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HomeMy WebLinkAboutAQ_F_0500008_20160609_PRMT_Permit PAT MCCRORY Governor ,v DONALD R.VAN DER VAART w Secretary Air Quality SHE TT HLT T OL ENVIRONMENTAL QUALITY SHEILA C. MAN Director June 9, 2016 Mr. Wiley Roark President Maymead Materials, Inc.-Jefferson Plant PO Box 911 Mountain City, TN 37683 Subject: Air Permit No. 00481R18 Maymead Materials, Inc.-Jefferson Plant Crumpler, Ashe County,North Carolina Permit Class: Synthetic Minor Facility ID# 0500008 Dear Mr. Roark: In accordance with your completed application received April 19, 2016, we are forwarding herewith Permit No. 00481 RI to Maymead Materials, Inc.- Jefferson Plant, Crumpler, Ashe County,North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 15013-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 15013-23. State of North Carolina I Environmental Quality I Air Quality Winston-Salem Regional Office 1 450 West Hanes Mill Road,Suite 300 1 Winston-Salem,NC 27105 336 776 9800 T 1 336 776 9797 F Wiley Roark June 9, 2016 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from June 9, 2016 until July 31, 2017, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. The following changes have been made to the permit stipulations: • The ownership and name of the facility has changed as requested. The plant is now known as "Maymead Materials, Inc.-Jefferson Plant." • The former hot mix asphalt (HMA) silo (ID No. SEB-1) has been replaced with two HMA silos (ID Nos. SILO-1 and SILO-2) as requested. • Condition A.3 for 2D .0503 has been added to the permit. This rule has been applicable to the heater since permit revision R16, but was inadvertently left off of the permit. • The reporting requirements of Condition A.7 have been removed as they have been fulfilled. • The testing requirements of Condition A.10 have been updated. The facility is required to retest the rotary drum mix asphalt plant(ID No. HMAP 1 a) and submit the results before July 31,2024. • Conditions A.12 and A.18 have been updated. See conditions for details. • Condition B.1 has been updated to show the new contact information for the DAQ's Winston Salem Regional Office. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements,limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action,for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Taylor Hartsfield at 336-776-9639. Sincerely, Lisa Edwards, P.E., Regional Supervisor Division of Air Quality,NC DEQ MTH Enclosures c: Winston-Salem Regional Office I NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION a j DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF AIR QUALITY AIR PERMIT NO. 00481R18 Issue Date: June 9, 2016 Effective Date: June 9, 2016 Expiration Date: July 31, 2017 Replaces Permit: 00481R17 1 To construct and operate air emission source(s) and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 2 1 B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other applicable Laws, Rules and Regulations, Maymead Materials, Inc.- Jefferson Plant 2522 NC Highway 16 North Crumpler, Ashe County,North Carolina Permit Class: Synthetic Minor Facility ID# 0500008 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission Emission Source Control Control System Source ID, Description System ID Description ._...._..,.. .. .. One drum mix,hot mix asphalt plant(200 tons per hour maximum rated capacity)including: HMAP1a Natural gas/No. 2/recycled No. 4 fuel oil-fired Bagfilter(8,679 square rotary drum mix asphalt plant CS-1 (NSPS) feet of filter area) (96.8 million Btu per hour burner capacity) y' SILO 1 Hot mix asphalt storage silo (150 tons capacity) N/A N/A ,. ,.o „ SILO-2 Hot mix asphalt storage silo (150 tons capacity) N/A N/A TL-1� Truck load-out operation N/A N/A�......... .............................. ........ ... -1 No. 2 fuel oil-fired liquid asphalt heater H N/A N/A (1.45 million Btu per hour maximum heat input) ; i in accordance with the completed application 0500008.16A received April 19, 2016 including any plans, specifications, previous applications, and other supporting data, all of which are filed with the Department of Environmental Quality, Division of Air Quality (DAQ) and are incorporated as part of this permit. Permit No. 00481RI8 Page 2 This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: { A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission 3 Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0503, 2D .0506, 2D .0516, 2D .0521, 2D .0524 (40 CFR 60, Subpart I), 2D .0535, 2D .0540, 2D .0605, 2D .0611, 2D .1100, 2D .1806, 2Q .0309, 2Q .0315, 2Q .0317 (2D .0530 and 2Q .0700 Avoidance) and 2Q .0711. