HomeMy WebLinkAboutAQ_F_0400016_20150911_PRMT_Permit MCER
North Carolina Department of Environment and Natural Resources
Pat McCrory Donald R. van der Vaart
Governor Secretary
September 11, 2015
Mr. Bernard Hodges
President
Wade Manufacturing Co - Wadesboro
PO Box 32
Wadesboro,NC 28170
Subject: Air Permit No. 03577R18
Wade Manufacturing Co - Wadesboro
Wadesboro, Anson County,North Carolina
Permit Class: Synthetic Minor
Facility ID# 0400016
Dear Mr. Hodges:
In accordance with your completed application received July 20, 2015, we are forwarding
herewith Permit No. 03577R18 to Wade Manufacturing Co - Wadesboro, Wadesboro, Anson
County,North Carolina for the construction and operation of air emissions sources or air cleaning
devices and appurtenances. Additionally, any emissions activities determined from your air permit .
application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been
listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the
records retention requirements are contained in General Condition 2 of the General Conditions and
Limitations.
If any parts, requirements, or limitations contained in this permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this
permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of
the entire permit. This hearing request must be in the form of a written petition, conforming to G.S.
15OB-23 of the North Carolina General Statutes and filed with the Office of Administrative
Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal
adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Unless a request for a hearing is made pursuant to G.S. 150B-23,this air permit shall be final and
binding.
You may request modification of your air permit through informal means pursuant to G.S.
150B-22. This request must be submitted in writing to the Director and must identify the specific
provisions or issues for which the modification is sought. Please note that the permit will become
Fayetteville Regional Office-Division of Air Quality
Systel Building,225 Green Street,Suite 714,Fayetteville,North Carolina 28301-5094
Phone:910-433-33001 FAX:910-485-7467
Internet:www.ncdenr.4ov
An Equal Opportu nity l Affirmative Action Employer-Made in part by recycled paper
Bernard Hodges
September 11, 2015
Page 2
final and binding regardless of a request for informal modification unless a request for a hearing is
also made under G.S. 150B-23.
Unless exempted by a condition of this permit or the regulations, construction of new
air pollution sources or air cleaning devices, or modifications to the sources or air cleaning
devices described in this permit must be covered under a permit issued by the Division of Air
Quality prior to construction.Failure to do so is a violation of G.S. 143-215.108 and may
subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143-
215.114B.
The permittee is responsible for submitting an Annual Compliance Certification within 45 days of
the issuance of this permit covering the time that the facility was permitted as Title V for CY
2015.
This permit shall be effective from September 11, 2015 until January 31, 2019, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein.
Changes have been made to the permit stipulations. The Permittee is responsible for
carefully reading the entire permit and evaluating the requirements of each permit
stipulation.The Permittee shall comply with all terms, conditions, requirements,limitations
and restrictions set forth in this permit. Noncompliance with any permit condition is grounds
for enforcement action, for permit termination, revocation and reissuance, or modification, or
for denial of a permit renewal application. Should you have any questions concerning this matter,
please contact Jeffrey D. Cole at 910-433-3300.
Si erely,
Steven F. Vozzo, Regional Supervisor
Division of Air Quality,NCDENR
JDC
Enclosures
c: Fayetteville Regional Office
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF AIR QUALITY
AIR PERMIT NO. 03577R18
Issue Date: September 11, 2015 Effective Date: September 11, 2015
Expiration Date: January 31, 2019 Replaces Permit: 03577T17
To construct and operate air emission source(s) and/or air cleaning device(s), and for the
discharge of the associated air contaminants into the atmosphere in accordance with the provisions
of Article 21 B of Chapter 143, General Statutes of North Carolina (NCGS) as amended, and other
applicable Laws, Rules and Regulations,
Wade Manufacturing Co - Wadesboro
Highway 74 East
Wadesboro, Anson County,North Carolina
Permit Class: Synthetic Minor
Facility ID# 040001.6
(the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air
cleaning devices and appurtenances described below:
_..
