HomeMy WebLinkAboutAQ_F_1900104_20160406_PRMT_Permit PAT I;VICCRORY
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DONALD R. VAN DER VAART
SHEILA C. HOLMAN
Dh•rclnr
Air Quality
ENVIRONMENTAL QUALITY
April 6, 2016
Mr. Blake Arnett
Plant Manager
3M Industrial Mineral Products
3M Roofing Granule Manufacturing Operations
4191 Highway 87 South
Moncure,North Carolina 27559
SUBJECT: Air Quality Permit No. 09006T06
Facility ID: 1900104
3M Pittsboro—Industrial Mineral Products
Moncure, North Carolina
Chatham County
Fee Class: Title V
PSD Class: Minor
Dear Mr. Arnett:
In accordance with your completed Air Quality Permit Application for renewal of your Title V
permit received January 30,2015,we are forwarding herewith Air Quality Permit No. 09006T06 to 3M
Pittsboro —Industrial Mineral Products, 4191 Highway 87 South, Moncure, Chatham County, North
Carolina authorizing the construction and operation of the emission source(s) and associated air
pollution control device(s) specified herein. Additionally, any emissions activities determined from
your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative
Code 02Q .0503(8)have been listed for informational purposes as an "ATTACHMENT." Please note
the requirements for the annual compliance certification are contained in General Condition P in
Section 3. The current owner is responsible for submitting a compliance certification for the entire
year regardless of who owned the facility during the year.
As the designated responsible official it is your responsibility to review,understand,and abide
by all of the terms and conditions of the attached permit. It is also your responsibility to ensure that
any person who operates any emission source and associated air pollution control device subject to any
term or condition of the attached permit reviews, understands, and abides by the conditions of the
attached permit that are applicable to that particular emission source.
If any parts, requirements, or limitations contained in this Air Quality Permit are
unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days
following receipt of this permit, identifying the specific issues to be contested.
State of North Carolina I Environmental Quality� Air Quality
1641 Mail Service Center 1 217 W.Jones Street,Suite 4000 1 Raleigh,NC 27609-1641
919 707 8400 T
Mr.Arnett
April 6, 2016
Page 2
This hearing request must be in the form of a written petition, conforming to NCGS (North
Carolina General Statutes) 15013-23, and filed with both the Office of Administrative Hearings, 6714
Mail Service Center,Raleigh,North Carolina 27699-6714 and the Division of Air Quality,Permitting
Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form for requesting a
formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings.
Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing.Unless
a request for a hearing is made pursuant to NCGS 15013-23, this Air Quality Permit shall be final and
binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal means pursuant to
NCGS 15013-22. This request must be submitted in writing to the Director and must identify the
specific provisions or issues for which the modification is sought. Please note that this Air Quality
Permit will become final and binding regardless of a request for informal modification unless a request
for a hearing is also made under NCGS 15013-23.
The construction of new air pollution emission source(s) and associated air pollution control
device(s), or modifications to the emission source(s) and air pollution control device(s) described in
this permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to
construction unless the Permittee has fulfilled the requirements of NCGS 143-215-108A(b) and
received written approval from the Director of the Division of Air Quality to commence construction.
Failure to receive an Air Quality Permit or written approval prior to commencing construction is a
violation of NCGS 143-215.108A and may subject the Permittee to civil or criminal penalties as
described in NCGS 143-215.114A and 143-215.114B.
Increment tracking does not apply to this renewal. Although Chatham County's minor
source baseline for NOx, PMio and S02 has been triggered; there are no emissions increases or
decreases associated with this change.
This Air Quality Permit shall be effective from April 6, 2016 until March 31, 2021, is
nontransferable to future owners and operators, and shall be subject to the conditions and limitations
as specified therein.
Should you have any questions concerning this matter, please contact Richard R. Simpson, at
(919) 707-8476 or Richard.Simpson n-ncdenr.gov. -
Sincerely yours,
Xilm D. Willets,P.E., Chief,Permitting Section
Division of Air Quality,NCDEQ
Enclosure
cc: Heather Ceron -EPA Region IV
Patrick Butler, Supervisor,Raleigh Regional Office
Central Files
Connie Horne (cover letter only)
ATTACHMENT 1 to cover letter of Permit No.09006T06 Page 1 of 3
3M Pittsboro—Industrial Mineral Products
Insignificant Activities under 15A NCAC 02Q .0503(8)
Emission Control Control Device
Source ID No. Emission Source Description Device ID Description o
Sources at Crushing and Screening Plant
IS Vacuum system for building 13 crushing and N/A N/A
screening
IS-2 Crusher building unit heater exhaust fan#3 N/A N/A
IS-3 Crusher building exhaust fan#1 N/A N/A
IS-4 Crusher building exhaust fan#2 N/A N/A
IS-5 Crusher building restroom exhaust fan N/A N/A
IS-6 Screening building unit heater exhaust vent N/A N/A
IS-7 Screening building exhaust fan#1 N/A N/A
IS-8 Screening building restroom exhaust fan N/A N/A
IS-9 Screening building exhaust fan#2 N/A N/A
IS-F 123 Plant Feed Conveyor No. 1 N/A N/A
IS-1756A Grade loading hopper N/A N/A
IS-175613 Grade silo loadout N/A N/A
Sources at Coloring Plant
IS-10 Coloring building exhaust fan#1 N/A N/A
IS-11 Coloring building exhaust fan#2 N/A N/A
IS-12 Coloring building exhaust fan#3 N/A N/A
IS-13 Coloring building exhaust fan#4 N/A N/A
IS-14 Coloring building exhaust fan#5 N/A N/A
IS-15 Coloring building exhaust fan#6 N/A N/A
IS-16 Coloring building exhaust fan#7 N/A N/A
IS-17 Coloring building exhaust fan#8 N/A N/A
IS-18 Finished granule storage building exhaust fan#1 N/A N/A
IS-19 Finished granule storage building exhaust fan#2 N/A N/A
IS-20 Finished granule storage building exhaust fan#3 N/A N/A
IS-21 Finished granule storage building exhaust fan#4 N/A N/A
IS-22 Tank farm building exhaust fan N/A N/A
IS-23 Warehouse area unit heater exhaust fan N/A N/A
IS-27 Warehouse area restroom exhaust fan N/A N/A
IS-A1 B3 liquid clay tank(20,000 gallon capacity) N/A N/A
IS-A2 Albion clay tank(20,000 gallon capacity) N/A N/A
IS-A3 Sodium silicate tank(20,000 gallon capacity) N/A N/A
IS-A4 Sodium silicate tank(20,000 gallon capacity) N/A N/A
IS-A5 Magnesium chloride tank(6,000 gallon capacity) N/A N/A
IS-A6 Slate oil tank(20,000 gallon capacity) N/A N/A
IS-A8 Mix tank No. 1 (325 gallon capacity) N/A N/A
IS-A10 Hold tank No. 1 (500 gallon capacity) N/A N/A
IS-A 12 Mix tank No. 2 (325 gallon capacity) N/A N/A
IS-A 13 Hold tank No. 2 (500 gallon capacity) N/A N/A
IS-A15 Sludge tank(5,000 gallon capacity) N/A N/A
IS-A16 Adhesion promoter tank(10,000 gallon capacity) N/A N/A
ATTACHMENT 1 to cover letter of Permit No. 09006T06 Page 2 of 3
3M Pittsboro—Industrial Mineral Products
Emission Control Control Device
Source ID No. Emission Source Description Device ID Description
IS-A17 Day tank(adhesion promoter)(400 gallon capacity) N/A N/A
Raw granule transfer conveyor(RTC)/conveyor No. Ram'granule
IS-ES CPA1 27/load-in to raw granule transfer conveyor No. 4 CDB8 baghouse(5,750
(RCTC4)/conveyor No. 4 square feet of filter
area)
Raw granule
IS-ES CPA2 Raw granule bin No. 3 (RGB3) CDB8 baghouse(5,750
square feet of filter
area)
Raw granule
IS-ES CPA3 Rerun bin No. 3 (RRB3) CDB8 baghouse(5,750
square feet of filter
area)
Finished granule
IS-ESCP1 Rerun conveyor CD1315 baghouse(6,111
square feet of filter
area)
Finished granule
IS-ES CP2 Consolidation conveyor CDB 15 baghouse(6,111
square feet of filter
area
Finished granule
IS-ESCP3 Line 2 rerun/headlap conveyor CDB 15 baghouse(6,111
square feet of filter
area)
Finished granule
IS-ESCP4 Headlap/consolidation conveyor CDB 15 baghouse(6,111
square feet of filter
area)
Raw granule
IS-ESCPI5A Rerun elevator No. 1,two pickups CD138 baghouse(5,750
square feet of filter
area)
Raw granule
IS-ESCFISB Rerun elevator No. 2,two pickups CDB8 baghouse(5,750square feet of filter
area)
IS-ESCP43 Product loadout conveyor N/A N/A
IS-ESCP44 Transload conveyor N/A N/A
IS-ESCPBHWC Dust conveyor N/A N/A
Finished granule
IS-ESCPC-8 Consolidation elevator CDB 15 baghouse(6,111
square feet of filter
area)
Finished granule
IS-ESCPLI-8 Line 1 product elevator CD1315 baghouse(6,111
square feet of filter
area)
ATTACHMENT I to cover letter of Permit No.09006T06 Page 3 of 3
3M Pittsboro—Industrial Mineral Products
Emission Control Control Device
Source ID No. Emission Source Description Device ID Description o
Finished granule
IS-ESCPL2-8 Line 2 product elevator CDB 15 baghouse(6,111
square feet of filter
area
Raw granule
IS-ESCPVF16A Rerun bin No. I CDB8 baghouse(5,750
square feet of filter
area)
Raw granule
IS-ESCPVF16B Rerun bin No. 2 CDB8 baghouse(5,750
square feet of filter
area)
Sources Located Outside
IS-A7 Reclaim water tank(32,000 gallon capacity) N/A N/A
IS-A9 Wastewater tank(17,000 gallon capacity) N/A N/A
IS-A18 Recycle water tank(10,000 gallon capacity) N/A N/A
IS-AI I Chatham County Water Tower N/A N/A
IS-FP** One diesel-fired emergency fire water pump(290 hp) N/A N/A
MACT ZZZZ [constructed prior to June 12, 2006]
Sources in Shipping Area
IS-FCP34 Waste bin load N/A N/A
IS-FCP35 Waste bin unload N/A N/A
IS-FCP363940 100 enclosed storage bins N/A N/A
Sources in Office Area
IS-24 Office area unit heater exhaust fan N/A N/A
IS-25 Office area exhaust fan N/A N/A
IS-26 Office area restrooms exhaust fan N/A N/A
IS-28 Office area restrooms exhaust fan#I N/A N/A
IS-29 Office area restrooms exhaust fan#2 N/A N/A
Building 30 Laboratory
IS-30 Laboratory Fume Hood N/A N/A
IS-31 Laboratory Dispatch Machine N/A N/A
** -Compliance date of May 3, 2013
1. Because an activity is insignificant does not mean that the activity is exempted from an applicable
requirement or that the owner or operator of the source is exempted from demonstrating compliance with
any applicable requirement.
2. When applicable, emissions from stationary source activities identified above shall be included in
determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 02D .1100
"Control of Toxic Air Pollutants"or 02Q .0711 "Emission Rates Requiring a Permit".
3. For additional information regarding the applicability of GACT, MACT, and NSPS for permit
exempt/insignificant activities see the NC DAQ website: http://daq.state.nc.us/permitsiinsig/. Hard copies
of the regulatory requirements will be provided by the regional office upon request.
ATTACHMENT 2 to cover letter of Permit No. 09006T06
3M Pittsboro—Industrial Mineral Products
The following table lists all modifications associated with this permit action:
Page(s) Section Description of Change(s)
Cover and Throughout Updated all tables, dates, and permit revision numbers.
throughout
Attachment Insignificant Moved IS-ESCPBHWC Dust Conveyor from Crushing and Screening to
Activities List the"Sources at Coloring Plant".
Attachment Insignificant Updated description for IS-F 123 to Plant Feed Conveyor No. 1.
Activities List
Attachment Insignificant Updated description for IS-1756B to Grade Silo Outlet.
Activities List
Attachment Insignificant Updated description for IS-1`5613 to Grade Silo Outlet.
Activities List
Attachment Insignificant Updated description for IS-A8 to Mix tank No. 1 (325 gallon capacity)
Activities List
Attachment Insignificant Changed IS-A9 to IS-A10 since IS-A9 was already used for a different
Activities List source and updated emission source description of"Hold tank No. 1 (500
allon ca aci )".
Attachment Insignificant Deleted redundant IS-A10 with emission source description of"Mix tank
Activities List (325 gallon capacity)".
Attachment Insignificant Updated description for IS-Al2 to Mix tank No.2(325 gallon capacity).
Activities List
Attachment Insignificant Updated description for IS-A13 to Hold tank No. 2 (500 gallon capacity).
Activities List
Attachment Insignificant Deleted IS-A14 with emission source description of"Prinlin tank(550
Activities List gallon capacity)".
Attachment Insignificant Updated description for IS-ES CPA from conveyor No. 6 to conveyor No.
Activities List 4.
Attachment Insignificant For Emission Sources ID Nos.IS-ES(CPA 1,CPA2,CPA3,CP 15A,CP 1513,
Activities List CPVF 16A,and CPVF 1613)inserted Control Device ID No.as"CDB8"and
control device description as"Finished granule baghouse(5,750 square feet
of filter area)".
Attachment Insignificant For Emission Sources ID Nos.IS-ES(CP1, CP2, CP3, CP4, CPC-8,CPL1-
Activities List 8, and CPL2-8) inserted Control Device ID No. as"CDB15"and control
device description as"Finished granule baghouse(6,111 square feet of filter
area)".
Attachment Insignificant Inserted IS-ESCP44 with emission source description of"Transload
Activities List conveyor".
Attachment Insignificant Included IS-ESCPBHWC where it was moved from Crushing and
Activities List Screening section.
Attachment Insignificant Changed IS-A10 to IS-A18 since IS-Al 0 was already used for a different
Activities List source and updated emission source description of"Recycle water tank
(10,000 allon capacity)".
Attachment Insignificant Updated IS-A11 with emission source description of"Chatham County
Activities List Water Tower".
Attachment Insignificant Deleted IS-FCP(45,46, and 47) source description"Enclosed rail car
Activities List unloading Nos.1, 2 and 3 since facility does not have rail car unloading
ca abilities.
Attachment Insignificant Added source header`Building 30 Laboratory".
Activities List
Page(s) Section Description of Change(s)
Attachment Insignificant Added emission source description IS-30 with description of"Laboratory
Activities List Fume Hood".
Attachment Insignificant Added emission source description IS-31 with description of"Laboratory
Activities List Dispatch Machine".
3 -9 Section 1 Inserted Page No. column with page numbers.
3, 10 Section 1 and Moved ES 16-A and ES32.1 from control device ID No. CDB 1 to CD132.
Section 2.1.A.
3, 4, 10, Section 1 and Moved ESC3 from control device ID No. CD132 to CDB1.
and 11 Section 2.1.A.
3, 10 Section 1 and Updated ES23A.1 with emission source description of"Conveyor No. 23A
Section 2.1.A. ba house hopper screw conveyor to dust conveyor No. 23C".
