HomeMy WebLinkAboutAQ_F_1900015_20160701_PRMT_Permit PAT MCCRORY
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DONALD R. VAN DER VAART
AirQuality SHEILA C. HOLMAN
ENVIRONMENTAL QUALITY
July 01, 2016
Tom Quesenberry
Regional Manufacturing Director
Arauco Panels USA LLC
985 Corinth Rd.
Moncure,North Carolina 27559
SUBJECT: Air Quality Permit No. 03449T45
Facility ID: 1900015
Arauco Panels USA LLC
Moncure,North Carolina
Chatham County
Fee Class: Title V
PSD Status: Major
Dear Mr. Quesenberry:
In accordance with your completed Air Quality Permit Applications for the renewal and
modification of the Title V permit received on November 03, 2008, May 14, 2012 and January 29, 2016,
we are forwarding herewith Air Quality Permit No. 03449T45 to Arauco Panels USA LLC, 985 Corinth
Road, Moncure, North Carolina authorizing the construction and operation, of the emission source(s) and
associated air pollution control device(s) specified herein. Additionally, any emissions activities determined
from your Air Quality Permit Application as being insignificant per 15A North Carolina Administrative Code
02Q .0503(8) have been listed for informational purposes as an "ATTACHMENT." Please note the
requirements for the annual compliance certification are contained in General Condition P in Section 3. The
current owner is responsible for submitting a compliance certification for the entire year regardless of who
owned the facility during the year.
As the designated responsible official it is your responsibility to review, understand,and abide by all
of the terms and conditions of the attached permit. It is also your responsibility to ensure that any person who
operates any emission source and associated air pollution control device subject to any term or condition of
the attached permit reviews, understands, and abides by the condition(s) of the attached permit that are
applicable to that particular emission source.
If any parts,requirements,or limitations contained in this Air Quality Permit are unacceptable to you,
you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit,
identifying the specific issues to be contested. This hearing request must be in the form of a written petition,
conforming to NCGS (North Carolina General Statutes) 15013-23, and filed with both the Office of
Administrative Hearings,6714 Mail Service Center,Raleigh,North Carolina 27699-6714 and the Division of
Air Quality, Permitting Section, 1641 Mail Service Center, Raleigh, North Carolina 27699-1641. The form
for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative
Hearings. Please note that this permit will be stayed in its entirety upon receipt of the request for a hearing.
Unless a request for a hearing is made pursuant to NCGS 15013-23,this Air Quality Permit shall be final and
State of North Carolina I Environmental Quality I Air Quality
1641 Mail Service Center 1217 W.Jones Street,Suite 4000 I Raleigh,NC 27609-1641
919 707 8400 T
Tom Quesenberry
July 01, 2016
Page 2
binding 30 days after issuance.
You may request modification of your Air Quality Permit through informal means pursuant to NCGS
15013-22. This request must be submitted in writing to the Director and must identify the specific provisions
or issues for which the modification is sought. Please note that this Air Quality Permit will become final and
binding regardless of a request for informal modification unless a request for a hearing is also made under
NCGS 150B-23.
The construction of new air pollution emission source(s) and associated air pollution control
device(s), or modifications to the emission source(s) and air pollution control device(s) described in this
permit must be covered under an Air Quality Permit issued by the Division of Air Quality prior to construction
unless the Permittee has fulfilled the requirements of NCGS 143-215.108A(b)and received written approval
from the Director of the Division of Air Quality to commence construction. Failure to receive an Air Quality
Permit or written approval prior to commencing construction is a violation of NCGS 143-215.108A and may
subject the Permittee to civil or criminal penalties as described in NCGS 143-215.114A and 143-215.114B.
Chatham County has triggered increment tracking under PSD for PM,o, SO2 and NO,,. However,this
permit modification and renewal does not consume or expand increments for any pollutants.
This Air Quality Permit shall be effective from July 01, 2016 until June 30,2021 is nontransferable
to future owners and operators, and shall be subject to the conditions and limitations as specified therein.
Should you have any questions concerning this matter,please contact Joseph Voelker,P.E.at(919)707-8730.
Sincerely yours,
William D. Willets,P.E.,Chief,Permitting Section,
Division of Air Quality,NCDEQ
Enclosure
cc: Heather Ceron, EPA Region 4
Connie Horne(cover letter only)
Raleigh Regional Office
Central Files
ATTACHMENT to cover letter to Permit No. 03449T45
Insignificant Activities per 15A NCAC 02Q .0503(8)
Emission Source ID No. Emission Source Description
I-VENTS Roof ventilators
I-GAS One 500 gallons above ground gasoline storage tank
I-TANK1,I-TANK2,I-TANK3,I- Four, 1000 gallons each,above ground propane storage tanks
TANK4
I-LPA Log Processing Area
I-MDFR-1,I-MDFR-2,I-MDFR-3, Four MDF Resin Storage Tanks
I-MDFR-4(MACT DDDD)
I-DFP-1,MACT ZZZZ,NSPS IIII Diesel fuel-fired Fire Pump Engine(347 Brake Horsepower output)
I-ODG,MACT ZZZZ Diesel-fuel Fired Emergency Generator(465 horsepower,3,026 million Btu
per hour heat input)
I-Irrigation fugitiv Spray Irrigation Field Fugitives
I-Wastewater ponds Fugitives from wastewater lagoons
1. Because an activity is insignificant does not mean that the activity is exempted from an applicable requirement or that the
owner or operator of the source is exempted from demonstrating compliance with any applicable requirement.
2. When applicable,emissions from stationary source activities identified above shall be included in determining compliance
with the permit requirements for toxic air pollutants under 15A NCAC 02D.1100"Control of Toxic Air Pollutants"or 02Q
.0711 "Emission Rates Requiring a Permit".
3. For additional information regarding the applicability of MACT see the DAQ page titled"The Regulatory Guide
for Insignificant Activities/Permits Exempt Activities". The link to this site is as follows:
http://daq.state.ne.us/pennits/insig
ATTACHMENT to cover letter to Air Quality Permit No. 03449T45
Table of Changes
Existing New
Condition Condition Changes
No. No.
Cover Letter Same • Updated permit revision numbers,issue and effective dates,etc.
• Added the 4 MDF resin tanks formerly in Section 2.1.G
Insignificant Same • Added the 347 BHP fire pump(DFP-1)formerly in Section 2.1.H.
activities list • Added the 465 BHP fire pump(ODG-1)formerly in Section 2.1.H.
Permit,page •
1 Same • Revised dates,permit numbers,etc.
• Removed all footnotes relating to satisfied permit application submittal
requirement
• Removed reference to the PGTs at the MDF plant
• Added reference to the biofilter at the MDF plant
• Renumbered existing venturi scrubbers
• Revised descriptor for ES-06-B from
Section 1 Permitted MDF Board Cooler
Same to
Equipment
List MDF Board Cooler and Press Hall
• For ES-16(the MDF Press), removed reference to scrubber C1316. With the
reconfiguration of the exhaust of CD 16 from the biofilter to the mixing chamber
which is routed to the energy systems combustion air intake or to the dryers,the
scrubber no longer acts as an air emissions control device.Reference was added
to CD02 and CD14,which will exhaust to the biofilter CD18 once installed.
Global Same • Updated regulation references from"213"and"2Q"to"021)"and"02Q"to be
consistent with regulation nomenclature.
■ In all"standard"testing conditions,the language was simplified to read:
Testin [15A NCAC 02Q .0508(f)]
X. If emissions testing is required,the testing shall be performed in
accordance with General Condition JJ. If the results of this test are above
Global Same the limit given in Section XYZ above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .XYZ.
General Condition JJ addresses all the testing requirements pursuant to 15A
NCAC 02D .2600.
■ Removed reference to specific equipment ID numbers in various permit
Global Same conditions when it was clear and unambiguous by context which equipment was
being addressed.
Global Same ■ Removed reference to all 02D.1100 conditions from the permit
2.LA Same Material Handling Sources
■ Revised equipment listing into table form
■ Revised applicable regulations table to include 02D.1111
1.a. Same - Revised 02D .0521 condition language to be consistent with current shell
language.No changes in intent were made
2.1.B. Same ■ Controlled material handling sources
■ Removed the following language as it is no longer necessary
2.c. Same The Permittee shall establish normal for the source within 30 days of initial
startup
2.1.C. Same ■ MDF HAP-emitting process sources
Existing New
Condition Condition Changes
No. No.
■ Revised Table 2.1C to remove reference to the PGT systems,include the new
biofilter(ID No.CD18),revised the emission points and revised the existing
venturi scrubbers ID Nos.at the request of the Permittee.
■ For ES-16(the MDF Press),removed reference to scrubber CD 16. With the
reconfiguration of the exhaust of CD 16 from the biofilter to the mixing chamber
which is routed to the energy systems combustion air intake or to the dryers,the
scrubber no longer acts as an air emissions control device.Reference was added
to CD02 and CD 14,which will exhaust to the biofilter CD 18 once installed.
1. Same ■ 02D.0515 condition
Given the change in configuration and the unknown duration until the biofilter is
installed and operational,the following language was added:
C. Same i. Upon installation of the biofilter(ID No.CD18),the Permittee need
only test the outlet of the biofilter if desired.
■ Removed the language describing administrative revision of the monitoring
parameters and replaced it with the following:
If the Permittee revaluates compliance with the emission limit in
condition a. at parameter ranges outside of those in Table 2.1.C.l.f.
below, the Permittee shall, upon approval by the DAQ, attach the
f. Same approval memo containing the revised operating parameters to this
permit and maintain the parameters in the associated operating ranges
contained therein.
■ Removed parameters for CD 16 as it no longer acts as an air pollution control
device
2.1.C.2 same 02D .0521 condition
■ Removed reference to emission point EP 16 as it no longer exists.The scrubber
(CD 16)outlet has been routed to a mixing chamber which is ultimately routed to
the combustion zone of the energy system which will ultimately be controlled by
the biofilter.
C. same . Added a requirement to re-establish"normal"upon installation of the biofilter,at
which point readings will be conducted at the outlet of the biofilter(emission
point EP 18)
NA 4 ■ Added 02D.0614(CAM)condition
2.1.D. Same ■ Three natural gas fired oil heaters
■ Revised equipment listing into table form
4.b. NA ' This initial start-up notification requirement has been met and was removed from
the permit
4.c. 4.b. ■ Simple renumbering
5.a Same ■ Added 1120)"sunset"language
Na 6 ■ Added MACT DDDDD condition with compliance date of May 20,2019
■ Particleboard mill operations
■ Put affected equipment into tabular form
2.1.F. Same ■ Created two tables;one for the combustion sources and dryers;one for the PM
(primarily) sources which are mainly woodworking operations
■ Renumbered conditions to reflect the removal of existing conditions 1 and 8
■ Removed 02D .0504 condition as it applies only to installations in which wood is
1. NA burned for the primary purpose of producing heat or power by indirect heat
transfer.
2.1.E.2 Same 02D.0512 condition
.b. Same. - Removed reference to each specific piece of equipment and included reference to
affected source table
2.e. Same - Removed reference to each specific piece of equipment and included reference to
affected source table
Existing New
Condition Condition Changes
No. No.
2.1.E.3 Same 02D.0515 condition
■ Removed reference to each specific piece of equipment and included reference to
a,c same affected source table
2.LEA Same 02D.0516 condition
a. Same ■ Removed reference to each specific piece of equipment and included reference to
affected source table
2.1.E.5 Same 0213.0521 condition renumbered
a. Same ■ Revised format to be consistent with current permit shell standard.No substantive
changes were made.
■ Removed the following language as the requirement has been satisfied.
The Permittee shall establish normal for the emission sources controlled by the
scrubber(ID No.CD-PB-PGT)within the first 30 days of the initial startup of the
c Same scrubber(ID No.CD-PB-PGT)following the effective date of air permit no.
03449T39. The Permittee shall re-establish normal for the emission sources ES-
3515 and ES-3545 within the first 30 days of their initial startup following the
effective date of air permit no.03449T41
2.1.E.6 same 02D.0530 condition
6.c Same ■ Revised testing requirement for dryer 1410. 1410 has not been started up since the
testing requirement was added in permit no.T31.
6.d. Same ■ Removed reference to each specific piece of equipment and included reference to
affected source table
e,f,g e ■ Combined conditions as they are identical
■ Simple renumbering
■ Revised voltage and current monitoring parameters.These parameters were those
h f used during the compliance testing conducted in 2009.
■ Added water injection rate as a monitoring parameter
■ Added paragraph iv.,which establishes a procedure for the Permittee to establish
new operating parameters without modifying the permit
i,j,k 1 i ■ Combined conditions as they are identical
in Same ■ Removed reference to each specific piece of equipment and included reference to
affected source table
o,u,z,dd b ■ Consolidated testing requirements into one condition
p,v,as c ■ Consolidated testing requirements into one condition
q,w,bb g ■ Consolidated into one monitoring requirement
r,w,bb i ■ Consolidated into one monitoring requirement
s,Y,cc In ■ Consolidated into one reporting requirement
t,y,cc n ■ Consolidated into one reporting requirement
x. NA ■ Condition was removed as the requirement has been satisfied
ee h ■ Simple renumbering
ff o ■ Simple renumbering
gg k ■ Simple renumbering
hh 1 ■ Simple renumbering
ii p ■ Simple renumbering
■ 02D.0614(40CFR 64)CAM condition
2.1.E.7. Same PM CAM requirements were substantially revised to be consistent with current
DAQ requirements
8 NA ■ Removed 02D.1100 condition
2.I.E.10 2.1.E.1 ■ Renumbered the 02D.0504 condition
2.1.E.I I NA ■ Removed the notification requirement as it was satisfied on 09/18/2014
2.1.F. Same ■ Laminator Mill
■ Removed reference to NM 2 Wgil fired for the hot oil heater(Pr-Heat1)
La. ■ Removed reference to Tft, 2 WIM and used oil
3.c. Same ■ Removed reference to No.2 fuel oil
4.c. Same ■ Removed reference to hot oil heater Pr-Heat I. This source no longer has a weekly
VE requirement.
Existing New
Condition Condition Changes
No. No.
5.a. Same ■ Added 112 ')"sunset"language
NA 6 ■ Added MACT DDDDD condition with compliance date of May 20,2019
2.1.G. NA ■ The 4 MDF resin tanks were moved to the insignificant activities list
2.1.H. NA ■ The 347 BHP fire pump(DFP-I)was moved to the insignificant activities list
2.1.I ' The 465 BHP emergency generator(ES-ODG)was moved to the insignificant
activities list
4. NA ■ Removed 02D .1100 condition
5. NA ' The 02D.I I I I (MACT ZZZZ)condition for ES-ODG was removed from the
permit
2.2 Same ■ Multiple Source requirements
2. ■ Removed 02D.1100/02Q 0705 condition
3 2 ■ Simple renumbering of the 02D.1806 condition
4 3 02D .I I I I (MACT Subpart DDDD)condition
■ Added a permit application requirement to include monitoring parameters for the
NA a.i. biofilter. The application will be required to be submitted with the Notification of
Compliance Status.
