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Home My WebLink AboutAQ_F_0400053_20150527_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Boggs Paving,Inc. -Anson Plant NC Facility ID 0400053 Inspection Report County/FIPS: Anson/007 Date: 06/02/15 Facility Data Permit Data Boggs Paving,Inc.-Anson Plant Permit 09882/R02 481 Pee Dee Road Issued 2/21/2013 Lilesville,NC 28091 Expires 1/31/2018 Lat: 34d 56.0450m Long: 79d 53.2263m Classification Synthetic Minor SIC: 2951 /Paving Mixtures And Blocks Permit Status Active NAICS: 324121 /Asphalt Paving Mixture and Block Manufacturing Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP NSPS: Subpart I Mark Jounen Drew Boggs Tim Melton Operator President Asphalt Plant Manager (704)848-4280 (704)289-8482 (704)289-8482 Compliance Data Comments: Inspection Date 05/27/2015 Inspector's Name Jeffrey D. Cole Inspector's Signature: Operating Status Operating Compliance Code Compliance-inspection Action Code FCE Date of Signature: C12113 On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2011 2.00 3.69 2.60 2.00 5.50 1.10 262.00 *Highest HAP Emitted(inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested DIRECTIONS TO SITE: From FRO,take US401 south through Wagram;just outside of Wagram take a right onto NC 144 and drive 12 miles through Laurel Hill. Just past Laurel Hill,take US74 west—36 miles into Anson County. Less than I mile into Anson County,turn south(left)onto NC145. After 0.3 miles,turn left onto County Road 1842 at the Boggs Paving sign; it later becomes Pee Dee Road. The plant is on left just past the railroad tracks. SAFETY: Standard FRO safety gear.Main concern is truck traffic. FACILITY DESCRIPTION: Boggs Paving is a batch hot mix asphalt(HMA)plant with a screen and feed system for adding recycled asphalt pavement(RAP). Sand, gravel and fine gravel are received by truck and fed via the bucket loader into hoppers that meter the material into a mixture. The mixture is shaken and loaded into the natural gas/No. 2/No.4/recycled No. 2/recycled No. 4 oil-fired rotary drum dryer to remove any moisture. The dried mixture is then mixed with RAP(max. 15%) and asphalt cement. The asphalt is ready for use, and loaded into trucks for transport to the paving site. INSPECTION SUMMARY: On 27 May 2015, I,Jeffrey Cole and Robert Hayden,Fayetteville Regional Office arrived at Boggs Paving to conduct a compliance inspection.The facility was shut down and gates locked. The equipment from the plant moved to South Carolina in 2011. The facilities permit was renewed in February 2013, during that time I discussed the plant with Tim Melton and he stated that they would like to keep the permit in NC and that he would call me if they were moving the plant back to NC. NOTE: The facility is required to test again after the next permit renewal and by 31 August 2018. EMISSION SOURCES AND OPERATING STATUS: mignon- tio ` ouXce wI got1frol System }! '.. i „yCScrtjlfe ,,<.,'`,., .��eq $^i em t - �� dd�s2t�#i.n`'J�„7" Natural gas/No.2 fuel oil/No.2 recycled fuel ! Horizontal cyclone oil/No.4 fuel oil/No.4 recycled fuel oil-fired ES1 aggregate drum dryer/mixer CD2 (120 inch wide, 108 inch high) (NSPS) (120 mmBtu/hr maximum heat input rate) in series with n series with Not Operating. Facility has been shut down and CDl a baghouse equipment moved to SC since fall2011. (12,390 square feet of filter area) ES3 Surge bin Not Operating. N/A N/A Fl Truck loadout operation '�- Not Operating. . ES4 Lime Silo,60 Ton Capacity CD3 Bagfilter Not Operating. (265 square feet of filter area) ortaq eglelt' _It Pale,ent S�teur,]33 tena{ier`h4 p tty}.c,us�stmg of _ � F2 Three RAP conveyors Not Operating. N/A N/A F3 Two RAP screens Not Operating. A. SPECIFIC CONDITIONS AND LIMITATIONS 1. 