3, 10 Section 1 and Updated ES23A.2 with emission source description of"Conveyor No. 22
Section 2.1.A. ba house hopper screw conveyor to dust conveyor No. 23A".
4, 11 Section 1 and Updated ES3537D with emission source description of"L crusher feed bin
Section 2.1.A. conveyor No. 14,three pickups M screens to L crusher bins)".
4, 11 Section 1 and Updated ES23A.2 with emission source description of"Conveyor No. 22
Section 2.1.A. (ba house hopper screw conveyor to dust conveyor No. 23C".
5, 6,and 11 Section 1 and Moved ES2327B from control device ID No. CDBS to CD134.
Section 2.1.A.
6, 12 Section 1 and Updated ES2729.1 with emission source description of"G crusher feed
Section 2.1.A. conveyor No. 8B (G crusher bin to G crusher)".
6, 12 Section 1 and Updated ES49B with emission source description of"Grade bucket elevator
Section 2.1.A. No. 1,two pickups(grade collecting conveyor No. 19 to grade transfer
conveyor No. 20)".
7, 12 Section 1 and Moved ES23C from control device ID No. CD136 to CDB7.
Section 2.1.A.
7, 12 Section 1 and Updated ES63B with emission source description of"Dust elevator No. 3,
Section 2.1.A. two pickups".
7, 12 Section 1 and Updated ES68B with emission source description of"Waste elevator No. 2,
Section 2.1.A. two pickups".
7, 13 Section 1 and Updated F61 with emission source description of"Enclosed dust conveyor
Section 2.1.A. No. 23C (dust conveyor No. 23A to transfer conveyor No. 23C)".
13 Section 2.1.A. Updated language in summary table to"Visible emissions from the vents of
the crushing and screening buildings, any other affected facility, stacks
associated with conveyors, screening operations, screen feeders, storage
bins, and elevators".
13 Section 2.1.A. Updated language in summary table to "Visible emissions due to fugitive
emissions from each grinding mill, screening operation, bucket elevator,
transfer point on belt conveyors, storage bin, enclosed truck loading
operation, or from any other affected facility(i.e.pugmill,waste pile, etc.)".
Updated Limits for opacity to 10%per 40 CFR Part 60 Subpart 000 since
e ui ment installation was before 2008.
14 Section Updated emission limitation language to"Visible fugitive emissions greater
2.1.A.2.a.i. than 10%opacity shall not be discharged into the atmosphere from any
building enclosing any transfer point on a conveyor belt or any other
affected facility(grinding mill, screening operation,bucket elevator,
transfer point on belt conveyors, storage bin, enclosed truck loading
op eration, or from any other affected facility ...".
14 Section Updated emission standard from §60.672 to §60.670(d)(1).
2.1.A.2.a.iii.
Page(s) Section Description of Change(s)
14 Section Updated emission limitation language to"...shall not be more than 0.05
2.1.A.2.a.ii. grams per dry standard cubic meter(0.022 grains per dry standard cubic
foot);".
14, 15 Section Included emission sources ESC23A and ESC22 in permit regulatory
2.1.A.2.a.iv. and language.
2.1.A.2.b.i.
14 Section Updated emission limitation language to include"stack".
2.1.A.2.a.v.
15 Section Updated monitoring language to "...for any visible emissions. Should
2.1.A.2.c.i.(A). visible emissions and/or fugitive emissions be observed above the limits,
each affected facility...'
15, 26 Section Corrected the regulatory reference from 02D .2601 to .2610.
2.LA.2.c.i.(B).
and 2.1.E.3.c.ii.
16 Section 2.1.A.2.f. Updated reporting language to"Like-kind Replacement-As provided in 40
CFR 60.670(d),when an existing facility(ID No. ESC23A,ESC22, and
ESC23C is replaced by apiece..."
16, 21 Section Updated 15A NCAC 02D .0540 language from 90 days to 60 days.
2.1.A.3.c.ii. and
2.1.C.3.c.ii
22 Section Deleted redundant language to"The sampling time shall be and volume for
2.1.D.2.d.ii. each test run shall be at least ..."
22 Section Facility requested to add language to"The opacity monitor shall comply
2.1.D.2.e.i. with 40 CFR 60 Appendix F, Procedure 3, Quality Assurance Requirements
for COMs at Stationary Sources."
36 Section 2.2.13.La. Deleted CAM language "and 15A NCAC 02D .0521"and"and visible
and b. emissions" since not applicable.
34 Section 2.2.13.I.c.i. Updated CAM monitoring language for continuous pressure drop, daily
recordings,pressure drop ranges with new filters and pressure drop ranges
with filters after 120 operational hours.
34 Section Updated CAM monitoring language to"If a source or bagfilter listed in
2.2.13.I.c.ii. Section 2.2 B.La, above, operates with more than ten excursions in a
semiannual reporting period, then the Permittee shall develop a Quality
Im rovement Plan(QIP)".
34 Section Deleted any reference to visible emissions since pressure drop is used as the
2.2.13.I.c.iii. indicator for CAM.
37 Section 2.1.B.d. Inserted updated CAM reporting language with the current requirements
with monitoring and reporting.
38 General Updated to latest version of DAQ shell version 4.0 12/17/15.
Conditions
State of North Carolina
Department of Environmental Quality
Division of Air Quality
AIR QUALITY PERMIT
Permit No. Replaces Permit No.(s) Effective Date Expiration Date
09006T06 09006T05 April 6, 2016 March 31, 2021
"This permit shall expire on the earlier of March 31,2016 or the renewal of permit 09006T06 has been issued or denied.
Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted to construct and operate
the emission source(s)and associated air pollution control device(s)specified herein, in accordance with the terms,conditions,
and limitations within this permit. This permit is issued under the provisions of Article 21B of Chapter 143,General Statutes of
North Carolina as amended,and Title 15A North Carolina Administrative Codes(15A NCAC),Subchapters 02D and 02Q,and
other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 02Q,the Permittee shall not construct,operate,or modify any emission source(s)or
air pollution control device(s) without having first submitted a complete Air Quality Permit Application to the permitting
authority and received an Air Quality Permit,except as provided in this permit.
Permittee: 3M Pittsboro - Industrial Mineral
Products
Facility ID: 1900104
Facility Site Location: 4191 Highway 87 South
City,County, State, Zip: Moncure, Chatham County,N.C. 27559
Mailing Address: 4191 Highway 87 South
City, State, Zip: Moncure, Chatham County, N.C. 27559
Application Number: 1900104.15A & Amendment
Complete Application Date: April 6, 2016
Primary SIC Code: 3295
Division of Air Quality, Raleigh Regional Office
Regional Office Address: 3800 Barrett Drive
Raleigh, NC 27609
Permit issued this the 6t1i day of April,2016
/A�Z- W4,4V=7
William D. Willets,P.E.,Chief,Permitting Section
By Authority of the Environmental Management Commission
Table of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S)AND ASSOCIATED AIR POLLUTION
CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring, recordkeeping, and reporting
requirements)
2.2- Multiple Emission Source(s) Specific Limitations and Conditions
(Including specific requirements,testing,monitoring, recordkeeping, and reporting
requirements)
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENTS
ATTACHMENT I......List of Acronyms
Permit No.09006T06
Page 3
SECTION 1 - PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR
POLLUTION CONTROL DEVICE(S) AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices and appurtenances:
Page No. Emission Control Control
Source ID Emission Source Description Device ID Device
No. No. Description
Crushing and Screening Plant
9, 32 ES123 Plant feed conveyor No. 1 (feed pile to surge bin) CDB1 Crusher
NSPS 000 baghouse
9, 32 ES412 Surge bin No. 1
NSPS 000 (6,500 square
9532 NSPS .1 Feed conveyor No. 2 (surge bin to C crusher) f eeet of filter
9, 32 ES607.2 C crusher
NSPS 000
9132 ES2327A G crusher feed bin No. 1
NSPS 000
9, 32 ES2426.1 G crusher feed conveyor No. 8A(G crusher feed
NSPS 000 bin No. 1 to G crusher No. 1)
9532 ES2426.2
NSPS 000 G crusher No. 1
9, 32 ES3031 M feed transfer bin
NSPS 000
, 32 ES3941 L crusher bin No. 1
NSPS 000
9, 32 ES4347.1 L crusher feed conveyor No. 16A(L crusher feed
NSPS 000 bin to L crusher
9532 ES4347.2 L crusher
NSPS 000
9532 ESC3 Product conveyor No. 3 (C crusher to D screen
NSPS 000 bin No. 1)
9, 32 ESC23A.1 Conveyor No. 23A(baghouse hopper screw
NSPS 000 conveyor to dust conveyor No. 23C)
9532 ES 16-A Dryer and G crusher conveyor No. 9 (G crusher
NSPS 000 to screens No. 2 and No. 3 feed bin)
9, 32 ES32.1 L crusher product conveyor No. 17,two pickups
NSPS 000 (M feed transfer bin and L crusher No. 1 to M
screen feed bin)
93 32 ES32A L crusher product conveyor No. 17(L crushers to
NSPS 000 conveyor No. 18A) Screen
9532 ES32B Conveyor No. 18A(L crusher product conveyor baghouse No.
CDB2 1 (11
NSPS 000 No. 17 to live M screens feed bin)
9, 32 ES340-A squaree feet of
NSPS-A Live M screens feed bin,two pickups filter area)
9, 32 ES1721A
NSPS 000 D screen bin No. 2
9, 32 ES 1721 B
NSPS 000 D screen No.2 feeder
Permit No.09006T06
Page 4
Page No. Emission Control Control
Source ID Emission Source Description Device ID Device
No. No. Description
Crushing and Screening Plant(continued)
9, 32 ES1721C
NSPS 000 D screen No. 2
9, 32 ES1721D G crusher bin feed conveyor No. 5 (D screen No.
NSPS 000 2 to G crusher bins)
9, 32 ES 1721E L circuit new feed conveyor No. 13 (D screen No.
NSPS 000 2 to M transfer bin)
9, 32 ES3537A
NSPS 000 M screen No. 1
9132 ES3537B M screen No. 2
NSPS 000
9, 32 ES3537C M screen No. 3
NSPS 000
9, 32 ES3537D L crusher feed bin conveyor No. 14,three
NSPS 000 pickups(M screens to L crusher bins) Screen
9, 32 Grade collecting conveyor No. 19,three pickups baghouse No.
ES (M screens Nos. 1,2 and 3 to M screens Nos. 4 CDB2 1 (11,750
NSPPSS 0 000 5, and 6) (continued) square feet of
9, 32 ES3537F Waste conveyor No. 21,three pickup points(M filter area)
NSPS 000 screens to waste bin)
9, 32 ES8913A D screen bin No. 1
NSPS 000
9, 32 ES8913B D screen No. 1 feeder
NSPS 000
9, 32 ES8913C D screen No. 1
NSPS 000
9132 ES8913D Undersize conveyor No. 3 (D screen No. 1 to
NSPS 000 dryer feed conveyor No. 7)
9,32 ES8913E C bin feed conveyor No. 4(D screen No. 1 to C
NSPS 000 crusher bin)
9, 32 ES8913F Dryer feed conveyor No. 7 (undersize conveyor
NSPS 000 No. 3 to dryer)
9, 32 Dryer
ESC23A.2 Conveyor No. 22 (baghouse hopper screw baghouse
NSPS 000 conveyor to dust conveyor No. 23A) CDB3 (12,300 square
feet of filter
area
16,32 CDC 1 Dryer cyclone
(eight feet in
diameter) in
CDB3 series with
ES 1415 One natural as-fired dryer
NSPS UUU gDryer
baghouse
(12,300 square
feet of filter
area)
Permit No. 09006T06
Page 5
Page No. Emission Control Control
Source ID Emission Source Description Device ID Device
No. i No. Descri tion
Crushing and Screening Plant(continued)
9, 32 ES 16-B Dryer and G crusher product conveyor No. 9 (G
NSPS 000 crusher to screens No.2 feed bin)
9, 32 ES33A Conveyor No. 18A(conveyor No. 17 to conveyor
NSPS 000 No. 18B
9,32 ES33B Conveyor No. 18B (conveyor No. 18A to live M
NSPS 000 feed bin
Screen
9,32 ES340-B Live M feed bin,two pickups baghouse No.
NSPS 000 CDB4 2 (9,000
9, 32 ES 1822A D screen bin No. 3 square feet of
NSPS 000 filter area)
9,32 ES 1822B D screen feeder No. 3
NSPS 000
9, 32 ES1822C D screen No. 3
NSPS 000
9, 32 ES 1822D Feed conveyor No. 5,two pickups(D screens
NSPS 000 Nos. 2 and 3 to G crusher bin)
9332 ES2327B Feed conveyor No. 6 (D screens to G crusher
NSPS 000 bins)
9, 32 ES3537G M screen No. 4
NSPS 000
9132 ES3537H
NSPS 000 M screen No. 5
9, 32 ES3537I M screen No. 6
NSPS 000
9, 32 ES3537J L crusher feed bin conveyor No. 14,three
NSPS 000 pickups M screens to L crusher)
9, 32 ES3537K Grade collecting conveyor No. 19,three pickup
NSPS 000 points M screens to grade silos)
9,32 ES3537L Waste conveyor No.21,three pickups(M screen
NSPS 000 to waste bin)
9, 32 ESC23C 24"Dust conveyor No. 23C(baghouse hopper to
NSPS 000 dust elevator)
9132 ES 16-C Dryer and G crusher product conveyor No. 9(G
NSPS 000 crusher to screens No.2 feed bin)
9, 32 ES32.2 L crusher product conveyor No. 17(L crushers
NSPS 000 and M feed transfer bin to M screen feed bin)
95 32 ES38 Conveyor No. 14 (M screens to conveyor No.
NSPS 000 14A) baghouCrusher
9, 32 ES39 Conveyor No. 14A(conveyor No. 14 to L crusher CDBS 2(525 2(5,250
se No.
NSPS 000 feed bins)
9, 32 ES2327 square feet of
NSPS 000 G crusher bin No. 2 filter area)
9, 32 ES2729.1 G crusher feed conveyor No. 8B (G crusher bin to
NSPS 000 G crusher
9, 32 ES2729.2 G crusher No. 2
NSPS 000
Permit No. 09006T06
Page 6
Page No. Emission Control Control
Source ID Emission Source Description Device ID Device
No. No. Descri tion
Crushing and Screening Plant(continued)
9, 32 ES4042 Feed conveyor No. 14A to L crusher bin No. 2
NSPS 000
9, 32 ES4043 L crusher bin No. 2 Crusher
NSPS 000
9, 32 ES4044 CDBS baghouse No.