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT - The Permittee, at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and (f). Pursuant to 15A NCAC 2Q .0203(i), no permit application fee is required for renewal of an existing air permit(without a modification request). The renewal request(with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit,the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2016 calendar year. 3. PARTICULATE CONTROL REQUIREMENT- As required by 15A NCAC 2D .0503 "Particulates from Fuel Burning Indirect Heat Exchangers," particulate matter emissions from the fuel burning indirect heat exchangers shall not exceed the allowable emission rates listed below: Source Emission Limit (lbs/million Btu) No. 2 fuel oil-fired liquid asphalt heater 0.60 (1.45 million Btu per hour maximum heat input) (H-1) 4. PARTICULATE CONTROL REQUIREMENT - As required by 15A NCAC 2D .0506 "Particulates from Hot Mix Asphalt Plants," a. Particulate matter emissions resulting from the operation of a hot mix asphalt plant shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0506, a function of the process weight rate and shall be determined by the following equation(calculated to three significant figures), where P is the process throughput rate in tons per hour(tons/hr) and E is the allowable emission rate in pounds per hour(lbs/hr). E=4.9445 * (P) 1.4376 for P <300 tons/hr, or E= 60 lbs/hr for P>=300 tons/hr Permit No. 00481R18 Page 3 b. Visible emissions from stacks or vents at a hot mix asphalt plant shall be less than 20 percent opacity when averaged over a six-minute period. c. Fugitive dust emissions shall be controlled as required by 15A NCAC 2D .0540 "Particulates From Fugitive Dust Emission Sources." 3 1 a d. Fugitive emissions for sources at a hot mix asphalt plant not covered elsewhere under this Rule shall not exceed 20 percent opacity averaged over six minutes. 5. SULFUR DIOXIDE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0516 "Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from the combustion sources shall not exceed 2.3 pounds per million Btu heat input. 6. VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .1110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. 7. 15A NCAC 2D .0524 "NEW SOURCE PERFORMANCE STANDARDS" - For the natural gas/No. 2/recycled No. 4 fuel oil-fired rotary drum mix asphalt plant(96.8 million Btu per hour burner capacity) (ID No. HMAP 1 a),the Permittee shall comply with all applicable provisions, including the notification, testing, reporting,recordkeeping, and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 2D .0524 "New Source Performance Standards" (NSPS)as promulgated in 40 CFR 60, Subpart I, including Subpart A "General Provisions." a. NSPS Emissions Limitations -As required by 15A NCAC 2D .0524, the Permittee shall not discharge or cause the discharge into the atmosphere from any affected source any gases which: i i. Contain particulate matter in excess of 90 mg/dscm(0.04 gr/dscf); or ii. Exhibit 20 percent opacity, or greater. 8. NOTIFICATION REQUIREMENT-As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, I Permit No. 00481R18 Page 4 ii. the nature and cause of the malfunction or breakdown, 9 iii. the time when the malfunction or breakdown is first observed, 3 iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 9. FUGITIVE DUST CONTROL REQUIREMENT -As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints are received or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR,Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas,process areas stockpiles, stock pile working,plant parking lots, and plant roads (including access roads and haul roads). 