.W- 4,
131 Natural gas/No. 6 fuel oil-fired boiler(72 NIA NIA
mmBtu/hr maximum heat input)
B2 Natural gaslNo.6 fuel oil-fired boiler(24.76 NIA NIA
mn-Btulhr maximum heat input)
Textile roller printer(3,600 pounds of cloth
per hour process capacity)consisting of:
PR3 a)8 print stations N/A NIA
b) 1 natural gas direct-fired dryer
(2 mmBta/hr maximum heat input)
Textile screen printer(3,600 pounds of cloth
per hour process capacity)consisting of:
PR4 a)8 rotary screen printing stations NIA NIA
b) 1 natural gas direct-fired dryer
(4.8 mmBtu/hr maximum heat input)with
four zones
Permit No. 03577R18
Page 2
....... . ..... .
i - -
;
Textile screen printer(3,600 pounds of cloth
per hour process capacity)consisting of:
PRS a) 12 rotary screen printing stations NIA NIA
b) 1 natural gas direct-fired dryer
(4.8 mmBtu/hr maximum heat input)with
four zones
Finishing range(5,760 pounds of cloth per
hour process capacity)consisting of-,
TEN2 a) 1 pad applied finishing station NIA NIA
b) I natural gas direct-fired(12.0 mmBtu/hr
maximum heat input)eight zone tenter frame
oven--- - -- - - --
Finishing range(4,320 pounds of cloth per
hour process capacity)consisting of:
TEN3 a) I pad applied finishing station NIA NIA
b) 1 natural gas direct-fired(6.0 mmBtu/hr
maximum heat input)two zone tenter frame
oven
One(1)bleach range and one(1)natural gas
BLl and TEN4 direct-fired(8.5 mmBtu/hr maximum heat NIA NIA
input)three zone tenter frame oven
CR1 ISteani heated cotton dye range NIA NIA
Pigment range(4,800 pounds of cloth per hour
process capacity)consisting of
PIG4 a) 1 natural gas direct-fired dryer(4.0 NIA NIA
mmBtu/hr maximum heat input)predryer
b) I pad applied ink dyeing station
c) 1 steam heated dryer
Thermasol range(4,800 pounds of cloth per
hour process capacity)consisting of
TRI a) 1 pad applied finishing station NIA NIA i
b) 1 natural gas direct-fired dryer
(7.0 mmBtu/hr maximum heat input)dryer
___m_ _... ... ......... _._mF .. .�......_.._ .
SL1 Shop lathe(500 pounds per hour of rubber SL-1C Cyclone
covered pad rolls) F(l5 inch diameter)
BF-1 Bag$lter
(I2 square feet of filter
area)
SS 1 Starch storage silo In parallel with In parallel with
(22.5 tons per hour filling rate)
BF-2 Bagfilter
(12 square feet of filter
area)
Permit No. 03577R18
Page 3
9"' '0 WWI -a W.
OP-1 CA Paper Panel Filter
(6.55 square feet of filter',
area)
OP1 Blendomat In series with In series with
(2,600 pounds per hour of cotton fiber)
OP-lCB Rotary Drum Filter
(46.5 square feet of filter'
area)
Carding and drawing operation Rotary Drum Filter
ACl/CARDI (2100 pounds per hour of cotton fiber) CARD1-1C (545.3 square feet of
surface area)
[(2pl
inning operation Paper Filter
AC2 00 pounds per hour of cotton fiber) AC2-1C (266.8 square feet of
surface area)
AC3 Three(3)weaving areas(1,870 pounds AC3-1C Paper Filter
per hour of cotton yarn,total capacity of (371.2 square feet of
AC3,AC4, and ACS) surface area)collecting
from AC-3
E
AC4 AC44C Rotary Drum Filter
(834.9 square feet of
surface area)collecting
AC-4.
AC5 AC54C Rotary Dram Filter
(545.3 square feet of
surface area)collecting
AC-5.
NAP1 Two(2)napping areas(2,370 pounds per hour NAP 1-1C Rotary Dram Filter
of cotton cloth,total capacity of NAP and (483.3 square feet of
i NAP2) surface area)collecting
from NAP 1.
NAP2 NAP24C Rotary Drum Filter
(142.1 square feet of
surface area)collecting
from NAP 2.
RP Retention Pond NIA NIA
,. . .._. .. ...._.- _- _. � . . _
in accordance with the completed application 0400016.15A received July 20, 2015 including any
plans, specifications,previous applications, and other supporting data, all of which are filed with the
Department of Environment and Natural Resources, Division of Air Quality (DAQ) and are
incorporated as part of this permit.