Feed conveyor No. 16B to L crusher No.2 (continued 2(5,250
NSPS 4
9, 32 ES4448.1 square feet of
NSPS 000 L crusher feed conveyor No. 16B filter area)
9, 32 ES4448.2 L crusher No.2
NSPS 000
9, 32 ES49A Grade collection conveyor No. 19 (M screens to
NSPS 000 grade bucket elevator
9, 32 ES49B Grade bucket elevator No. 1,two pickups(grade
NSPS 000 collecting conveyor No. 19 to grade transfer
conve or No.20)
9, 32 ES50 Grade transfer conveyor No. 20,two pickups
NSPS 000 (grade bucket elevator to grade silos
9, 32 ES57 Grade silo conveyor No. 26,three pickups(grade Grade silo
NSPS 000 silos to bin discharge bucket elevator) CDB6 baghouse
9, 32 ES58 Grade transfer conveyor No. 27(bin discharge (5,250 square
NSPS 000 elevator to coloring plant) feet of filter
9, 32 ES59 Bin discharge bucket elevator No.4,two pickups area)
NSPS 000
9, 32 ES5155A Grade silo No. 1
NSPS 000
9, 32 ES5155B Grade silo No. 2
NSPS 000
9, 32 ES5155C Grade silo No.3
NSPS 000
9, 32 ES23C Dust conveyor No. 23C(baghouse hopper
NSPS 000 loadout to dust elevator
9, 32 ES63A Dust conveyor No. 23C (hoppers for screens,
NSPS 000 grade silo,and waste baghouses to dust elevator)
9, 32 ES63B Dust elevator No. 3,two pickups
NSPS 000
9, 32 ES68A Waste conveyor No. 21 Waste
NSPS 000 handling
CDB7 baghouse
9, 32 NSPS Waste elevator No.2,two pickups (2,750 square
9, 32 ES6466 feet of filter
NSPS 000 Dust bin area)
9, 32 ES6466SC Dust bin screw conveyor(waste handling
NSPS 000 baghouse hopper to pugmill)
9, 32
ES6970
Waste bin
NSPS 000
Permit No. 09006T06
Page 7
Page No. Emission Control Control
Source ID Emission Source Description Device ID Device
No. No. Description
Crushing and Screening Plant(continued)
9, 32 ESA1 D screen No. 4 assembly(includes the vibrator)
NSPS 000
9, 32 ESA5 Load-in to conveyor No. 18C Screen
NSPS 000
9, 32 ESA6 baghouse No.
NSPS 000 Line 3 live M feed bin CDB 16 3 (9,000
9, 32 ESA7 square feet of
NSPS 000 Line 3 M screen assemblies filter area)
9, 32 ESAI I Screen baghouse No.3 ash loadout
NSPS 000
9, 32 ESA2 G bin feed conveyor No. 6 loadout to bin feed
NSPS 000 conveyor No. 6A
9, 32 ESA3 G feed bin No. 3
NSPS 000
9, 32 ESA4 Crusher
NSPS 000 G crusher No. 3 baghouse No.
9, 32 ESA8 CDB17 3 (6,500
NSPS 000 Feed bin No. 3 square feet of
filter area)
9, 32 ESA9 L crusher No. 3
NSPS 000
9, 32 ESA12 Crusher baghouse No. 3 ash loadout
NSPS 000
9532 1761 Enclosed dust conveyor No. 23C (dust conveyor N/A N/A
NSPS 000 No. 23A to transfer conveyor No. 23C)
9, 32 F72 Enclosed waste stacker conveyor No. 25 with wet N/A N/A
NSPS 000 suppression(pugmill to outside storage)
95 32 F6771 Enclosed pugmill with wet suppression(dust and N/A N/A
NSPS 000 wasteprocessing)
9, 32 FWP Waste pile N/A N/A
Coloring Plant
18, 32 ESCP1012A Headlap bin
18, 32 ESCP1012B Transfer conveyor No. 27(grade silos to headlap
and raw granule bins)
18,32 Raw granule
ESCP1012C Raw granule bin No. I baghouse
18, 32 C13138 (5,750 square
ESCP1012D Raw granule bin No. 2 feet of filter
18, 32 ESCPPFCI Line 1 dryer feed conveyor,two pickups(line 1 area)
raw granule and rerun bins to dryer)
18, 32 ESCPPFC2 Line 2 dryer feed conveyor,two pickups(line 2
raw granule and rerun bins to dryer)
22, 32 Line 1 dryer
� ESCPPHI baghouse
NSPS UITU One natural gas-fired dryer, line 1 C13139 (7,111 square
feet of filter
area)
Permit No. 09006T06
Page 8
Page No. Emission Control Control
Source ID Emission Source Description Device ID Device
No. No. Descri lion
Coloring Plant(continued)
22, 32 Line 2 dryer
ESCPPH2 baghouse
NSPS UUU One natural gas-fired dryer, line 2 CDB 10 (7,111 square
feet of filter
area)
27, 32 Line 1 mixer
ESCPM 1 baghouse
CAM Mixer,line 1 CDB11 (2,889 square
feet of filter
area
27, 32 Line 2 mixer
ESCPM2 baghouse
CAM Mixer, line 2 CDB12 (2,889 square
feet of filter
area)
24, 32 Line 1 kiln
ESCPK 1 baghouse
CAM One natural gas-fired kiln, line I CDB 13 (11,111 square
feet of filter
area)
24, 32 Line 2 kiln
ESCPK2 baghouse
CAM One natural gas-fired kiln, line 2 CDB 14 (11,111 square
feet of filter
area)
18, 32 ESCPLI- Blend bin No. IA
280A
18, 32 ESCPLI- Product/blend bin No. I
280B
18, 32 ESCPLI- product bin No. I
280C
18, 32 ESCPL2- Blend bin No. 2A
280A
18, 32 ESCPL2- Finished
280B Product/blend bin No. 2B granule
18, 32 ESCPL2- CDB 15 baghouse
280C Product bin No.2C (6,111 square
18, 32 ESCPLI-600 R screen No. 1 feet.of filter
area)
18, 32 ESCPL2-600 R screen No. 2
18, 32 ESCPL3-600 R screen No. 3
18, 32 ESCP900 Waste bin
18, 32 ESCPA9 Line 3 product elevator No. 9,product and blend
bins
18, 32 ESCPA 10 R screen for line 3 (ROT4)
Permit No. 09006T06
Page 9
Page No. Emission Control Control
Source ID Emission Source Description Device ID Device
No. No. Description
Coloring Plant(continued)
18, 32 ESCPCC Line 1 rerun conveyor(consolidation conveyor to CD1315
rerun elevator No. 1) (continued)
22, 32 Line 3 dryer
ESCPPH3 baghouse
NSPS UUU One natural gas-fired dryer, line 3 CDB18 (7,111 square
feet of filter
area)
27, 32 Line 3 mixer
ESCPM3 baghouse
CAM Mixer, line 3 CD1319 (2,889 square
feet of filter
area
18,24, and ESCPA6 Kiln feed elevator No. 3 (KFE3) Line 3 kiln
32 baghouse
18. 32 ESCPK3 CDB20 (11,111 square
CAM One natural gas-fired kiln, line 3 feet of filter
area)
30, 32 ESCPC 1 Cooler, line 1 N/A N/A
30, 32 ESCPC2 Cooler, line 2 N/A N/A
30, 32 ESCPC3 Cooler, line 3 N/A N/A
18, 32 FCP44A Truck loading with dust suppression N/A N/A
18, 32 FCP44B Truck loading with dust suppression N/A N/A
18,32 FCP363940 Finished product storage bins N/A N/A
18, 32 FCPAI I Product conveyor No. I and No. 2 loadouts to N/A N/A
railcars
SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Source(s) and Control Devices(s) Specific Limitations and Conditions
The emission source(s) and associated air pollution control device(s) and appurtenances listed below are subject
to the following specific terms, conditions, and limitations, including the testing, monitoring,recordkeeping, and
reporting requirements as specified herein:
A. Crushing and Screening Operations, including:
• Plant feed conveyor No. 1 (feed pile to surge bin)(ID No. ES123);
• Surge bin(ID No. ES412);
• Feed conveyor No. 2(surge bin to C crusher)(ID No. ES607.1);
• C crusher(ID No. ES607.2);
• G crusher feed bin No. 1 (ID No. ES2327A);
• G crusher feed conveyor No. 8A(G crusher feed bin No. 1 to G crusher No. 1)(ID No.ES2426.1);
• G crusher No. 1 (ID No.ES2426.2);
i
Permit No.09006T06
Page 10
A. Crushing and Screening Operations, including(continued):
• M feed transfer bin(ID No.ES3031);
• L crusher bin No. 1 (ID No. ES3941);
• L crusher feed conveyor No. 16A(L crusher feed bin to L crusher)(ID No. ES4347.1);
• L crusher(ID No. ES4347.2);
• Product conveyor No. 3 (C crusher to D screen bin No. 1)(ID No. ESC3); and
• Conveyor No. 23A(baghouse hopper screw conveyor to dust conveyor No. 23C)(ID No. ESC23A.1)
With associated crusher baghouse No. 1 (6,500 square feet of filter area; ID No. CDB1)
• Dryer and G crusher conveyor No. 9(G crusher to screens No. 2 and No. 3 feed bin)(ID No. ES 16-A);
• L crusher product conveyor No. 17,two pickups,(M feed transfer bin and L crusher No. 1 to M screen
feed bin)(ID No. ES32.1);
• L crusher product conveyor No. 17 (L crushers to conveyor No. 18A)(ID No.ES32A);
• Conveyor No. 18A(L crusher product conveyor No. 17 to live M screens feed bin)(ID No. ES32B);
• Live M screens feed bin,two pickups(ID No.ES340-A);
• D screen bin No. 2(ID No. ES 1721A);
• D screen No. 2 feeder(ID No. ES1721B);
• D screen No. 2(ID No. ES 1721 C);
• G crusher bin feed conveyor No. 5 (D screen No. 2 to G crusher bins)(ID No. ES1721D);
• L circuit new feed conveyor No. 13 (D screen No. 2 to M transfer bin)(ID No.ES 1721 E);
• M screen No. 1 (ID No. ES3537A);
• M screen No. 2(ID No. ES3537B);
• M screen No. 3 (ID No. ES3537C);
• L crusher feed bin conveyor No. 14,three pickups(M screens to L crusher bins)(ID No. ES3537D);
• Grade collecting conveyor No. 19,three pickups(M screens Nos. 1,2, and 3 to M screens Nos. 4, 5,and
6)(ID No.ES3537E);
• Waste conveyor No. 21,three pickup points(M screens to waste bin(ID No.ES3537F);
• D screen bin No. 1 (ID No. ES8913A);
• D screen No. 1 feeder(ID No. ES8913B);
• D screen No. 1 (ID No.ES8913C);
• Undersize conveyor No. 3 (D screen No. 1 to dryer feed conveyor No. 7)(ID No. ES8913D);
• C bin feed conveyor No. 4 (D screen No. 1 to C crusher bin)(ID No. ES8913E);
• Dryer feed conveyor No. 7 (undersize conveyor No. 3 to dryer)(ID No. ES8913F); and
With associated screen baghouse No. 1 (11,750 square feet of filter area; ID No. CDB2)
• Conveyor No. 23A.2 (dryer baghouse hopper screw conveyors to dust conveyor No. 23A)(ID No.
ESC22)
With associated dryer baghouse(12,300 square feet of filter area; ID No. CDB3)
• Dryer and G crusher product conveyor No. 9 (G crusher to screens No. 2 feed bin)(ID No. ES 16-B);
• Conveyor No. 18A(conveyor No. 17 to conveyor No. 18B)(ID No. ES33A);
• Conveyor No. 18B (conveyor No. 18A to live M feed bin)(ID No.ES33B);
• Live M feed bin,two pickups(ID No.ES340-13);
• D screen bin No. 3 (ID No. ES 1822A);
• D screen feeder No. 3 (ID No. ES 1822B);
• D screen No. 3 (ID No. ES 1822C);
Permit No. 09006T06
Page 11
A. Crushing and Screening Operations, including(continued):
• Feed conveyor No. 5,two pickups(D screens Nos. 2 and 3 to G crusher bin)(ID No. ES 1822D);
• Feed conveyor No. 6 (D screens to G crusher bins)(ID No.ES2327B);
• M screen No. 4(ID No.ES3537G);
• M screen No. 5 (ID No.ES3537H);
• M screen No. 6 (ID No.ES3537I);
• L crusher feed bin conveyor No. 14,three pickups(M screens to L crusher)(ID No.ES3537J);
• Grade collecting conveyor No. 19,three pickup points(M screens to grade silos)(ID No.ES3537K);
• Waste conveyor No.21,three pickups(M screen to waste bin)(ID No. ES3527L);and
• Dust conveyor No. 23C (baghouse hopper to dust elevator)(ID No. ESC23C)
With associated screen baghouse No.2 (9,000 square feet of filter area; ID No. CD134)
• Dryer and G crusher product conveyor No. 9 (G crusher to screens No. 2feed bin)(ID No.ES 16-C);
• L crusher product conveyor No. 17(L crushers and M feed transfer bin to M screen feed bin)(ID No.
ES32.2);
• Conveyor No. 14 (M screens to conveyor No. 14A)(ID No. ES38);
• Conveyor No. 14A(conveyor No. 14 to L crusher feed bins)(ID No. ES39);
• G crusher bin No. 2 (ID No. ES2327);
• G crusher feed conveyor No. 8B (G crusher bin to G crusher)(ID No.ES2729.1);
• G crusher No. 2(ID No. ES2729.2);
• Feed conveyor No. 14A to L crusher bin No. 2 (ID No. ES4042);
• L crusher bin No. 2(ID No. ES4043);
• Feed conveyor 16B to L crusher No. 2 (ID No. ES4044)
• L crusher feed conveyor No. 16B (ID No. ES4448.1); and
• L crusher No. 2 (ID No. ES4448.2)
With associated crusher baghouse No.2 (5,250 square feet of filter area;ID No.CDBS)
• Grade collection conveyor No. 19(M screens to grade bucket elevator)(ID No.ES49A);
• Grade bucket elevator No. 1,two pickups(grade collecting conveyor No. 19 to grade transfer conveyor
No. 20)(ID No.ES49B);
• Grade transfer conveyor No. 20,two pickups(grade bucket elevator to grade silos) (ID No. ES50);
• Grade silo conveyor No.26,three pickups(grade silos to bin discharge bucket elevator)(ID No. ES57);
• Grade transfer conveyor No. 27(bin discharge elevator to coloring plant)(ID No. ES58);
• Bin discharge bucket elevator No. 4,two pickups(ID No. ES59);
• Grade silo No. 1 (ID No. ES5155A);
• Grade silo No. 2 (ID No.ES5155B); and
• Grade silo No. 3 (ID No. ES5155C)
With associated grade silo baghouse(5,250 square feet of filter area; ID No.CDB6)
• Dust conveyor No. 23C (baghouse hopper loadout to dust elevator)(ID No. ES23C);
• Dust conveyor No. 23C (hoppers for screens, grade silo, and waste baghouses to dust elevator)(ID No.
ES63A);
• Dust elevator No. 3,two pickups(ID No.ES63B);
• Waste conveyor No. 21 (ID No.ES68A);
• Waste elevator No.2,two pickups(ID No. ES68B);
Permit No. 09006T06
Page 12
A. Crushing and Screening Operations, including(continued):
• Dust bin(ID No. ES6466);
• Waste bin(ID No.ES6970); and
• Dust bin screw conveyor(waste handling baghouse hopper to pugmill)(ID No. ES6466SC)
With associated waste handling baghouse(2,750 square feet of filter area; ID No. CDB7)
• D Screen No. 4 assembly(includes the vibrator)(ID No. ESA I);
• Load-in to conveyor No. 18C (ID No.ESA5);
• Line 3 live M feed bin (ID No. ESA6);
• Line 3 M screen assemblies(ID No. ESA7); and
• Screen baghouse No. 3 ash loadout(ID No.ESA11)
With associated screen baghouse No.3 (9,000 square feet of filter area; ID No. CDB16)
• G bin feed conveyor No. 6 loadout to bin feed conveyor No. 6A(ID No. ESA2);
• G feed bin No. 3 (ID No. ESA3);
• G crusher No. 3 (ID No. ESA4);
• Feed bin No. 3 (ID No. ESA8);
• L crusher No.3 (ID No.ESA9); and
• Crusher baghouse No. 3 ash loadout(ID No. ESA 12)
With associated crusher baghouse No.3 (6,500 square feet of filter area; ID No. CDB17)
Other Sources in crushing and screening plant
• Enclosed dust conveyor No. 23C(dust conveyor No. 23A to transfer conveyor No. 23C) (ID No. F61);
• Enclosed waste stacker conveyor No. 25 with wet suppression(pugmill to outside storage)(ID No.
