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HomeMy WebLinkAboutAQ_F_0400052_20161020_CMPL_InspRpt NORTH CAROLINA DIVISION OF Fayetteville Regional Office AIR QUALITY Anson County Waste Management Facility NC Facility 11) 0400052 Inspection Report County/FIPS:Anson/007 Date: 11/08/2016 Facility Data Permit Data Anson County Waste Management Facility Permit 09835/T03 375 Dozer Drive Issued 8/22/2014 Polkton,NC 28135 Expires 8/31/2018 Lat: 35d 0.2610m Long: 80d 9.7720m Classification Title V SIC: 4953/Refuse Systems Permit Status Active NAICS: 562212/Solid Waste Landfill Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP/Title V Tyler Fitzgerald Tyler Fitzgerald Nelson Breeden NSPS: Subpart W W W District Manager District Manager Region Engineer (704)694-6900 (704)694-6900 (865)200-7650 Compliance Data Comments: _ Inspection Date 10/20/2016 t]�Nkd q Inspector's Name Mitch Revels Inspector's Signature: Y� � (,� perating Status Operating �,. Compliance Code Compliance-inspection (y Action Code FCE Date of Signature: x �0 C �p On-Site Inspection Result Compliance Total Actual emissions in TONS/YEAR: TSP S02 NOX VOC CO PM10 *HAP 2015 0.8000 0.5500 3.27 2.38 17.77 0.8000 1373.55 2014 0.6700 0.4600 2.73 2.02 14.86 0.6700 1214.08 2013 0.8100 0.5500 3.28 1.30 17.86 0.8100 766.23 *Highest HAP Emitted(in pounds) Five Year Violation History: None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE: None Date Test Results Test Method(s) Source(s)Tested 1) Location/Directions: Anson County Waste Management Facility is located at 375 Dozer Drive,near Polkton,NC, Anson County. Directions: From FRO, take Raeford Road,Hwy 401, south to Wagram, —32 miles. Just past Wagram,turn right onto Old Wire Road(SR 144)to Laurel Hill. Turn right(west) on Highway 74 and go approx.41 miles. Turn right between NC DMV office building and bridge over Brown Creek. Go approx. 0.4 mile and the landfill office is on the right. 2) Safety: Helmet, safety boots and safety vest is required when near the working face of the landfill. The principal hazards are from truck traffic and falls/sprains from walking on the uneven ground. 3) Description:The Anson Waste Management Facility (AWMF)is a municipal solid waste(MSW)landfill located near the town of Polk-ton,Anson County,North Carolina. The landfill began accepting waste in 2001. The facility installed a voluntary gas collection and control system in order to control odor, to minimize landfill gas migration,to allow the facility to build carbon credits,and to pursue gas-to-energy projects. The initial Air Quality permit was a state issued Synthetic Minor Permit for a waste gas flare because at that time the design capacity was less than Title V thresholds. On September 24,2013 the facility was issued the initial Title V permit. The design capacity of this facility is currently greater than the NSPS, Subpart WWW, applicability threshold of 2.5 million cubic meters by volume and 2.5 million mega grams by mass. The facility performed Tier 2 testing on December 15,2011 and the results indicated that the NMOC emissions were below 50 mega grams per year (threshold to require a mandatory gas collection and control system). The Tier D results indicated an additional 5 year, with no GCCS requirement by Air Regulations NSPS W W W thru 2016. This facility has scheduled to preform another Tier II test in November 2016. The test protocol has been approved by DAQ. Should the results of the 2016 NMOC Tier II test measure more than 50 Mg per year of NMOC, the facility is required to submit a Gas Collection and Control System design plan prepare and signed PE registered in NC. 4) Current throughputs:The facility is currently accepting MSW at an average rate of 2000 TPD. This is relatively low, some larger MSW Landfills accept 3000 to 5000 TPD. The average LF Gas Flow rate was recorded at 450 scfm during this inspection. That is little more flow than when the facility tested out of a required GCCS in December 2011. The projected NMOC concentration calculation contained in the Tier 2 test was based on a flow of around 800 cfm with around 20 Mega grams/yr. NMOC's for 2016. 