Permit No. 03577R18
Page 4
This permit is subject to the following specified conditions and limitations including any
TESTING, REPORTING, OR MONITORING REQUIREMENTS:
A. SPECIFIC CONDITIONS AND LIMITATIONS
1. Any air emission sources or control devices authorized to construct and operate above must
be operated and maintained in accordance with the provisions contained herein. The
Permittee shall comply with applicable Environmental Management Commission
Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter
2D .0202, 2D .0503, 2D .0515, 2D .0516, 2D .0521, 2D .0535, 2D .0540, 2D .0611, 2D
.0958, 2D .1100, 2D .1806, 2Q .0315 and 2Q .0317 (Avoidance).
2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee,
at least 90 days prior to the expiration date of this permit, shall request permit renewal by
-letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q
.0203(i), no permit application fee is required for renewal of an existing air permit (without
a modification request). The renewal request (with AA application form) should be
submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration
date of this permit, the Permittee shall submit the air pollution emission inventory report
(with Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C.
General Statute 143 215.65. The report.shall be submitted to the Regional Supervisor, DAQ
and shall document air pollutants emitted for the 2017 calendar year.
3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0503
"Particulates from Fuel Burning Indirect Heat Exchangers," particulate matter emissions
from the fuel burning indirect heat exchangers shall not exceed the allowable emission rates
listed below:
h
3
(Boiler B1)Natural gas/No. 6 fuel oil-fired boiler 0 331bImmBtu
(72 mmBtu/hr maximum heat input)
(Boiler B2)Natural gas/No. 6 fuel oil-fired boiler
(24.76 mmBtu/hr maximum heat input) 0.471bImmBtu
4. PARTICULATE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0515
"Particulates from Miscellaneous Industrial Processes," particulate matter emissions from
the emission sources shall not exceed allowable emission rates. The allowable emission rates
are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be
determined by the following equation(s), where P is the process throughput rate in tons per
hour(tons/hr) and E is the allowable emission rate in pounds per hour(lbs/hr).
E=4.10 * (P) 0.67 for P <= 30 tons/hr, or
E = 55 * (P) a.ii- 40 for P >30 tons/hr
Permit No. 03577R18
Page 5
5. SULFUR DIOXIDE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0516
"Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from the
combustion sources shall not exceed 2.3 pounds per million Btu heat input.
6. VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 21)
.0521 "Control of Visible Emissions,"visible emissions from source ID Nos. PR4, PRS,
TEN2, TEN3, TR1, B1, B2, BL1, TEN4, OP 1, SL1, and SS 1,manufactured after July 1,
1971, shall not be more than 20 percent opacity when averaged over a six-minute period,
except that six-minute periods averaging not more than 87 percent opacity may occur not
more than once in any hour nor more than four times in any 24-hour period.However,
sources which must comply with 15A NCAC 21) .0524 "New Source Performance
Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must
comply with applicable visible emissions requirements contained therein.
7. VISIBLE EMISSIONS CONTROL REQUIREMENT-.As required by 15A NCAC 2D
.0521 "Control of Visible Emissions," visible emissions from ID Nos. PIG1, PR3,
ACl/CARD1,AC2, AC3,AC4, ACS,NAP1 and NAP2,manufactured as of July 1, 1971,
shall not be more than 40 percent opacity when averaged over a six-minute period, except
that six-minute periods averaging not more than 90 percent opacity may occur not more than
once in any hour nor more than four times in any 24-hour period. However, sources which
must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110
"National Emission Standards for Hazardous Air Pollutants" must comply with applicable
visible emissions requirements contained therein.
8. NOTIFICATION REQUIREMENT _As required by 15A NCAC 2D .0535, the Permittee of
a source of excess emissions that last for more than four hours and that results from a
malfunction, a breakdown of process or control equipment or any other abnormal
conditions, shall:
a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time
of the Division's next business day of becoming aware of the occurrence and
describe:
i. the name and location of the facility,
ii. the nature and cause of the malfunction or breakdown,
iii. the time when the malfunction or breakdown is first observed,
iv. the expected duration, and
V. an estimated rate of emissions.
b. Notify the Director or his designee immediately when the corrective measures have
been accomplished.
This reporting requirement does not allow the operation of the facility in excess of
Environmental Management Commission Regulations.