F72);
• Enclosed pugmill with wet suppression(dust and waste processing)(ID No. F6771); and
• Waste pile(ID No.FWP)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter Work practice standards 15A NCAC 02D .0510
Particulate matter from stacks associated with
screen feeders, conveyors, screening operations, tan grams per dry
S
storage bins, elevators, and building vents standard cubic meter
Visible emissions from the vents of the crushing
and screening buildings,any other affected
facility, stacks associated with conveyors, 7 percent opacity 15A NCAC 02D .0524
screening operations, screen feeders, storage [40 CFR Part 60, Subpart
bins, and elevators 000]
Visible emissions due to fugitive emissions from
each grinding mill, screening operation, bucket 10 percent opacity
elevator,transfer point on belt conveyors, storage
bin, enclosed truck loading operation, or from
any other affected facility(i.e. pugmill,waste
pile, etc.).
Permit No.09006T06
Page 13
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter associated with fugitive non- Work practice standards 15A NCAC 02D .0540
process dust emissions
1. 15A NCAC 02D .0510:PARTICULATES FROM SAND,GRAVEL,OR CRUSHED STONE
OPERATIONS
a. The owner or operator of a sand, gravel, or crushed stone operation shall not cause, allow, or permit any
material to be produced, handled, transported or stockpiled without taking measures to reduce to a
minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality
standards beyond the property line for particulate matter, both PM10 and total suspended particulates.
b. Fugitive non-process dust emissions from sand, gravel, or crushed stone operations shall be controlled in
accordance with 15A NCAC 02D .0540 as described in Section 2.1 A.3,below.
c. The owner or operator of any sand, gravel, or crushed stone operation shall control process-generated
emissions from conveyors, screens,and transfer points, such that the applicable opacity standards in 15A
NCAC 15A NCAC 02D .0524, as described in Section 2.1 A.2.a, below, are not exceeded.
MonitorinE/Recordkeepine[Reportin�
d. The monitoring, recordkeeping, and reporting requirements for 15A NCAC 02D .0510 shall be satisfied
by compliance with the monitoring, recordkeeping, and reporting requirements of the New Source
Performance Standards,40 CFR Part 60, Subpart 000 found in Section 2.1 A.2,below.
2. 15A NCAC 02D .0524: NEW SOURCE PERFORMANCE STANDARDS
40 CFR Part 60,Subpart 000: Standards of Performance for Nonmetallic Mineral Processing Plants
For the conveyors, screening operations, screen feeders, storage bins, elevators, and building vents, the
Permittee shall comply with all applicable provisions, including the notification, testing, reporting,
recordkeeping,and monitoring requirements contained in Environmental Management Commission Standard
15A NCAC 02D .0524 "New Source Performance Standards" as promulgated in 40 CFR 60, Subpart 000
"Standards of Performance for Nonmetallic Mineral Processing Plants," including Subpart A "General
Provisions." [15A NCAC 02D .0524]
Emissions Limitations- [15A NCAC 02D .0524 and 40 CFR§60.672]
a. The building enclosing the affected facility and building vents and/or stacks must comply with the
following emission limits:
i. Visible fugitive emissions greater than 10%opacity shall not be discharged into the atmosphere from
any building enclosing any transfer point on a conveyor belt or any other affected facility(grinding
mill,screening operation,bucket elevator,transfer point on belt conveyors,storage bin,enclosed truck
loading operation, or from any other affected facility) except emissions through a vent as defined in
40 CFR§60.671.
ii. Particulate emissions from any vent of any building enclosing any transfer points on a conveyor belt
or any other affected facility (screening operations, screen feeders, storage bins, elevators, etc.) that
commenced construction, modification, or reconstruction after August 31, 1983 but before April 22,
2008, shall not be more than 0.05 grams per dry standard cubic meter (0.022 grains per dry
standard cubic foot);
iii. Particulate emissions from any vent of any building enclosing any transfer points on a conveyor belt
or any other affected facility (screening operations, screen feeders, storage bins, elevators, etc.) that
commenced construction,modification,or reconstruction on or after April 22,2008,shall not be more
than 0.032 grams per dry standard cubic meter(0.014 grains per dry standard cubic foot)unless
the affected facility meets the exemption provisions of§60.670(d)(1);
Permit No. 09006T06
Page 14
iv. Like-kind Replacement dust conveyors(ID No.ESC23A.1,ESC23.A.2,and ESC23C)is exempt from
the provisions of§60.672 per§60.670(d)(1);thus,the replacement facility shall comply with the same
emission limitations as specified in Condition 2.1-A.2.a.ii. above;
v. Visible emissions from any vent of any building enclosing any transfer points on a conveyor belt,
stack, or any other affected facility(i.e. screening operations, screen feeders, storage bins,elevators,
etc.) shall not be more than 7 percent opacity.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with 15A NCAC 02Q .0508(f),
40 CFR§60.675, and General Condition JJ found in Section 3.If the results of this test are above the limit
given in Section 2.1 A.2.a, above, the Permittee shall be deemed in noncompliance with 15A NCAC 02D
.0524.
The Permittee conducted the initial performance testing for the sources listed in Section 2.1 A, above, as
applicable, utilizing US EPA Method 5 and Method 9, on September 26, 2007 (for silo No. 3; ID No.
ES5155C)and August 5,2002 through August 8,2002(for all other subject sources).Those tests indicated
compliance with the applicable requirements.
i. Like-kind Replacement dust conveyors(ID No.ESC23A.1,ESC23.A.2,and ESC23C)is exempt from
the provisions of§60.675 per §60.670(d)(1).
Monitoring [15A NCAC 02Q .0508(f)]
c. Monitoring to assure compliance with the applicable emissions standards of Section 2.1.A.2.a, above,
shall be performed by the Permittee per the following:
i. Observation of a building enclosure containing affected facilities:
(A)Observe each building each month for any visible emissions. Should visible emissions and/or
fugitive emissions be observed above the limits, each affected facility enclosed in the building
shall be deemed to be in noncompliance with 15A NCAC 02D .0524 UNLESS a compliance
demonstration for each affected facility enclosed in the building is performed in accordance with
the following;
(B) After corrective action is taken, a Method 9 opacity for stacks OR Method 22 if observing an
affected facility's building enclosure determination meeting the requirements of 40 CFR§60.675
and 15A NCAC 02D .2610 is performed and visible emissions are demonstrated to comply with
the applicable limit(s)given in 40 CFR§§60.672(a)and(e).If compliance for the affected facility
cannot be demonstrated,then the affected facility shall be deemed to be in noncompliance with
15A NCAC 02D .0524
ii. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524 if this monitoring is
not conducted.
Recordkeeping[I 5A NCAC 02Q .0508(f)]
d. Results of monitoring shall be maintained in a log (written or electronic form) and made available to
authorized personnel upon request. The following shall be recorded in the log:
i. The results of the monthly building fugitive emissions observations or the monthly visible emissions
observations for each affected facility;
ii. Whether the observed emissions source was the building or each affected facility within the building,
date and time of the each observation;
iii. If any emissions were observed from the building,the time and any resulting action(s)taken to reduce
emissions exceeding an applicable limit;
iv. The date, time, and type of all corrective actions performed to prevent such an exceedance from re-
occurring and a copy of any Method 9 or Method 22 opacity observation performed for the purpose
of demonstrating compliance with the applicable emissions limit(s).
Permit No. 09006T06
Page 15
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524 if these records are not
maintained.
Reporting[15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a written summary report, of the monitoring and recordkeeping activities as
follows:
i. A report of any changes in existing facilities as specified in 40 CFR §60.676 "Reporting and
recordkeeping," including equipment being replaced and the replacement equipment of affected
facilities. This report shall be submitted to the Administrator as requested.
ii. A summary report of monitoring and recordkeeping activities postmarked or delivered by January 30
of each calendar year for the preceding six-month period between July and December and July 30 of
each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
iii. A report of any non-compliant emissions observed to occur from a building enclosing an affected
facility OR the applicable opacity limit(s) of 40 CFR §60.672(a), (b) and (c) as established using
Method 9 or 22 compliance demonstrations conducted on an affected facility or building, along with
the determined cause of exceedance and the resulting corrective action taken, within 5 business days
of non-compliant observation.
£ Like-kind Replacement-As provided in 40 CFR 60.670(d),when an existing facility(ID No. ESC23A.1,
ESC23.A.2, and ESC23C) is replaced by a piece of equipment of equal or smaller size, as defined in 40
CFR 60.671, having the same function as the existing facility, the new facility is exempt from the
provisions of 40 CFR 60.672, 60.674, and 60.675 except as provided for in 60.670(d)(3). The Permittee
shall comply with the reporting requirements of 40 CFR 60.676(a),
3. 15A NCAC 02D .0540: PARTICULATES FROM FUGITIVE NON PROCESS DUST EMISSION
SOURCES
a. For the purpose of Section 2.1 A.3 the following definitions shall apply:
i. "Fugitive non-process dust emission" means particulate matter that is not collected by a capture
system and is generated from areas such as pit areas, process areas, haul roads, stockpiles, and plant
roads; and
ii. "Substantive complaints"means complaints that are verified with physical evidence acceptable to the
Division.
b. The owner or operator of a facility required to comply with rule 15A NCAC 02D.0510"Particulates from
Sand,Gravel,or Crushed Stone Operations" shall not cause or allow fugitive non-process dust emissions
to cause or contribute to substantive complaints.
c. If fugitive non-process dust emissions from a facility required to comply with rule 15A NCAC 02D .0540
cause or contribute to substantive complaints,the owner or operator of the facility shall:
i. Within 30 days upon receipt of written notification from the Director of a second substantive
complaint in a consecutive 12-month period, submit to the Director a written description of what has
been done and what will be done to reduce fugitive non-process dust emissions from that part of the
facility that caused the second substantive complaint;
ii. Within 60 days of receipt of written notification from the Director of a second substantive complaint
in a consecutive 12-month period, submit to the Director a control plan; and
iii. Within 30 days after the Director approves the plan, be in compliance with the plan.
d. If after a plan has been implemented,the Director finds that the plan inadequately controls fugitive non-
Permit No.09006T06
Page 16
process dust emissions,he shall require the owner or operator of the facility to correct the deficiencies in
the plan. Within 90 days after receiving written notification from the Director identifying the deficiency,
the owner or operator of the facility shall submit a revision to his plan to correct the deficiencies.
MonitorinE/Recordkeeping/ReportinE
e. No monitoring,recordkeeping,or reporting for particulates from fugitive non-process dust emissions from
these sources pursuant to 15A NCAC 02D .0540 is required at this time.
B. One natural gas-fired dryer (ID No. ES1415) with one associated simple cyclone (eight feet in
diameter; ID No. CDC1) in series with one baghouse (12,300 square feet of filter area; ID No.
CDB3)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D .0516
Particulate matter 0.057 grams per dry standard cubic 15A NCAC 02D .0524
meter [40 CFR Part 60, Subpart UUU]
Visible emissions 10 percent opacity 15A NCAC 02D .0524
[40 CFR Part 60, Subpart UUU
Odorous emissions See Section 2.2-A.2 15A NCAC 02D .1806
Hazardous Air Pollutants See Section 2.2-A.3 15A NCAC 02Q .0317 to avoid
15A NCAC 02D .I I I I
1. 15A NCAC 02D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from this dryer (ID No. ES 1415) shall not exceed 2.3 pounds per million
Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels, wastes, ores, and other
substances shall be included when determining compliance with this standard. [15A NCAC 02D .0516]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 B.La,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0516.
Mo_nitoring/Recordkeeping/Reportint! [15A NCAC 02Q .0508(f)]
c. No monitoring, recordkeeping, or reporting is required for sulfur dioxide emissions from the firing of
natural gas in this dryer(ID No. ES1415).
2. 15A NCAC 02D .0524: NEW SOURCE PERFORMANCE STANDARDS
40 CFR Part 60, Subpart UUU: NSPS For Calciners and Dryers in Mineral Industries
a. For this dryer(ID No. ES1415), the Permittee shall comply with all applicable provisions, including the
notification, testing, reporting, recordkeeping, and monitoring requirements contained in Environmental
Management Commission Standard 15A NCAC 02D .0524 "New Source Performance Standards" as
promulgated in 40 CFR Part 60, Subpart UUU "Standards of Performance for Calciners and Dryers in
Mineral Industries,"including Subpart A"General Provisions." [15A NCAC 02D .0524]
Emission Limitations [15A NCAC 02D .0524 and 40 CFR§60.732]
b. Particulate matter emissions from this dryer (ID No. ES1415) shall not exceed 0.057 gram per dry
standard cubic meter(g/dscm).
c. Visible emissions from this dryer (ID No. ES1415) shall not exceed 10 percent opacity (6-minute
average).
Permit No. 09006T06
Page 17
Testing [15A NCAC 02Q .0508(f)]
d. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f), 40 CFR §60.736, and General Condition JJ found in Section 3 of this permit. If the results of
this test are above the limit given in Section 2.1 B.2.b or c, above, as applicable, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0524.
The Permittee conducted the initial testing for dryer ES 1415 on August 6, 2002. Those tests indicated
compliance with the applicable requirements.
Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)and 40 CFR§§60.734 and 735]
e. i. The owner and operator of an affected facility subject to the provisions of this subpart who uses a dry
control device to comply with the mass emission standard shall install,calibrate,maintain,and operate
a continuous monitoring system to measure and record the opacity of emissions that are discharged
into the atmosphere from the control device.Records of monitoring shall be kept for a minimum of 5
years.
ii. Particulate matter emissions from dryer ES 1415 shall be controlled by bagfilter CDB3. To assure
compliance, the Permittee shall perform inspections and maintenance as recommended by the
manufacturer. In addition to the manufacturer's inspection and maintenance recommendations, or if
there is no manufacturer's inspection and maintenance recommendations, as a minimum, the
inspection and maintenance requirement shall include the following:
(A)An annual (for each 12 month period following the initial inspection) visual inspection of the
system ductwork and material collection unit for leaks; and
(B) An annual (for each 12 month period following the initial inspection) internal inspection of the
bagfilter's structural integrity.
(C) An annual (for each 12 month period following the initial inspection) inspection of the cyclone
for structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524 if the ductwork and
bagfilters are not inspected and maintained.
iii. The results of inspection and maintenance shall be maintained in a logbook (written or electronic
format) on-site and made available to an authorized representative upon request. The logbook shall
record the following:
(A)The date and time of each recorded action;
(B) The results of each inspection;
(C) The results of any maintenance performed on the bagfilters; and
(D)Any variance from manufacturer's recommendations, if any, and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0524 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
f. The Permittee shall submit a summary report of the monitoring requirements postmarked or delivered by
January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
C. Coloring Plant sources,including:
• Headlap bin(ID No. ESCP1012A);
• Transfer conveyor No. 27(grade silos to headlap and raw granule bins, 1D No. ESCP1012B);
Permit No.09006T06
Page 18
• Raw granule bin No. 1 (ID No. ESCP1012C);
• Raw granule bin No. 2 (ID No. ESCP1012D);
• Line 1 dryer feed conveyor,two pickups(line 1 raw granule and rerun bins to dryer)(ID No.