2.2.13. Same MDF plant
1. Same 02Q .0317 PSD avoidance condition
b same ■ Added testing requirement after the installation of the biofilter.
■ The term"minimum"was added to the urea injection rate requirement
C. Same ■ The following language was removed
"This injection rate may be revised administratively pending DAQ review"
■ The following language was removed
"These emission factors may be revised administratively pending DAQ review. If
subsequent data suggests that any of the emission factors underestimate
emissions,the Permittee shall submit a permit application to revise the emission
factors in question"
e Same . The following language was added:
"If the Permittee conducts source testing such that the NOx emission factor listed
in Table 2.2.13.1 was revaluated at a different injection rate or urea concentration,
the Permittee shall,upon approval by the DAQ,attach the approval memo
containing the revised operating parameters to this permit and maintain the
parameters in the associated operating ranges contained therein."
■ Section was revised from v.3.6 to current shell version 4.0(12/17/2015). Only
Section 3- minor changes were made. Changes include:
General Same ■ Updating regulation references from"213"and"2Q"to"021)"and
Conditions "02Q"to be consistent with regulation nomenclature.
■ References to DENR were revised to DEQ
State of North Carolina
Department of Environmental Quality
Division of Air Quality
AIR QUALITY PERMIT
Permit No. Replaces Permit No. Effective Date Expiration Date
03449T45 03449T44 July 01, 2016 June 30, 2021
Until such time as this permit expires or is modified or revoked,the below named Permittee is permitted to construct and operate
the emission source(s) and associated air pollution control device(s) specified herein, in accordance with the terms, conditions,
and limitations within this permit. This permit is issued under the provisions of Article 21B of Chapter 143, General Statutes of
North Carolina as amended, and Title 15A North Carolina Administrative Codes (15A NCAC), Subchapters 02D and 02Q, and
other applicable Laws.
Pursuant to Title 15A NCAC, Subchapter 02Q,the Permittee shall not construct,operate,or modify any emission source(s)or air
pollution control device(s)without having first submitted a complete Air Quality Permit Application to the permitting authority
and received an Air Quality Permit,except as provided in this permit.
Permittee: Arauco Panels USA LLC
Facility ID: 1900015
Facility Site Location: 985 Corinth Road
City, County, State, Zip: Moncure, Chatham County, North Carolina 27559
Mailing Address: 985 Corinth Road
City, County, State, Zip: Moncure, Chatham County, North Carolina 27559
Application Number: 1900015.08D, 1900015.12C, 190015.16A
Complete Application Dates: November 03,2008, May 14,2012 and January 29, 2016
Primary SIC Codes: 2493
Division of Air Quality, Raleigh Regional Office
Regional Office Address: 3800 Barrett Drive, Suite 101
Raleigh, North Carolina 27609
Permit issued this the lst of July, 2016
William D. Willets, E., Chief, Permitting Section
By Authority of the Environmental Management Commission
Table of Contents
SECTION 1: PERMITTED EMISSION SOURCE(S) AND ASSOCIATED
AIR POLLUTION CONTROL DEVICE(S)AND APPURTENANCES
SECTION 2: SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Sources Specific Limitations and Conditions
(Including specific requirements)
2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
2.3 - Permit Shield for Non-Applicable Requirements
SECTION 3: GENERAL PERMIT CONDITIONS
ATTACHMENT
List of Acronyms
Air Permit 03449T45
Page 3
SECTION 1 - PERMITTED EMISSION SOURCE(S) AND ASSOCIATED AIR
POLLUTION CONTROL DEVICE(S) AND APPURTENANCES
The following table contains a summary of all permitted emission sources and associated air pollution control devices
and appurtenances:
Emission Source Emission Source Description Control Device Control Device Description
ID No. ID No.
Material Handling Sources
7001 or SP-1 Truck/Rail Chip Handling System, N/A N/A
MACT DDDD Enclosed
7004 or SP-2 Truck/Rail Sawdust Handling N/A N/A
MACT DDDD System,Enclosed
7010 Particle Board Mill Truck Dump N/A N/A
MACT DDDD
7012,7014, Dump bunkers and CL dryer dump N/A N/A
7015,7029
MACT DDDD
7052,7054, Wood residue bunkers N/A N/A
7055,7056
MACT DDDD
6001,7002-A, Wood chip piles-Medium Density N/A N/A
7002-B,7002-C, Fiberboard Mill
7002-D
MACT DDDD
6003,7006, Wood Fuel Pad and Boiler Transfers N/A N/A
7007,7022
MACT DDDD
7005-D,7005-E, Sawdust transport to A-frame N/A N/A
7005-F,7005-G
MACT DDDD
7025 Scale transfer conveyors N/A N/A
MACT DDDD
7019,7026 Fiber dump and reject filter bins N/A N/A
MACT DDDD
7027 Hog fuel hopper N/A N/A
MACT DDDD
7040,7044,7046, Particleboard Mill chip transfer N/A N/A
7048,7050
MACT DDDD
SP Fuel Sawdust and Chip Storage Piles N/A N/A
MACT DDDD
7024 Particleboard Mill feed bins N/A N/A
MACT DDDD
Medium Density Fiberboard Facilities*
ES-01 Refiner CDO1 Refiner Abort Cyclone(66 inches
MACT DDDD in diameter)
CD02 Venturi scrubber
in series with
CD 18 Biofilter
For operation during startup,shutdown and malfunction only.
Air Permit 03449T45
Page 4
Emission Source Emission Source Description Control Device Control Device Description
ID No. ID No.
CD14 Venturi scrubber
In series with
CD 18 Biofilter
ES-18,ES-19, Three natural gas-fired hot oil N/A N/A
and ES-20 heaters(24 million Btu per hour
NSPS Dc maximum heat input each)
Case-by-Case
MACT
ES-02-A Energy System consisting of one CD02-A Urea/water injection system
MACT DDDD dry/wet wood/woodwaste-fired CD02 Venturi scrubber
burner(205 million Btu per hour heat In series with
input) CD 18 Biofilter
CD14 Venturi scrubber
In series with
CD 18 Biofilter
ES-02-B Two Stage Dryer System CD02 Venturi scrubber
and and In series with
ES-02-C and Two backup natural gas-fired dryer CD18 Biofilter
ES-02-D burners(78.5 and 17 million Btu per CD14 Venturi scrubber
MACT DDDD hour heat input respectively) In series with
CD 18 Biofilter
ES-16 MDF Press CD02 Venturi scrubber
MACT DDDD In series with
CD 18 Biofilter
CD14 Venturi scrubber
In series with
CD 18 Biofilter
ES-06-B MDF Board Cooler and Press Hall CD02 Venturi scrubber
MACT DDDD In series with
CD 18 Biofilter
CD14 Venturi scrubber
In series with
CD 18 Biofilter
ES-03 Fiber Sifter System CD03 Fabric Filter(12,290.square feet of
MACT DDDD filter area)
ES-04 Forming Line Clean-Up System CD04 Fabric Filter(9,346 square feet of
MACT DDDD filter area)
ES-05 Mat Reject System CD05 Fabric Filter(9,346 square feet of
MACT DDDD filter area)
ES-07 Saw System CD07 Fabric Filter(6793 square feet of
MACT DDDD filter area)
ES-08 Sander System No.I CD08 Fabric Filter(12,290 square feet of
MACT DDDD filter area)
ES-09 Recycled Fiber Silo No.1 CD09 Bin Vent Filter(226 square feet of
MACT DDDD filter area)
ES-10 Sander System No.2 CD10 Fabric Filter(12,290 square feet of
MACT DDDD filter area)
ES-12 Sander Dust Silo No. 1 CD12 Bin Vent Filter(226 square feet of
MACT DDDD filter area)
ES-13 Dry Sawdust Silo CD13 Bin Vent Filter(226 square feet of
ACT DDDD filter area)
ES-15 Recycled Fiber Silo No.2 CD15 Bin Vent Filter(226 square feet of
MACT DDDD filter area)
Air Permit 03449T45
Page 5
Emission Source Emission Source Description Control Device Control Device Description
ID No. ID No.
ES-17 Sander Dust Silo No.2 CD17 Bin Vent Filter(226 square feet of
MACT DDDD filter area)
ES-21 Diesel Fuel-fired Emergency N/A N/A
MACT ZZZZ Generator(1592 Brake Horsepower
output)
Particleboard Mill
3501 Sawdust Rock and Metal Separator CD-SC High efficiency cyclone-72
PSD inches in diameter
MACT DDDD
CD-3501 Reverse flow bag filter with 2,410
square feet of surface area
1430 Surface layer triple pass,rotary drum CD-1431 High efficiency multi-cyclone with
PSD (0)dryer with one wood suspension 2 tubes,each 132 inches in
MACT DDDD dust/natural gas-fired burner(60 diameter
million Btu per hour maximum rated
heat input) CD-PB-WESP Wet electrostatic precipitator
CD-PB-PGT Packed bed scrubber with
photochemical gas treatment
1420 Core layer single pass,rotary drum CD-1421 High efficiency multi-cyclone with
PSD (#1)dryer with one wood suspension 4 tubes,each 80 inches in diameter
MACT DDDD dust/natural gas-fired burner (50
million Btu per hour maximum rated CD-PB-WESP Wet electrostatic precipitator
heat input)
CD-PB-PGT Packed bed scrubber with
photochemical gas treatment
1410 Core layer single pass,rotary drum CD-1411 High efficiency multi-cyclone with
PSD (#2)dryer with one wood suspension 4 tubes,each 80 inches in diameter
MACT DDDD dust/natural gas-fired burner (50
million Btu per hour maximum rated CD-PB-WESP Wet electrostatic precipitator
heat input)
CD-PB-PGT Packed bed scrubber with
photochemical gas treatment
3201 One"Wellons"unit operating as a: CD-1431 High efficiency multi-cyclone with
PSD 2 tubes,each 132 inches in
MACT DDDD a) wood suspension dust-fired burner diameter
(40 million Btu per hour maximum
rated heat input);or a AND/OR
b)natural gas-fired burner(21.8 CD-1421 High efficiency multi-cyclone with
million Btu per hour maximum rated 4 tubes,each 80 inches in diameter
heat input); AND/OR
exhausting to either CD-1411, High efficiency multi-cyclone with
4 tubes,each 80 inches in diameter
surface layer triple pass,rotary drum AND
(#3)dryer[ID No. 1430] and/or
CD-PB-WESP Wet electrostatic precipitator
core layer single pass,rotary drum(#1)
dryer[ID No. 1420]and/or CD-PB-PGT Packed bed scrubber with
photochemical gas treatment
core layer single pass,rotary drum(#2)
dryer[ID No. 1410]
Air Permit 03449T45
Page 6
Emission Source Emission Source Description Control Device Control Device Description
ID No. ID No.
3201 One"Wellons"unit operating as a: N/A N/A
MACT DDDDD
c)natural gas-fired indirect heat
exchanger(21.8 million Btu per hour
maximum rated heat input)
3515 Surface Material Transport CD-3500, Simple cyclone-72 inches in
PSD (SL fines from screening operation) diameter
MACT DDDD CD-3525
Reverse flow fabric filter with 6,918
square feet of surface area
CD-3512B Simple cyclone-72 inches in
diameter
CD-3515
Reverse flow fabric filter with 5,767
square feet of surface area
3525 Surface Formers and Mat Dumps CD-3520A, Three(3)simple cyclones-each 96
PSD CD-3520B, inches in diameter
MACT DDDD CD-3521
CD-3525 Reverse flow fabric filter with 6,918
square feet of surface area
3535 Flying Cut Off Saw,Pretrim Saws,& CD-3530 Simple cyclone-84 inches in
PSD Production Collection diameter
MACT DDDD
CD-3531 Simple cyclone- 108 inches in
diameter
CD-3533 Simple cyclone- 108 inches in
diameter
CD-3535 Reverse flow fabric filter with 6,918
square feet of filter area
3545 Particleboard Mill Steinmann CD-2006 Reverse flow bag filter with 6,918
PSD Finishing Sander square feet of surface area
MACT DDDD
CD-3570 High efficiency cyclone- 144 inches
in diameter
CD-3575 Reverse flow bag filter with 1,159
square feet of surface area
DEF-2010 Particleboard Press CD-PB-PGT Packed bed scrubber with
PSD photochemical gas treatment
MACT DDDD
PB-BC Particleboard Cooler N/A N/A
PSD
MACT DDDD
Air Permit 03449T45
Page 7
Emission Source Emission Source Description Control Device Control Device Description
ID No. ID No.
3565 Particleboard Mill Steinemann CD-5001 Reverse flow fabric filter with 6,918
PSD Calibrating Sander square feet of surface area
MACT DDDD
CD-3570 High efficiency cyclone- 144 inches
in diameter
CD-3575 Reverse flow bag filter with 1,159
square feet of surface area
3555 Schelling Saw Board Trim CD-3522 High efficiency cyclone- 120 inches
PSD in diameter
MACT DDDD
CD-4005 Reverse flow bag filter with 6,918
square feet of surface area
3575 Sander Filter Transport for Filters 3545 CD-3570 High efficiency cyclone- 144 inches
PSD &3565 in diameter
MACT DDDD
CD-3575 Reverse flow bag filter with 1,159
square feet of surface area
3585 PZKR Green Chip Flakers CD-3585 Reverse flow bag filter with 4,880
PSD square feet of surface area
MACT DDDD
3595 Oversize Material Pallmann Mill CD-3595 Reverse flow bagfilter(Maximum
MACT DDDD air-to-cloth ratio of 3.0 ACFM/total
filter surface area).
3577 Dry waste transport system CD-3532 Simple cyclone-60 inches in
PSD diameter
MACT DDDD
CD-3577 Reverse flow bag filter with 4,068
square feet of surface area
Laminator Mill
3593 and 3594 Two(2)Short Cycle Laminating CD-3593 Reverse flow bagfilter(Maximum
Presses air-to-cloth ratio of 4.1 ACFM/total
filter surface area).
Pr-Heatl Natural gas or No. 2 fuel oil-fired hot N/A N/A
Case-by-Case oil heater(4.7 million Btu per hour
MACT heat input)used with short cycle
laminating presses
Air Permit 03449T45
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SECTION 2 - SPECIFIC LIMITATIONS AND CONDITIONS
2.1 - Emission Source(s) and Control Devices(s) Specific Limitations and Conditions
The emission source(s)and associated air pollution control device(s)and appurtenances listed below are subject to
the following specific terms,conditions,and limitations,including the testing,monitoring,record keeping,and
reporting requirements as specified herein:
A. The following Material Handling Sources:
Table 2.1.A.