15A NCAC 2D .0506 PARTICULATE CONTROL REOUIREMENT-Particulates from Hot Mix Asphalt Plants. For P>=300 tons/hr,E=60 lbs/hr.VE from stacks or vents at a hot mix asphalt plant<20% opacity. Fugitive dust emissions shall be controlled.Fugitive emissions for sources at a hot mix asphalt plant shall be<20% opacity. APPEARED IN COMPLIANCE-The AP-42 controlled emission factor for a 385-ton per hour HMA plant is 5.4 pounds per hour, and the 23 Sep 08 stack testing indicated 2.29 lbs/hr. Facility has been shut down and equipment moved to SC since fall 2011. 2. 15A NCAC 2D .0515 MISCELLANEOUS PARTICULATE EMISSIONS-E= 55 * (P)0.I I -40 for P> 30 TPH APPEARED IN COMPLIANCE-Facility has been shut down and equipment moved to SC since fall 2011. 3. 15A NCAC 2D .0516 SULFUR DIOXIDE EMISSIONS-Aggregate dryer/mixer(ID No. ES 1) S02<2.3 1bs/mmBtu APPEARED IN COMPLIANCE-The AP-42 emissions factor for No.2 at the maximum 0.5% sulfur content is 0.269 lbs/mmBtu;No. 4 fuel oil at 1.0% sulfur content is 1.02 lbs/mmBtu. Facility has been shut down and moved to SC since fall 2011. 4. 15A NCAC 2D.0521 CONTROL OF VISIBLE EMISSIONS-Visible emissions: <20% opacity. APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 5. 15A NCAC 2D .0524 NEW SOURCE PERFORMANCE STANDARDS SUBPART I-The aggregate dryer/mixer(ES I) limited to 90 mg/dscm particulate matter or 20% opacity. Performance testing and notifications required. APPEARED IN COMPLIANCE-NSPS testing on 23 September 2008 resulted in 9.7 mg/dscf. Facility has been shut down and moved to SC since fall 2011. 6. 15A NCAC 2D.0540 FUGITIVE NON-PROCESS DUST EMISSIONS-Control fugitive dust emissions. APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 7. FABRIC FILTER REQUIREMENTS including cartridge filters,ba2houses,and other dry filter particulate collection devices-I&M, annual internal inspection, and recordkeeping. APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 8. CYCLONE REQUIREMENTS -I&M, annual internal inspection, and recordkeeping. APPEARED IN COMPLLANCE-Facility has been shut down and moved to SC since fall 2011. 9. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REQUIREMENT-Annual and Hourly Production Limits;Limits on distance to property line from Air Dispersion Modeling February 2008;Annual Reporting APPEARED IN COMPLIANCE-Facility has been shut down and moved to SC since fall 2011. 10. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS -No objectionable odors beyond the facility's border APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 11. LIMITATION TO AVOID 15A NCAC 20.0501 - S02 &CO < 100 tons/yr; 44 fuel oil sulfur content< 1.0%;production limits 800,000 tons/yr(ES-1);recordkeeping and annual reporting APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 12. LIMITATION TO AVOID 15A NCAC 2D .0530 "PREVENTION OF SIGNIFICANT DETERIORATION" - S02<250 tpy; Satisfied by 2Q .0315 limitations APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 13. RECYCLED ASPHALT SHINGLE REQUIREMENTS -Use of Recycled Asphalt Shingles (RAS) APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. 14. VENDOR SUPPLIED RECYCLED No(s).2 and 4 FUEL OIL REQUIREMENTS - Recycled fuel oil equivalent to unadulterated fuels per specifications;No. 4 Fuel Oil< 1.0% Sulfur content APPEARED IN COMPLIANCE—Facility has been shut down and moved to SC since fall 2011. PERMIT EXEMPT EMISSION SOURCES: . '-`��'a:a'G`E' - i h � Ftfot S �ree &gempEton Begulatton " TAPs? Pollutan r x IESI -Hot oil heater 2Q .0102(c)(2)(B)(i)(I) Yes Yes (1.0 mmBtu/hr) IES2-Asphalt cement tank(35,000 -gallon) 2Q.0102(c)(1)(D)(i) Yes Yes IES3 -Fuel oil tank (20,000 gallon) ( �Q •Oi02(c)(1)(D)(i) Yes Yes IES4-Off road tank 20 0102(c)(1)(D)(i) Yes Yes (7,500 gallon) IES-Agg-Aggregate Handling System 2Q.0102(c)(2)(E)(i) Yes Yes 112(r) - The facility does not store any 112(r) chemicals at or above the threshold levels and is not required to maintain a written Risk Management Plan. NON-COMPLIANCE HISTORY: 2/25/14 NOD for late reporting. CONCLUSIONS AND RECOMMENDATIONS: Facility has been shut down and moved to SC since fall 2011. On 27 May 2015,Boggs Paving—Anson Plant appeared to be operating in compliance with their permit. No pink sheet noted to be added. /JDC