ESCPPFCI); and
• Line 2 dryer feed conveyor,two pickups(line 2 raw granule and rerun bins to dryer)(ID No.
ESCPPFC2)
With associated raw granule baghouse(5,750 square feet of filter area; ID No. CDB8)
• Blend bin No. I(ID No. ESCPLI-280A);
• Product/blend bin No. I (ID No. ESCPL I-280B);
• Product bin No. 1C(ID No. ESCPLI-280C);
• Blend bin No. 2A(M No. ESCPL2-280A);
• Product/blend bin No. 2B (ID No. ESCPL2-280B);
• Product bin No. 2C (ID No. ESCPL2-280C);
• R screen No. 1 (ID No. ESCPLI-600);
• R screen No. 2(ID No. ESCPL2-600);
• R screen No. 3 (ID No. ESCPL3-600);
• Waste bin(ID No.ESCP900);
• Line 3 product elevator No. 9, product and blend bins(ID No. ESCPA9);
• R screen for line 3 (ROT4)(ID No. ESCPA10); and
• Line 1 rerun conveyor(consolidation conveyor to rerun elevator No. 1)(ID No.ESCPCC)
With associated finished granule baghouse(6,111 square feet of filter area; ID No. CDB15)
• Kiln feed elevator No. 3 (KFE3)(ID No.ESCPA6)
With associated line 3 kiln baghouse(11,111 square feet of filter area; ID No. CDB20)
Other sources in the ColorinE Plant
• Truck loading with dust suppression(ID No.FCP44A);
• Truck loading with dust suppression(ID No. FCP44B);
• Finished product storage bins(ID No.FCP363940);and
• Product conveyor No. 1 and No. 2 loadouts to railcars(ID No. FCPA 11)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Particulate matter Work practice standards 15A NCAC 02D .0510
Visible emissions from conveyors,
screening operations, screen feeders, 20 percent opacity 15A NCAC 02D .0521
storage bins
Particulate matter associated with Work practice standards 15A NCAC 02D .0540
fugitive non-process dust emissions
Volatile Organic Compounds See Section 2.2-A.1 15A NCAC 02D .0958
Permit No. 09006T06
Page 19
Regulated Pollutant Limits/Standards Applicable Regulation
Toxic air pollutant emissions
shall not exceed rates which
cause established ambient levels
Toxic air pollutants to be exceeded; State- 15A NCAC 02D .1100
enforceable only
(See Section 2.2-A.4.—Multiple
Emission Sources)
Odorous emissions See Section 2.2-A.2 15A NCAC 021) .1806
15A NCAC 02Q .0317 to
Hazardous Air Pollutants See Section 2.2-A.3 avoid
15A NCAC 02D .I I I I
Toxic Air Pollutants See Section 2.2-A.5 15A NCAC 02Q .0711
1. 15A NCAC 02D .0510: PARTICULATES FROM SAND,GRAVEL,OR CRUSHED STONE
OPERATONS
a. The owner or operator of a sand, gravel, or crushed stone operation shall not cause, allow, or permit any
material to be produced, handled, transported or stockpiled without taking measures to reduce to a
minimum any particulate matter from becoming airborne to prevent exceeding the ambient air quality
standards beyond the property line for particulate matter, both PM10 and total suspended particulates.
b. Fugitive non-process dust emissions from sand, gravel,or crushed stone operations shall be controlled in
accordance with 15A NCAC 02D .0540 as described in Section 2.1 C.3, below.
c. The owner or operator of any sand, gravel, or crushed stone operation shall control process-generated
emissions from conveyors, screens,and transfer points, such that the applicable opacity standards in 15A
NCAC 02D .0521, as described in Section 2.1 C.2.a, below, are not exceeded.
Monitoring/Recordkeeping/Reuortin�
d. The monitoring, recordkeeping, and reporting requirements for 15A NCAC 02D .0510 shall be satisfied
by compliance with the monitoring,recordkeeping,and reporting requirements of 15A NCAC 02D .0521,
as described in Sections 2.1 C.2.c, d, and e,below.
2. 15A NCAC 02D .0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the sources from the Coloring Plant building shall not be more than 20 percent
opacity when averaged over a six-minute period.However, six-minute averaging periods may exceed 20
percent not more than once in any hour and not more than four times in any 24-hour period. In no event
shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521(d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 C.2.a,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance, once a month the Permittee shall observe the emission points of these sources for
any visible emissions above normal. The monthly observation must be made for each month of the
calendar year period to ensure compliance with this requirement. If visible emissions from a source are
observed to be above normal,the Permittee shall either:
i. Take appropriate action to correct the above-normal emissions as soon as practicable and within the
Permit No.09006T06
Page 20
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. Demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610 (Method 9)for 12 minutes is below the limit given in Section 2.1 C.2.a,
above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above
cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
RecordkeepinE [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. The date and time of each recorded action;
ii. The results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. The results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked or delivered by January 30
of each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
3. 15A NCAC 02D .0540: PARTICULATES FROM SAND, GRAVEL, OR CRUSHED STONE
OPERATONS
a. For the purpose of Section 2.1 C.3 the following definitions shall apply:
i. "Fugitive non-process dust emission" means particulate matter that is not collected by a capture
system and is generated from areas such as pit areas, process areas, haul roads, stockpiles, and plant
roads; and
ii. "Substantive complaints"means complaints that are verified with physical evidence acceptable to the
Division.
b. The owner or operator of a facility required to comply with rule 15A NCAC 02D.0510"Particulates from
Sand,Gravel,or Crushed Stone Operations"shall not cause or allow fugitive non-process dust emissions
to cause or contribute to substantive complaints.
c. If fugitive non-process dust emissions from a facility required to comply with rule 15A NCAC 02D .0540
cause or contribute to substantive complaints,the owner or operator of the facility shall:
i. Within 30 days upon receipt of written notification from the Director of a second substantive
complaint in a consecutive 12-month period, submit to the Director a written description of what has
been done and what will be done to reduce fugitive non-process dust emissions from that part of the
facility that caused the second substantive complaint;
ii. Within 60 days of receipt of written notification from the Director of a second substantive complaint
in a consecutive 12-month period, submit to the Director a control plan; and
iii. Within 30 days after the Director approves the plan, be in compliance with the plan.
d. If after a plan has been implemented,the Director finds that the plan inadequately controls fugitive non-
process dust emissions,he shall require the owner or operator of the facility to correct the deficiencies in
the plan.Within 90 days after receiving written notification from the Director identifying the deficiency,
the owner or operator of the facility shall submit a revision to his plan to correct the deficiencies.
Permit No.09006T06
Page 21
Monitoring/Recordkeeping/Reporting
e. No monitoring,recordkeeping,or reporting for particulates from fugitive non-process dust emissions from
these sources pursuant to 15A NCAC 02D .0540 is required at this time.
D. Three natural gas-fired dryers (ID Nos. ESCPPHI, ESCPPH2, and ESCPPH3) with three
associated baghouses (7,111 square feet of filter area, each; ID Nos. CDB9, CDB10, and
CDB18, respectively)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D .0516
Particulate emissions 0.057 grams per dry standard cubic 15A NCAC 02D .0524
meter [40 CFR Part 60, Subpart UUU]
Visible emissions 10 percent opacity 15A NCAC 02D .0524
[40 CFR Part 60, Subpart UUU]
Odorous emissions See Section 2.2-A.2 15A NCAC 02D .1806
Hazardous Air Pollutants See Section 2.2-A.3 15A NCAC 02Q .0317 to avoid
15A NCAC 02D .I I I I
1. 15A NCAC 02D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from these dryers (ID Nos. ESCPPHI, ESCPPH2, and ESCPPH3) shall not
exceed 2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in
fuels, wastes, ores, and other substances shall be included when determining compliance with this
standard. [15A NCAC 02D .0516]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 D.La,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0516.
Monitoring/Recordkeeping/Reporting [15A NCAC 02Q .0508(f)]
c. No monitoring, recordkeeping, or reporting is required for sulfur dioxide emissions from the firing of
natural gas in these dryers(ID Nos. ESCPPHI, ESCPPH2, and ESCPPH3)
2. 15A NCAC 02D .0524: NEW SOURCE PERFORMANCE STANDARDS
40 CFR Part 60, Subpart UUU: NSPS for Calciners and Dryers in Mineral Industries
a. For these dryers (ID Nos. ESCPPHI, ESCPPH2, and ESCPPH3), the Permittee shall comply with all
applicable provisions, including the notification, testing, reporting, recordkeeping, and monitoring
requirements contained in Environmental Management Commission Standard 15A NCAC 02D .0524
"New Source Performance Standards (NSPS)" as promulgated in 40 CFR Part 60 Subpart UUU
"Standards of Performance for Calciners and Dryers in Mineral Industries,"including Subpart A"General
Provisions." [15A NCAC 02D .0524]
Emission Limitations [15A NCAC 02D .0524 and 40 CFR§60.732]
b. Particulate matter emissions from each dryer (ID Nos. ESCPPHI, ESCPPH2, and ESCPPH3) shall not
exceed 0.057 gram (g) per dry standard cubic meter(dscm).
c. Visible emissions from these three dryers (ID Nos. ESCPPHI, ESCPPH2, and ESCPPH3) shall not
exceed 10 percent opacity(6-minute average).
Permit No.09006T06
Page 22
Testing [15A NCAC 02Q .0508(f)]
d. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f), 40 CFR §60.736, and General Condition JJ found in Section 3 of this permit. If the results of
this test are above the limit given in Section 2.1 D.2.b or c, above, as applicable, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0524.
i. The Permittee conducted the initial compliance testing for dryers ESCPPHI and ESCPPH2 on August
8, 2002 and August 7, 2002, respectively. Those tests indicated compliance with the applicable
requirements.No additional testing is required for these dryers.
ii. Under the provisions of NCGS 143-215.108, the Permittee shall demonstrate compliance with the
emission limit in Section 2.1 D.2.b, above, for dryer ESCPPH3 by testing for particulate emissions
by utilizing EPA test method 5. The sampling time and volume for each test run shall be at least 2
hours and 1.70 dscm. This testing must be conducted within 60 days of achieving the maximum
production rate of dryer ESCPPH3 and no later than 180 days after initial startup of dryer ESCPPH3.
iii. Under the provisions of NCGS 143-215.108, the Permittee shall demonstrate compliance with the
emission limit in Section 2.1 D.2.c, above, for dryer ESCPPH3 by testing for opacity of visible
emissions by utilizing EPA test method 9.This testing must be conducted within 60 days of achieving
the maximum production rate of dryer ESCPPH3 and no later than 180 days after initial startup of
dryer ESCPPH3.
Monitorinu/Recordkeening [15A NCAC 02Q .0508(f)and 40 CFR §§60.734 and 735]
e. i. The owner and operator of an affected facility subject to the provisions of this subpart who uses a dry
control device to comply with the mass emission standard shall install,calibrate,maintain,and operate
a continuous monitoring system to measure and record the opacity of emissions that are discharged
into the atmosphere from the control device.Records of monitoring shall be kept for a minimum of 5
years. The opacity monitor shall comply with 40 CFR 60 Appendix F, Procedure 3, Quality
Assurance Requirements for COMs at Stationary Sources".
ii. Particulate matter emissions from dryers ESCPPHI,ESCPPH2,and ESCPPH3 shall be controlled by
bagfilters CDB9, CDB10, and CDB18, respectively. To assure compliance, the Permittee shall
perform inspections and maintenance as recommended by the manufacturer. In addition to the
manufacturer's inspection and maintenance recommendations, or if there is no manufacturer's
inspection and maintenance recommendations, as a minimum, the inspection and maintenance
requirement shall include the following:
(A)An annual (for each 12 month period following the initial inspection) visual inspection of the
system ductwork and material collection unit for leaks; and
(B) An annual (for each 12 month period following the initial inspection) internal inspection of the
bagfilters' structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0524 if the ductwork and
bagfilters are not inspected and maintained.
iii. The results of inspection and maintenance shall be maintained in a logbook (written or electronic
format) on-site and made available to an authorized representative upon request. The logbook shall
record the following:
(A)The date and time of each recorded action;
(B) The results of each inspection;
(C) The results of any maintenance performed on the bagfilters; and
(D)Any variance from manufacturer's recommendations, if any, and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0524 if these records are not
maintained.
Permit No. 09006T06
Page 23
Reporting [15A NCAC 02Q .0508(f)]
f. The Permittee shall submit a summary report of the monitoring requirements postmarked or delivered by
January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
E. Three natural gas-fired kilns (ID Nos. ESCPKI,ESCPK2,and ESCPK3)with three associated
baghouses (11,111 square feet of filter area, each; ID Nos. CD1313, CD1314, and CDB20,
respectively)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
E=4.10 x(P)0 67 for'P<30 tons per
hour 15A NCAC 02D .0515
E=55.0 x(P)011-40 for P>30 tons per
Particulate emissions hour
Compliance Assurance Monitoring 15A NCAC 02D .0614
See Section 2.2 B
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D .0516
Visible emissions 20 percent opacity 15A NCAC 02D .0521
Odorous emissions See Section 2.2-A.2 15A NCAC 02D .1806
15A NCAC 02Q .0317 to
Hazardous Air Pollutants See Section 2.2-A.3 avoid
15A NCAC 02D .I l l l
1. 15A NCAC 02D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from these kilns (ID Nos. ESCPKI, ESCPK2, and ESCPK3) shall not
exceed an allowable emission rate as calculated by the following equation: [15A NCAC 02D .0515(a)]
E=4.10 x(P)067 for P<30 tons per hour Where: P=Process weight in tons per hour; and
E= 55.0 x(P)011-40 for P>30 tons per hour E=Allowable emission rate in pounds per
hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 E.La, above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0515.
Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)]
c. Particulate matter emissions from these three kilns (ID Nos. ESCPKI, ESCPK2, and ESCPK3) shall be
controlled by three bagfilters(ID Nos.CDB 13,CDB 14,and CDB20,respectively).To assure compliance,
the Permittee shall perform inspections and maintenance as recommended by the manufacturer. In
addition to the manufacturer's inspection and maintenance recommendations, or if there is no
manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and
maintenance requirement shall include the following:
i. An annual(for each 12 month period following the initial inspection)visual inspection of the system
ductwork and material collection unit for leaks; and
ii. An annual (for each 12 month period following the initial inspection) internal inspection of the
Permit No.09006T06
Page 24
bagfilter's structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and
bagfilters are not inspected and maintained.
d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)
on-site and made available to an authorized representative upon request. The logbook shall record the
following:
i. The date and time of each recorded action;
ii. The results of each inspection;
iii. The results of any maintenance performed on the bagfilters; and
iv. Any variance from manufacturer's recommendations, if any, and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of
a written request by the DAQ.
f. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked or
delivered on or before January 30 of each calendar year for the preceding six-month period between July
and December and July 30 of each calendar year for the preceding six-month period between January and
June. All instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from these kilns(ID Nos.ESCPKI,ESCPK2,and ESCPK3)shall not exceed
2.3 pounds per million Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels,
wastes, ores, and other substances shall be included when determining compliance with this standard.