5) Current Permitted Emission Sources. Emission Source ID Emission Source Description Control Device Control System ID Description ES-1 One municipal solid waste GCCS-1 * Gas collection and NSPS Subpart WWW landfill control system Waste Acceptance Rate of an CD-1 * Candle stick type flare annual average of 2000 TPD (2500 scfm,75 Collecting and million Btu per hour flaring around 450 heat input @ 500 scfm LF G on Btu/ft3 heat rate of inspection date. I landfill as) *Voluntary gas collection and control system (not yet required by 40 CFR 60,Subpart WWW) 6) Inspection Conference: On 20 October 2016,I,Mitchell Revels,NC DAQ FRO met with Tyler Fitzgerald,District Manager, and J.T.Leasor,Assistant District Manager for an Air Quality TV permit inspection. Presently the Air Quality permit is relative simple until this facility grows to the point where they can no longer test out of the requirements of needing a Design Plan for an engineered GCCS. This was discussed in the meeting how that the next NSPS WWW Tier fl test result will determine the next step for this facility in respect to NSPS WWW. The following points were discussed: a) Verified the contacts based on FACFINDER printout. Changes were made and have been updated in IEEAM. b) We discussed the TV permit. I asked if they had any question about the permit. Mr. Fitzgerald indicated that he had no questions. c) We discussed the waste acceptance rate. Mr.Fitzgerald indicated the rate is around 2000 TPD and remarked that as a good rate for the facility. d) The upcoming Tier II test and that the total waste mass representation during this test. The consultant,Juene Franklin has already prepared testing protocol and submitted to DAQ. That test protocol was approved by DAQ. e) We discussed that requirement for a design plan should the facility not be able to test below 50 mega gram of NMOC. f) The present GCCS installed voluntarily before required by NSPS WWW. g) The facility has installed 5 new gas wells and now has a total of 35 gas wells in the gccs. During the upcoming Tier II test some probes will be installed to sample the LFG. These probes will be installed in accordance with the provisions of NSPS WWW to represent NMOC concentrations for waste on presently controlled by the present gccs. 7) Inspection Summary: Mr.Fitzgerald stated that the flare operates approximately with a flow of 450 scfm with no opacity. Mr.Fitzgerald indicated that the control system is engineered to close and not vent to atmosphere during flare downtime. This was verified by observing the physical design of the system(no bypass vent and the presences of auto shut-off valve). The wellheads appeared to be well maintained and no LF gas odor was detected, a good indication of no leaks. The LF flow recorder was observed and recording around 444 scfm. I indicated that when the GCCS is required by NSPS, the complete system will need to meet all requirements and gas flow recording is included as a requirement. This facility will also be subject to NESHAP AAAA when it surpasses the 50 Mg/year NMOC. Note:The Anson County Waste Management Facility has tested-out of the required GCCS thru 2016. 8) Stipulation Review for Section 2-Specific Limitations and Conditions: A. 15A NCAC 2D .0524,40 CFR Part 60, Subpart WWW:New Source Performance Standards For Municipal Solid Waste Landfills APPEARS IN COMPLIANCE: This facility is subject to NSPS WWW,however in December 2011,the facility performed a Tier 2 Test as outlined in 60.754 that deferred the requirement of a GCCS. DAQ approved the test on April 19. 2012. The calculated NMOC emissions report indicated that the facility would not be required to install an engineered GCCS before 2016. The facility submitted a 5- year report demonstrating compliance.Therefore, an annual report is not required. The calculated NMOC for the fifth year in 2016 is 20.69 Mg_/yr. NMOC at a flow rate of 800 scfm. The facility is required to evaluate or re-test late 2016 to demonstrate when the NMOC will exceed 50 MR/yr. When 50 Mgtyr. of NMOC is exceeded, the facility will no longer have a volunteer GCCS and will be required to meet the additional requirement of NSPS WWW, like monitoring the gas well, surface scans, and gas well expansion every five year at minimum. Presently the facility has a voluntarily GCCS consisting of 35 gas wells and 4 leachate cleanout headers routed to the flare. The facility is required to submit a semiannual summary report