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HomeMy WebLinkAboutAQ_F_0400056_20160523_ST_STO-Rpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office 7 AIR QUALITY Piedmont Natural Gas-Wadesboro Compressor 1 Station 1 Stack Test Observation Report NC Facility ID 0400056 Date: 05/13/2016 County/FIPS:Anson/007 Facility Data Compliance Data Piedmont Natural Gas-Wadesboro Compressor Station Observation Date 05/12/2016 259 Pleasant Grove Church Road Observer's Name Gregory Reeves Wadesboro,NC 28170 Operating Status Operating 1 Lat: 35d 1.4834m Long: 80d 1.6830m Action Code 23/STACK TEST SIC: 4922/Natural Gas Transmission OBSERVED ? NAICS: 48621 /Pipeline Transportation of Natural Gas Contact Data Permit Data Facility Contact Authorized Contact Technical Contact Permit 10097/TO Gil Vinzani Herb Jeans Gil Vinzani Issued 9/15/2014 Environmental Engineer Director of Technical Environmental Engineer Expires 8/31/2019 (919)899-6081 Field Operations (919)899-6081 Classification Title V ( )731-4422 704 Permit Status Active Inspector's Signature: Comments: Date of Signature: STACK TEST 2016-O87ST (,�S/��/l,�/� / 9�' 1. LOCATION: Piedmont Natural Gas—Wadesboro Compressor Station,259 Pleasant Grove Church Road, Wadesboro,NC, Anson County. 2. DIRECTIONS: From FRO,take US Hwy 401 South through Raeford and Wagram. Just outside Wagram,turn right onto Old Wire Road(NC 144). Follow Old Wire Road across US 151501 and through Laurel Hill to US 74. Turn right onto US 74. Follow US 74 35 miles to Wadesboro,then turn right onto N. Greene St/NC Hwy 109. Drive 4.9 miles,then turn left onto Pleasant Grove Church Road. The Piedmont facility is located approximately 0.3 miles on the left side of the road. 3. SAFETY CONSIDERATIONS: _ The usual FRO safety gear is required, including hard hat, safety shoes, safety glasses,and hearing protection. There may be numerous pieces of equipment operating on site,including forklifts,personnel lifts,trucks,cars, and other vehicles. Piedmont Natural Gas—Wadesboro Compressor Station Stack Test Observation Report Page 2 of 4 FACILITY DESCRIPTION: The facility is a large natural gas pipeline compressor station. The facility accepts natural gas from the Trans- Continental distribution pipeline at 500-800 psig pressure, and compresses this gas to 800-1,000 psig for injection into the Piedmont pipeline to transport it to its destination. The gas pipeline leads eventually to the Duke Sutton electrical power generation plant in Wilmington. The Piedmont facility consists of four(4)natural gas-fired 4,735 HP compressors(8 are permitted at the facility),plus a 770 HP natural gas-fired emergency generator. All the engines are fueled by natural gas pulled directly from the gas transmission pipeline. The facility operates only as needed to supply the gas demand downstream of the compressor station,usually in the colder winter months. 4. TEST CHRONOLOGY: 03/28/16 FRO received a letter from the company with testing protocols and stack test notifications for both the Wadesboro facility. Stack testing was proposed for only the emergency generator engine at this location. The proposed date for the test May 12,2016. 05/10/16 DAQ SSCB reviewed the testing protocol and deemed it acceptable. Testing is for the periodic performance testing required under NSPS Subpart JJJJ. 05/12/16 Testing was conducted on the engine. 5. PURPOSE OF STACK TEST: The purpose of this test is to demonstrate continuing compliance with the NSPS Subpart JJJJ emission limits for the emergency generator natural gas-fired reciprocating internal combustion engine. This engine is not an EPA- "certified" engine, and thus a stack test is required to demonstrate compliance with the NOx, CO, and VOC emission standards under the NSPS regulation. The testing is required every 8,760 hours of operation, or every three years, whichever comes first. This engine is seldom run except for short periods for testing every week. The engine has only run 91 hours since the last stack testing that was performed on May 21,2013. The engine being tested is a Waukesha 880 HP natural gas-fired engine, driving a 600 KW electrical generator. Under NSPS Subpart JJJJ,the emission limits for this engine are as follows: [40 CFR 60,Subpart JJJJ,Table I Note that the owner or operator can choose to comply with either the emission limit in g/hp-hr OR the emission limit in ppmvd% 15%02. 3% Y' 4 t '''-, y Mal NOx 2.0 160 CO 4.0 540 VOC(Non-Methane Hydrocarbon) 1.0 86 g/hp-hr=grams per horsepower—hour ppmvd=parts per million by volume,dry basis, corrected to 15%02 content [ k Piedmont Natural Gas—Wadesboro Compressor Station Stack Test Observation Report Page 3 of 4 The approved test methods are as follows: 2�I b�xsi <t. F CO EPA Method 10 3 60 min 02 EPA Method 3A 3 60 min 1* *No of sampling points is per M7E NOx EPA Method 7E 3 60 min stratification test VOC EPA Method 25A 3 60 min Moisture EPA Method 4 3 60 min 1* For moisture calculations,correction to dry standard CH4 EPA Method 18 3 60 min 1* Correction of THC to report NMHC Volumetric EPA Method 2 3 60 min 8 For mass rate calculations Flow THC=total hydrocarbon NMHC—non-methane hydrocarbon Testing is to be conducted at full load+ 10%. Proposed testing rate was 804 HP. 6. STACK TEST OBSERVATIONS: On Thursday May 12,2016, I,Greg Reeves of the Fayetteville Regional Office, arrived at the Piedmont Natural Gas —Wadesboro Compressor Station site to observe stack testing of the emergency generator engine. I met with Gil Vinzani, Environmental Engineer (919-899-6081 office, 919-623-5701 cell), Herb Jeans, Director of Technical Field Operations (704-731-4422). Air-Tech Environmental, LLC was performing the source test for Piedmont. The technician for Air-Tech was Darrel Doerle(919-302-6627 office,919-544-6338 cell). The first testing run commenced at approximately 7:47 AM prior to my arrival at the facility. The run ended at 8:49 AM. Test run 2 started at approximately 9:00 AM and ended at approximately 10:02 AM. Test run 3 started at approximately 10:12. I departed the facility prior to the end of the 31d test run. The generator was connected to a heat sink load that allows full load operation. The generator was operating at a load of approximately 550 KW,or approximately 92%of full load. The load during the test runs was very steady at 550-551 KW. Typical field data and field calculations for the run were as follows(Further analysis will be done prior to the final report): :, 02 7.2% 7.96% CO2 7.4% 7.16% NOx 104 ppm 118 ppm CO 375 ppm 380 ppm THC** 827 ppm 791 ppm ** includes methane,which will be subtracted to obtain NMHC results. Piedmont Natural Gas—Wadesboro Compressor Station Stack Test Observation Report Page 4 of 4 i 7. COMPLIANCE STATEMENT: It appeared that the stack testing was conducted in accordance with the requirements of the EPA methods E specified during the stack testing on 05/12/16. Field results on the analysis of the stack gases and preliminary emission calculations based on field measurements of power generation would appear to indicate compliance with the emission limits set forth in NSPS Subpart JJJJ. However,these were only preliminary field calculations. Final results will be submitted by the company. gµ'r cc: FRO Facility Files