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HomeMy WebLinkAboutAQ_F_0800107_20150512_CMPL_NOV-NRE r''�� WA CENR North Carolina Department of Environment and Natural Resources Pat McCrory Donald R.van der Vaart Governor Secretary May 12,2015 CERTIFIED MAIL 7011 1150 0000 4206 7036 RETURN RECEIPT REQUESTED Mr. Garald Cottrell,President W.E.Partners II,LLC 312 South Front Street, Suite 6 New Bern,North Carolina 28562 SUBJECT: Notice of Violation/Notice of Recommendation of Enforcement 40CFR Part 63,Subpart JJJJJJ,Boiler GACT ESP Operation with Respect to the Definition of Boiler Startup and Requirements for Secondary Power Monitoring and Recordkeeping W.E.Partners II,LLC Lewiston,Bertie County,North Carolina Air Permit No. 101261102,Facility ID: 0800107,Fee Category: Synthetic Minor Dear Mr. Cottrell; On September 22,2014 the Division of Air Quality(DAQ)issued a Notice of Deficiency(NOD) to W.E.Partners 11,LLC,that set a deadline of November 30, 2014 for completion of changes in the ESP secondary power monitoring data system to record and store all data in conformance with requirements in the Boiler GACT(Subpart JJJJJJ). On March 19,2015,Ms. Betsy Huddleston of this office conducted a permit compliance inspection of W.E. Partners II,LLC.,During the inspection she asked to view the ESP secondary power monitoring data to confirm the system had been properly modified to store minute- measurements,hourly averages and twelve-hour averages. She was told that the minute and hourly data was not accessible at the plant. On March 20,2015 Ms. Huddleston received an email from you stating that the modifications had not been made to the data system. On April 7,2015 Ms.Huddleston received an email from you confirming that the system had been updated to store hourly averages beginning April 1,2015. On April 23,2015 you contacted Ms. Huddleston to inform it was discovered that the boiler operating system did actually record secondary power on the ESP every six minutes,but the data rolled over on an annual basis. Ms.Huddleston met with Mr. Chad Hoggard at the facility on May 1,2015 to confirm the six-minute data is measured and electronically stored. The September 22,2014 NOD also cited an issue concerning non-operation of the ESP while the boilers supplied low steam to the wastewater treatment system during the winter when the rendering plant was not in operation. During Ms.Huddleston's compliance inspection on March 19,2015, operator logs indicated the facility continued to not operate the ESP while supplying low steam to the wastewater treatment system on weekends when the rendering plant was down during the winter of 2014-2015. The issue was discussed with Mr. Chad Hoggard, and he confirmed the practice. This letter serves as a formal notification that the failure of W.E. Partners I1,LLC to meet the November 30, 2014 deadline to modify the ESP secondary power monitoring data system is a violation of Subpart JJJJJJ sections 63.111225(c)(6), 63.10(b)(1)and 63.10(b)(2)(vii). Section§63.11225(c)(6), states 1601 Mail Service Center,Raleigh,North Carolina 27699-1601 Phone;919-707-86001 Internet;www.ncdenr.gov An Equal Opportunity 1 Affirmative Action Employer—Made in part by recycled paper Mr. Garald Cottrell May 12, 2015 Page 2 that the facility must keep the records of all monitoring data. Furthermore, section 63.10(b)(1) states that the facility must maintain files of all information required by the subpart recorded in a form suitable and readily available for expeditious inspection. §63.10(b)(1)and§63.10(b)(2)(vii)require the facility to "retain all measurements needed to demonstrate compliance with the relevant standard." All Subpart JJJJJJ records must be retained for 5 years. This violation may be considered continuous until the subpart records retention requirements are fully satisfied. Furthermore,the failure to operate the ESP when the boilers are supplying steam to the plant or wastewater system is a violation of Subpart JJJJJJ, section §63.11205,which requires the facility to operate and maintain any affected source, including associated air pollution control equipment and monitoring equipment, in a manner consistent with safety and good air pollution control practices for minimizing emissions. The DAQ has determined two possible resolutions to the violation concerning non-operation of the ESP under low steam conditions. First,W.E. Partners II may test the boiler particulate emissions for compliance with the Subpart JJJJJJ standard of 0.07 lb/MMBtu(filterable u fraction)while producing low steam without the operation of the ESP. Second the facility may consider petitioning EPA for possible approval of an alternative operating scenario to comply with Subpart JJJJJJ. The violation must be resolved prior to the start of the next winter season of supplying steam to the wastewater treatment system. This office intends to submit a recommendation for enforcement action to the Director of the Division of Air Quality. These violations can result in possible civil penalties as per North Carolina General Statute 143-215.114A. A civil penalty of not more than $25,000.00 per violation may be assessed against a company who violates or fails to act in accordance with the terms,conditions, and/or requirements of any permit issued under General Statute 143-215.108. If you believe there are additional factors that should be considered,please send the information to the Washington Regional Office within two weeks of receipt of this letter. Your documentation will be forwarded with the enforcement package to the Director. It is recommended that you review,and if needed, implement the Subpart JJJJJJ monitoring downtime and malfunction requirements cited in the September 22, 2014 NOD. If we can provide additional information or assistance,please do not hesitate to call Betsy Huddleston or me at (252)946-6481. Sincerely, ";�V Robert P. Fisher Regional Air Quality Supervisor RPF/eth cc: Washington Regional Office (GAAQ\Shared\Bertie08\00107\20150512nre.doc). SENDER- COMPLETE THM SECTION dOMPLETE THIS SECTION ON DELIVERY • Complete items 1,2,and 3.Also complete A, i nature r,:.. item 4 if Restricted Delivery is desired. Agent ■ Print your name and address on the reverse ❑Addressee so that we can return the card to you. g, eceiy ed by(Print d Name) Date of Delivery ■ Attach this card to the back of the mailpiece, `/' jLi or on the front if space permits, v' D. Is delivery address different from item 1? ❑Yes 1. Article Addressed to: If YES,enter delivery address below: ❑No Mr.Garald Cottrell, President W. E. Partners II, LLC 312 South Front St.,Ste.6 3. Service Type New Bern,NC 28560 ❑Certified Mail ❑Express Mail ❑ Registered ❑Return Receipt for Merchandise ❑Insured Mail ❑C.O.D. 4. Restricted Delivery?(Extra Fee) ❑Yes I i 2. Article Number L ( 7011 1150 0000 42�6 :7036 Transfer from service label) i PS Form 3811,February 2004 Domestic Return Receipt 102595-02-M-154011