10. TESTING REQUIREMENT - Under the provisions of North Carolina General Statute 143- 215.108 and in accordance with 15A NCAC 2D .0605, the Permittee shall demonstrate compliance with the emission limit(s)by testing the emission source(s) for the specified j pollutant(s) as follows: Affected Source(s) Pollutant Target Test Method Parameter Natural gas/No. 2/recycled No. 4FParticulate terable and Method 5 and fuel oil-fired rotary drum mix ondensable 50.24 lbs/hr Method 202 asphalt plant(96.8 million Btu per Matter hour burner capacity) (HMAP1a) Visible Emissions 20% opacity Method 9 a. The Permittee shall arrange for air emission testing protocols to be provided to the DAQ prior to testing. Testing protocols are not required to be pre-approved by the DAQ prior to testing. The DAQ shall review testing protocols for pre-approval prior to testing if requested by the Permittee at least 45 days before conducting the test. a 1. b. To afford the Regional Supervisor, DAQ,the opportunity to have an observer present,the Permittee shall PROVIDE the Regional Office, in WRITING, at least 15 adays notice of any required performance test(s). 1 i Permit No. 00481RI8 Page 5 c. Two copies of the test results must be submitted to the Regional Supervisor, DAQ, in accordance with the approved procedures of the Environmental Management Commission by July 31,2024. i d. This permit may be revoked, with proper notice to the Permittee, or enforcement procedures initiated, if the results of the test(s) indicate that the facility does not meet applicable limitations. i e. The source shall be responsible for ensuring,within the limits of practicality,that the equipment or process being tested is operated at or near its maximum normal production rate, or at a lesser rate if specified by the Director or his delegate. f. All associated testing costs are the responsibility of the Permittee. 11. FABRIC FILTER REQUIREMENTS includingcartridge artridge filters, baghouses, and other dry filter particulate collection devices - As required by 15A NCAC 2D .0611,particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements-To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee „shall perform, at a minimum, an annual (for each 12-month period following the initial inspection) internal inspection of the bagfilter. In addition,the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. b. 'Recordkeeping Requirements - The results of all inspections and any variance from manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. 12. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REEQUIREMENT- Pursuant to 15A NCAC 2D .1100 "Control of Toxic Air Pollutants," and in accordance with the approved application for an air toxic compliance demonstration,the following permit limits shall not be exceeded: ............................. ..... ...... . ___......... ......... ......... .... .............. ......_ _._............ Affected Sources Toxic Air Pollutant _ Emission Limit Arsenic& Compounds (total mass of elemental AS, arsine and all inorganic 0.275 lbs/yr compounds) (ASC (7778394)) Natural gas/No. 2/recycled No. 4 fuel oil-fired rotary Benzene (71 43-2) F7777191 lbs/yr drum mix asphalt plant Cadmium Metal, elemental,unreacted 0.201 lbs/ r (96.8 million Btu per hour (Component of CDC) (7440-43-9) y burner capacity) (HMAP 1 a) Formaldehyde(50-00-0) F-0.62 lbs/hr Nickel metal NIC(Component Com of 0.3021bs/24-hours ( p ) (7440-02-0)._ Permit No. 00481R18 Page 6 Affected Sources Toxic Air Pollutant Emission Limit .. � ) .. . . ..� .m Two hot mix asphalt storage Benzene (71-43-2) 1.91 lbs/yr silos (SILO-1 and SILO-2) Formaldehyde (50-00-0) 0.0168 lbs/hr Truck load-out operation (Benzene (71-43-2) 1.061bs/yr (TL-1) (Formaldehyde (50-00-0) 0.000732 lbs/yr Arsenic & Compounds (total mass of elemental AS, arsine and all inorganic: 0.00151 lbs/yr compounds) (ASC (7778394)) No. 2 fuel oil-fired jBenzene (71-43-2) 0.000728 lbs/yr ' liquid asphalt heater ._ Cadmium Metal elemental, unreacted (1.45 million Btu per hour 0.00113 lbs/yr maximum heat input) (H-1) (Component of CDC) (7440-43-9) Formaldehyde (50-00-0) 0.0000457 lbs/hr Nickel metal (Component of NIC) 0.0000111 lbs/24-hours (7440-02-0) a. Restrictions - To ensure compliance with the above limits,the following restrictions shall apply: i. Hot mix asphalt production shall not exceed 491,000 tons per calendar year. ii. The amount of No. 2 fuel oil combusted in the liquid asphalt heater (H-1) shall not exceed 27,005 