of the monitoring and recordkeeping activities and indicate if there are any deviation. All reports have been received with no deviations indicated. Tier 2 test approved April 2013 by DAQ indicates that the facility is not required to have an engineered gccs to comply with NSPS W W W before 2016. Therefore, compliance is indicated. B. SULFUR DIOXIDE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0516 "Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from Flare (ID No. CD-1) shall not exceed 2.3 pounds per million Btu heat input. Appears in Compliance. The AP42 emission factor for flare combustion of MSW landfill gas is equivalent to natural gas at 0.006 lbs./mmBtu which is much less than required SO2 limit. C. VISIBLE EMISSIONS CONTROL REQUIREMENT-As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from Flare(ID No. CD-1), manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. Appears in Compliance. Opacity from the flare was 0%. D. CONTROL OF ODOROUS EMISSIONS—As require by 15A NCAC 2D .1806:The Permittee shall not operate the facility without implementing management practices or installing and operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or contributing to objectionable odors beyond the facility's boundary Appears in compliance. The facility has no odor complainant nor has odor been notice beyond the property lines. E. TOXIC AIR POLLUTANT EMISSIONS LIMITATION AND REPORTING REQUIREMENT-Pursuant to 15A NCAC 2D .1100 "Control of Toxic Air Pollutants," and in accordance with the approved application for an air toxic compliance demonstration,the following permit limits shall not be exceeded: Projected emission rates through landfill closure in the year 2044 Description Toxic Air Pollutant Emission Limit Landfill (ES-1) Benzene 63.55 lbs/yr Fugitive emissions Hydrogen chloride Hydrogen sulfide 1.84 lbs/day Vinyl chloride 56.34 lbs/ r Candlestick flare(CD-1) Benzene 3.8 lbs/yr Hydrogen chloride 0.59 lbs/hr Hydrogen sulfide 0.11 lbs/da Vinyl chloride 4.51 lbs/ r Appears in Compliance. Modeling was based on LANDGEM-generated flow rates and indicated less than 7%AAL. F. TOXIC AIR POLLUTANT EMISSIONS LIMITATION REQUIREMENT-Pursuant to 15A NCAC 2Q .0711 "Emission Rates Requiring a Permit," for each of the below listed toxic air pollutants(TAPS), the Permittee has made a demonstration that facility-wide actual emissions do not exceed the Toxic Permit Emission Rates(TPERs) listed in 15A NCAC 2Q .0711.The facility shall be operated and maintained in such a manner that emissions of any listed TAPS from the facility, including fugitive emissions, will not exceed TPERs listed in 15A NCAC 2Q .0711. The Permittee shall maintain records of operational information demonstrating that the TAP emissions do not exceed the TPERs as listed below: Appears in Compliance. Per the permit review and Toxic evaluated in 2007 and revised 2014,HCL,Benzene, Hydrogen sulfide,and Vinyl chloride emission were modeled well below the AAL based on a LFG flow rate of 2000 cfm burned. Therefore,under normal operation, around 450 cfm this MSW landfill will not exceed Toxic limits. This facility will become subject to NESHAP AAAA when the facility came no longer test out of 50 Mega grams of NMOC. Based on present regulatory requirement this facility will then on longer be subject to NC State Toxics because it will be regulated by a federal NESHAP rule. 9) Reporting requirements: General Condition P-Compliance certification requires annual submittal of compliance certification report, due by March 1 of each year. Appear In Compliance-All reports have been received by due date of March I of each year and reviewed with no deviations. 10) 112R Status: Anson County Waste Landfill does not use or store chemical compounds subject to requirement for a written RMP 11) Non-Compliance History Since 2010: None 12) Comments and Compliance Statement: Anson County Waste Management facility appears in compliance based on inspection and NSPS YAW W Tier 2 test approved April 2013. The next Tier II that will be conducted in late November 2016 will determine if this facility need to submit a design plan for an engineered gccs. PINK SHEET ADDITIONS: None. /mr w4m, WOW 014" 0 1-`� 11"M I o 89� 'g. IA Ip, M o ,I Nfk-ii�yv L INA Lu Maw ........... YT, It It �ilki' * 'Kum