Emission Source ID Control Control
No Emission Source Description Device ID Device
No. Description
7001 or SP-1 Truck/Rail Chip Handling System,Enclosed N/A N/A
7004 or SP-2 Truck/Rail Sawdust Handling System,Enclosed N/A N/A
7010 Particle Board Mill Truck Dump N/A N/A
7012,7014,7015,7029 Dump bunkers and CL dryer dump N/A N/A
7052,7054,7055,7056 Wood residue bunkers N/A N/A
6001,7002-A,7002-B, Wood chip piles-Medium Density Fiberboard N/A N/A
7002-C,7002-D Mill
6003,7006,7007,7022 Wood Fuel Pad and Boiler Transfers N/A N/A
7005-D,7005-E,7005- Sawdust transport to A-frame N/A N/A
F,7005-G
7025 Scale transfer conveyors N/A N/A
7019,7026 Fiber dump and reject filter bins N/A N/A
7027 Hog fuel hopper N/A N/A
7040,7044,7046,7048, Particleboard Mill chip transfer N/A N/A
7050
SP Fuel Sawdust and Chip Storage Piles N/A N/A
7024 Particleboard Mill feed bins N/A N/A
The following table provides a summary of limits and/or standards for the material handling sources.
Regulated Pollutant Limits/Standards Applicable Regulation
Visible emissions 20 percent opacity 15A NCAC 02D.0521
Odors STATE ENFORCEABLE ONLY 15A NCAC 02D.1806
Odorous emissions must be controlled-See Section 2.2.A.2;
HAPs No applicable requirements 15A NCAC 02D.I I I I
1. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from these sources shall not be more than 20 percent opacity when averaged over a six-
minute period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour
and not more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent
opacity.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of the test performed exceed the limits given in Section 2.1.A.La. (above)for visible emissions,the
Permittee shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring/Recordkeeping/Reporting[15A NCAC 02Q.0508(f)]
c. No monitoring,record keeping,or reporting is required for visible emissions from these emission sources.
Air Permit 03449T45
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B. Medium Density Fiberboard Facilities woodworking operations as presented in Table
2.1.13.
Table 2.1.11.
Emission Control
Source ID Emission Source Description Device ID Control Device Description
No. No.
ES-03 Fiber Sifter System CD03 Fabric Filter(12,290 square feet of filter
area)
ES-04 Forming Line Clean-Up System CD04 Fabric Filter(9,346 square feet of filter area)
ES-05 Mat Reject System CD05 Fabric Filter(9,346 square feet of filter area)
ES-07 Saw System CD07 Fabric Filter(6,793 square feet of filter area)
ES-08 Sander System No. 1 CD08 Fabric Filter(12,290 square feet of filter
area)
ES-09 Recycled Fiber Silo No. 1 CD09 Bin Vent Filter(226 square feet of filter
area)
ES-10 Sander System No.2 CD10 Fabric Filter(12,290 square feet of filter
area)
ES-12 Sander Dust Silo No. 1 CD12 Bin Vent Filter(226 square feet of filter
area)
ES-13 Dry Sawdust Silo CD13 Bin Vent Filter(226 square feet of filter
area)
ES-15 Recycled Fiber Silo No.2 CD15 Bin Vent Filter(226 square feet of filter
area)
ES-17 Sander Dust Silo No. 2 CD17 Bin Vent Filter(226 square feet of filter
area)
The following table provides a summary of limits and/or standards for the woodworking operations in Table 2.1.B.
Regulated Pollutant Limits/Standards Applicable Regulation
PM adequate duct work and properly designed collectors 15A NCAC 02D .0512
Visible emissions 20 percent opacity 15A NCAC 02D .0521
VOCs Work Practice Standards 15A NCAC 02D .0958
See Section 2.2 A.1.
Odors STATE ENFORCEABLE ONLY 15A NCAC 02D .1806
See Section 2.2 A.2;
National Emission Standards for Hazardous Air 15A NCAC 02D .I I I I
HAPs Pollutants:Plywood and Composite Wood Products (40 CFR 63, Subpart
See Section 2.2 A.4. DDDD)
VOCs,Nitrogen oxides, 15A NCAC 02Q .0317
PMZ 5,PM10 See Section 2.2 B.1' (PSD Avoidance)
1. 15A NCAC 02D .0512: PARTICULATES FROM WOOD PRODUCTS FINISHING PLANTS
a. The Permittee shall not cause,allow,or permit particulate matter caused by the working,sanding,or finishing
of wood to be discharged from any stack,vent,or building into the atmosphere without providing,as a
minimum for its collection,adequate duct work and properly designed collectors. In no case shall the ambient
air quality standards be exceeded beyond the property line.
Monitoring[15ANCAC 02Q .0508(f)]
b. Particulate matter emissions from the MDF wood working operations shall be controlled as presented in Table
2.1.11.To assure compliance,the Permittee shall perform inspections and maintenance as recommended by the
manufacturer,if any. As a minimum,the inspection and maintenance program shall include:
Air Permit 03449T45
Page 10
i. monthly external inspection of the ductwork,cyclones,and bagfilters noting the structural integrity;and
ii. annual(for each 12 month period following the initial inspection)internal inspection of the bagfilters
noting the structural integrity and the condition of the filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0512 if the ductwork,cyclones and/or
bagfilters are not inspected and maintained.
Recordkeeping[15A NCAC 02Q .0508(f)]
c. The results of inspection and maintenance for the cyclones and bagfilters shall be maintained in a logbook
(written or electronic format)on-site and made available to an authorized representative upon request. The
logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection; and
iii. the results of maintenance performed on any control device.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0512 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508 (0]
d. The Permittee shall submit the results of any maintenance performed on the control devices within 30 days of a
written request by the DAQ.
e. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and
July 30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the MDF wood working operations listed in Table 2.1.B.shall not be more than 20
percent opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed
20 percent not more than once in any hour and not more than four times in any 24-hour period. In no event
shall the six-minute average exceed 87 percent opacity.
Testing [15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in Section 2.1.B.2.a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0521.
Monitoring [15A NCAC 02Q .0508(f)]
c. To assure compliance,once a week the Permittee shall observe the emission points of these sources for any
visible emissions above normal. The weekly observations must be made for each week of the calendar year
period to ensure compliance with this requirement. If visible emissions from this source are observed to be
above normal, the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with
15A NCAC 02D .2610(Method 9)for 12 minutes is below the limit given in Section 2.1.B.2.a. above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot be
made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
Air Permit 03449T45
Page 11
Recordkeeping [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and made
available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to be in
noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained
Reporting[15A NCAC 02Q.0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year
for the preceding six-month period between January and June. All instances of deviations from the
requirements of this permit must be clearly identified.
Air Permit 03449T45
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C. Medium Density Fiberboard Facilities Operations as presented in Table 2.1.C.
Table 2.1.C.
Emission Control
Source Emission Source Device ID Control Device Description Emission
ID No. Description No. Point
CDO1 Refiner Abort Cyclone(66 inches EPO1
in diameter)22
CD02 Venturi scrubber EP02/
ES-01 Refiner in series with EP18
CD18 Biofilter
CD14 Venturi scrubber EP14/
In series with EP18
CD18 Biofilter
EP02/
CD02-A Urea/water injection system EP14/
Energy System consisting EP18
of a dry/wet CD02 Venturi scrubber EP02/
ES-02-A wood/woodwaste-fired In series with EP18
burner(205 million Btu per CD18 Biofilter
hour heat input) CD14 Venturi scrubber
EP14
In series with /
CD18 Biofilter EP18
ES-02-B Two Stage Dryer System CD02 Venturi scrubber
In series with EP02/
ES-02-C Two backup natural gas- CD18 Biofilter EP18
and fired dryer burners(78.5 CD14 Venturi scrubber
ES-02-D and 17 million Btu per hour In series with
heat input respectively) CD18 Biofilter EP 14
/EP 18
ES-06-B MDF Board Cooler and
Press Hall
CD02 Venturi scrubber EP02/
In series with EP18
ES-16 MDF Press CD18 Biofilter
CD14 Venturi scrubber
In series with /EP18
CD18 Biofilter
*Emission Points EP02 and EP14 will exhaust to the inlet of the biofiher(CD18)once installed.
The following table provides a summary of limits and/or standards for the operations in Table 2.1.C.
Regulated Limits/Standards Applicable Regulation
Pollutant
E=4.10P 1.67 or E=55.0(P)0-11 -40
PM where;E=allowable emission rate in pounds per hour 15A NCAC 02D .0515
P=process weight in tons per hour
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516
Visible 20 percent opacity 15A NCAC 02D .0521
emissions
VOCs Work Practice Standards 15A NCAC 02D .0958
See Section 2.2 A.1.
2 For operation during startup,shutdown and malfunction only.
Air Permit 03449T45
Page 13
Regulated Limits/Standards Applicable Regulation
Pollutant
Odors STATE ENFORCEABLE ONLY 15A NCAC 02D .1806
See Section 2.2 A.2
National Emission Standards for Hazardous Air Pollutants: 15A NCAC 02D.I I I I
HAPs Plywood and Composite Wood Products (40 CFR 63,Subpart DDDD)
See Section 2.2 A.4.
VOCs,
Nitrogen 15A NCAC 02Q.0317
See Section 2.2 B.1.oxides,PMz.s, (PSD Avoidance)
PM10
PM Compliance Assurance Monitoring 15A NCAC 02D.0614:
[40 CFR 64]
1. 15A NCAC 02D.0515: PARTICULATES FROM MISCELLANEOUS INDUSTRIAL PROCESSES
a. Emissions of particulate matter from the emission sources in Table 2.1.C. shall not exceed an allowable
emission rate as calculated by the following equation(s):
Process Rate Allowable Emission Rate Equation
Less than or equal to 30 tons per hour E=4.10 x P 0.67
Greater than 30 tons per hour E=55.0(P)0-" -40
Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing[15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in condition a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D.0515.
c. Under the provisions of NCGS 143-215.108,the Permittee shall demonstrate compliance with the emission
limit above on an annual basis by testing the emission points EP02 and EP 14 in accordance with General
Condition JJ. If the results of these tests are less than 80 percent of the emission limit above,the Permittee
shall be required to stack test only once every five years following the previous stack test. If the results of this
test are above the limit given in condition a.above,the Permittee shall be deemed in noncompliance with 15A
NCAC 02D.0515.
i. Upon installation of the biofilter(ID No.CD18),the Permittee need only test EP18 desired.
Air Permit 03449T45
Page 14
Monitoring [15A NCAC 02Q.0508(f)]
d. Particulate matter emissions from these sources shall be controlled by the venturi scrubbers as described in
Table 2.1.C.
e. The Permittee shall perform inspections and maintenance as recommended by the manufacturer.
f The Permittee shall install,operate,and maintain instrumentation on the scrubbers identified in Table 2.1.C.to
continuously monitor the parameters in Table 2.1.C.1.f.and maintain the parameters in the associated operating
ranges. If the Permittee re-evaluates compliance with the emission limit in condition a.at parameter ranges
outside of those in Table 2.1.C.1.f.below,the Permittee shall,upon approval by the DAQ,attach the approval
memo containing the revised operating parameters to this permit and maintain the parameters in the associated
operating ranges contained therein.
Table 2.1.C.I.f
Parameter Control Device ID No. Operating range,per
control device
Pressure drop(inches of water CD02 6.5
gauge,3-hour block average) CD14 6.5
Recirculating liquid flow rate CD02 378
(gallons per minute,3-hour block
average)
CD 14 416
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the monitoring requirements in
conditions d.through f. are not met.
Recordkeeping [15A NCAC 02Q.0508(f)]
g. The results of any monitoring shall be maintained in a logbook(written or electronic format)on-site and made
available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed on the control devices;
iv. any variance from manufacturer's recommendations,if any,and corrections made;and
v. pressure drop,and recirculating flow rate,(3—hour block averages)for each venturi scrubber.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the recordkeeping
requirements in condition e.are not met.
Reporting[15A NCAC 02Q.0508(f)]
h. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and
July 30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
2. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the emission sources in Table 2.1.C. shall not be more than 20 percent opacity when
averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more
than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute
average exceed 87 percent opacity.
Testing [15ANCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in condition a.above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0521.
Monitoring[15A NCAC 02Q.0508(f)]
Air Permit 03449T45
Page 15
c. To assure compliance,once a week the Permittee shall observe the emission points(EP02 and EP 14)for any
visible emissions above normal. The weekly observation must be made for each week of the calendar year
period to ensure compliance with this requirement.The Permittee shall re-establish"normal'within 30 days
after the initial operation of the biofilter(ID No.CD18)by observing emission point EP 18. Weekly
observations will be made on EP 18 afterwards. If visible emissions from this source are observed to be above
normal,the Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with
15A NCAC 02D.2610(Method 9)for 12 minutes is below the limit given in condition a. above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot be
made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D.0521.
Recordkeepin¢ [15A NCAC 02Q .0508(f)]
d. The results of the monitoring shall be maintained in a logbook(written or electronic format)on-site and made
available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to be in
noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting[15A NCAC 02Q.0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year
for the preceding six-month period between January and June. All instances of deviations from the
requirements of this permit must be clearly identified.
3. 15A NCAC 02D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from the Energy System(ID No.ES-02-A)shall not exceed 2.3 pounds per million
Btu heat input. Sulfur dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances
shall be included when determining compliance with this standard.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in condition a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0516.
Monitorin2/Recordkeeping/Reporting[15A NCAC 02Q .0508(f)]
c. No monitoring,recordkeeping or reporting is required for sulfur dioxide emissions from wood combustion for
the Energy System(ID No.ES-02-A).
Air Permit 03449T45
Page 16
4. 15A NCAC 02D .0614: COMPLIANCE ASSURANCE MONITORING [40 CFR 641
a. Pursuant to 40 CFR 64 and 15A NCAC 02D .0614,the Permittee shall comply with the conditions below for
the Pollutant Specific Emission Unit(s)controlled by the venturi scrubbers(ID No. CD02,CD14 and CD16).
Emission Limitations/Standards
b. The following table presents the regulated pollutants and the associated emission limitations/standards:
Regulated Pollutant Limits/Standards Applicable Regulation
PM See condition 2.1.C.1 15A NCAC 213.0515
Monitoring Approach [15A NCAC 2Q .0508(f),40 CFR 64.6]
c. The key elements of the monitoring approach for PM,including parameters to be monitored,parameter ranges
and performance criteria are presented in the following table.
Monitoring Indicator No. I Indicator No.2
Elements
Measurement Injection rate measurements are made every Pressure drop measurements are made every
Approach 15 minutes 15 minutes
[64.6(c)(1)(i),(ii)]
Indicator Range An excursion is defined as a one-hour block An excursion is defined as a one-hour block
[64.6(c)(2)] average injection rate reading lower than the average pressure drop reading lower than the
respective 3-hour block average reading listed respective 3-hour block average reading listed
in Table 2.1.C.Lf,of this permit.Excursions in Table 2.1.C.l.f. of this permit.Excursions
trigger an inspection and corrective action. trigger an inspection and corrective action.
QIP threshold The QIP threshold is six excursions in a six- The QIP threshold is six excursions in a six-
[64.8] month reporting period. month reporting period.
Data Measurements are made once every 15 Measurements are made once every 15
Representativeness minutes and complied into the appropriate minutes and complied into the appropriate
[64.6(c)(1)(iii), averaging periods. averaging periods.
