5,792 lbs in 2012)
*Greatest HAP(Xylene) 23,385 lbs(1,510 lbs in 2012)
*Total HAPS 29,543 lbs(2,448 lbs in 2012)
*Based on reviewing the facility's Annual HAP&VOC report it was discovered that there are numerous
errors in the spreadsheet used to calculate these values. The numbers are grossly incorrect and inflated.

b Permitted Sources _. ... . _.
. to tl �yier'�gir
ykl� besctiption ? ".
One paint spray booth(filter type)
ES-1375 installed on a metal finishing operation One spray paint booth with
(NESHAP) Operating during inspection 0% CD-1375 panel filters
V.E. observed.
One paint spray booth(filter type)
ES-SPR-9 `installed on a metal finishing operation One spray paint booth with
(NESHAP) Operating during inspection 0% CD-SPR-9 panel filters
V.E.observed.
One paint spray booth(filter type)
installed on a metal finishing
ES-SPR-14 operation CD-SPR-14 One spray paint booth with .
( (NESHAP) Operating during inspection 0% 1 panel filters
V.E. observed.
c)Insignificant Activities
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j1ES FP-Foam Packaging 2 0102 c 2 E i No Yes
Operating at the time of Inspection Q O( )( )()
JES-937-metal grinding operation 2Q.0102(c)(2)(E)(i) No Yes
'Operating 1 time a week.
3) Inspection Conference
_ On 26 February 2015,I Mike Thomas of FRO DAQ arrived at Columbus McKinnon to conduct a routine
compliance inspection. I was informed that the facility contact Rena Hart was no longer with the company and
that her assistant Deborah Taylor was out for the day. I spoke with Charles Emmett,General Manager. Mr.
Emmett informed me that Ms.Hart had been replaced by Donald Sears,who was not in the office that day due
to training.
The necessary contact changes have been made in IBEAM.
4) Inspection Summary
Mr.Emmett led me on a tour of the facility which was operating. I observed the three paint booths(ES-1375,
ES-SPR-9, and ES-SPR-14). All three active booths are clearly labeled, according to the permit Emission
Source ID.There are currently— 100 total hoists painted per day within all of the booths.Filters are changed
between 2-3 times/week at the end of Pt shift,depending on the amount of paint that has been used. I noticed
that the areas immediately outside of the booths were clean,and all of the handling, cleaning and storage areas
near the booths were clean as well.Operators keep a filter log outside of each booth,noting when the filters are
changed.I checked each log and all had current entries. I observed no problems with any of the paint booths.

During the facility tour I observed that VOC work practices are being adhered to. I saw no uncovered
containers of VOC containing materials,nor did I see any spills or cleaning rags out in the open.
The foam packaging system(IES-FP)and the metal grinding operation(EES-937)were not operating during
my inspection. According to the facility they are only operated approximately once a week.
5) Permit Stipulations
a) A.3 2D .0515 PARTICULATES FROM MISCELLANEOUS INDUSTRL4L PROCESSES-
Particulate matter emissions shall not exceed allowable emission rates
Appeared to be in Compliance-Permit review demonstrates compliance.
b) A.4 2D .0521 VISIBLE EMISSIONS CONTROL REQUIREMENT-Visible emissions from the
emission sources manufactured after July 1, 1971, shall not be more than 20% opacity.
Appeared to be in Compliance-I observed 0%VE from all sources during my inspection.
c) A.6 2D .0540 FUGITIVE DUST CONTROL REQUIRMENT—The Permittee shall not cause or allow
fugitive dust emissions to contribute to complaints.
Appeared to be in Compliance—I observed no fugitive dust emissions. This facility has all paved
roads and parking. There have been no complaints against the facility. The facility has not received any
complaints.
d) A.7 2D .0958(c) WORK PRACTICES REQUIREMENTS—The Permittee shall employ good
manufacturing practices to prevent the evaporation of VOC containing materials.
Appeared to be in Compliance-I found the facility's handling,cleaning and storage of all their paints,
solvents and thinners compliant with the requirements of this rule.All VOC-materials were in covered
containers,I observed no spills,and I observed no spent rags in open containers. The facility conducts
annual staff training regarding VOCs as well as training for new hires.
e) A.8 2D .I I I I MAXIMUM A CHIE VABLE CONTROL TECHNOLOGY—Applicability of GACT
Subpart B-IHHH"Paint Stripping and Miscellaneous Surface Coating Operations at Area Sources"
Appeared to be in Compliance—The facility maintains the three spray paint booths in compliance with
6H requirements including HVLP spray guns. Records are kept for each employee that operates a spray
booth documenting their training history. Records documenting the filter efficiency and frequency of
maintenance for each spray booth.
g) A.9 2Q .0711 TOXICAIR POLLUTANTEMISSIONLIMITATIONREQUIREMENT—The
Pennittee shall maintain records of operational information demonstrating that the TAP emissions do
not exceed the TPER listed as MEEK 52 lbs/day,Toluene 981bs/day, and Xylene 57 lbs/day.
Appeared to be in Compliance—as stated above,review of the facility's purchase records and MSDS
sheets indicates that they are below the TPERS,however there are significant errors in the spreadsheet
used to calculate VOCs.
h) A.10 2Q .0803 COATING,SOLVENT CLEANING AND GRAPHICARTSEXCLUSIONARY
RULE REQUIREMENTS-The facility potential emissions shall be less than 100 tons per year VOC,
10 tons per year each HAP, and 25 tons per year all HAPs. The Permittee shall maintain records and
submit an annual report of facility emissions.
Appeared to be in Compliance—As stated before, compliance is suspected but there are significant
math errors in their system.

Appeared-to be in Compliance—As stated before, compliance is suspected but there are significant
math errors in their system.
6) 112R Status
This facility neither uses nor stores chemical compounds that require a written risk management plan
under the Clean Air Act, Section 112R.
7) DAQ Compliance History
None in the past 8 years.
8) Comments and Compliance Statement
Columbus McKinnon appeared to be in compliance on 26 February 2015.
PINK SHEET: N/A
/mst