[I5ANCAC 02D .0516]
Testing[15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 E.2.a,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0516.
Monitoring/Recordkeepin2/Reportin [15A NCAC 02Q .0508(f)]
c. No monitoring, recordkeeping, or reporting is required for sulfur dioxide emissions from the firing of
natural gas in these kilns(ID Nos. ESCPKI, ESCPK2, and ESCPK3)
3. 15A NCAC 02D .0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from these kilns(ID Nos.ESCPKI,ESCPK2,and ESCPK3) shall not be more than 20
percent opacity when averaged over a six-minute period. However, six-minute averaging periods may
exceed 20 percent not more than once in any hour and not more than four times in any 24-hour period.In
no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521(d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 E.3.a,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance, once a month the Permittee shall observe the emission points of these sources for
any visible emissions above normal. The monthly observation must be made for each month of the
Permit No. 09006T06
Page 25
calendar year period to ensure compliance with this requirement. If visible emissions from a source are
observed to be above normal,the Permittee shall either:
i. Take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. Demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610 (Method 9)for 12 minutes is below the limit given in Section 2.1 E.3.a,
above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above
cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
Recordkeenin [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook (written or electronic format) on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. The date and time of each recorded action;
ii. The results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions; and
iii. The results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked or delivered by January 30
of each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations
from the requirements of this permit must be clearly identified.
F. Three roof granule mixing units (ID Nos. ESCPMI, ESCPM2, and ESCPM3) with three
associated baghouses (2,889 square feet of filter area, each; ID Nos. CDB11, CDB12, and
CDB19, respectively)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
E=4.10 x(P)0 67 for P<30 tons per
hour
E= 55.0 x(P)011-40 for P>30 tons per
hour 15A NCAC 02D .0515
Particulate emissions Where: E= Allowable emission rate in pounds
per hour; and
P= Process weight in tons per hour
Compliance Assurance Monitoring 15A NCAC 02D .0614
See Section 2.2-13
Visible emissions 20 percent opacity 15A NCAC 02D .0521
Volatile Organic See Section 2.2-A.1 15A NCAC 02D .0958
Compounds
Toxic air pollutant emissions shall not exceed
Toxic air pollutants rates which cause established ambient levels to 15A NCAC 02D .1100
be exceeded; State-enforceable only
(See Section 2.2-A.4.—Multiple Emission
Permit No. 09006T06
Page 26
Sources)
Regulated Pollutant Limits/Standards Applicable Regulation
Odorous emissions See Section 2.2-A.2 15A NCAC 02D .1806
15A NCAC 02Q .0317 to
Hazardous Air Pollutants See Section 2.2-A.3 avoid
15A NCAC 02D .I I I I
Toxic Air Pollutants See Section 2.2-A.5 15A NCAC 02Q .0711
1. 15A NCAC 02D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from these roof granule mixing units (ID Nos. ESCPMl, ESCPM2, and
ESCPM3) shall not exceed an allowable emission rate as calculated by the following equation: [15A
NCAC 02D .0515(a)]
E=4.10 x(P)067 for P<30 tons per hour
E=55.0 x(P)0-1 -40 for P>30 tons per hour
Where: E=Allowable emission rate in pounds per hour; and
P=Process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 F.La,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0515.
Monitoring/Recordkeeping [15A NCAC 02Q .0508(f)]
c. Particulate matter emissions from these three roof granule mixing units(ID Nos.ESCPMI,ESCPM2,and
ESCPM3) shall be controlled by three bagfilters (ID Nos. CDB 11, CDB 12, and CDB 19, respectively).
To assure compliance, the Permittee shall perform inspections and maintenance as recommended by the
manufacturer.In addition to the manufacturer's inspection and maintenance recommendations,or if there
is no manufacturer's inspection and maintenance recommendations, as a minimum, the inspection and
maintenance requirement shall include the following:
i. An annual(for each 12 month period following the initial inspection)visual inspection of the system
ductwork and material collection unit for leaks; and
ii. An annual (for each 12 month period following the initial inspection) internal inspection of the
bagfilter's structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and
bagfilters are not inspected and maintained.
d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)
on-site and made available to an authorized representative upon request. The logbook shall record the
following:
i. The date and time of each recorded action;
ii. The results of each inspection;
iii. The results of any maintenance performed on the bagfilters;and
iv. Any variance from manufacturer's recommendations, if any, and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if these records are not
Permit No. 09006T06
Page 27
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the bagfilters within 30 days of
a written request by the DAQ.
f. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked or
delivered on or before January 30 of each calendar year for the preceding six-month period between July
and December and July 30 of each calendar year for the preceding six-month period between January and
June.All instances of deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D .0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from these three roof granule mixing units(ID Nos.ESCPMI,ESCPM2,and ESCPM3)
shall not be more than 20 percent opacity when averaged over a six-minute period.However, six-minute
averaging periods may exceed 20 percent not more than once in any hour and not more than four times in
any 24-hour period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC
02D .0521(d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 F.2.a,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance, once a month the Permittee shall observe the emission points of these sources for
any visible emissions above normal. The monthly observation must be made for each month of the
calendar year period to ensure compliance with this requirement. If visible emissions from a source are
observed to be above normal,the Permittee shall either:
i. Take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. Demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610 (Method 9) for 12 minutes is below the limit given in Section 2.1 F.2.a,
above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above
cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
Recordkeepin [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format) on-site and
made available to an authorized representative upon request. The logbook shall record the following:
i. The date and time of each recorded action;
ii. The results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions; and
iii. The results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked or delivered on or before
January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
Permit No.09006T06
Page 28
G. Three coolers (ID Nos. ESCPCI, ESCPC2, and ESCPC3)
The following table provides a summary of limits and standards for the emission source(s)described above:
Regulated Pollutant Limits/Standards Applicable Regulation
E=4.10x(P)067 for P<30 tons per
hour
E= 55.0 x(P)0-"—40 for P> 30 tons per
Particulate emissions hour 15A NCAC 02D .0515
Where: E=Allowable emission rate in pounds
per hour; and
P=Process weight in tons per hour
Visible emissions 20 percent opacity 15A NCAC 02D .0521
Volatile Organic See Section 2.2-A.1 15A NCAC 02D .0958
Compounds
Toxic air pollutant emissions shall not exceed
rates which cause established ambient levels to
Toxic air pollutants be exceeded; State-enforceable only 15A NCAC 021) .1100
(See Section 2.2-A.4.—Multiple Emission
Sources)
Odorous emissions See Section 2.2-A.2 15A NCAC 02D .1806
15A NCAC 02Q .0317 to
Hazardous Air Pollutants See Section 2.2-A.3 avoid
15A NCAC 021) .1111
Toxic Air Pollutants See Section 2.2-A.5 15A NCAC 02Q .0711
1. 15A NCAC 02D .0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from these cooling units(ID Nos.ESCPC 1,ESCPC2,and ESCPC3)shall
not exceed an allowable emission rate as calculated by the following equation: [I 5A NCAC 02D .0515(a)]
E=4.10 x(P)1.67 for P<30 tons per hour
E=55.0 x(P)0"—40 for P> 30 tons per hour
Where: E=Allowable emission rate in pounds per hour; and
P=Process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 G.La,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0515.
Monitoring/Recordkeeuing/Reportin2 [15A NCAC 02Q .0508(f)]
c. The Permittee shall maintain records sufficient to demonstrate compliance with 15A NCAC 02D .0515
and shall make these records available to a DAQ authorized representative upon request. The Permittee
shall be deemed in noncompliance with 15A NCAC 02D .0515 if the records are not maintained.
Permit No. 09006T06
Page 29
2. 15A NCAC 02D .0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the three coolers (ID Nos. ESCPCI, ESCPC2, and ESCPC3) shall not be more
than 20 percent opacity when averaged over a six-minute period.However,six-minute averaging periods
may exceed 20 percent not more than once in any hour and not more than four times in any 24-hour
period. In no event shall the six-minute average exceed 87 percent opacity. [15A NCAC 02D .0521(d)]
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f)and General Condition JJ found in Section 3 of this permit.If the results of this test are above the
limit given in Section 2.1 G.2.a,above,the Permittee shall be deemed in noncompliance with 15A NCAC
02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance, once a month the Permittee shall observe the emission points of these sources for
any visible emissions above normal. The monthly observation must be made for each month of the
calendar year period to ensure compliance with this requirement. If visible emissions from a source are
observed to be above normal,the Permittee shall either:
i. Take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,
or
ii. Demonstrate that the percent opacity from the emission points of the emission source in accordance
with 15A NCAC 02D .2610 (Method 9)for 12 minutes is below the limit given in Section 2.1 G.2.a,
above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above
cannot be made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request.The logbook shall record the following:
i. The date and time of each recorded action;
ii. The results of each observation and/or test noting those sources with emissions that were observed to
be in noncompliance along with any corrective actions taken to reduce visible emissions; and
iii. The results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked or delivered on or before
January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
Permit No. 09006T06
Page 30
2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
A. Facility-Wide Sources of Volatile Organic Compounds (VOC), Odorous Emissions, Hazardous
Air Pollutants (HAP), and/or Toxic Air Pollutants (TAP), including:
Four natural gas-fired dryers (ID Nos. ES1415, ESCPPHI, ESCPPH2, and ESCPPH3), as
described in Sections 2.1 B and 2.1 D,above;
Coloring Plant,as described in Section 2.1 C, above;
Three natural gas-fired kilns(ID Nos.ESCPKI,ESCPK2,and ESCPK3),as described in Section
2.1 E, above;
Three roof granule mixing units (ID Nos. ESCPM1, ESCPM2, and ESCPM3), as described in
Section 2.1 F, above; and
Three coolers (ID Nos.ESCPCI,ESCPC2 and ESCPC3), as described in Section 2.1 G, above
1. 15A NCAC 02D .0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC
COMPOUNDS
a. Pursuant to 15A NCAC 02D.0958,for all sources that use volatile organic compounds(VOC)as solvents,
carriers, material processing media, or industrial chemical reactants, or in similar uses that mix, blend, or
manufacture volatile organic compounds, or emit volatile organic compounds as a product of chemical
reactions,and whose emissions of VOC are greater than 15 pounds per day;the Permittee shall:
i. Store all material, including waste material, containing volatile organic compounds in tanks or in
containers covered with a tightly fitting lid that is free of cracks, holes,or other defects,when not in
use,
ii. Clean up spills of volatile organic compounds as soon as possible following proper safety procedures,
iii. Store wipe rags containing volatile organic compounds in closed containers,
iv. Not clean sponges, fabric,wood, paper products, and other absorbent materials with volatile organic
compounds,
v. Transfer solvents containing volatile organic compounds used to clean supply lines and other coating
equipment into closable containers and close such containers immediately after each use, or transfer
such solvents to closed tanks,or to a treatment facility regulated under section 402 of the Clean Water
Act,
vi. Clean mixing, blending, and manufacturing vats and containers containing volatile organic
compounds by adding cleaning solvent and close the vat or container before agitating the cleaning
solvent. The spent cleaning solvent shall then be transferred into a closed container, a closed tank or
a treatment facility regulated under section 402 of the Clean Water Act. [15A NCAC 02D .0958(c)]
b. When cleaning parts with a solvent containing a volatile organic compound,the Permittee shall:
i Flush parts in the freeboard area,
ii. Take precautions to reduce the pooling of solvent on and in the parts,
iii. Tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for drying or until all dripping
has stopped, whichever is longer,
iv. Not fill cleaning machines above the fill line,
v. Not agitate solvent to the point of causing splashing. [15A NCAC 02D .0958(d)]
Permit No. 09006T06
Page 31
Monitoring [I 5A NCAC 02Q .0508(f)]
c. To assure compliance with paragraphs (a) and (b) above, the Permittee shall, at a minimum, perform a
visual inspection once per month of all operations and processes utilizing volatile organic compounds.
The inspections shall be conducted during normal operations.If the required inspections are not conducted
the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0958.
Recordkeening [15A NCAC 02Q .0508(f)]
d. The results of the inspections shall be maintained in a logbook(written or electronic format)on-site and
made available to an authorized representative upon request.The logbook shall record the following:
i. The date and time of each inspection; and
ii. The results of each inspection noting whether or not noncompliant conditions were observed.
If the required records are not maintained the Permittee shall be deemed to be in noncompliance with rule
15A NCAC 02D .0958.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked or delivered on or before
January 3 0 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
STATE-ENFORCEABLE ONLY
2. 15A NCAC 02D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility from causing
or contributing to objectionable odors beyond the facility's boundary.
3. 15A NCAC 02Q.0317: AVOIDANCE CONDITIONS to avoid
15A NCAC 02D .1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY
a. In order to avoid applicability of 15A NCAC 02D .1111 "Maximum Achievable Control Technology"
and 40 CFR Part 63 "National Emission Standards for Hazardous Air Pollutants for Source Categories,"
the Permittee shall limit emissions of pollutants that qualify as hazardous air pollutants (HAP) pursuant
to 40 CFR§63.2 "Definitions" such that:
i. The consecutive 12-month total emissions from this facility are less than 10 tons for each individual
HAP; and
ii. The consecutive 12-month total emissions from this facility are less than 25 tons for all HAP
combined.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required, the testing shall be performed in accordance with 15A NCAC 02Q
.0508(f) and General Condition JJ found in Section 3 of this permit. If the results of this test are above
either of the limits given in Section 2.2 A.3.a, above, the Permittee shall be deemed in noncompliance
with 15A NCAC 02D .1111.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance,the Permittee shall monitor the total HAP emissions from facility-wide sources of
HAP emissions on a monthly basis utilizing, as appropriate:
i. A mass balance method(e.g.multiplying the amount of HAP-containing material utilized by the HAP
content of that material);
ii. Emission factors approved by NC DAQ (e.g. the current emission factors found in the EPA AP-42
document for natural gas combustion); and/or
Permit No. 09006T06
Page 32
iii. Any other appropriate method of emission estimation approved by NC DAQ.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if this monitoring is not
performed.
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The Permittee shall retain records (written or electronic format) of the monitoring conducted pursuant to
Sections 2.2 A.3.c, above. The Permittee shall maintain these records on-site for a period of at least five
years after the date of the record, or until facility becomes major for purposes of 15A NCAC 02D .1111
and 40 CFR Part 63, and make these records available for review by authorized DAQ personnel upon
request.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a semiannual monitoring summary report postmarked or delivered on or before
January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June. These semiannual
reports shall clearly identify of all instances of deviations from the requirements of this permit.
STATE ONLY TOXIC AIR POLLUTANT REQUIREMENT
4. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REQUIREMENT -
Pursuant to 15A NCAC 02D .1100 and in accordance with the approved application (application No.