64.3(b)(1)]
Verification of Monitoring shall be required upon issuance of permit no.03449T45
Operational Status
[64.3(b)(2)]
QA/QC Practices Flowmeter calibration shall be performed Pressure transducer calibration shall be
and Criteria according to manufacturer recommendations. performed according to manufacturer
[64.3(b)(3)] recommendations.
Monitoring Measurements are made by a computerized data acquisition and handling system once every 15
frequency minutes and complied into the appropriate averaging periods.
[64.3(b)(4)]
Data collection Non-SSM periods when flowrate or pressure drop falls below the acceptable ranges for more
procedure than one-hour will be documented.An electronic or written logbook will be kept of all control
[64.3(b)(4)] device inspections and corrective actions
Recordkeeping Requirements [15A NCAC 2Q.0508(f),40 CFR 64.9]
d. The owner or operator shall maintain records of the following:
i. Date and time and results of all monitoring activities;
ii. Information on the number,duration and cause(including unknown cause,if applicable)of excursions or
exceedances,as applicable,and the corrective actions taken;
iii. Maintenance records of the differential pressure gauge;and
iv. Written QIP required pursuant to 40 CFR 64.8 and any activities undertaken to implement a quality
improvement plan
Air Permit 03449T45
Page 17
Reporting Requirements[15A NCAC 2Q .0508(f),40 CFR 64.9]
e. The Permittee shall submit a summary report of all monitoring activities postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations for the
requirements of this permit must be clearly identified. At a minimum,the report shall include the following
elements:
i. Summary information on the number,duration and cause(including unknown cause,if applicable)of
excursions or exceedances,as applicable,and the corrective actions taken;
ii. Summary information on the number,duration and cause(including unknown cause,if applicable)for
monitor downtime incidents(other than downtime associated with zero and span or other daily calibration
checks, if applicable);and
iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40 CFR
64.8.Upon completion of a QIP,the owner or operator shall include in the next summary report
documentation that the implementation of the plan has been completed and reduced the likelihood of
similar levels of excursions or exceedances occurring.
D. The following sources for the Medium Density Fiberboard Facilities
Emission Emission Source Description Control Device Control Device Description
Source ID No. ID No.
ES-18,ES-19,
and ES-20 Three natural gas-fired hot oil
NSPS De heaters(24 million Btu per hour NA NA
Case-by-Case maximum heat input each)
MACT
The following table provides a summary of limits and/or standards for the emission sources above:
Regulated Pollutant Limits/Standards Applicable Regulation
PM 0.35 pounds per million Btu heat input 15A NCAC 02D.0503
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516
Visible emissions 20 percent opacity 15A NCAC 02D.0521
NA Notification and Recordkeeping 15A NCAC 02D.0524(NSPS
Subpart Dc)
HAPs Best Combustion Practices 15A NCAC 02D.1109
One time initial energy assessment
HAPs Annual tune ups 15A NCAC 02D.I I I I
Com liance date: May 20 2019
VOCs Work Practice Standards 15A NCAC 02D.0958
See Section 2.2 A.I.
Odors STATE ENFORCEABLE ONLY 15A NCAC 02D.1806
See Section 2.2 A.2;
VOCs,Nitrogen 15A NCAC 02Q.0317
oxides,PM2.5,PMio See Section 2.2 B.1. (PSD Avoidance)
Air Permit 03449T45
Page 18
1. 15A NCAC 02D.0503: PARTICULATES FROM FUEL BURNING INDIRECT HEAT EXCHANGERS
a. Emissions of particulate matter from the combustion of natural gas that are discharged from this source into the
atmosphere shall not exceed 0.35 pounds per million Btu heat input.
Testing [15A NCAC 02Q. 0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance General Condition JJ. If the results
of this test are above the limit given in condition a. above,the Permittee shall be deemed in noncompliance
with 15A NCAC 02D .0503.
Monitoring/Recordkeeping/Reporting[15A NCAC 02Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for particulate emissions from the firing of natural gas in
this source.
2. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from this source shall not exceed 2.3 pounds per million Btu heat input. Sulfur
dioxide formed by the combustion of sulfur in fuels,wastes,ores, and other substances shall be included when
determining compliance with this standard.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. if the
results of this test are above the limit given in condition a.above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0516.
Monitoring/Recordkeeping[15A NCAC 02Q .0508(f)]
c. No monitoring/recordkeeping is required for sulfur dioxide emissions from natural gas combustion for this
source.
3. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent
opacity.
Testing[15A NCAC 02Q.0508(f)]
b. if emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in condition a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0521.
Monitoring/Recordkeeping/Reporting [15A NCAC 02Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for visible emissions from the firing of natural gas in this
source.
4. 15A NCAC 02D.0524:NEW SOURCE PERFORMANCE STANDARDS
a. The Permittee shall comply with all applicable provisions,including the notification,testing,recordkeeping,
and monitoring requirements contained in Environmental Management Commission Standard 15A NCAC 02D
.0524 "New Source Performance Standards(NSPS)as promulgated in 40 CFR Part 60 Subpart Dc,"Standards
of Performance for Small Industrial-Commercial-Institutional Steam Generating Units" including Subpart A
"General Provisions."
Recordkeeping Requirements [15A NCAC 02Q .0508(f)]
b. Pursuant to 40 CFR 60.48c(g)(2),the Permittee shall record and maintain records of the amount of fuel
combusted during each calendar month. The Permittee shall be deemed in noncompliance with 15A NCAC
02D.0524 if these records are not maintained.
Air Permit 03449T45
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5. 15A NCAC 02D.1109: Case-by-Case MACT FOR BOILERS AND PROCESS HEATERS
a. The Permittee shall use best combustion practices when operating the affected heaters(ID Nos.ES-18,
ES-19 and ES-20). The initial compliance date for this work practice standard and the associated
monitoring,recordkeeping,and reporting requirements is October 18,2013. These conditions need not be
included on the annual compliance certification until after the initial compliance date.
i. The Permittee shall comply with this CAA §1120)standard through May 19,2019.The initial
compliance date for the applicable CAA §112(d)standard for "National Emission Standards for
Hazardous Air Pollutants for Industrial,Commercial,and Institutional Boilers and Process Heaters"
is May 20,2019,as specified in Section 2.I.D.6 below.
Moni toring/Recordkeeping
b. To assure compliance,the Permittee shall perform an annual boiler inspection and maintenance as
recommended by the manufacturer,or as a minimum,the inspection and maintenance requirement shall
include the following:
i. Inspect the burner,and clean or replace any components of the burner as necessary;
ii. Inspect the flame pattern and make any adjustments to the burner necessary to optimize the flame
pattern;and,
iii. Inspect the system controlling the air-to-fuel ratio,and ensure that it is correctly calibrated and
functioning properly.
The Permittee shall conduct at least one tune-up per calendar year to demonstrate compliance with this
requirement. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1109 if the affected
heaters are not inspected and maintained as required above.
c. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)
on-site and made available to an authorized representative upon request. The logbook shall record the
following:
i. The date of each recorded action;
ii. The results of each inspection;and,
iii. The results of any maintenance performed on the heaters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1109 if these records are not
maintained.
Reporting[15A NCAC 02Q.0508(f)]
d. No reporting is required.
6. 15A NCAC 02D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY
Applicability [40 CFR 63.7485, §63.7490(d), §63.7499(1)]
a. For these sources(existing sources(s)designed to burn gas 1 fuels with a heat input capacity equal to or greater than
10 million Btu per hour),the Permittee shall comply with all applicable provisions,including the monitoring,
recordkeeping,and reporting contained in Environmental Management Commission Standard 15A NCAC 02D
.I I I I "Maximum Achievable Control Technology" (MACT)as promulgated in 40 CFR 63, Subpart DDDDD.
"National Emission Standards for Hazardous Air Pollutants for Major Sources: Industrial,Commercial,and
Institutional Boilers and Process Heaters"and Subpart A"General Provisions."
i. The Permittee shall comply with the CAA§1120)standard in Section 2.1.D.5 through May 19,2019. The
Permittee shall be subject to the requirements of this standard starting May 20,2019.Note that the
requirements of this standard may require action on behalf of the Pennittee prior to May 20,2019.
Definitions and Nomenclature[§63.7575]
b. For the purpose of this permit condition,the definitions and nomenclature contained in 40 CFR 63.7575 shall apply.
40 CFR Part 63 Subpart A General Provisions[§63.7565]
c. The Permittee shall comply with the requirements of 40 CFR 63 Subpart A General Provisions according to the
applicability of Subpart A to such sources as identified in Table 10 to 40 CFR Part 63,Subpart DDDDD.
Compliance Date 140 CFR 63. 7510(e), §63.56(b)]
Air Permit 03449T45
Page 20
d. The Permittee shall complete the initial tune up and the one-time energy assessment no later than May 20, 2019.
Notifications 1§63.7545(e)(8),§§63.7530(e),(f)]
e. The Permittee shall submit a Notification of Compliance Status. The notification must be signed by a responsible
official and sent before the close of business on the 60th day following the completion of the initial tune up and one
time energy assessment(whichever is later).The notification shall contain the following:
i. A description of the affected unit(s)including identification of which subcategories the unit is in, the design
heat input capacity of the unit, and description of the fuel(s)burned.
ii. the following certification(s)of compliance,as applicable:
A.-"This facility completed the required initial tune-up for all of the boilers and process heaters covered by 40
CFR 63 Subpart DDDDD at the site according to the procedures in.40 CFR 63.7540(a)(10)(i)through(vi)'
[i.e.,conditions g.i.through g.v. and 1.ii.];and
B.-"This facility has had an energy assessment performed according to 40 CFR 63.7530(e)" [i.e., condition k.]
and is an accurate depiction of the facility at the time of the assessment.
General Compliance Requirements 1§63.7505(a), §63.7500(f)]
f The Permittee shall be in compliance with the work practice standards in this subpart.These standards apply at all
times the affected unit is operating.
Work Practice Standards[15A NCAC 02Q.0508(f)]
g. The Permittee shall conduct a tune-up of the source(s)annually as specified below.
i. As applicable, inspect the burner,and clean or replace any components of the burner as necessary(the
Permittee may delay the burner inspection until the next scheduled or unscheduled unit shutdown;
ii. Inspect the flame pattern,as applicable,and adjust the burner as necessary to optimize the flame pattern. The
adjustment should be consistent with the manufacturer's specifications,if available;
iii. Inspect the system controlling the air-to-fuel ratio,as applicable,and ensure that it is correctly calibrated and
functioning properly(you may delay the inspection until the next scheduled unit shutdown);
iv. Optimize total emissions of carbon monoxide.This optimization should be consistent with the manufacturer's
specifications,if available,and with any NOx requirement to which the unit is subject;and
v. Measure the concentrations in the effluent stream of carbon monoxide in parts per million,by volume,and
oxygen in volume percent,before and after the adjustments are made(measurements may be either on a dry or
wet basis,as long as it is the same basis before and after the adjustments are made). Measurements may be
taken using a portable CO analyzer.
[§§63.7500(a),(e), §63.7540(a)(10)]
h. Each annual tune-up shall be conducted no more than 13 months after the previous tune-up. [40CFR 63.7515(d)]
i. If the unit is not operating on the required date for a tune-up, the tune-up must be conducted within 30 calendar
days of startup.
[§63.7540(a)(13),§63.7515(g)]
j. At all times,you must operate and maintain any affected source,including associated air pollution control
equipment and monitoring equipment,in a manner consistent with safety and good air pollution control practices
for minimizing emissions. Determination of whether such operation and maintenance procedures are being used
will be based on information available to the Administrator that may include,but is not limited to,monitoring
results,review of operation and maintenance procedures,review of operation and maintenance records,and
inspection of the source.
[§63.7500(a)(3)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the requirements in conditions c.
through j.are not met.
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Energy Assessment Requirements [15A NCAC 02Q.0508(f)]
k. The Permittee shall have a one-time energy assessment performed by a qualified energy assessor. The energy
assessment must address the requirements in 40 CFR 63 Subpart DDDDD,Table 3,with the extent of the
evaluation for items(a)to(e)in Table 3 appropriate for the on-site technical hours listed in§63.7575:
[§63.7500(a)(1),Table 3]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the requirements in condition k. are
not met.
Recordkeeping Requirements[15A NCAC 02Q.0508(f),40 CFR 63.7555]
1. The Permittee shall keep the following:
i. A copy of each notification and report submitted to comply with this subpart, including all documentation
supporting any Initial Notification or Notification of Compliance Status,or semiannual compliance report that
has been submitted,according to the requirements in 40 CFR 63.10(b)(2)(xiv).
[40 CFR 63.7555(a)(1)]
ii. maintain on-site and submit, if requested by the Administrator,an annual report containing the information in
paragraphs(A)through(C)below:
(A) the concentrations of carbon monoxide in the effluent stream in parts per million by volume,and oxygen in
volume percent,measured before and after the adjustments of the source;
(B) a description of any corrective actions taken as a part of the combustion adjustment;and
(C) the type and amount of fuel used over the 12 months prior to the annual adjustment,but only if the unit
was physically and legally capable of using more than one type of fuel during that period.Units sharing a fuel
meter may estimate the fuel use by each unit.
[40 CFR 63.7540(a)(10)(vi)]
iii. the associated records for conditions f. through k. including:
(A) the occurrence and duration of each malfunction of operation(i.e.,process equipment)or the required air
pollution control and monitoring equipment.
[40 CFR 63.1 0(b)(2)(ii)]
iv. records of the calendar date,time,occurrence and duration of each startup and shutdown.
[40 CFR 63.7555(i)]
v. records of the type(s)and amount(s)of fuels used during each startup and shutdown.
[40 CFR 63.75550)]
in. The Permittee shall:
i. maintain records in a form suitable and readily available for expeditious review;
ii. keep each record for 5 years following the date of each occurrence,measurement,maintenance,corrective
action,report,or record;and
iii. keep each record on site for at least 2 years after the date of cach occurrence,measurement,maintenance,
corrective action,report, or record. The Permittee can keep the records offsite for the remaining 3 years.
[40 CFR 63.7560,63.10(b)(1)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if records are not maintained as
described in conditions 1. through in.
Reporting Requirements[15A NCAC 02Q.0508(f)]
n. Pursuant to 40 CFR 63.7550(b),the Permittee shall submit compliance reports to the DAQ on an annual basis.The
Permittee shall submit the compliance report postmarked on or before January 30 of each calendar year for the
preceding 12-month period. The first report shall be postmarked on or before January 30,2017.
i. This report must also be submitted electronically through the EPA's Central Data Exchange(CDX)
(www.epa.gov/cdx).However,if the reporting form specific to this subpart is not available in CEDRI at the
time that the report is due the report the Permittee submit the report to the at the appropriate address listed in 40
Air Permit 03449T45
Page 22
CFR 63.13. [40 CFR 63.7550(h)(3)]
o. The compliance report must contain the following information:
i. Company name and address;
ii. Process unit information,emissions limitations,and operating parameter limitations;
iii. Date of report and beginning and ending dates of the reporting period;
iv. The total operating time during the reporting period;
iv. If there are no deviations from the requirements of the work practice requirements in condition g. above,a
statement that there were no deviations from the work practice standards during the reporting period;and
v. Include the date of the most recent tune-up for each unit required according to condition g.Include the date of
the most recent burner inspection if it was not done as scheduled and was delayed until the next scheduled or
unscheduled unit shutdown.