gallons per calendar year. iii. The height of the bagfilter(ID No. CS-1) stack shall not be less than 21.6 feet and shall be located at UTM coordinates 17N 463809.00 4034081.00. iv. The height of the two hot mix asphalt storage silos (ID No. SILO-1 and SILO-2) stack shall not be less than 58 feet and shall be located at UTM coordinates 17N 463864.00 4033961.00. V. The height of the liquid asphalt heater(ID No. H-1) stack shall not be less than 9 feet and shall be located at UTM coordinates 17N 463818.00 4034078.00. vi. If any actual (as-built) values (coordinates) differ from those used in the modeling analysis submitted by the Permittee to the DAQ on July 5,.2013, and revised on May 19, 2016, the Permittee shall notify the DAQ and provide the new values. The DAQ will re-evaluate the validity of the original modeling analysis and notify the Permittee in writing whether additional modeling is required. The Permittee shall not operate the affected sources until written approval from the DAQ is received. b. Reporting Requirements - For compliance purposes, within 30 days after each calendar year quarter,regardless of the actual emissions,the following shall be reported to the Regional Supervisor, DAQ: 1 Permit No. 00481R18 Page 7 i. The total amount [tons] of hot mix asphalt produced and the total amount [gallons] of No. 2 fuel oil combusted in the liquid asphalt heater(H-1) from the beginning of the calendar year to the last day of previous quarter. c. Recordkeeping Requirements - The following recordkeeping requirements apply: i. The Permittee shall record in a log book(in written or electronic format)the { monthly quantity [tons] of hot mix asphalt produced. ii. The Permittee shall record in a log book(in written or electronic format)the monthly quantity [gallons] of No. 2 fuel oil combusted in the liquid asphalt heater (H-1). iii. The log book(s) shall be kept on site and made available to DAQ personnel upon request. iv. All records shall be kept on site for a minimum of three years. 13. CONTROL AND PROHIBITION OF ODOROUS EMISSIONS -As required by 15A NCAC 2D .1806 "Control and Prohibition of Odorous Emissions" the Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary. 14. PERMIT REOPENING - In accordance with N.C.G.S. 143-215.108(c), upon the Director becoming aware of any credible air emissions data not previously considered by the DAQ during the application review process, the Director may require the Permittee to submit additional information including, but not limited to, emissions estimates and air dispersion modeling. Based on this information,the Director may modify and reissue the permit with additional emission controls and/or additional operational restrictions necessary to demonstrate compliance with any applicable regulation. 15. LIMITATION TO AVOID 15A NCAC 20 .0501 - Pursuant to 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Permittee, facility-wide emissions shall be less than the following: Pollutant Emission Limit I (Tons per consecutive 12-month period) SOa 100 CO 100 a. Operations Restrictions - To ensure emissions do not exceed the limitations above, the following restrictions shall apply: j i. The total amount of asphalt produced shall be less than 491,000 tons per consecutive 12-month period. i i a Permit No. 00481RI8 Page 8 ii. The sulfur content of the No. 2 and recycled No. 4 fuel oils shall be limited to 0.5% sulfur by weight. b. Recordkeeping Requirements i. The Permittee shall record monthly and total annually the following: A. The amount [tons] of asphalt produced 'i ii. Fuel supplier certification shall be kept on-site and made available to DAQ i personnel upon request. c. Reporting Requirements - Within 30 days after each calendar year, regardless of the actual emissions,the Permittee shall submit the following: i. Emissions and/or operational data listed below. The data should include monthly and 12 month totals for the previous 12-month period. A. The amount [tons] of asphalt produced B. Facility-wide sulfur dioxide and carbon monoxide emissions [tons]. ii. A summary of the fuel certification records for the previous 12 months. 