1900104.11A),for an air toxic compliance demonstration(approved on October 1,2012),the following permit
limits shall not be exceeded:
EMISSION TOXIC AIR POLLUTANT(S) EMISSION
SOURCES LIMIT(S)
Arsenic&Compounds(total mass of elemental AS, arsine and all 0.691b/yr
Facility-wide inor anic compounds)(ASC-7778394)
Cadmium Metal, elemental,unreacted(Component of CDC)(7440- 3.79 lb/yr
43-9)
STATE-ENFORCEABLE ONLY
5. 15A NCAC 02Q .0711: EMISSION RATES REQUIRING A PERMIT
a. The facility shall be operated and maintained in such a manner that any new, existing or increased actual
emissions of any Toxic Air Pollutant (TAP) listed in 15A NCAC 02Q .0711 or in this permit from all
sources at the facility (excluding those sources exempt under 15A NCAC 02Q .0702 "Exemptions"),
including fugitive emissions and emission sources not otherwise required to have a permit,will not exceed
its respective TAP permitting emission rates (TPER) listed in 15A NCAC 02Q .0711 without first
obtaining an air permit to construct or operate.
b. PRIOR to exceeding any of the TPERs listed in 15A NCAC 02Q.0711,the Permittee shall be responsible
for obtaining an air permit to emit TAPS and for demonstrating compliance with the requirements found
in 15A NCAC 02D .1100 "Control of Toxic Air Pollutants."
c. The Permittee shall maintain at the facility records of operational information sufficient for demonstrating
to the Division of Air Quality staff that actual TAPs are less than the rate listed in 15A NCAC 02Q .0711.
d. The TPER table listed below is provided to assist the Permittee in determining when an air permit is
required pursuant to 15A NCAC 02Q .0711 and may not represent all TAPs being emitted from the
facility. This table will be updated at such time as the permit is either modified or renewed.
Permit No.09006T06
Page 33
TPER
Pollutant(CAS No.)
pounds per year pounds per day pounds per hour
Benzene(71-43-2) 8.1
Beryllium(7440-41-7) 0.28
Dichlorobenzene(106-46-7) 16.8
Formaldehyde(50-00-0) 0.04
N-hexane(110-54-3) 23.0
Manganese compounds 0.63
(Not applicable)
Mercury(7439-97-6) 0.013
Nickel metal(7440-02-0) 0.13
Toluene(108-88-3) 98 14.4
B. Three natural gas-fired kilns (ID Nos.ESCPKI,ESCPK2,and ESCPK3),as described in Section
2.1 E, above; and
Three roof granule mixing units (ID Nos. ESCPMI, ESCPM2, and ESCPM3), as described in
Section 2.1 F,above
1. 15A NCAC 02D.0614: COMPLIANCE ASSURANCE MONITORING
[40 CFR Part 64: Compliance Assurance Monitoring]
a. For sources ESCPKI, ESCPK2, ESCPK3, ESCPMI, ESCPM2, and ESCPM3 and the associated
bagfilters(ID Nos.CDBll,CDB12,CDB13,CDB14,CDB19,and CDB20),the Permittee shall comply
with 40 CFR Part 64 pursuant to 15A NCAC 02D .0614 to assure that the listed sources comply with the
emission limits of 15A NCAC 02D .0515.
b. To assure compliance with particulate matter limits, emission sources ESCPK1, ESCPK2, ESCPK3,
ESCPMI, ESCPM2, and ESCPM3 shall be controlled by the associated bagfilters (ID Nos. CDBll,
CDB12,CDB13,CDB14,CDB19,and CD1320)as listed in Sections 2.1 E and F, above.
Monitoring/Recordkeeuin [15A NCAC 02Q .0508(f)]
c. To assure compliance for sources ESCPK1,ESCPK2,ESCPK3,ESCPMI,ESCPM2,and ESCPM3,
the Permittee shall:
i. The pressure drop is monitored continuously and the average values are recorded daily for the
associated bagfilters (ID Nos. CDB11, CDB12, CDB13, CDB14, CDB19, and CDB20) via
differential pressure gauges. The Permittee shall install, maintain, and operate, the differential
pressure drop gauges as recommended by the equipment manufacturer. The facility will calculate the
differential pressure drop daily average for each bagfilter, based on an arithmetic mean of the data
points read and recorded during each day. At a minimum, the pressure transmitters will collect and
record a data point every 5 minutes while the process is in operation which will capture and document
the occurrence of any pressure excursion. When the processes are offline, any data collected for the
baghouse would be excluded from the average. If the daily arithmetic mean differential pressure drop
across a bagfilter is outside of the ranges given below,then an excursion has occurred;
Permit No. 09006T06
Page 34
(A)If the pressure reading occurs within 120 operational hours from the installation of a new filter,
the pressure range is between 0 and 7 inches of water
(B)At all other times, the pressure range is between 2.0 and 6.0 inches of water.
ii. In the event of an excursion the Permittee shall take appropriate action to correct the excursion as
soon as practicable.If a source or bagfilter listed in Section 2.2 B.La,above, operates with more than
ten excursions in a semiannual reporting period, then the Permittee shall develop a Quality
Improvement Plan(QIP) in accordance with 40 CFR§64.8
iii. The results of monitoring, inspections,maintenance,calibrations and corrections conducted pursuant
to Sections 2.2 B.l.c.i and ii, above, shall be maintained in a logbook(written or electronic format)
on-site and made available to an authorized representative upon request.The logbook shall record the
following:
(A)The date and time of each recorded action;
(B) The results of the differential pressure drop monitoring, noting any excursions along with any
corrective actions taken to correct a differential pressure drop;
(C) The results of any inspections or maintenance performed on the bagfilters and/or differential
pressure drop gauges; and
(D)Any variance from manufacturer's recommendations, if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0614 if this monitoring and
recordkeeping is not conducted.
Reporting [15A NCAC 02Q .0508(f)]
d. The Permittee shall submit a summary report of the monitoring postmarked or delivered on or before
January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June.All instances of
deviations from the requirements of this permit must be clearly identified. The report shall also include
the following information, as applicable:
i. Summary information on the number,duration and cause(including unknown cause, if applicable)of
excursions or exceedances,as applicable,and the corrective actions taken;
ii. Summary information on the number, duration and cause(including unknown cause, if applicable)for
monitor downtime incidents (other than downtime associated with zero and span or other daily
calibration checks, if applicable);and
iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40
CFR 64.8. Upon completion of a QIP, the owner or operator shall include in the next summary report
documentation that the implementation of the plan has been completed and reduced the likelihood of
similar levels of excursions or exceedances occurring.
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SECTION 3 - GENERAL CONDITIONS (version 4.012/17/15)
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions [NCGS 143-215 and 15A NCAC 02Q .0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in
15A NCAC 02D and 02Q.
2. The terms,conditions,requirements, limitations,and restrictions set forth in this permit are binding and
enforceable pursuant to NCGS 143-215.114A and 143-215.114B, including assessment of civil and/or
criminal penalties.Any unauthorized deviation from the conditions of this permit may constitute grounds
for revocation and/or enforcement action by the DAQ.
3. This permit is not a waiver of or approval of any other Department permits that may be required for other
aspects of the facility which are not addressed in this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,
animal or plant life,or property caused by the construction or operation of this permitted facility,or from
penalties therefore,nor does it allow the Permittee to cause pollution in contravention of state laws or
rules,unless specifically authorized by an order from the North Carolina Environmental Management
Commission.
5. Except as identified as state-only requirements in this permit,all terms and conditions contained herein
shall be enforceable by the DAQ,the EPA, and citizens of the United States as defined in the Federal
Clean Air Act.
6. Any stationary source of air pollution shall not be operated,maintained,or modified without the
appropriate and valid permits issued by the DAQ, unless the source is exempted by rule. The DAQ may
issue a permit only after it receives reasonable assurance that the installation will not cause air pollution in
violation of any of the applicable requirements. A permitted installation may only be operated,
maintained, constructed,expanded,or modified in a manner that is consistent with the terms of this permit.
B. Permit Availability[15A NCAC 02Q .0507(k)and .0508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the
permit term one complete copy of the application and any information submitted in support of the application
package. The permit and application shall be made available to an authorized representative of Department of
Environmental Quality upon request.
C. Severability Clause [15A NCAC 02Q .0508(i)(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be
invalid,the provisions in this permit are severable so that all requirements contained in the permit,except those
held to be invalid, shall remain valid and must be complied with.
D. Submissions [15A NCAC 02Q .0507(e)and 02Q .0508(i)(16)]
Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,
notifications,request for renewal,and any other information required by this permit shall be submitted to the
appropriate Regional Office. Refer to the Regional Office address on the cover page of this permit. For
continuous emissions monitoring systems(CEMS)reports,continuous opacity monitoring systems(COMS)
reports,quality assurance(QA)/quality control(QC)reports, acid rain CEM certification reports,and NOx
budget CEM certification reports,one copy shall be sent to the appropriate Regional Office and one copy shall
be sent to:
Supervisor, Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
Permit No.09006T06
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E. Duty to Comply[15A NCAC 02Q .0508(i)(3)]
The Permittee shall comply with all terms,conditions,requirements, limitations and restrictions set forth in
this permit.Noncompliance with any permit condition except conditions identified as state-only requirements
constitutes a violation of the Federal Clean Air Act. Noncompliance with any permit condition is grounds for
enforcement action,for permit termination,revocation and reissuance,or modification,or for denial of a
permit renewal application.
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall
reduction in air pollution. Unless otherwise specified by this permit,no emission source may be operated
without the concurrent operation of its associated air pollution control device(s)and appurtenances.
G. Permit Modifications
1. Administrative Permit Amendments [15A NCAC 02Q .0514]
The Permittee shall submit an application for an administrative permit amendment in accordance with 15A
NCAC 02Q .0514.
2. Transfer in Ownership or Operation and Application Submittal Content [15A NCAC 02Q.0524 and 02Q
.0505]
The Permittee shall submit an application for an ownership change in accordance with 15A NCAC
02Q.0524 and 02Q .0505.
3. Minor Permit Modifications [15A NCAC 02Q.0515]
The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC
02Q.0515.
4. Significant Permit Modifications [15A NCAC 02Q.0516]
The Permittee shall submit an application for a significant permit modification in accordance with 15A
NCAC 02Q .0516.
5. Reopening for Cause [15A NCAC 02Q.0517]
The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 02Q
.0517.
H. Chany-es Not Requiring Permit Modifications
1. Reporting Requirements
Any of the following that would result in new or increased emissions from the emission source(s) listed in
Section 1 must be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application;
b. changes that modify equipment or processes; or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in
the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the
emission limitations specified herein.
2. Section 502(b)(10)Changes [15A NCAC 02Q .0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition.
Such changes do not include changes that would violate applicable requirements or contravene
federally enforceable permit terms and conditions that are monitoring(including test methods),
recordkeeping,reporting,or compliance certification requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revised if:
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to be exceeded;
iii. the Permittee notifies the Director and EPA with written notification at least seven days before the
change is made; and
iv. the Permittee shall attach the notice to the relevant permit.
Permit No. 09006T06
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c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions; and
iv. any permit term or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or
renewed,whichever comes first.
3. Off Permit Changes [15A NCAC 02Q .0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit if:
a. the change affects only insignificant activities and the activities remain insignificant after the change;
or
b. the change is not covered under any applicable requirement.
4. Emissions Trading[15A NCAC 02Q .0523(c)]
To the extent that emissions trading is allowed under 15A NCAC 02D, including subsequently adopted
maximum achievable control technology standards,emissions trading shall be allowed without permit
revision pursuant to 15A NCAC 02Q .0523(c).
I.A.Reporting Requirements for Excess Emissions and Permit Deviations
[15A NCAC 02D .0535(f)and 02Q .0508(f)(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard
allowed by any rule in Sections .0500, .0900, .1200,or.1400 of Subchapter 0213; or by a permit condition;or
that exceeds an emission limit established in a permit issued under 15A NCAC 02Q .0700. (Note:Definitions
of excess emissions under 02D.I110 and 02D.I Ill shall apply where defined by rule)
"Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and
conditions of this permit including those attributable to upset conditions as well as excess emissions as defined
above lasting less than four hours.
Excess Emissions
1. If a source is required to report excess emissions under NSPS(15A NCAC 02D.0524),NESHAPS(15A
NCAC 02D.1110 or.I 111),or the operating permit provides for periodic(e.g.,quarterly)reporting of
excess emissions,reporting shall be performed as prescribed therein.
2. If the source is not subject to NSPS(15A NCAC 02D .0524),NESHAPS(15A NCAC 02D.1110 or
A 111),or these rules do NOT define "excess emissions,"the Permittee shall report excess emissions in
accordance with 15A NCAC 02D.0535 as follows:
a. Pursuant to 15A NCAC 02D .0535, if excess emissions last for more than four hours resulting from a
malfunction,a breakdown of process or control equipment,or any other abnormal condition,the
owner or operator shall:
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of
the Division's next business day of becoming aware of the occurrence and provide:
• name and location of the facility;
• nature and cause of the malfunction or breakdown;
• time when the malfunction or breakdown is first observed;
• expected duration; and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective measures have been
accomplished; and
iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A
NCAC 02D .0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 02Q .0508(f)(2),the Permittee shall report deviations from permit requirements
(terms and conditions)as follows:
a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not
Permit No.09006T06
Page 38
covered under 15A NCAC 02D .0535 quarterly. A written report to the Regional Supervisor shall
include the probable cause of such deviation and any corrective actions or preventative actions taken.
The responsible official shall certify all deviations from permit requirements.
I.B.Other Requirements under 15A NCAC 02D .0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 02D .0535,
including 15A NCAC 02D .0535(c)as follows:
1. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of
the appropriate rule unless the owner or operator of the sources demonstrates to the Director,that the
excess emissions are a result of a malfunction. The Director shall consider,along with any other pertinent
information,the criteria contained in 15A NCAC 02D .0535(c)(1)through(7).
2. 15A NCAC 02D .0535(g). Excess emissions during start-up and shut-down shall be considered a
violation of the appropriate rule if the owner or operator cannot demonstrate that excess emissions are
unavoidable.
J. Emersency Provisions [40 CFR 70.6(g)]
The Permittee shall be subject to the following provisions with respect to emergencies:
1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the
control of the facility, including acts of God,which situation requires immediate corrective action to
restore normal operation,and that causes the facility to exceed a technology-based emission limitation
under the permit,due to unavoidable increases in emissions attributable to the emergency. An emergency
shall not include noncompliance to the extent caused by improperly designed equipment,lack of
preventive maintenance,careless or improper operation,or operator error.
2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such
technology-based emission limitations if the conditions specified in 3. below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous
operating logs or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of
emissions that exceeded the standards or other requirements in the permit; and
d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time
when emission limitations were exceeded due to the emergency. This notice must contain a
description of the emergency, steps taken to mitigate emissions,and corrective actions taken.
4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the
burden of proof.
5. This provision is in addition to any emergency or upset provision contained in any applicable requirement
specified elsewhere herein.
K. Permit Renewal [15A NCAC 02Q .0508(e)and 02Q .0513(b)]
This 15A NCAC 02Q .0500 permit is issued for a fixed term not to exceed five years and shall expire at the end
of its term. Permit expiration terminates the facility's right to operate unless a complete 15A NCAC 02Q .0500
renewal application is submitted at least nine months before the date of permit expiration. If the Permittee or
applicant has complied with 15A NCAC 02Q .0512(b)(1),this 15A NCAC 02Q .0500 permit shall not expire
until the renewal permit has been issued or denied. Permit expiration under 15A NCAC 02Q .0400 terminates
the facility's right to operate unless a complete 15A NCAC 02Q .0400 renewal application is submitted at least
six months before the date of permit expiration for facilities subject to 15A NCAC 02Q .0400 requirements. In
either of these events, all terms and conditions of these permits shall remain in effect until the renewal permits
have been issued or denied.