[40 CFR 63.7550(a)and(c),Table 9]
p. If you have a deviation from a work practice standard during the reporting period,the report must contain the
following information:
i. A description of the deviation and which emission limit or operating limit from which you deviated;and
ii. Information on the number,duration,and cause of deviations(including unknown cause),as applicable,and the
corrective action taken.
[40 CFR 63.7550(a)and(d),63.7540(b),Table 9]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the reporting requirements in conditions
n. through p.are not met.
Air Permit 03449T45
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E. The following Particleboard Mill operations:
Table 2.1.E.1
Emission Control
Source Emission Source Description Device Control Device Description
ID No. ID No.
Particleboard Mill Combustion Sources and Dryers
Surface layer triple pass,rotary drum CD-1431 High efficiency multi-cyclone with 2 tubes,
(0)dryer with one wood suspension each 132 inches in diameter
1430 dust/natural gas-fired burner(60 CD-PB- Wet electrostatic precipitator
million Btu per hour maximum rated WESP
heat input) CD-PB- Packed bed scrubber with photochemical gas
PGT treatment
Core layer single pass,rotary drum CD-1421 High efficiency multi-cyclone with 4 tubes,
each 80 inches in diameter
(#1)dryer with one wood suspension CD-PB- Wet electrostatic precipitator
1420 dust/natural gas-fired burner (50 WESP
million Btu per hour maximum rated CD-PB- Packed bed scrubber with photochemical gas
heat input) _ PGT treatment
CD-1411 High efficiency multi-cyclone with 4 tubes,
Core layer single pass,rotary drum each 80 inches in diameter
(#2)dryer with one wood suspension
1410 dust/natural gas-fired burner (50 CD-PB- Wet electrostatic precipitator
million Btu per hour maximum rated WESP
heat input) CD-PB- Packed bed scrubber with photochemical gas
PGT treatment
Operating Scenario 1 CD-1431 High efficiency multi-cyclone with 2 tubes,
One"Wellons"unit operating as a: each 132 inches in diameter
AND/OR
a)wood suspension dust-fired burner
(40 million Btu per hour maximum CD-1421 High efficiency multi-cyclone with 4 tubes,
rated heat input); or a each 80 inches in diameter
AND/OR
b)natural gas-fired burner(21.8
million Btu per hour maximum rated CD-1411, High efficiency multi-cyclone with 4 tubes,
heat input); each 80 inches in diameter
3201 AND
exhausting to either
CD-PB- Wet electrostatic precipitator
surface layer triple pass,rotary drum WESP
(#3)dryer[ID No. 1430]and/or
CD-PB- Packed bed scrubber with photochemical gas
core layer single pass,rotary drum(#1) PGT treatment
dryer[ID No. 1420] and/or
core layer single pass,rotary drum(#2)
dryer[ID No. 1410]
Operating Scenario 2
One"Wellons"unit operating as a:
3201 NA NA
c)natural gas-fired indirect heat
exchanger(21.8 million Btu per hour
maximum rated heat input)
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Page 24
Table 2.1.E.2
Emission Emission Source Control Device
Source Description ID No. Control Device Description
ID No.
Particleboard Mill Other Operations
Sawdust Rock CD-SC High efficiency cyclone-72 inches in diameter
3501 and Metal CD-3501 Reverse flow bag filter with 2,410 square feet of surface
Separator area
CD-3500, Simple cyclone-72 inches in diameter
Surface Material CD-3525 Reverse flow fabric filter with 6,918 square feet of surface
Transport area
3515 in parallel with
screening
fines from CD-3512B, Simple cyclone-72 inches in diameter
screening operation) CD-3515 Reverse flow fabric filter with 5,767 square feet of surface
area
CD-3520A, Three(3)simple cyclones-each 96 inches in diameter
Surface Formers CD-352013,
3525 and Mat Dumps CD-3521
Reverse flow fabric filter with 6,918 square feet of surface
CD-3525 area
Flying Cut Off Saw, CD-3530 Simple cyclone-84 inches in diameter
3535 Pretrim Saws,& CD-3531 Simple cyclone- 108 inches in diameter
Production CD-3533 Simple cyclone- 108 inches in diameter
Collection CD-3535 Reverse flow fabric filter with 6,918 square feet of filter area
CD-2006, Reverse flow bag filter with 6,918 square feet of surface are
Particleboard Mill in series with
3545 Steinemann CD-3570, High efficiency cyclone- 144 inches in diameter
Finishing Sander CD-3575 in series with
Reverse flow bag filter with 1,159 square feet of surface are
DEF-2010 Particleboard Press CD-PB-PGT Packed bed scrubber with photochemical gas treatment
PB-BC Particleboard None None
Cooler
CD-5001, Reverse flow fabric filter with 6,918 square feet of surface
Particleboard Mill area
3565 Steinemann CD-3570, in series with
Calibrating Sander CD-3575 High efficiency cyclone- 144 inches in diameter
in series with
Reverse flow bag filter with 1,159 square feet of surface are
3555 Schelling Saw CD-3522, High efficiency cyclone- 120 inches in diameter
Board Trim CD-4005 Reverse flow bag filter with 6,918 square feet of surface are
Sander Filter CD-3570, High efficiency cyclone- 144 inches in diameter
3575 Transport for Filters CD-3575 Reverse flow bag filter with 1,159 square feet of surface are
3545&3565
3585 PZKR Green Chip CD-3585 Reverse flow bag filter with 4,880 square feet of surface are
Flakers
3595 Oversize Material CD-3595 Reverse flow bagfilter(Maximum air-to-cloth ratio of 3.0
Pallmann Mill ACFM/total filter surface area).
3577
Dry waste transport CD-3532, Simple cyclone-60 inches in diameter
system CD-3577 Reverse flow bag filter with 4,068 square feet of surface are
Air Permit 03449T45
Page 25
The following table provides a summary of limits and/or standards for the particleboard mill.
Regulated Pollutant Limits/Standards Applicable Regulation
PM 0.30 lb/million Btu(ID No.3201)(OS-2 only) 15A NCAC 02D.0503
PM adequate duct work and properly designed collectors 15A NCAC 02D.0512
Affected facilities:
Sources listed in Table 2.1.E.2
PM E=4.l OP 0.61 when P<30 tons per hour 15A NCAC 02D .0515
Or
E=55.OP 0-" when P>30 tons per hour
where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Affected facilities:
Sources listed in Table 2.1.E.1 except(ID No. 3201)during
OS-2
Sulfur dioxide* 2.3 pounds per million Btu heat input 15A NCAC 02D.0516(a)
Affected facilities:
Sources listed in Table 2.1.E.1
Visible emissions 20 percent opacity 15A NCAC 02D .0521(d)
PM10 15A NCAC 02D.0530
Carbon monoxide
VOCs See Section 2.1 E.6.
Nitrogen dioxide
Visible emissions
VOCs Work Practice Standards 15A NCAC 02D.0958
See Section 2.2 A.1.
Odors STATE ENFORCEABLE ONLY 15A NCAC 02D.1806
See Section 2.2 A.2;
HAPs National Emission Standards for Hazardous Air Pollutants: 15A NCAC 02D.1111
Plywood and Composite Wood Products (40 CFR 63,Subpart
See Section 2.2 A.4. DDDD)
HAPs National Emission Standards for Hazardous Air Pollutants for 15A NCAC 02D.1111
Major Sources:Industrial,Commercial,and Institutional (40 CFR 63, Subpart
Boilers and Process Heaters DDDDD)
(ID No.3201)(OS-2 only)
PM,PM10,VOC Compliance Assurance Monitoring 15A NCAC 02D.0614
[40 CFR 64]
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Page 26
1. 15A NCAC 02D.0503: PARTICULATES FROM FUEL BURNING INDIRECT HEAT EXCHANGERS
a. Emissions of particulate matter from the Wellons(ID No 3201,when operating in OS-2 only)that are
discharged from this source into the atmosphere shall not exceed 0.33 pounds per million Btu heat input.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.If the
results of this test are above the limit given in condition a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0503.
Monitoring/Recordkeeping/Reporting [15A NCAC 02Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for particulate emissions from the firing of natural gas in
this source.
2. 15A NCAC 02D .0512: PARTICULATES FROM WOOD PRODUCTS FINISHING PLANTS
a. The Permittee shall not cause,allow,or permit particulate matter caused by the working,sanding,or finishing
of wood to be discharged from any stack,vent,or building into the atmosphere without providing,as a
minimum for its collection,adequate duct work and properly designed collectors. In no case shall the ambient
air quality standards be exceeded beyond the property line.
Monitoring/Recordkeeping[15A NCAC 02Q .0508(f)]
b. Particulate matter emissions from the sources in Table 2.1.E.2 shall be controlled as presented in Table 2.1.E.2.
i. No monitoring,recordkeeping or reporting shall be required for the particulate matter emissions from the
particleboard press(ID No.DEF-2010) and particleboard cooler(ID No.PB-BC).
c. To ensure compliance,the Permittee shall perform inspections and as follows:
i. monthly external inspection of the duct work and cyclones,noting the structural integrity; and
ii. internal inspection of the bag filters,every 12 months,noting the structural integrity and the condition of
the filters.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if the ductwork,cyclones,and
bag filters are not inspected and maintained.
d. The results of inspection and maintenance for the cyclones, and bag filters shall be maintained in a logbook
(written or electronic format)on-site and made available to an authorized representative upon request. The
logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection; and
iii. the results of maintenance performed on any control device.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0512 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the control devices in Table E.2 within
30 days of a written request by the DAQ.
f. The Permittee shall submit a summary report of monitoring and record keeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and
July 30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
Air Permit 03449T45
Page 27
3. 15A NCAC 02D.0515: PARTICULATE EMISSIONS FROM MISCELLANEOUS INDUSTRIAL
PROCESSES
a. Emissions of particulate matter from the emission sources in Table 2.1.E.I that are discharged into the
atmosphere shall not exceed an allowable emission rate as calculated by the following equations:
Process Rate Allowable Emission Rate Equation
Less than or equal to 30 tons per hour C 4.10 x P 0.61
Greater than 30 tons per hour E— 55.0(P)0-" -40
Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of the test performed exceed the limits given in condition a. above for particulate matter,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D .0515.
Monitorin"ecordkeeping[15A NCAC 02Q.0508(f)]
c. Particulate matter emissions from the emission sources in Table 2.I.E.]. shall be controlled as presented in
Table 2.1.E.1
d. The monitoring,recordkeeping, and reporting requirements required in 2.1 E.6.d.ii.,f.,h.,j.,1.,m.,and n. shall
be followed in order to demonstrate compliance with 15A NCAC 02D .0515.
4. 15A NCAC 02D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Sulfur dioxide from the emission sources in Table 2.1.E.1 shall not exceed 2.3 pounds per million Btu heat
input. Sulfur dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances shall be
included when determining compliance with this standard.
Testing [15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in condition a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0516.
Monitoring/Recordkeeping/Reportinp- [15A NCAC 02Q .0508(f)]
c. No monitoring,record keeping,or reporting is required for sulfur dioxide emissions from then sources in Table
2.1.E.1.
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5. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from the emission sources in Table 2.1E.1 and 2.1.E.2 shall not be more than 20 percent
opacity when averaged over a six-minute period. However,six-minute averaging periods may exceed 20
percent not more than once in any hour and not more than four times in any 24-hour period. In no event shall
the six-minute average exceed 87 percent opacity.
Testing[15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of the test performed exceed the limits given in condition a.above for visible emissions,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D.0521.
Monitoring/Recordkeeping[15A NCAC 02Q.0508(f)]
c. To ensure compliance,the Permittee shall observe,on a weekly basis,the following emission points in the
Particleboard mill for any visible emissions above normal:
Emission Source Description and ID No. Emission Point ID No.
Sawdust Rock and Metal Separator(ID No.3501) CD-3501
Surface Layer Dryer(ID No. 1430)
Core Layer Dryer#1 (ID No. 1420)
CD-PB-PGT
Core Layer Dryer#2 (ID No. 1410)
"Wellons"Burner(ID No.3201)(OS-1 only)*
Particleboard Press(ID No.DEF-2010) CD-PB-PGT
Surface Material Transport(ID No.3515) CD-3515 and
CD-3525
Surface Formers and Mat Dumps(ID No.3525) CD-3525
Flying Cut Off Saw,Pretrim Saws,and Production Collection(ID No.3535) CD-3535
Board Cooler(ID No.PB-BC) PB-BC
Particleboard Mill Steinemann Calibrating Sander(ID No.3565) CD-3575
Particleboard Mill Steinemann Finishing Sander(ID No.3545) CD-3575 and CD-2006
Schelling Saw Board Trim(ID No.3555) CD-4005
Sander Filter Transport for Filters 3545 and 3565(ID No.3575) CD-3575
PZKR Green Chip Flakers(ID No.3585) CD-3585
Oversized Material Pallmann Mill(ID No.3595) CD-3595
Dry Waste Transport System(ID No.3577) CD-3577
* No observations are required for the Wellons burner(ID No.3201)when operating in OS-2.