Permit No. 03577R18
Page 6
9. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540
"Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow
fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary. If substantive complaints or excessive fugitive
dust emissions from the facility are observed beyond the property boundaries for six minutes
in any one hour(using Reference Method 22 in 40 CFR,Appendix A), the owner or
operator may be required to submit a fugitive dust plan as described in 2D .0540(f).
"Fugitive dust emissions" means particulate matter that does not pass through a process
stack or vent and that is generated within plant property boundaries from activities such as:
unloading and loading areas,process areas stockpiles, stock pile working,plant parking lots,
and plant roads (including access roads and haul roads).
10. CYCLONE REQUIREMENTS -As required by 15A NCAC 2D .0611,particulate matter
emissions shall be controlled as described in the permitted equipment list.
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits,the Permittee
shall perform an annual (for each 12 month period following the initial inspection)
inspection of the cyclone system. In addition, the Permittee shall perform periodic
inspections and maintenance (I&M) as recommended by the manufacturer.
b. RecordkegpingRequirements - The results of all inspections and any variance from
the manufacturer's recommendations or from those given in this permit(when
applicable) shall be investigated with corrections made and dates of actions recorded
in a cyclone logbook. Records of all maintenance activities shall be recorded in the
logbook. The cyclone logbook (in written or electronic format) shall be kept on-site
and made available to DAQ personnel upon request.
11. FABRIC FILTER REQUIREMENTS includingcartridge artridge filters, baghouses, and other dry
filter particulate collection devices -As required by 15A NCAC 2D .0611,particulate matter
emissions shall be controlled as described in the permitted equipment list.
i
a. Inspection and Maintenance Requirements - To comply with the provisions of this
permit and ensure that emissions do not exceed the regulatory limits,the Permittee
shall perform, at a minimum, an annual (for each 12 month period following the
initial inspection) internal inspection of each bagfilter system. In addition,the
Permittee shall perform periodic inspections and maintenance as recommended by
the equipment manufacturer.
b. Recordkeeping Requirements - The results of all inspections and any variance from
manufacturer's recommendations or from those given in this permit(when
applicable) shall be investigated with corrections made and dates of actions recorded
in a logbook. Records of all maintenance activities shall be recorded in the logbook.
The logbook (in written or electronic format) shall be kept on-site and made
available to DAQ personnel upon request.
Permit No. 03577R18
Page 7
12. 15A NCAC 2D .0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC
COMPOUNDS
a. As required by 15A NCAC 2D .0958(c), for all sources at facilities that use volatile
organic compounds (VOC) as solvents, carriers, material processing media, or
industrial chemical reactants, or in similar uses that mix, blend, or manufacture
volatile organic compounds, or emit volatile organic compounds as a product of
chemical reactions;the Permittee shall adhere to the following required work
practices:
i. The Permittee shall store all VOC-containing material not in use (including
waste material) in containers covered with a tightly fitting lid that is free.of
cracks, holes, or other defects.
ii. The Permittee shall clean up spills as soon as possible following proper
safety procedures.
M. The Permittee shall store wipe rags in closed containers.
iv. The Permittee shall not clean sponges, fabric, wood,paper products, and
other absorbent materials.
V. The Permittee shall drain solvents used to clean supply lines and other
coating equipment into closable containers and close containers immediately
after each use.
vi. The Permittee shall clean mixing, blending, and manufacturing vats and
containers by adding cleaning solvent, closing the vat or container before
agitating the cleaning solvent.
vii. The Permittee shall pour spent cleaning solvent into closable containers and
close containers immediately after each use.
b. As required by 15A NCAC 2D .0958(d), when cleaning parts with a solvent
containing a volatile organic compound,the Permittee shall:
i. flush parts in the freeboard area,
-i ii. take precautions to reduce the pooling of solvent on and in the parts,
iii. tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for
drying or until all dripping has stopped, whichever is longer,
iv. not fill cleaning machines above the fill line,
V. not agitate solvent to the point of causing splashing.
Permit No. 03 577R 18
Page 8
13. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING
REQUIREMENT- Pursuant to 15A NCAC 2D .1100 "Control of Toxic Air Pollutants," and
in accordance with the approved application for an air toxic compliance demonstration, the
following permit limits shall not be exceeded:
Ammonia 0.30 pounds per hour
Tenter frame (ID No. TEN2) Formaldehyde 0.128 pounds per hour
MIBK(methyl isobutyl ketone) 6.32 pounds per hour
Styrene 0.21 pounds per hour
Ammonia 0.228 pounds per hour
Tenter frame (ID No. TEN3) Formaldehyde 0.104 pounds per hour
MIBK(methyl isobutyl ketone) 6.32 pounds per hour
Styrene 0.21 pounds per hour
Tenter frame (ID No. TEN4) Ammonia 0.004 pounds per hour
Boiler(ID No. B1) Formaldehyde 0.0204 pounds per hour
Boiler ID No B2 Formaldeh de 0 0007 pounds per hour
Ammonia 3.36 pounds per hour
Printer (ID No. PR3) Formaldehyde 0.084 pounds per hour
Styrene 1.24 pounds per hour
Ammonia �=2.86 pounds per hour
Printer(ID No. PR4) Formaldehyde 0.084 pounds per hour
Styrene 1.24 pounds per hour
Ammonia 2.86 pounds per hour
Printer(ID No. PR5) Formaldehyde 0.084 pounds per hour
Styrene
1.24 pounds per hour
p
Pi ent range ID No. PIG Formaldeh de 0.0008 pounds per hour
g { ) y p
Thermasol range OD No. Ammonia ` L-l2 pounds per hour
TR1) Formaldehyde 0.002 pounds per hour
Ammonia 0.0012 pounds per hour
Retention Pond(ID No. RP) Formaldehyde 0.0016 pounds per hour
Permit No. 03577RI 8
Page 9
a. Restrictions -To ensure compliance with the above limits, the following restrictions
shall apply:
i. The input rate of ammonia to the roller printer (ID Nos. PR3) shall not
exceed 3.3 5 pounds per hour
ii. The input rate of ammonia to each screen printer (ID Nos. PR4 and PR5)
shall not exceed 2.85 pounds per hour
iii. The input rate of formaldehyde to the tenter frame (ID Nos. TENS) shall not
exceed 0.104 pounds per hour, and,
iv. The input rate of formaldehyde to the tenter frame (ID No. TEN2) shall not
exceed 0.126 pounds per hour.
b. Reporting Requirements -For compliance purposes,within 30 days after each
calendar year, regardless of the actual emissions,the following shall be reported to
the Regional Supervisor, DAQ:
i. The maximum hourly rate of ammonia input to each printer(ID Nos. PR3,
PR4, PR5) for each day of production, and
ii. The maximum hourly rate of formaldehyde input to each tenter frame
(ID Nos. TEN2, TEN3) for each day of production.
c. Recordkeeping Requirements - The following recordkeeping requirements apply:
i. The maximum hourly rate of ammonia input to each printer(ID Nos. PR3,
PR4, PR5) for each day of production, and,
I The maximum hourly rate of formaldehyde input to each tenter frame
(ID Nos. TEN2, TEN3) for each day of production.
14. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS - As required by 15A
NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not
operate the facility without implementing management practices or installing and operating
odor control equipment sufficient to prevent odorous emissions from the facility from
causing or contributing to objectionable odors beyond the facility's boundary.
Permit No. 03577R18
Page 10
15. LIMITATION TO AVOID 15A NCA_C-20 .0501 - Pursuant to 15A NCAC 2Q .0315
"Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of
Section and Requirement for a Permit," as requested by the Permittee, facility-wide
emissions shall be less than the following:
J M-il
PM10 100
S Oz 100
NOx 100
a. Operations Restrictions - To ensure emissions do not exceed the limitations above,
the following restrictions shall apply:
i. The No.6 Fuel Oil combusted shall be less than 601,000 gal per consecutive
12-month period.
ii. The sulfur content of the No. 6 Fuel Oil shall be limited to 2.1% sulfur by
weight.
iii. PMIo emissions shall be controlled by cyclones, bagfilters, paper panel filters,
or rotary drum filters as described in the emission source table
iv. The Permittee shall perform all inspection, maintenance, and recordkeeping
requirements as required by the 15A NCAC 2D .0611 "Cyclone
Requirements" and "Fabric Filter Requirements,"permit conditions.
b. Recordkeeping Requirements
i. The Permittee shall record monthly and total annually the following:
A. The amount of No. 6 fuel oil combusted in the boilers and
ii. Fuel supplier certification shall be kept on-site and made available to DAQ
personnel upon request.
c. Reporting Requirements - Within 30 days after each calendar year, regardless of the
actual emissions,the Permittee shall submit the following:
i. Emissions and/or operational data listed below, The data should include
monthly and 12 month totals for the previous 12 month period.