L. Need to Halt or Reduce Activity Not a Defense [15A NCAC 02Q .0508(i)(4)]
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or
reduce the permitted activity in order to maintain compliance with the conditions of this permit.
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M. Duty to Provide Information (submittal of information) [15A NCAC 02Q .0508(i)(9)]
1. The Permittee shall furnish to the DAQ, in a timely manner, any reasonable information that the Director
may request in writing to determine whether cause exists for modifying,revoking and reissuing,or
terminating the permit or to determine compliance with the permit.
2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies
are requested by the Director.For information claimed to be confidential,the Permittee may furnish such
records directly to the EPA upon request along with a claim of confidentiality.
N. Duty to Supplement[15A NCAC 02Q .0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was
submitted in the permit application, shall promptly submit such supplementary facts or corrected information
to the DAQ. The Permittee shall also provide additional information as necessary to address any requirement
that becomes applicable to the facility after the date a complete permit application was submitted but prior to
the release of the draft permit.
O. Retention of Records [15A NCAC 02Q .0508(f)and 02Q .0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at
least five years from the date of the monitoring sample,measurement,report,or application. Supporting
information includes all calibration and maintenance records and all original strip-chart recordings for
continuous monitoring information,and copies of all reports required by the permit. These records shall be
maintained in a form suitable and readily available for expeditious inspection and review. Any records
required by the conditions of this permit shall be kept on site and made available to DAQ personnel for
inspection upon request.
P. Compliance Certification[15ANCAC 02Q .0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,
61 Forsyth Street SW,Atlanta, GA 30303)postmarked on or before March 1 a compliance certification(for
the preceding calendar year)by a responsible official with all federally-enforceable terms and conditions in the
permit, including emissions limitations, standards,or work practices. It shall be the responsibility of the
current owner to submit a compliance certification for the entire year regardless of who owned the facility
during the year. The compliance certification shall comply with additional requirements as may be specified
under Sections 114(a)(3)or 504(b)of the Federal Clean Air Act. The compliance certification shall specify:
1. the identification of each term or condition of the permit that is the basis of the certification;
2. the compliance status(with the terms and conditions of the permit for the period covered by the
certification);
3. whether compliance was continuous or intermittent; and
4. the method(s)used for determining the compliance status of the source during the certification period.
Q. Certification by Responsible Official [15A NCAC 02Q .0520]
A responsible official shall certify the truth,accuracy,and completeness of any application form,report,or
compliance certification required by this permit. All certifications shall state that based on information and
belief formed after reasonable inquiry,the statements and information in the document are true,accurate,and
complete.
R. Permit Shield for Applicable Requirements [15A NCAC 02Q .0512]
1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable
requirements,where such applicable requirements are included and specifically identified in the permit as
of the date of permit issuance.
2. A permit shield shall not alter or affect:
a. the power of the Commission, Secretary of the Department,or Governor under NCGS 143-
215.3(a)(12),or EPA under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to
Permit No.09006T06
Page 40
the effective date of the permit or at the time of permit issuance;
c. the applicable requirements under Title IV; or
d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain
information to determine compliance of the facility with its permit.
3. A permit shield does not apply to any change made at a facility that does not require a permit or permit
revision made under 15A NCAC 02Q .0523.
4. A permit shield does not extend to minor permit modifications made under 15A NCAC 02Q.0515.
S. Termination,Modification,and Revocation of the Permit [I 5A NCAC 02Q.0519]
The Director may terminate,modify,or revoke and reissue this permit if:
l. the information contained in the application or presented in support thereof is determined to be incorrect;
2. the conditions under which the permit or permit renewal was granted have changed;
3. violations of conditions contained in the permit have occurred;
4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to
carry out the purpose of NCGS Chapter 143,Article 21B.
T. Insignificant Activities[15A NCAC 02Q .0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is
exempted from any applicable requirement or that the owner or operator of the source is exempted from
demonstrating compliance with any applicable requirement. The Permittee shall have available at the facility
at all times and made available to an authorized representative upon request, documentation, including
calculations,if necessary,to demonstrate that an emission source or activity is insignificant.
U. Property Rights[15A NCAC 02Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entry[15A NCAC 02Q .0508(l)and NCGS 143-215.3(a)(2)]
1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow
the DAQ, or an authorized representative,to perform the following:
a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is
conducted,or where records are kept under the conditions of the permit;
b. have access to and copy,at reasonable times,any records that are required to be kept under the
conditions of the permit;
c. inspect at reasonable times and using reasonable safety practices any source,equipment(including
monitoring and air pollution control equipment),practices,or operations regulated or required under
the permit; and
d. sample or monitor substances or parameters, using reasonable safety practices,for the purpose of
assuring compliance with the permit or applicable requirements at reasonable times.
Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee
under Section 114 or other provisions of the Federal Clean Air Act.
2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for
purposes of inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or
interfere with any such authorized representative while in the process of carrying out his official duties.
Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 02Q.0508(i)(10)]
1. The Permittee shall pay all fees in accordance with 15A NCAC 02Q.0200.
2. Payment of fees may be by check or money order made payable to the N.C.Department of
Environmental Quality. Annual permit fee payments shall refer to the permit number.
3. If,within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate
action to terminate the permit under 15A NCAC 02Q.0519.
Permit No.09006T06
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X. Annual Emission Inventory Requirements[15A NCAC 02Q .0207]
The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A
NCAC 02Q .0207(a)from each emission source within the facility during the previous calendar year. The
report shall be in or on such form as may be established by the Director. The accuracy of the report shall be
certified by a responsible official of the facility.
Y. Confidential Information [15A NCAC 02Q .0107 and 02Q. 0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 02Q
.0107,the Permittee may also submit a copy of all such information and claim directly to the EPA upon
request. All requests for confidentiality must be in accordance with 15A NCAC 02Q .0107.
Z. Construction and Operation Permits [15A NCAC 02Q .0100 and .0300]
A construction and operating permit shall be obtained by the Permittee for any proposed new or modified
facility or emission source which is not exempted from having a permit prior to the beginning of construction
or modification,in accordance with all applicable provisions of 15A NCAC 02Q .0100 and.0300.
AA. Standard Application Form and Required Information [15A NCAC 02Q .0505 and.0507]
The Permittee shall submit applications and required information in accordance with the provisions of 15A
NCAC 02Q .0505 and.0507.
BB.Financial Responsibility and Compliance History [15A NCAC 02Q .0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of
substantial compliance history.
CC. Refrigerant Requirements(Stratospheric Ozone and Climate Protection) [15A NCAC 02Q.0501(e)]
l. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which
use Class I or H ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons
listed as refrigerants in 40 CFR Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,
and maintain such equipment according to the work practices,personnel certification requirements,and
certified recycling and recovery equipment specified in 40 CFR Part 82 Subpart F.
2. The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the
environment during the repair, servicing,maintenance,or disposal of any such device except as provided
in 40 CFR Part 82 Subpart F.
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 82.166.
Reports shall be submitted to the EPA or its designee as required.
DD. Prevention of Accidental Releases-Section 112(r) [15A NCAC 02Q .0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section
112(r)of the Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part
68.
EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)-
FEDERALLY-ENFORCEABLE ONLY
Although a risk management plan may not be required, if the Permittee produces,processes,handles,or stores
any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are
necessary to prevent the accidental release of such substance and to minimize the consequences of any release.
FF. Title IV Allowances[15A NCAC 02Q .0508(i)(1)]
This permit does not limit the number of Title W allowances held by the Permittee,but the Permittee may not
use allowances as a defense to noncompliance with any other applicable requirement. The Permittee's
emissions may not exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean
Air Act.
Permit No.09006T06
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GG. Air Pollution Emergency Episode [15A NCAC 02D.0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to
operate in accordance with the Permittee's previously approved Emission Reduction Plan or,in the absence of
an approved plan,with the appropriate requirements specified in 15A NCAC 02D .0300.
1 H. Registration of Air Pollution Sources[15A NCAC 02D .02021
The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is
required to register a source of air pollution,this registration and required information will be in accordance
with 15A NCAC 02D .0202(b).
H. Ambient Air Quality Standards [15A NCAC 02D .0501(c)]
In addition to any control or manner of operation necessary to meet emission standards specified in this permit,
any source of air pollution shall be operated with such control or in such manner that the source shall not cause
the ambient air quality standards in 15A NCAC 02D .0400 to be exceeded at any point beyond the premises on
which the source is located. When controls more stringent than named in the applicable emission standards in
this permit are required to prevent violation of the ambient air quality standards or are required to create an
offset,the permit shall contain a condition requiring these controls.
JJ. General Emissions Testing and Reporting Requirements [15A NCAC 02Q .0508(i)(16)]
Emission compliance testing shall be by the procedures of Section .2600, except as may be otherwise
required in Rules .0524, .0912, .1110, .1111, or .1415 of Subchapter 02D. If emissions testing is required by
this permit or the DAQ or if the Permittee submits emissions testing to the DAQ to demonstrate compliance,
the Permittee shall perform such testing in accordance with 15A NCAC 02D .2600 and follow the procedures
outlined below:
I. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the
Director prior to air pollution testing. Testing protocols are not required to be pre-approved by the
Director prior to air pollution testing. The Director shall review air emission testing protocols for pre-
approval prior to testing if requested by the owner or operator at least 45 days before conducting the
test.
2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable
standard shall notify the Director at least 15 days before beginning the test so that the Director may at
his option observe the test.
3. The owner or operator of the source shall arrange for controlling and measuring the production rates
during the period of air testing. The owner or operator of the source shall ensure that the equipment or
process being tested is operated at the production rate that best fulfills the purpose of the test. The
individual conducting the emission test shall describe the procedures used to obtain accurate process
data and include in the test report the average production rates determined during each testing period.
4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days
after sample collection unless otherwise specified in the specific conditions. The owner or operator may
request an extension to submit the final test report. The Director shall approve an extension request if he
finds that the extension request is a result of actions beyond the control of the owner or operator.
a. The Director shall make the final determination regarding any testing procedure deviation and the
validity of the compliance test. The Director may:
(1) Allow deviations from a method specified under a rule in this Section if the owner or operator
of the source being tested demonstrates to the satisfaction of the Director that the specified
method is inappropriate for the source being tested.
(2) Prescribe alternate test procedures on an individual basis when he finds that the alternative
method is necessary to secure more reliable test data.
(3) Prescribe or approve methods on an individual basis for sources or pollutants for which no test
method is specified in this Section if the methods can be demonstrated to determine compliance
of permitted emission sources or pollutants.
b. The Director may authorize the Division of Air Quality to conduct independent tests of any source
Permit No.09006T06
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subject to a rule in this Subchapter to determine the compliance status of that source or to verify any
test data submitted relating to that source. Any test conducted by the Division of Air Quality using
the appropriate testing procedures described in Section 02D .2600 has precedence over all other
tests.
KK. Reopening for Cause[15A NCAC 02Q .0517]
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit term of three
or more years;
b. additional requirements(including excess emission requirements)become applicable to a source
covered by Title IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements
were made in establishing the emissions standards or other terms or conditions of the permit; or
d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with
the applicable requirements.
2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable
requirement is promulgated. No reopening is required if the effective date of the requirement is after the
expiration of the permit term unless the term of the permit was extended pursuant to 15A NCAC 02Q
.0513(c).
3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 02Q
.0507, .0521,or.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the
permit is reopened,the procedures in 15A NCAC 02Q .0300 shall be followed. The proceedings shall
affect only those parts of the permit for which cause to reopen exists.
4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be
reopened,except in cases of imminent threat to public health or safety the notification period may be less
than 60 days.
5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the
EPA that a permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the
EPA a proposed determination of termination,modification,or revocation and reissuance,as appropriate.
LL.Reporting Requirements for Non-Operating Eguipment[15A NCAC 02Q .0508(i)(16)]
The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is
taken from and placed into operation. During operation the monitoring recordkeeping and reporting
requirements as prescribed by the permit shall be implemented within the monitoring period.
MM. Fugitive Dust Control Requirement[15A NCAC 02D .0540] -STATE ENFORCEABLE ONLY
As required by 15A NCAC 02D.0540 "Particulates from Fugitive Dust Emission Sources,"the Permittee shall
not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible
emissions beyond the property boundary.If substantive complaints or excessive fugitive dust emissions from
the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference
Method 22 in 40 CFR,Appendix A),the owner or operator may be required to submit a fugitive dust plan as
described in 02D .0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a
process stack or vent and that is generated within plant property boundaries from activities such as:unloading
and loading areas,process areas stockpiles, stock pile working,plant parking lots,and plant roads(including
access roads and haul roads).
NN. Specific Permit Modifications [15A NCAC 02Q.0501 and.0523]
1. For modifications made pursuant to 15A NCAC 02Q .0501(c)(2),the Permittee shall file a Title V Air
Quality Permit Application for the air emission source(s)and associated air pollution control device(s)
on or before 12 months after commencing operation.
2. For modifications made pursuant to 15A NCAC 02Q .0501(d)(2),the Permittee shall not begin
operation of the air emission source(s)and associated air pollution control device(s)until a Title V Air
Permit No.09006T06
Page 44
Quality Permit Application is filed and a construction and operation permit following the procedures of
Section .0500 (except for Rule .0504 of this Section)is obtained.
3. For modifications made pursuant to 502(b)(10), in accordance with 15A NCAC 02Q .0523(a)(1)(C),the
Permittee shall notify the Director and EPA(EPA-Air Planning Branch, 61 Forsyth St. SW, Atlanta,
GA 30303)in writing at least seven days before the change is made. The written notification shall
include:
a. a description of the change at the facility;
b. the date on which the change will occur;
C. any change in emissions; and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement, with the next significant modification or Air Quality Permit
renewal,the Permittee shall submit a page "E5" of the application forms signed by the responsible
official verifying that the application for the 502(b)(10)change/modification, is true, accurate, and
complete. Further note that modifications made pursuant to 502(b)(10)do not relieve the Permittee
from satisfying preconstruction requirements.
00. Third Party Participation and EPA Review[15A NCAC 02Q.0521, .0522 and .0525(7)]
For permits modifications subject to 45-day review by the federal Environmental Protection Agency
(EPA), EPA's decision to not object to the proposed permit is considered final and binding on the EPA
and absent a third party petition,the failure to object is the end of EPA's decision-making process with
respect to the revisions to the permit. The time period available to submit a public petition pursuant to
15A NCAC 02Q .0518 begins at the end of the 45-day EPA review period.
Permit No. 09006T06
Page 45
ATTACHMENT
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
DAQ Division of Air Quality
DEQ Department of Environmental Quality
EMC Environmental Management Commission
EPA Environmental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Technology
NAA Non-Attainment Area
NCAC North Carolina Administrative Code
NCGS North Carolina General Statutes
NESHAPS National Emission Standards for Hazardous Air Pollutants
NOx Nitrogen Oxides
NSPS New Source Performance Standard
OAH Office of Administrative Hearings
PM Particulate Matter
PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less
POS Primary Operating Scenario
PSD Prevention of Significant Deterioration
RACT Reasonably Available Control Technology
SIC Standard Industrial Classification
SIP State Implementation Plan
SOz Sulfur Dioxide
tpy Tons Per Year
VOC Volatile Organic Compound