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HomeMy WebLinkAboutAQ_F_0400051_20150603_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Lisk Sand NC Facility ID 0400051 Inspection Report County/FIPS: Anson/007 Date: 06/08/2015 Facility Data Permit Data Lisk Sand Permit 09580/R01 6975 NC Highway 742 Issued 10/12/2010 Wadesboro,NC 28170 Expires 9/30/2015 Lat: 35d2.9360m Long: 80d 10.3080m Classification Small SIC: 1446/Industrial Sand Permit Status Active NAICS: 212322/Industrial Sand Mining Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Chris Tucker Chris Tucker Chris Tucker Plant Manager Plant Manager Plant Manager (704)272-7641 (704)272-7641 (704)272-7641 Compliance Data Comments: Inspection Date 06/03/2015 Inspector's Name Mike Thomas Inspector's Signature: Operating Status Operating Compliance Code Compliance-inspection Action Code FCE at of Signature: On-Site Inspection Result Compliance Total Actual emissions in TONSIYEAR: TSP S02 NOX VOC CO PM10 *HAP 2009 0.0000 0.0000 *Hi est HAP Emitted in ounds Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested 1) Location Lisk Sand is located at 6975 NC Hwy 742 North,NW of Wadesboro,NC,Anson County. Directions In Wadesboro,turn right onto Hwy 52 North at the western part of town,drive almost %2 mile, and then turn left onto Hwy 742 North. Go—7 miles, and facility will be on the left hand side(— 1 mile past Red Hill-Mount Vernon Road to the right). Once facility is seen, go a short way and turn left onto Luke White Road(there's a sign saying"Lisk Trucking-Main Office"), and then another quick left into office parking lot. Enter office and ask for Chris Tucker,the Facility Contact. Safety Considerations: Standard DAQ safety equipment.Watch for trucks entering and exiting,as Lisk Trucking Company is here,also. 2) Facility and Process Description Lisk Sand is a bulk hauling company that specializes in industrial and abrasive material hauling. This facility is permitted under Air Permit No.09580R01,effective from 12 October 2010 to 30 September 2015. Mike Thomas conducted the last compliance inspection on 4 September 2014. Lisk Sand receives dried sand from an outside vendor(currently Unimin Corporation in Richmond County). The sand is offloaded via pneumatic truck into a silo located inside a building. The sand is then gravity fed to a bagging machine to produce various size packages,which are stacked on pallets prior to shipping to customers via truck. The facility produces play sand and sandblasting sand products. The silo filling and packaging operations are controlled by a simple cyclone in series with a cartridge type fabric filter. There are no fuel combustion devices on site. There are no emergency generators. a) Throughputs for 2014 Employees: 2(same in 2013) Hours: 8 hrs/day(not bagging all the time), 2-3 days/week, 50 weeks/year(same in 2013) Production: Varies (anywhere from 24 ton— 150 tons/week)(same in 2013) b) Permitted Sources alum ES-1 Storage silo,40 ton capacity Cyclone, (34 inches in diameter) Operating with 0%V.E. CD-1 in series with Bagging operation CD-2 Cartridge Type Fabric Filter ES-21 Operating with 0% V.E. (1,808 square feet of filter area) _ 3) Inspection Conference On 3 June 2015, I,Mike Thomas of FRO DAQ conducted a compliance inspection of this facility. I met with facility contact,Mr. Chris Tucker. This was an arranged inspection to assist with Emissions Inventory.We discussed the following: a) I verified the FACFINDER information. b) I assisted Mr. Tucker with preparing his inventory and entering it into AERO. I hand delivered the completed inventory submission to Greg Reeves, Permit Coordinator at FRO. 4) Inspection(facility was operating during inspection) Mr. Tucker led me on a tour of the facility. Bagging only occurs a few days during the week due to reduced product demand.The bagging operation is dependent on the supply truck,the silo, and the bagging machine all working simultaneously. The supply truck is attached to the silo and allowed to build _ pressure(l Opsi) for a few minutes and to allow partial filling of the silo. Once pressure is obtained the bagging machine is started and bag filling proceeds. The speed and continuous nature of how the system works does not allow for over filling of the silo. In addition,the two operators have visual clues from the movement of the pneumatic line to the rate of bag filling to indicate that the system is running at the appropriate pressure. Waste from the baghouse is collected in covered 50 gallon drums. The drums are emptied approximately once a week. The waste is stockpiled at the facility and then disposed of at the landfill. I observed 0%V.E. from the baghouse and cyclone during operation. I observed the maintenance records for the cyclone and baghouse. Both control devices had detailed logs documenting inspections and maintenance actions. The bags in the baghouse were replaced on 4 February 2014. 5) Permit Stipulations a) A.4 2D .0510 PARTICULATE CONTROL REQUIREMENT—"Particulates from Sand, Gravel, or Crushed Stone Operations"—The Permittee shall reduce particulate matter, so as not to exceed ambient air quality standards beyond property lines, and all operation emissions shall be controlled. In Compliance—I did not observe any piles that would cause a problem beyond property boundaries. The stockpiled waste material lies behind a vegetative buffer and is well away from the road and property boundary. If conditions are abnormally dry,the facility will use wet suppression. b) A.5 2D .0521 VISIBLE EMISSIONS CONTROL REQUIREMENT—Visible emissions from sources shall be less than 20% opacity. In Compliance—I observed 0%VE at the cyclone and baghouse. c) A.7 2D .0540 FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall not cause or allow fugitive dust emissions to cause or contribute to complaints or excessive visible emissions beyond the property boundary. In Compliance-Ilaul roads,which are a dirt/gravel mix,appeared to be adequately controlled during my inspection. The facility has received no dust complaints. d) A.8 2D .0611 CYCLONE REQUIREMENTS—Particulate matter emissions shall be controlled as described in the permitted equipment list. In Compliance—I inspected the maintenance logbook,which contained entries of inspections each day the bagging system operates.The annual inspection for the cyclone was done on 4 February 2015. e) A.9 213 .0611 FABRIC FILTER REQUIREMENTS-particulate matter emissions shall be controlled as described in the permitted equipment list. In Compliance—I inspected the maintenance logbook,which contained entries of inspections each day the bagging system operates. Bags in the baghouse were changed 4 February 2014. 6) 112R Status This facility neither uses nor stores chemical compounds that require a written risk management plan under the Clean Air Act, Section I I2R. 7) Non-compliance History Since 2010 None since 2010. 8) Comments and Compliance Statement Lisk Sand appeared to be in compliance on 3 June 2015. Pink Sheet:No comments. /mst