A. The amount of No. 6 fuel oil combusted in the boilers.
Permit No. 03577RI 8
Page 11
16. AVOIDANCE CONDITION FOR AREA SOURCES SUBJECT TO 40 CFR 63 Subpart
JJJJJJ 6J - In accordance with 15A NCAC 2Q .0317,the Permittee is avoiding
applicability of 40 CFR 63 Subpart JJJJJJ (6J) "Industrial, Commercial, and Institutional
Boilers Area Sources." The Permittee is permitted to operate natural gas/No. 6 fuel oil-
fired boilers (ID Nos. B1 and B2). Per 40 CFR 63.11195(e), these sources are exempt from
this Subpart because they are defined as gas-fired boiler(s) in 40 CFR 63.11237. In order to
maintain this exemption,the Permittee is allowed to fire liquid fuel only during periods of
gas curtailment, gas supply interruptions, startups, or for periodic testing on liquid fuel
(periodic testing not to exceed a combined total of 48 hours during any calendar year).
a. The Permittee shall maintain records that document the time periods when liquid fuel
is fired and the reasons the liquid fuel is fired.
b. If the Permittee fires liquid fuel for reasons other than gas curtailment, gas supply
interruptions, startups, or for periodic testing on liquid fuel, the Permittee is no
longer exempt from Subpart JJJJJJ (6J). As required by 40 CFR 62.11225(g), the
Permittee must provide notice within 30 days of the fuel switch. The notification
must identify:
i. The name of the owner or operator of the affected source,the location of the
source, the boiler(s) that have switched fuels, and the date of the notice.
ii. The date upon which the fuel switch occurred.
As required by 40 CFR 63.11210(h), the Permittee must demonstrate compliance within 180
days of the effective date of the fuel switch.
17. LIMITATION TO AVOID 15A NCAC 2D .0530 "PREVENTION OF SIGNIFICANT
DETERIORATION" - In accordance with 15A NCAC 2Q .0317, to comply with this permit
and avoid the applicability of 15A NCAC 2D .0530 "Prevention of Significant
Deterioration," as requested by the Permittee, emissions shall be limited as follows:
PMio 250
I
Facility Wide _____. m._ .
SOa 250
a. Operations Restrictions, Recordkeeping Requirements, and Reporting Requirements
- By complying with the operations restrictions, recordkeeping requirements, and
reporting requirements in stipulation 15A NCAC 2Q .0315, Limitation to Avoid 15A
NCAC 2Q .0501, in a correct and timely manner,the Permittee shall have also
complied with the recordkeeping and reporting requirements for 15A NCAC 2Q
.0317, Limitation to Avoid 15A NCAC 2D .0530.
Permit No. 03577RI8
Page 12
B. GENERAL CONDITIONS AND LIMITATIONS
1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS,
REPORTS, TEST DATA, MONITORING DATA,NOTIFICATIONS, REQUESTS FOR
RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall
be submitted to the:
Regional Supervisor
North Carolina Division of Air Quality
Fayetteville Regional Office
Systel Building
225 Green Street, Suite 714
Fayetteville,NC 28301-5094
910-433-3300
For identification purposes, each submittal should include the facility name as listed on the
permit,the facility identification number, and the permit number.
2. RECORDS RETENTION REQUIREMENT - In accordance with 15A NCAC 2D .0605,
any records required by the conditions of this permit shall be kept on site and made available
to DAQ personnel for inspection upon request. These records shall be maintained in a form
suitable and readily available for expeditious inspection and review. These records must be
kept on site for a minimum of 2 years, unless another time period is otherwise specified.
3. ANNUAL FEE PAYMENT-Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay
the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a
timely manner will cause the DAQ to initiate action to revoke the permit.
4. EQUIPMENT RELOCATION - In accordance with 15A NCAC 2Q .0301, a new air permit
shall be obtained by the Permittee prior to establishing, building, erecting, using, or
operating the emission sources or air cleaning equipment at a site or location not specified in
this permit.
5. REPORTING REQUIREMENT - In accordance with 15A NCAC 2Q .0309, any of the
following that would result in previously unperm.itted, new, or increased emissions must be
reported to the Regional Supervisor, DAQ:
a. changes in the information submitted in the application regarding facility emissions;
b. changes that modify equipment or processes of existing permitted facilities; or
- c. changes in the quantity or quality of materials processed.