16. LIMITATION TO AVOID 15A NCAC 2D .0530 "PREVENTION OF SIGNIFICANT DETERIORATION" - In accordance with 15A NCAC 2Q .0317, to comply with this permit and avoid the applicability of 15A NCAC 2D .0530 "Prevention of Significant Deterioration," as requested by the Permittee, emissions shall be limited as follows: Emission Limit Affected Source(s) Pollutant (Tons Per Consecutive 12-month Period) I _. Facility Wide SOz 250 17. VENDOR SUPPLIED RECYCLED No(s). 4 FUEL OIL REQUIREMENTS - In accordance with Rule 2Q .0317,the Permittee is avoiding the applicability of Rule 2Q .0700 by using recycled fuels which are equivalent to their virgin counterparts. The Permittee is allowed to use the recycled fuel oil(s) as follows: a. Specifications -The recycled fuel oil(s) shall be equivalent to unadulterated fossil fuel by meeting the following criteria: Constituent/Property Allowable Level Arsenic 1.0 ppm maximum Cadmium 2.0 ppm maximum FChromium 5.0 ppm maximum . _, .Lead (100 ppm maximum Total Halogens 1000 ppm maximum Permit No. 00481R18 Page 9 Constituent/Property,Allowable Level 'irPoint _._..� _._V..�_..._._._...__ ...�.w.. 130°F minimum Sulfur No. 4 2.0%maximum(by weight) Ash 1.0% maximum b. The Permittee is responsible for ensuring that the recycled fuel oil(s), as received at the site, meet(s)the approved criteria for unadulterated fuel. The Permittee is held responsible for any discrepancies discovered by DAQ as a result of any sampling and analysis of the fuel oil(s). c. Recordkeeping Requirements - The Permittee shall maintain at the facility for a minimum of three years, and shall make available to representatives of the DAQ upon request, accurate records of the following: i. The actual amount of recycled fuel oil(s) delivered to, and combusted at the facility on an annual basis. ii. Each load of recycled fuel oil received shall include the following: A. A delivery manifest document clearly showing the shipment content and amount, its place and date of loading, and place and date of destination. B. A batch specific analytical report that contains an analysis for all constituents/properties listed above. Analytical results of the samples representative of the recycled oil shipment from the vendor shall be no more than one year old when received. C. Batch signature information consisting of the following: a batch number,tank identification with batch volume of recycled oil, date j and time the batch completed treatment, and volume(s) delivered. D. A certification indicating that the recycled fuel oil does not contain detectable PCBs (<2ppm). d. The DAQ reserves the right to require additional testing and/or monitoring of the recycled fuel oil(s) on an annual basis or without notice. 18. TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT- Pursuant to 15A NCAC 2Q .0711 'Emission Rates Requiring a Permit," for each of the below listed toxic air pollutants (TAPs),the Permittee has made a demonstration that facility-wide actual emissions,where one or more emission release points are obstructed or non-vertically oriented, do not exceed the Toxic Permit Emission Rates (TPERs) listed in 15A NCAC 2Q .0711(a). The facility shall be operated and maintained in such a manner that emissions of any listed TAPS from the facility, including fugitive emissions,will not exceed TPERs listed in 15A NCAC 2Q .0711(a). Permit No. 00481 R18 Page 10 a a. A permit to emit any of the below listed TAPS shall be required for this facility if ? actual emissions from all sources will become greater than the corresponding TPERs. j b. PRIOR to exceeding any of these listed TPERs,the Permittee shall be responsible for obtaining a permit to emit TAPS and for demonstrating compliance with the requirements of 15A NCAC 2D .1100 "Control of Toxic Air Pollutants". i c. In accordance with the approved application,the Permittee shall maintain records of operational information demonstrating that the TAP emissions do not exceed the TPERs as listed below: 3 Carcinogens[(01b Chronic Acute Systemic Acute Pollutant.. .. (lb/yr) xicants Toxicants Irritants __ .... /day) (lb/hr) (lb/hr) Acetaldehyde(75 07-0) 6.8 Acrolein(107 02-8).. . � ... ....... 