The weekly observation must be made for each week of the calendar year period to ensure compliance with this
requirement. If visible emissions from these sources are observed to be above normal,the Permittee shall
either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with
15A NCAC 02D.2610(Method 9)for 12 minutes is below the limit given in condition a.above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot be
made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
d. The results of the monitoring for visible emissions shall be maintained in a logbook(written or electronic
format)on-site and made available to an authorized representative upon request.To ensure quality,entries in
the logbook should be signed by personnel responsible for the effective operation of the units in the
particleboard mill and their air pollution control devices.The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to be in
noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Air Permit 03449T45
Page 29
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of monitoring and record keeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and
July 30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
Air Permit 03449T45
Page 30
6. 15A NCAC 02D.0530: PREVENTION OF SIGNIFICANT DETERIORATION
a. For PSD purposes,the following'Best Available Control Technology" (BACT)permit limitations shall not be
exceeded for units in the particleboard mill(ID No.PB):
Emission Source Pollutants Emission Limits*,*** Control Technology
Sawdust Rock and Metal PM10 0.02 lbs/hr cyclone and baghouse
Separator(ID No.3501) VOC 5.56 lbs/hr,as C none
Opacity 20 percent cyclone and baghouse
Surface Layer Dryer(ID No. PM10 28.3 lbs/hr" good combustion control with existing
1430) multiclones and wet ESP
Core Layer Dryer # 1(ID No. VOC 163.3 lbs/hr,as C" good combustion control with existing wet
1420) ESP
Core Layer Dryer#2 (ID No. CO 329.4 lbs/hr" good combustion control
1410) NOx 94.71bs/hr" good combustion control
Surface Material Transport (ID PM10 0.02 lbs/hr cyclones and baghouse
No.3515) VOC 46.5 lbs/hr,as C none
Opacity 20 percent cyclones and baghouse
Surface Formers and Mat Dumps PM10 0.06 lbs/hr cyclones and baghouse
(ID No.3525) VOC 1.95 lbs/hr,as C none
Opacity 20 percent cyclones and baghouse
Flying Cut Off Saw,Pretrim PM10 0.005 lbs/hr cyclones and baghouse
Saws,and Production Collection VOC 1.77 lbs/hr, as C none
(ID No.3535) Opacity 20 percent cyclones and baghouse
Particleboard Press(ID No.DEF- PMio 3.29 lbs/hour none
2010)and Board Cooler(ID No. VOC 32.1 lbs/hour as C none
PB-BC) Opacity 20 percent none
PM10 0.02 lbs/hour cyclone and baghouses
Particleboard Steinemann Calibrating Sander(ID No.3565) VOC 1.08 lbs/hour as C none
O acity 20 percent cyclone and baghouses
PM10 1.2 lbs/hour cyclone and baghouses
Particleboard Steinemann Finishing Sander(ID No.3545) VOC 0.35 lbs/hour as C none
Opacity 20 percent cyclone and baghouses
Schelling Saw Board Trim(ID PM10 0.01 lbs/hour cyclone and baghouse
No.3522) VOC 0.72 lbs/hour as C none
Opacity 20 percent cyclone and baghouse
Sander Filter Transport for Filters PM10 4.0 lbs/hour cyclone and baghouse
3545 and 3565 (ID No.3575) VOC 1.77 lbs/hour as C none
Opacity 20 percent cyclone and baghouse
PZKR Green Chip Flakers(ID PM10 1.0 lbs/hour baghouse
No.3585) VOC 0.64 lbs/hour as C none
Opacity 20 percent baghouse
PM10 0.005 lbs/hour baghouse
Oversized Material Pallmann Mill(ID No.3595) VOC 1.77 lbs/hour as C none
Opacity 20 percent baghouse
Dry Waste Transport System(ID PM10 0.005 lbs/hour cyclone and baghouse
No.3577) VOC 1.77 lbs/hour as C none
Opacity 20 percent cyclone and baghouse
* BACT limits shall apply at all times.However,emissions resulting from startup, shutdown or malfunction as
defined under 15A NCAC 02D.0535, exceeding the limits in condition a. above are permitted,provided that the
Permittee,to the extent practicable,maintains and operates each emission source including any associated air
pollution control equipment listed in this Table, in a manner consistent with good air pollution control practice for
minimizing emissions.
** BACT emission limits are a total for three particleboard dryers(ID Nos. 1410, 1420,and 1430).
*** All BACT limits were established prior to the installation of the scrubber(ID No. CD-PB-PGT).
Air Permit 03449T45
Page 31
Testing(Mo,VOC,CO,NOx) [15A NCAC 02Q .0508(f)]
b. If emissions testing is required for visible emissions,PMio,VOC,CO and NOx,the testing shall be performed
in accordance with General Condition JJ. If the results of this test exceed the limits given in Section 2.1 E.6.a.
above,the Permittee shall be deemed in noncompliance with 15A NCAC 02D .0530.
c. Under the provisions of NCGS 143-215.108,the Permittee shall demonstrate compliance with the emission
limits in condition a. above by testing the particleboard dryers(ID Nos. 1410, 1420,and 1430)for PM,o,
VOC,CO and NOx in accordance with a testing protocol approved by the DAQ. Details of the emissions
testing and reporting requirements can be found in Section 3 -General Condition JJ of the permit.Testing shall
be completed and the results submitted within 90 days of start-up of particleboard dryer(ID No. 1410).All
three dryers shall be in operation during this source testing.
If the results of the tests are above any of the limits in condition a.above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D.0530.
Monitoring(PMO [15A NCAC 02Q.0508(f)]
d. PMio emissions from the units in the particleboard mill [ID No.PB] shall be controlled as follows:
i. In the sawdust rock and metal separator(ID No.3501),raw materials shall be sorted to remove unusable
material and transported through a high efficiency cyclone(ID No.SC),which is 72 inches in diameter.
Emissions from the cyclone shall be exhausted to a fabric filter(ID No.CD-3501)with 2,410 square feet
of filter surface area.
ii. Emissions from the sources in in Table 2.I.E.1. shall be controlled as presented in Table 2.1.E.1
iii. Emissions from the sources in in Table 2.1.E.2. shall be controlled as presented in Table 2.1.E.2
Cyclones,multicyclones and fabric filters in Tables 2.1.E.1 and 2.1.E.2
e. To ensure compliance and effective operation,the Permittee shall perform inspections and maintenance,as
recommended by the manufacturer. In addition to the manufacturer's inspection and maintenance
recommendations,or if there is no manufacturer's inspection and maintenance recommendations,as a
minimum,the inspection and maintenance requirement shall include the following:
i. a monthly visual external inspection of the control devices,system ductwork, and the material collection
units for leaks.
ii. for each bagfilter,an annual(for each 12 month period following the initial inspection) internal inspection
of the bagfilter's structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0530 if the requirements in condition
e. are not met.
Air Permit 03449T45
Page 32
Wet electrostatic precipitator(ID No.CD-PB-WESP)
f. To ensure compliance and the effective operation of the wet electrostatic precipitator(ID No.CD-PB-WESP),
the Permittee shall:
i. operate the wet electrostatic precipitator with a minimum of two of the possible three fields,excluding
periods when one of the two fields is in a wash cycle;
ii. monitor and record the secondary voltage and current through the precipitator.The lower limits(3-hour
block averages)are given below:
Table 2.1.E.6.f.
Field No. Minimum Secondary Voltage, Minimum Current,milliamps
kilovolts
1 23 48
2 25 75
3 27 127
iii. The Permittee shall maintain a minimum water injection rate to the wet electrostatic precipitator of 7.8
gallons per minute(gpm,3-hour block average).
iv. If the Permittee revaluates compliance with the emission limit in condition a. at parameter ranges outside
of those in Table 2.1.E.6.f.,the Permittee shall,upon approval by the DAQ,attach the approval memo
containing the revised operating parameters to this permit and maintain the parameters in the associated
operating ranges contained therein.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0530 if-
i. the voltage or current readings are not monitored or recorded,excluding periods of start-up,shut-down,
malfunction,and monitor downtime;and as provided in i.and ii.above;
ii. the voltage or current fall below the lower limits as established above in condition.fii.;or
iii. the water injection rate falls below 7.8 gpm(3-hour block average)
Monitoring(CO,VOC and NOx) [15A NCAC 02Q .0508(f)]
g. To ensure compliance and effective operation,the Permittee shall perform inspections and maintenance of the
particleboard dryers(ID Nos. 1410, 1420,and 1430). At a minimum,the inspection and maintenance
requirement shall include the following:
i. a weekly inspection of burners,fans,blowers,and associated process control equipment.
ii. an annual(for each 12-month period following the initial inspection)internal inspection of the
particleboard dryers(ID Nos. 1410, 1420,and 1430)for structural integrity.
If the required in condition g.are not met,the Permittee shall be deemed to be in noncompliance with 15A
NCAC 02D.0530.
Monitoring/Recordkeeping(VE) [I 5A NCAC 02Q.0508(f)]
h. The monitoring/recordkeeping requirements in Section 2.1 E.5.c. and d.shall be sufficient to assure compliance
with 15A NCAC 02D.0530. If the requirements of Section 2.1 E.5.c. and d.are not met,the Permittee shall be
deemed in noncompliance with 15A NCAC 02D.0530.
Recordkeeping(PMio) [15A NCAC 02Q.0508(f)]
For the cyclones,multicyclones and fabric filters and WESP in Tables 2.1.E.1 and 2.1.E.2
i. The results of inspection and maintenance activities shall be maintained in a logbook(written or electronic
format)on-site and made available to an authorized representative of DAQ upon request. The logbook shall
record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed;and
iv. any variance from manufacturer's recommendations, if any,and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0530 if these records are not
maintained.
Recordkeeping(CO,VOC and NOx) [15ANCAC 02Q .0508(f)]
Air Permit 03449T45
Page 33
j. The results of inspection and maintenance of the particleboard dryers(ID Nos. 1410, 1420, and 1430) shall be
maintained in a logbook(written or electronic format)on-site and made available to an authorized
representative of DAQ upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;
iii. the results of any maintenance performed on the particleboard dryers;and
iv. any variance from manufacturer's recommendations, if any, and corrections made.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0530 if these records are not
maintained.
Monitorin2/Reeordkeeping WN[io,CO,VOC,NO.,and VE)[15A NCAC 02Q.0508(f)]
k. The total particleboard production at the Particleboard Mill(ID No.PB)during any consecutive 12-month
period shall not exceed 180,000,000 square feet on a 3/-inch basis. The Permittee shall maintain monthly
records of the total amount of particleboard produced in a logbook(written or in electronic format). Such
records shall indicate the amount of particleboard produced during the preceding month and the total amount of
particleboard produced over the preceding 12-month period.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0530 if the requirements in condition
k. are not met.
1. The operating hours for particleboard dryers(ID Nos. 1410, 1420 and 1430)shall not exceed 8,500 hours each
during any consecutive 12-month period. The Permittee shall keep monthly records of the hours of operation
for each particleboard dryer. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.0530 if
the requirements in condition 1. are not met.
Reporting(PMio,CO,VOC,and NOx) [15A NCAC 02Q .0508(f)]
Mo.CO,VOC,and NOx
in. The Permittee shall submit the results of any maintenance performed on the control devices in Tables 2.I.E.I
and 2.1.E.2 and/or particleboard dryers(ID Nos. 1410, 1420,and 1430)within 30 days of a written request by
the DAQ.
n. The Permittee shall submit a summary report of monitoring and record keeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and
July 30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
VE
o. Reporting requirements in Section 2.1 E.5.e.shall be sufficient to assure compliance with 15A NCAC 02D
.0530.
PMio,CO,VOC,NO,,VE
p. By January 30 of each calendar year for the preceding six-month period between July and December and July
30 of each calendar year for the preceding six-month period between January and June,the following shall be
reported to the Regional Supervisor,Division of Air Quality:
i. the annual production rate at the Particleboard Mill(ID No.PB)in square feet on a 3/-inch basis. The
annual production rate must be calculated for each of the six twelve-month periods over the previous
seventeen months.
ii. the hours of operation for each particleboard dryer(ID Nos. 1410, 1420 and 1430)for each of the six
twelve-month periods over the previous seventeen months.
All instances of deviations from the requirements of this permit must be clearly identified.
Air Permit 03449T45
Page 34
7. 15A NCAC 02D.0614: COMPLIANCE ASSURANCE MONITORING 140 CFR 641
a. Pursuant to 40 CFR 64 and 15A NCAC 213.0614,the Permittee shall comply with the conditions below for the
Pollutant Specific Emission Unit(s)controlled by the wet electrostatic precipitator(ID No.CD-PB-WESP).
Emission Limitations/Standards
b. The following table presents the regulated pollutants and the associated emission limitations/standards:
Regulated Pollutant Limits/Standards Applicable Regulation
PM See condition 2.1.E.1 15A NCAC 213.0515
PM10 See condition 2.1.E.6 15A NCAC 213.0530
VOCs See condition 2.1.E.6 15A NCAC 213.0530
Monitoring Approach [15A NCAC 2Q .0508(f),40 CFR 64.6]
c. The key elements of the monitoring approach for PM and PM10,including parameters to be monitored,
parameter ranges and performance criteria are presented in the following table.
Monitoring Indicator No. 1 Indicator No.2
Elements
Measurement Secondary voltage readings on each of the Current readings on each of the three fields
Approach three fields are made on each field of the wet are made on each field of the wet ESP every
[64.6(c)(1)(i),(ii)] ESP every 15 minutes 15 minutes
Indicator Range An excursion is defined as a one-hour block An excursion is defined as a one-hour block
[64.6(c)(2)] average voltage reading in any field lower average current reading in any field lower
than the respective 3-hour block average than the respective 3-hour block average
reading listed in Table 2.1.E.6.£of this reading listed in Table 2.1.E.6.£of this
permit.Excursions trigger an inspection and permit. Excursions trigger an inspection and
corrective action. corrective action.
QIP threshold The QIP threshold is six excursions in a six- The QIP threshold is six excursions in a six-
[64.8] month reporting period. month reporting period.
Data Measurements are made once every 15 Measurements are made once every 15
Representativeness minutes and complied into the appropriate minutes and complied into the appropriate
[64.6(c)(1)(iii), averaging periods. averaging periods.
64.3(b)(1)]
Verification of Monitoring shall be required upon issuance of permit no.03449T45
Operational Status
[64.3(b)(2)]
QA/QC Practices Voltmeter calibration shall be performed Ammeter calibration shall be performed
and Criteria according to manufacturer recommendations. according to manufacturer recommendations.
[64.3(b)(3)]
Monitoring Measurements are made by a computerized data acquisition and handling system once every 15
frequency minutes and complied into the appropriate averaging periods.
[64.3(b)(4)]
Data collection Non-SSM periods when voltage and current falls below the acceptable ranges for more than
procedure one-hour will be documented. An electronic or written logbook will be kept of all control
[64.3(b)(4)] device inspections and corrective actions
Monitoring Approach [15A NCAC 2Q.0508(f),40 CFR 64.6]
d. The key elements of the monitoring approach for VOC,including parameters to be monitored,parameter
ranges and performance criteria are presented in the following table.
Air Permit 03449T45
Page 35
Monitoring
Indicator
Elements
Measurement Liquid flow readings to the WESP are made once every 15-minutes
Approach
[64.6(c)(1)(i),(ii)]
Indicator Range An excursion is defined as a one-hour block average flow reading lower than 3-hour block
[64.6(c)(2)] average reading listed in section 2.1.E.6.f.iii of this permit Excursions trigger an inspection
and corrective action.
QIP threshold The QIP threshold is six excursions in a six-month reporting period.
Data Measurements are made once every 15 minutes and complied into the appropriate averaging
Representativeness periods.
[64.6(c)(1)(iii),
64.3(b)(1)]
Verification of Monitoring shall be required upon issuance of permit No.03449T45
Operational Status
[64.3(b)(2)]
QA/QC Practices Flowmeter calibration shall be performed according to manufacturer recommendations.
and Criteria
[64.3(b)(3)]
Monitoring Measurements are made by a computerized data acquisition and handling system once every 15
frequency minutes and complied into the appropriate averaging periods.
