AQ_F_0400047_20150603_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY B.V.Hedrick Gravel and Sand Company
NC Facility ID 0400047
Inspection Report County/FIPS:Anson/007
Date: 06/08/2015
Facility Data Permit Data
B.V.Hedrick Gravel and Sand Company Permit 09572/R03
403 Gravel Plant Rd. Issued 10/12/2010
Lilesville,NC 28091 Expires 9/30/2015
Lat: 34d 56.7302m Long: 79d 55.8806m Classification Synthetic Minor
SIC: 1442/Construction Sand And Gravel Permit Status Active
NAICS: 212321/Construction Sand and Gravel Mining Current Permit Application(s)Renewal
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
MACT Part 63: Subpart ZZZZ
Timothy Janes Danny Settle Jason Conner
NSPS: Subpart IIII, Subpart 000
Superintendent President-Eastern Environmental Director
[phone] Division [phone]
[phone]
Compliance Data
Comments:
Inspection Date 06/03/2015
Inspector's Name Mike Thomas
Inspector's Signature: Operating Status Operating
��y � Compliance Code Compliance-inspection
G Action Code FCE
Date of Signature: /S On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP SO2 NOX VOC CO PM10 *HAP
2014 --- --- --- ---
2009 0.0400 0.0200 0.3100 0.0300 0.0700 0.0300 0.1670
*Highest HAP Emitted(inpounds)
Five Year Violation History:None
Date Letter Tyoe Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
1) Location
B.V. Hedrick Gravel and Sand is located at 403 B.V. Hedrick Gravel Plant Road, off Hwy 74 East near
Lilesville,NC, in Anson County.

Directions
From Rockingham,take HWY 74 west, B.V. Hedrick is approximately 3.5 miles past where HWY 74
crosses the Pee Dee River. Proceed down the dirt road. The office/scale house is the light colored building
on the right.Be mindful of truck traffic.
Safety considerations: Standard DAQ safety equipment,as well as safety vest.Watch for trains at the railroad
tracks just before entering property,as well as large trucks and loaders while on site.
2) Facility and General Description
B:V.Hedrick Sand and Gravel is a granite mining operation. This facility is permitted under Air Permit No.
09572R03, effective 12 October 2010 until 30 September 2015.Mike Thomas conducted the last
inspection on 14 May 2014.
B.V.Hedrick Gravel and Sand Company is a mining facility that primarily produces sand for
commercial use and is permitted for crushing gravel. This facility is a quarry which extracts mainly
granite from the earth.The granite and crushed stone products are loosened by drilling and blasting,
and then are loaded by power shovel or front-end loader into large haul trucks that transport the
material to the processing operations.Primary operations include a jaw,which is used for initial
crusher reduction,and a series of conveyors. This crusher product is next fed through a grizzly feeder
for undersize material, and then is discharged onto a conveyor,where it goes through more screening
processes,until it is conveyed to a surge pile for temporary storage or sold as coarse aggregate. The
finest product is sold to customers,who then bag and sell the"sand,"which is used mainly in small
aquariums. Crushers, conveyors and power screens are all electric,with generators powered by diesel
engines. There are no emergency generators.
The bulk of activity at the site is related to B.V. Hedrick's sand mining operation. The sand mining
operation does not require an Air Permit. All sand operations are water-suppressed.
a) Permitted Sources
Ching and Feeding Operations Wet suppression water
Crushing
Crushers(NSPS) Not operating. WS spray system
Screening Operations Wet suppression water
Screens(NSPS) WS
Not operating. spray system
Conveying Operations Wet suppression water
Conveyors(NSPS) WS
Not operating. spray system
r aat 1 .M� ! .y=. :', $,. , z , -. ...y.4`�,.' n<..:., s" 3 e�, «� 1 "1
_F
Aztec G-1 (NESHAP),
C50 G4(NESHAP), Diesel-Fired Generators N/A N/A
T-G10(NSPS,NESHAP), Fsee
pdated equipment status below.