0.02 Benzo(a)pyrene (Component of 2.2 _ _ _ 83329/POMTV & 56553/7PAH) (50-32-8) Chromium(VI) Soluble Chromate Fo--oF 13 Compounds (Component of CRC) (SolCR6) .. _..... _ _._ . ......._- _.._.... _.................. Hexachloro-dibenzo-p-dioxin 1,2,3,6,7,8 0.0051 (57653-85-7) ...... lHexane,n- (110-54-3)" _ _ 23 Hydrogen chloride (hydrochloric acid) ...18 (7647-01-0) 333 78 22 MEK(methyl ethyl ketone, 2-butanone) 4 Manganese & compounds (MNC) 0.63 Mercury, vapor(Component of HGC) 0 013 (7439 97 6) ... ._._ Methyl chloroform(71-55 6) 250 .....64 Tetrachlorodibenzo-p-dioxin, 2,3,7,8- (Component of CLDC & 83329/POMTV) 0.0002 Toluene (108-88."3.). . . F98 ... .� � . 14.4 B. GENERAL CONDITIONS AND LIMITATIONS 1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA,NOTIFICATIONS, REQUESTS FOR RENEWAL, AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: k Permit No. 00481R18 Page 11 Regional Supervisor j North Carolina Division of Air Quality Winston-Salem Regional Office 1 450 West Hanes Mill Road, Suite 300 Winston-Salem,NC 27105 a 336-776-9800 For identification purposes, each submittal should include the facility name as listed on the permit, the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT- In accordance with 15A NCAC 2D .0605, any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT- Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION - In accordance with 15A NCAC 2Q .0301,a new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT- In accordance with 15A NCAC 2Q .0309, any of the following that would result in previously unpermitted, new, or increased emissions must be reported to the Regional Supervisor,DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 6. In accordance with 15A NCAC 2Q .0309,this permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. In accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. Permit No. 00481R18 Page 12 7. In accordance with G.S. 143-215.108(c)(1),this permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. In accordance with G.S. 143-215.108(c)(1), this issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the ' responsibility of complyingwith all applicable requirements of an Federal State or Local p Y pp q Y water quality or land quality control authority. 10. In accordance with 15A NCAC 2D .0605,reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required ' in such reports may include, but is not limited to,process weight rates, firing rates,hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.114B, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2),no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials, nor shall any person obstruct,hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the responsibility of complying with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act(RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - In accordance with 15A NCAC 2Q .0110,the Permittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ,upon request,the current copy of the air permit for the site. i 15. CLEAN AIR ACT SECTION 112(r)REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY -Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants - Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces,processes, handles, or stores any amount of a listed i I Permit No. 00481R18 Page 13 a 1 hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ ' procedures including protocol approval,regional notification, report submittal, and test results approval. Permit issued this the 91h of June, 2016. { NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION 3 Lisa Edwards, P.E. Regional Supervisor By Authority of the Environmental Management Commission Air Permit No. 00481R18 i 3 a g4 1 S S 3 u 1 Y i j I I i ATTACHMENT to Permit No. 00481R18, June 9, 2016 { Insignificant/Exempt Activities 1 Exemption Source of Source of Title V. Source Regulation TAPS? Pollutants? ............... I-3 - Fuel oil above ground storage tank (250 gallon capacity) 2Q 0102 I-4 -Fuel oil above ground storage tank (10.000 gallon capacity) Yes 1-5a- Liquid asphalt above ground storage tank 2Q 0102 (20,000 gallon capacity) c 1 L xii Yes I-7 - Fuel oil above ground storage tank (10,000 gallon capacity) 2Q 0102 I-8 -Propane above ground storage tank (c)(1)(D)(i) --Z7 (100 gallon capacity) 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." 3. Sample permit conditions showing the regulatory requirements for exempt sources subject to NESHAP,NSPS, and NCAC rules may be found here: http://www.ncair.org/permits/insig/