[64.3(b)(4)]
Data collection Non-SSM periods when voltage and current falls below the acceptable ranges for more than
procedure one-hour will be documented.An electronic or written logbook will be kept of all control
[64.3(b)(4)] device inspections and corrective actions
Recordkeeping Requirements[15A NCAC 2Q.0508(f),40 CFR 64.9]
e. The owner or operator shall maintain records of the following:
i. Date and time and results of all monitoring activities;
ii. Information on the number,duration and cause(including unknown cause,if applicable)of excursions or
exceedances,as applicable,and the corrective actions taken;
iii. Maintenance records of the differential pressure gauge;and
iv. Written QIP required pursuant to 40 CFR 64.8 and any activities undertaken to implement a quality
improvement plan
Reporting Requirements[15A NCAC 2Q.0508(f),40 CFR 64.9]
f. The Permittee shall submit a summary report of all monitoring activities postmarked on or before January 30 of
each calendar year for the preceding six-month period between July and December and July 30 of each
calendar year for the preceding six-month period between January and June. All instances of deviations for the
requirements of this permit must be clearly identified. At a minimum,the report shall include the following
elements:
i. Summary information on the number,duration and cause(including unknown cause,if applicable)of
excursions or exceedances,as applicable,and the corrective actions taken;
ii. Summary information on the number,duration and cause(including unknown cause,if applicable)for
monitor downtime incidents(other than downtime associated with zero and span or other daily calibration
checks,if applicable);and
iii. A description of the actions taken to implement a QIP during the reporting period as specified in 40 CFR
64.8.Upon completion of a QIP,the owner or operator shall include in the next summary report
documentation that the implementation of the plan has been completed and reduced the likelihood of
similar levels of excursions or exceedances occurring.
Air Permit 03449T45
Page 36
8. 15A NCAC 02D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY
Applicability [40 CFR 63.7485]
a. For this existing process heater designed to burn gas 1 fuels(ID No.3201),the Permittee shall comply with all
applicable provisions,including the monitoring,recordkeeping,and reporting contained in Environmental
Management Commission Standard 15A NCAC 02D.1111 "Maximum Achievable Control Technology" (MACT)
as promulgated in 40 CFR 63,Subpart DDDDD. "National Emission Standards for Hazardous Air Pollutants for
Major Sources: Industrial,Commercial,and Institutional Boilers and Process Heaters"and Subpart A"General
Provisions."
i. Condition 2.1.E.8 applies only when the Permittee operates the Wellons(Ill No.3201)in operating scenario 2
(OS-2).
Definitions and Nomenclature[40 CFR 63.7575]
b. For the purpose of this permit condition,the definitions and nomenclature contained in 40 CFR 63.7575 shall apply.
40 CFR Part 63 Subpart A General Provisions[40 CFR 63.7565]
c. The Permittee shall comply with the requirements of 40 CFR 63 Subpart A General Provisions according to the
applicability of Subpart A to such sources as identified in Table 10 to 40 CFR Part 63, Subpart DDDDD.
Compliance Date J40 CFR 63.7495(b)]
d. The Permittee shall complete the initial tune up and the one-time energy assessment no later than January 31,2016.
j40 CFR 63.7495(b),63.7510(e)]
i. If the Wellons(ID No.3201)is not operated in OS-2 prior to January 1,2016,the Permittee shall complete the
initial tune up no later than 30 days after startup. [40 CFR 63.75100)]
Notifications 140 CFR 63.7545, 63.7530(d),(e),(f)]
e. The Permittee shall submit a Notification of Compliance Status. The notification shall contain the following:
i. A description of the affected unit(s)including identification of which subcategories the unit is in, the design
heat input capacity of the unit,and description of the fuel(s)burned.
ii. the following certification(s)of compliance,as applicable:
i.-"This facility complies with the required initial tune-up according to the procedures in condition g.i. through
g.v.and in. ii.'(40 CFR 63.7540(a)(10)(i)through(vi));and
ii.-"This facility has had an energy assessment performed according to condition k. (40 CFR 63.7530(e))."
The notification must be signed by a responsible official and sent before the close of business on the 60th day
following the completion of the initial tune up and one time energy assessment(whichever is later).
General Compliance Requirements 140 CFR 63.7505(a),63.7500(0]
f. The Permittee shall be in compliance with the work practice standards in this subpart.These standards apply at all
times the affected unit is operating.
Work Practice Standards[15A NCAC 02Q.0508(f)]
g. The Permittee shall conduct a tune-up of the process heater annually as specified below.
i. As applicable, inspect the burner,and clean or replace any components of the burner as necessary(you may
delay the burner inspection until the next scheduled unscheduled unit shutdown;
ii. Inspect the flame pattern,as applicable,and adjust the burner as necessary to optimize the flame pattern. The
adjustment should be consistent with the manufacturer's specifications,if available;
iii. Inspect the system controlling the air-to-fuel ratio,as applicable,and ensure that it is correctly calibrated and
functioning properly(you may delay the inspection until the next scheduled unit shutdown)'
iv. Optimize total emissions of carbon monoxide. This optimization should be consistent with the manufacturer's
specifications,if available,and with any NOX requirement to which the unit is subject.
Air Permit 03449T45
Page 37
v. Measure the concentrations in the effluent stream of carbon monoxide in parts per million,by volume, and
oxygen in volume percent,before and after the adjustments are made(measurements may be either on a dry or
wet basis,as long as it is the same basis before and after the adjustments are made).Measurements may be
taken using a portable CO analyzer.
[40CFR 63.7500(a),63.7540(a)(10)]
h. Each annual tune-up shall be conducted no more than 13 months after the previous tune-up. [40CFR 63.7515(d)]
i. If the unit is not operating on the required date for a tune-up,the tune-up must be conducted within 30 calendar
days of startup.
[40 CFR 63.7540(a)(13),63.7515(g)]
j. At all times,you must operate and maintain any affected source,including associated air pollution control
equipment and monitoring equipment,in a manner consistent with safety and good air pollution control practices
for minimizing emissions.Determination of whether such operation and maintenance procedures are being used
will be based on information available to the Administrator that may include,but is not limited to,monitoring
results,review of operation and maintenance procedures,review of operation and maintenance records,and
inspection of the source.
[40 CFR 63.7500(a)(3)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1111 if the requirements in f.through J.are not
met.
Enemy Assessment Requirements [15A NCAC 02Q .0508(b)]
k. The Permittee shall have a one-time energy assessment performed by a qualified energy assessor.The energy
assessment must include the following items:
i. A visual inspection of the boiler system;
ii. An evaluation of operating characteristics of the affected boiler systems,specifications of energy use systems,
operating and maintenance procedures,and unusual operating constraints;
iii. An inventory of major energy use systems consuming energy from affected boiler(s)and which are under
control of the boiler owner or operator;
iv. A review of available architectural and engineering plans, facility operation and maintenance procedures and
logs,and fuel usage;
v. A list of major energy conservation measures that are within the facility's control;
vi. A list of the energy savings potential of the energy conservation measures identified;and
vii. A comprehensive report detailing the ways to improve efficiency,the cost of specific improvements,benefits,
and the time frame for recouping those investments.
1. The energy assessment will be 8 on-site technical labor hours in length maximum,but may be longer at the
discretion of the owner or operator of the affected source. The boiler system(s)and any on-site(excluding MDF
plant)energy use system(s)accounting for at least 50 percent of the affected boiler(s)energy(e.g.,steam,hot water,
process heat,or electricity)production,as applicable,will be evaluated to identify energy savings opportunities,
within the limit of performing an 8-hour on-site energy assessment.
[40 CFR 63.7500(a)(1),Table 31
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.I I I I if the requirements in k.through 1.are not
met.
Air Permit 03449T45
Page 38
Recordkeepin2 Requirements [15A NCAC 02Q .0508(f),40 CFR 63.7555]
in. The Permittee shall keep the following:
i. A copy of each notification and report submitted to comply with this subpart,including all documentation
supporting any Initial Notification or Notification of Compliance Status,or semiannual compliance report that
has been submitted,according to the requirements in 40 CFR 63.10(b)(2)(xiv).
[40 CFR 63.7555(a)(1)]
ii. Maintain on-site and submit, if requested by the Administrator,an annual report containing the information in
paragraphs(A)through(C)below:
(A) The concentrations of carbon monoxide in the effluent stream in parts per million by volume,and oxygen
in volume percent,measured before and after the adjustments of the source;
(B) A description of any corrective actions taken as a part of the combustion adjustment;and
(C) The type and amount of fuel used over the 12 months prior to the annual adjustment,but only if the unit
was physically and legally capable of using more than one type of fuel during that period.Units sharing a
fuel meter may estimate the fuel use by each unit.
[40 CFR 63.7540(a)(10)(vi)]
iii. The associated records for conditions f. through 1. including the occurrence and duration of each malfunction of
operation(i.e.,process equipment)or the required air pollution control and monitoring equipment.
[40 CFR 63.1 0(b)(2)(ii)]
iv. maintain records of the calendar date,time,occurrence and duration of each startup and shutdown.
[40 CFR 63.7555(i)]
v. maintain records of the type(s)and amount(s)of fuels used during each startup and shutdown.
[40 CFR 63.75550)]
n. The Permittee shall:
i. maintain records in a form suitable and readily available for expeditious review;
ii. keep each record for 5 years following the date of each occurrence,measurement,maintenance,corrective
action,report, or record; and
iii. keep each record on site for at least 2 years after the date of each occurrence,measurement,maintenance,
corrective action,report,or record.The Permittee can keep the records offsite for the remaining 3 years.
[40 CFR 63.7560,63.10(b)(1)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if records are not maintained per
conditions in.through n.
Reporting Requirements [15A NCAC 02Q .0508(f)]
o. In lieu of a 1-year reporting requirement pursuant to 40 CFR 63.7550(b),the Permittee has elected to submit
compliance reports to the DAQ on a semi-annual basis. The Permittee shall submit the compliance report
postmarked on or before January 30 of each calendar year for the preceding six-month period between July and
December and July 30 of each calendar year for the preceding six-month period between January and June.
i. The first report shall cover the period beginning on January 31,2016 and shall be postmarked on or before
July 30,2016.
ii. These reports must also be submitted electronically through the EPA's Central Data Exchange(CDX)
(www.epa.gov/cdx). However,if the reporting form specific to this subpart is not available in CEDRI at the
time that the report is due the report the Permittee submit the report to the at the appropriate address listed in 40
CFR 63.13. [40 CFR 63.7550(h)(3)]
A. The Permittee may submit the CDX report in condition o.ii. above on a 1-year basis as allowed pursuant to
40 CFR 63.7550(b).
p. The compliance report must contain the following information:
i. Company name and address;
Air Permit 03449T45
Page 39
ii. Process unit information,emissions limitations,and operating parameter limitations;
iii. Date of report and beginning and ending dates of the reporting period;
iv. The total operating time during the reporting period;
iv. If there are no deviations from the requirements of the work practice requirements in condition g. above,a
statement that there were no deviations from the work practice standards during the reporting period; and
v. Include the date of the most recent tune-up for each unit required to conduct an annual tune-up according to
condition g. Include the date of the most recent burner inspection if it was not done annually and was delayed
until the next scheduled or unscheduled unit shutdown.
[40 CFR 63.7550(a)and(c),Table 9]
q. If there is a deviation from a work practice standard during the reporting period,the report must contain the
following information:
i. A description of the deviation and which emission limit or operating limit from which you deviated; and
ii. Information on the number,duration, and cause of deviations(including unknown cause),as applicable,and the
corrective action taken.
[40 CFR 63.7550(a)and(d),63.7540(b),Table 9]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the reporting requirements in o. through
q. are not met.
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F. Laminating Mill:
Table 2.1.F
Emission Emission Source Description Control Device Control Device Description
Source ID No. ID No.
Laminator Mill
Two(2) Short Cycle Laminating Reverse flow bagfilter(Maximum
3593 and 3594 Presses CD-3593 air-to-cloth ratio of 4.1
ACFM/total filter surface area).
Natural gas-fired hot oil heater(4.7
Pr-Heatl million Btu per hour heat input)used N/A NA
with short cycle laminating presses
The following table provides a summary of limits and/or standards for the material handling sources.
Regulated Pollutant Limits/Standards Applicable Regulation
Affected source: (ID No.Pr-Heatl) 15A NCAC 02D.0503
0.60 pounds per million Btu heat input
PM Affected source: (ID Nos.3593 and 3594)
E=4.10P 1.67
where;E=allowable emission rate in pounds per hour 15A NCAC 0213.0515
P=process weight in tons per hour
Sulfur dioxide Affected source: (ID No.Pr-Heatl) 15A NCAC 02D.0516
2.3 pounds per million Btu heat input
Visible emissions 20 percent opacity 15A NCAC 02D.0521
HAPs Affected source:(ID No.Pr-Heatl) 15A NCAC 02D.1109
Best Combustion Practices
VOCs Work Practice Standards 15A NCAC 02D.0958
See Section 2.2 A.1.
Odors See Section 2.2 A.2; 15A NCAC 02D.1806
STATE ENFORCEABLE ONLY
1. 15A NCAC 02D.0503: PARTICULATES FROM FUEL BURNING INDIRECT HEAT EXCHANGERS
a. Emissions of particulate matter from the combustion of natural gas from the hot oil heater(ID No.Pr-Heatl)
into the atmosphere shall not exceed 0.60 pounds per million Btu heat input.
Testing [15ANCAC 02D .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test exceed the limit given in condition a.above,the Permittee shall be deemed in noncompliance
with 15A NCAC 02D.0503.
Monitoring/Recordkeeping/Reporting [15A NCAC 02Q.0508(f)]
c. No monitoring,record keeping,or reporting is required for particulate emissions from the firing of No.2 fuel
oil and natural gas in the hot oil heater(ID No.Pr-Heatl).
2. 15A NCAC 02D.0515: PARTICULATE EMISSIONS FROM MISCELLANEOUS INDUSTRIAL
PROCESSES
a. Emissions of particulate matter from the units in the short cycle laminating presses(ID Nos.3593 and 3594)
that are discharged into the atmosphere shall not exceed an allowable emission rate as calculated by the
following equations:
Process Rate Allowable Emission Rate Equation
�A
Less than or equal to 30 tons per hour I E=4.10 x P 1.67
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Process Rate Allowable Emission Rate Equation
Greater than 30 tons per hour E=55.0(P)°-1 -40
Where E=allowable emission rate in pounds per hour
P=process weight in tons per hour
Liquid and gaseous fuels and combustion air are not considered as part of the process weight.
Testing[15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of the test performed exceed the limits given in condition a.above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D.0515.
Monitoring/Recordkeepinp-/Reporting[15A NCAC 02Q.0508(f)]
c. Particulate matter emissions from the short cycle laminating presses(ID Nos.3593 and 3594) shall be
controlled using the reverse flow bagfilter(ID No.CD-3593). To assure compliance,the Permittee shall
perform inspections and maintenance as recommended by the manufacturer. In addition to the manufacturer's
inspection and maintenance recommendations,or if there are no manufacturer's inspection and maintenance
recommendations,as a minimum,the inspection and maintenance requirement shall include the following:
i. a monthly visual inspection of the system ductwork and material collection unit for leaks; and
ii. an annual(for each 12 month period following the initial inspection)internal inspection of the bagfilter's
structural integrity.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if the ductwork and bagfilters are
not inspected and maintained.
d. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-
site and made available to an authorized representative upon request. The logbook shall record the following:
i. the date and time of each recorded action;
ii. the results of each inspection;and
iii. the results of maintenance performed on any control device.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0515 if these records are not
maintained.