XQ60(NSPS,NESHAP) I
b) Throughput for 2014
Employees: 3 (same in 2013)
Hours: variable(between 7AM and 6PM)(same in 2014)

There was no production from the mining operation during 2014. The facility does not
see returning to mining in the foreseeable future.
3) Inspection Conference
_ On 3 June 2015,I Mike Thomas of FRO DAQ, arrived at this facility. I met with Tim Jones, Superintendent
and Facility Contact for B.V. Hedrick Sand and Gravel. We discussed the following:
a) Verified the FACFINDER information;there have been no changes.
b) Mr. Jones informed me that there had not been any mining production during 2014 and that there was
no plan to operate the mine in the future.
c) I inquired about the facility's dust control plan and Mr. Jones showed me a copy of the existing plan
and stated that they are still following it to control dust.
4) Inspection Summary(facility was not operating during inspection)
Mr.Jones led me on a tour of the facility to confirm that the mine is not operating. I also verified that the
generators listed as being in storage are still in storage at the facility.
5) Permit Stipulations:
a) A.4 2D .0501(c) PRODUCTION RATE LIMITATION—Production shall not exceed the Maximum
Allowable Production Rate of 12,000 tons/day and 4,250,OOO tons/year,with a boundary distance b/t
300 and 450 feet;records shall be kept indicating so(indicating daily and monthly quantity).
Appeared to be in compliance—I viewed the logbooks and the total production of crushed stone in
2014 was 0 tons. The facility has not operated since 2012.
b) A.5 2D .0501(c) EQUIPMENT REPORTING—An equipment list shall be kept on site, showing
compliance with all permitted requirements. The Permittee must notify FRO if equipment changes are
made.
Appeared to be in compliance—A diagram of the permitted equipment list is kept on site in a DAQ
binder, as well as the permitted equipment yet to be brought in, showing the rated capacities,ID
numbers, size, and dates. I viewed this list, and it meets all requirements of this facility's permit.
c) A.6 2D .0510 PARTICULATE CONTROL REQUIREMENT—As required by"Particulates from
Sand,Gravel, or Crushed Stone Operations",this operation shall take measures to reduce particulate
matter from becoming airborne so as to prevent exceeding the ambient air quality standards beyond the
property line for PM; emissions from all operating equipment shall be controlled.
Appeared to be in compliance—The crushers, screens, and conveyors are all controlled by a wet
suppression water spray system. Facility has not operated since 2012.
d) A.7 2D .0521 VISIBLE EMISSIONS CONTROL REQUIREMENT-Visible emissions from sources
post 1 July 1971 shall not be more than 20%opacity.
Appeared to be in compliance—Since facility was not operating, I saw 0%VE.
e) A.8 2D .0524 NEW SOURCE PERFORMANCE STANDARDS(for the processing equipment) -
The Permittee shall comply with all NSPS reporting,testing, and recordkeeping requirements as
promulgated in 40 CFR 60, Subpart 000.
Appeared to be in compliance—DAQ FRO received notification of initial start up of its equipment on
_ 3 December 2009(start-up date was 18 November 2009,but facility did not achieve maximum
production rate until September 2010);facility keeps logbook on site showing inspections of the wet
suppression system;NSPS Performance Testing(with the pollutant being visible emissions)was

achieved on 4 November 2010 and 28 September 2011 (all tests were compliant with notification,
performance,and submission). Generators were not operated during 2014.
f) A.9 2D .0524 NEW SOURCE PERFORMANCE STANDARDS,Subpart IIII(for the Compression
Ignition Internal Combustion Engines GeneratorsfAziec G-1 and C50-G41)—The Permittee shall
comply with all NSPS reporting,testing, and requirements as promulgated in 40 CFR 60 Subpart IIII;
applicable sources are the generators constructed after 1 April 2006; compliance includes: (1)purchase
of a 2007 model or later Cl ICE and ensuring that it is emissions-compliant and keeping records of all
manufacturing data(indicating compliance); (2)diesel fuel used shall be<.05% S through 1 October
2010 and< .0015% S thereafter; (3) installation of a non-resettable hour meter;(4)record hours of
engine operation; (5)submit a semi-annual report that includes monthly and 12-month operation hours.