Permit No. 03577R18
Page 13
If appropriate, modifications to the permit may then be made by the DAQ to reflect any
necessary changes in the permit conditions. In no case are any new or increased emissions
allowed that will cause a violation of the emission limitations specified herein.
6. In accordance with 15A NCAC 2Q .0309,this permit is subject to revocation or
modification by the DAQ upon a determination that information contained in the application
or presented in the support thereof is incorrect, conditions under which this permit was
granted have changed, or violations of conditions contained in this permit have occurred. In
accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and
maintained at all times in a manner that will effect an overall reduction in air pollution.
Unless otherwise specified by this permit,no emission source may be operated without the
concurrent operation of its associated air cleaning device(s) and appurtenances.
7. In accordance with G.S. 143-215.108(c)(1), this permit is nontransferable by the Permittee.
Future owners and operators must obtain a new air permit from the DAQ.
8. In accordance with G.S. 143-215.108(c)(1),this issuance of this permit in no way absolves
the Permittee of liability for any potential civil penalties which may be assessed for
violations of State law which have occurred prior to the effective date of this permit.
9. In accordance with G.S. 143-215.108(c)(1), this permit does not relieve the Permittee of the
responsibility of complying with all applicable requirements of any Federal, State, or Local.
water quality or land quality control authority.
10. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the
facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such
intervals and in such form and detail as may be required by the DAQ. Information required
in such reports may include,but is not limited to,process weight rates, firing rates,hours of
operation, and preventive maintenance schedules.
11. A violation of any term or condition of this permit shall subject the Permittee to enforcement
pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of
civil and/or criminal penalties.
12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or
access to any authorized representative of the DAQ who requests entry or access for
purposes of inspection, and who presents appropriate credentials, nor shall any person
obstruct,hamper, or interfere with any such representative while in the process of carrying
out his official duties. Refusal of entry or access may constitute grounds for permit
revocation and assessment of civil penalties.
13. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the
responsibility of complying with any applicable Federal,State, or Local requirements
governing the handling, disposal, or incineration of hazardous, solid, or medical wastes,
including the Resource Conservation and Recovery Act(RCRA) administered by the
Division of Waste Management.
Permit No. 03577RI8
Page 14
14. PERMIT RETENTION REQUIREMENT- In accordance with 15A NCAC 2Q .0110, the
Permittee shall retain a current copy of the air permit at the site. The Permittee must make
available to personnel of the DAQ, upon request, the current copy of the air permit for the
site.
15. CLEAN AIR ACT SECTION 112(r)REQUIREMENTS- Pursuant to 15A NCAC 2D .2100
"Risk Management Program," if the Permittee is required to develop and register a risk
management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the
Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part
68.
16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY -Pursuant to Title I
Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of
Accidental Releases - Purpose and General Duty," although a risk management plan may not
be required, if the Permittee produces, processes, handles, or stores any amount of a listed
hazardous substance, the Permittee has a general duty to take such steps as are necessary to
prevent the accidental release of such substance and to minimize the consequences of any
release. This condition is federally-enforceable only.
17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions
testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing
to the DAQ in support of a permit application or to demonstrate compliance,the Permittee
shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ
procedures including protocol approval, regional notification,report submittal, and test
results approval.
Permit issued this the I It" of September, 2015.
NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION
Steven F. Vozzo
Regional Supervisor
By Authority of the Environmental Management Commission
Air Permit No. 03577R18
ATTACHMENT to Permit No. 03577R18, September 11, 2015
Insignificant/Exempt Activities
... _. _. ..
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I-SD1 and I-SDZ 2 0102 c 2 E ii No Yes
Two steam heated slasher dryers Q { )( }( )("}
I-DFM 2 0102 c 2 E ii Yes Yes
Dye and finish mixing room Q O{ ){ }{")
1. Because an activity is exempted from being required to have a permit or permit modification
does not mean that the activity is exempted from an applicable requirement or that the owner
or operator of the source is exempted from demonstrating compliance with any applicable
requirement.
2. When applicable, emissions from stationary source activities identified above shall be
included in determining compliance with the permit requirements for toxic air pollutants
under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates
Requiring a Permit."
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