Appeared to be in compliance-Generators were not operated during 2014.I verified that each
generator on site has a non-resettable hour meter. Logbook showed entries for hours of use when the
generators were last operated, and the facility submitted its semi-annual report on time and in
compliance.
g) A.11 2D .0540(e)(1) FUGITIVE DUST CONTROL PLAN—The Permittee shall have a DAQ
approved written fugitive dust control plan to minimize dust emissions from fugitive sources.
Appeared to be in compliance—Facility submitted a fugitive dust control plan that was approved by DAQ
on 16 October 2009.I observed it on site,and I saw no excess dust emissions during my inspection. The
facility appears to be following the plan. A water truck is onsite and apparently used when needed; all haul
roads were damp and virtually dust-free.
h) A.12 2D .0540 FUGITIVE DUST CONTROL REQUIREMENT—The Permittee shall not cause or
allow fugitive dust emissions to contribute to complaints or excess visible emissions beyond the
property.
Appeared to be in compliance—I saw no indicators of fugitive dust emissions during my inspection,
either in the air or on the highway.
i) A.13 2D .I 111,40 CFR 63, Subpart ZZZZ NATIONAL EMISSION STANDARDS FOR
HAZARDOUS AIR POLL UTANTS FOR STATIONARY RECIPROCATING INTERNAL
COMBUSTIONENGINES—Applicable to new sources(if commenced construction on or after 12 June
2006); installed generators must have manufacturing data showing emissions compliance, and facility
must keep records of maintenance and operating hours;the Permittee shall comply with all notification,
testing,and monitoring requirements; compliance date would be upon start-up.
Appeared to be in compliance—All four of the current diesel engines on site are applicable to this
regulation.Units T-G10 and XQ 60 are"existing"units(manufactured on or prior to 12 June 2006), and
they will be required to comply with Subpart ZZZZ as of 3 May 2013.Units C50 G4 and Aztec G-1 are
"new"units,required to comply with Subpart ZZZZ as of 3 May 2013 (as well as NSPS Subpart IIII
now). See above for status of each engine. Generators were not operated during 2014.
j) A.14 2Q .0315 LIMITATION TO AVOID 15A NCAC 2Q.0501 FOR SYNTHETIC MINOR
FACILITIES—Facility-wide NOx emissions shall be less than 100 tons per each 12 month period, and
facility shall keep records indicating so.
Appeared to be in compliance—Facility keeps a logbook with monthly NOx emission entries for all
generators operating. 2014 NOx emissions were 0.
6) 112R Status
This facility neither uses nor stores chemical compounds that require a written risk management plan under the
Clean Air Act, Section 112R.

7) Non-compliance History Since 2010
There have been no prior DAQ violations in this facility's permitted history.
8) Comments and Compliance Statement
The facility has not operated since 2012. B.V. Hedrick has no plans to reopen the mining operation in the
foreseeable future.
B.V.Hedrick Gravel& Sand Company appeared to be in compliance on 3 June 2015.
Pink skeet: No comments.
Below is the current equipment which is on site at this facility, as of 3 June 2015:
* C50 Portable Crushing Unit (Method 9VE test completed on 9/28/2011)
J-1: 50"x 26"Jaw
F-2: 46.5"x 169"Grizzly Feeder
C-3: 42"Discharge Conveyor
C-4 26" Side Conveyor
G-4: 350 Cat C9 Engine
*XQ-60 Currently placed in a storage area at the facility.
*T-G10 Currently placed in a storage area at the facility.
* In storage at the facility.
/cost