Reporting[15A NCAC 02Q.0508(f)]
e. The Permittee shall submit the results of any maintenance performed on the bagfilter(ID No.CD-3593)within
30 days of a written request by the DAQ.
f. The Permittee shall submit a summary report of monitoring and recordkeeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and
July 30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
3. 15A NCAC 02D.0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Sulfur dioxide emissions from the hot oil heater(ID No.Pr-Heatl)shall not exceed 2.3 pounds per million Btu
heat input. Sulfur dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances shall
be included when determining compliance with this standard.
Testing [15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in condition a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0516.
Monitoring/Recordkeeping[I5A NCAC 02Q.0508(f)]
c. No monitoring,record keeping,or reporting is required for sulfur dioxide emissions from the firing of natural
gas in the hot oil heater(ID No.Pr-Heatl).
4. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
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a. Visible emissions from the sources listed in Table 2.1.F. shall not be more than 20 percent opacity when
averaged over a six-minute period. However,six-minute averaging periods may exceed 20 percent not more
than once in any hour and not more than four times in any 24-hour period. In no event shall the six-minute
average exceed 87 percent opacity
Testing [15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of the test performed exceed the limits given in condition a. (above)for visible emissions,the Permittee
shall be deemed in noncompliance with 15A NCAC 02D .0521.
Monitoring/Recordkeeping [15A NCAC 02Q.0508(f)]
c. To ensure compliance,the Permittee shall observe,on a weekly basis,the following emission points in the
Particleboard mill for any visible emissions above normal:
Emission Source Emission Point ID No.
short cycle laminating presses(ID Nos.3593 and 3594) CD-3593
The weekly observation must be made for each of the calendar year period to ensure compliance with this
requirement. If visible emissions from the short cycle laminating presses are observed to be above normal,the
Permittee shall either:
i. take appropriate action to correct the above-normal emissions as soon as practicable and within the
monitoring period and record the action taken as provided in the recordkeeping requirements below,or
ii. demonstrate that the percent opacity from the emission points of the emission source in accordance with
15A NCAC 02D.2610(Method 9)for 12 minutes is below the limit given in condition a.above.
If the above-normal emissions are not corrected per(i)above or if the demonstration in(ii)above cannot be
made,the Permittee shall be deemed to be in noncompliance with 15A NCAC 02D .0521.
d. The results of the monitoring for visible emissions shall be maintained in a logbook(written or electronic
format)on-site and made available to an authorized representative upon request.To ensure quality,entries in
the logbook should be signed by personnel responsible for the effective operation of the units in the
particleboard mill and their air pollution control devices.The logbook shall record the following:
i. The date and time of each recorded action;
ii. the results of each observation and/or test noting those sources with emissions that were observed to be in
noncompliance along with any corrective actions taken to reduce visible emissions;and
iii. the results of any corrective actions performed.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .0521 if these records are not
maintained.
Reporting [15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of monitoring and record keeping activities postmarked on or
before January 30 of each calendar year for the preceding six-month period between July and December and
July 30 of each calendar year for the preceding six-month period between January and June. All instances of
deviations from the requirements of this permit must be clearly identified.
5. 15A NCAC 02D.1109: Case-by-Case MACT
a. The Permittee shall use best combustion practices when operating the affected heater(ID No.Pr-Heatl). The
initial compliance date for this work practice standard and the associated monitoring,recordkeeping,and
reporting requirements is October 18,2013. These conditions need not be included on the annual compliance
certification until after the initial compliance date.
i. The Permittee shall comply with this CAA§1120)standard until May 19,2019.The initial compliance
date for the applicable CAA §112(d)standard for"National Emission Standards for Hazardous Air
Pollutants for Industrial,Commercial,and Institutional Boilers and Process Heaters"is May 20,2019,as
specified in Section 2.1.F.6.below.
Monitoring/Recordkeeping
b. To assure compliance,the Permittee shall perform an annual boiler inspection and maintenance as
Air Permit 03449T45
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recommended by the manufacturer,or as a minimum,the inspection and maintenance requirement shall include
the following:
i. Inspect the burner,and clean or replace any components of the burner as necessary;
ii. Inspect the flame pattern and make any adjustments to the burner necessary to optimize the flame pattern;
and,
iii. Inspect the system controlling the air-to-fuel ratio,and ensure that it is correctly calibrated and functioning
properly.
The Permittee shall conduct at least one tune-up per calendar year to demonstrate compliance with this
requirement. The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1109 if the affected
heater is not inspected and maintained as required above.
c. The results of inspection and maintenance shall be maintained in a logbook(written or electronic format)on-
site and made available to an authorized representative upon request. The logbook shall record the following:
i. The date of each recorded action;
ii. The results of each inspection;and,
iii. The results of any maintenance performed on the heater.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1109 if these records are not
maintained.
Reporting[15A NCAC 02Q.0508(f)]
d. No reporting is required.
6. 15A NCAC 2D .1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY
Applicability [40 CFR 63.7485,.7490(d),.7499(1)]
a. For the heater(ID No.Pr-Heatl)(an existing source designed to burn gas 1 fuels with a heat input capacity of
less than or equal to 5 million Btu per hour),the Permittee shall comply with all applicable provisions,
including the monitoring,recordkeeping,and reporting contained in Environmental Management Commission
Standard 15A NCAC 02D .I I I I "Maximum Achievable Control Technology" (MACT)as promulgated in 40
CFR 63, Subpart DDDDD,"National Emission Standards for Hazardous Air Pollutants for Major Sources:
Industrial,Commercial,and Institutional Boilers and Process Heaters"and Subpart A"General Provisions."
i. The Permittee shall comply with the CAA§1120)standard in Section 2.11.5. through May 19,2019. The
Permittee shall be subject to the requirements of this standard starting May 20,2019.Note that the
requirements of this standard may require action on behalf of the Permittee prior to May 20,2019.
Definitions and Nomenclature[40 CFR 63.7575]
b. For the purpose of this permit condition,the definitions and nomenclature contained in 40 CFR 63.7575 shall
apply.
40 CFR Part 63 Subpart A General Provisions[40 CFR 63.75651
c. The Permittee shall comply with the requirements of 40 CFR 63 Subpart A General Provisions according to the
applicability of Subpart A to such sources as identified in Table 10 to 40 CFR Part 63, Subpart DDDDD.
Compliance Date 140 CFR 63.7510(e),63.56(b)]
d. The Permittee shall complete the initial tune up and the one-time energy assessment no later than May 20,
20I9.
Notifications 140 CFR 63.7545(e)(8), 63.7530(e),(f)]
e. The Permittee shall submit a Notification of Compliance Status. The notification must be signed by a
responsible official and sent before the close of business on the 60th day following the completion of the initial
tune up and one time energy assessment(whichever is later).The notification shall contain the following:
i. A description of the affected unit(s)including identification of which subcategories the unit is in,the
design heat input capacity of the unit,and description of the f iel(s)burned.
ii. the following certification(s)of compliance,as applicable:
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A.-"This facility completed the required initial tune-up for all of the boilers and process heaters covered
by 40 CFR 63 Subpart DDDDD at the site according to the procedures in.40 CFR 63.7540(a)(10)(i)
through(vi)' [i.e.,conditions g.i.through g.v.and 1. ii.];and
B.-"This facility has had an energy assessment performed according to 40 CFR 63.7530(e)" [i.e.,
condition k.] and is an accurate depiction of the facility at the time of the assessment.
General Compliance Requirements j40 CFR 63.7505(a),63.7500(f)]
f. The Permittee shall be in compliance with the work practice standards in this subpart.These standards apply at
all times the affected unit is operating.
Work Practice Standards[15A NCAC 02Q.0508(f)]
g. The Permittee shall conduct a tune-up of the process heater every five years as specified below.
i. As applicable,inspect the burner,and clean or replace any components of the burner as necessary(the
Permittee may delay the burner inspection until the next scheduled or unscheduled unit shutdown,but the
burner must be inspected at least once every 72 months
ii. Inspect the flame pattern,as applicable,and adjust the burner as necessary to optimize the flame pattern.
The adjustment should be consistent with the manufacturer's specifications,if available;
iii. Inspect the system controlling the air-to-fuel ratio,as applicable,and ensure that it is correctly calibrated
and functioning properly(you may delay the inspection until the next scheduled unit shutdown)'
iv. Optimize total emissions of carbon monoxide. This optimization should be consistent with the
manufacturer's specifications, if available,and with any NOx requirement to which the unit is subject.
v. Measure the concentrations in the effluent stream of carbon monoxide in parts per million,by volume,and
oxygen in volume percent,before and after the adjustments are made(measurements may be either on a
dry or wet basis,as long as it is the same basis before and after the adjustments are made).Measurements
may be taken using a portable CO analyzer.
[40CFR 63.7500(a),(e),63.7540(a)(10),(a)(12)]
h. Each 5-year tune-up shall be conducted no more than 61 months after the previous tune-up. [40CFR
63.7515(d)]
i. If the unit is not operating on the required date for a tune-up,the tune-up must be conducted within 30 calendar
days of startup. [40 CFR 63.7540(a)(13),63.7515(g)]
j. At all times,you must operate and maintain any affected source, including associated air pollution control
equipment and monitoring equipment,in a manner consistent with safety and good air pollution control
practices for minimizing emissions.Determination of whether such operation and maintenance procedures are
being used will be based on information available to the Administrator that may include,but is not limited to,
monitoring results,review of operation and maintenance procedures,review of operation and maintenance
records,and inspection of the source. [40 CFR 63.7500(a)(3)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the requirements in f. through
L are not met.
Enerev Assessment Requirements [15A NCAC 02Q .0508(f)]
k. The Permittee shall have a one-time energy assessment performed by a qualified energy assessor.The energy
assessment must address the requirements in 40 CFR 63 Subpart DDDDD,Table 3,with the extent of the
evaluation for items(a)to(e)in Table 3 appropriate for the on-site technical hours listed in§63.7575:
[§63.7500(a)(1),Table 3]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the requirements in condition
k. are not met.
Recordkeeping Requirements [15A NCAC 02Q .0508(f),40 CFR 63.7555]
1. The Permittee shall keep the following:
i. A copy of each notification and report submitted to comply with this subpart,including all documentation
supporting any Initial Notification or Notification of Compliance Status,or semiannual compliance report
that has been submitted,according to the requirements in 40 CFR 63.1 0(b)(2)(xiv).
[40 CFR 63.7555(a)(1)]
ii. Maintain on-site and submit,if requested by the Administrator,an annual report containing the information
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in paragraphs(A)through(C) below:
A. The concentrations of carbon monoxide in the effluent stream in parts per million by volume,and
oxygen in volume percent,measured before and after the adjustments of the source;
B. A description of any corrective actions taken as a part of the combustion adjustment;and
C. The type and amount of fuel used over the 12 months prior to the annual adjustment,but only if the
unit was physically and legally capable of using more than one type of fuel during that period.Units
sharing a fuel meter may estimate the fuel use by each unit.
[40 CFR 63.7540(a)(10)(vi)]
iii. The associated records for conditions f.through 1. including:
A. the occurrence and duration of each malfunction of operation(i.e.,process equipment)or the required
air pollution control and monitoring equipment.
[40 CFR 63.1 0(b)(2)(ii)]
iv. maintain records of the calendar date,time,occurrence and duration of each startup and shutdown.
[40 CFR 63.7555(i)]
v. maintain records of the type(s)and amount(s)of fuels used during each startup and shutdown.
[40 CFR 63.75550)]
in. The Permittee shall:
i. maintain records in a form suitable and readily available for expeditious review;
ii. keep each record for 5 years following the date of each occurrence,measurement,maintenance,corrective
action,report,or record; and
iii. keep each record on site for at least 2 years after the date of each occurrence,measurement,maintenance,
corrective action,report,or record. The Permittee can keep the records offsite for the remaining 3 years.
[40 CFR 63.7560,63.10(b)(1)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .I I I I if records are not maintained as
described in conditions 1. through in.
Reporting Requirements [15A NCAC 02Q.0508(f)]
n. The Permittee shall submit compliance reports to the DAQ on a 5-year basis. The first report shall cover the
period beginning on the compliance date specified in condition d. and ending on the earliest December 31 st
following a complete 5-year period. Subsequent 5-year reports shall cover the periods from January 1 to
December 31.The Permittee shall submit the compliance reports postmarked on or before January 31.
[40 CFR 63.7550(a), (b)]
i. This report must also be submitted electronically through the EPA's Central Data Exchange(CDX)
(www.epa.gov/cdx). However,if the reporting form specific to this subpart is not available in CEDRI at
the time that the report is due the report the Permittee submit the report to the at the appropriate address
listed in 40 CFR 63.13. [40 CFR 63.7550(h)(3)]
o. The compliance report must contain the following information:
i. Company name and address;
ii. Process unit information,emissions limitations,and operating parameter limitations;
iii. Date of report and beginning and ending dates of the reporting period;
iv. The total operating time during the reporting period;
iv. If there are no deviations from the requirements of the work practice requirements in condition g. above,a
statement that there were no deviations from the work practice standards during the reporting period; and
v. Include the date of the most recent tune-up for each unit required according to condition g. Include the date
of the most recent burner inspection if it was not done as scheduled and was delayed until the next
scheduled or unscheduled unit shutdown.
[40 CFR 63.7550(a)and (c),Table 9]
p. If you have a deviation from a work practice standard during the reporting period,the report must contain the
Air Permit 03449T45
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following information:
i. A description of the deviation and which emission limit or operating limit from which you deviated;and
ii. Information on the number,duration,and cause of deviations(including unknown cause),as applicable,
and the corrective action taken.
[40 CFR 63.7550(a)and(d),63.7540(b),Table 9]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1111 if the reporting requirements in
n. through p. are not met.
G. Reserved
H. Reserved
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1. The following combustion source:
Table 2.1.1.
Emission Source ID Emission Source Description Control Device ID No. Control Device
No. Description
ES-21 Diesel Fuel-fired Emergency
MACT ZZZZ Generator(1592 Brake Horsepower NA NA
output)
The following table provides a summary of limits and/or standards for the emission sources above:
Regulated Pollutant Limits/Standards Applicable Regulation
Sulfur dioxide 2.3 pounds per million Btu heat input 15A NCAC 02D.0516
Visible emissions 20 percent opacity 15A NCAC 02D.0521
15A NCAC 02D.1111
HAPs Maximum Achievable Control Technology [40 CFR Part 63,Subpart
ZZZZ]
Odors STATE ENFORCEABLE ONLY 15A NCAC 02D.1806
See Section 2.2 A.2.
1. 15A NCAC 02D.0521: CONTROL OF VISIBLE EMISSIONS
a. Visible emissions from this source shall not be more than 20 percent opacity when averaged over a six-minute
period. However,six-minute averaging periods may exceed 20 percent not more than once in any hour and not
more than four times in any 24-hour period. In no event shall the six-minute average exceed 87 percent
opacity.
Testing [15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ. If the
results of this test are above the limit given in condition a. above,the Permittee shall be deemed in
noncompliance with 15A NCAC 02D .0521.
Monitoring/Recordkeeping/Reporting [15A NCAC 02Q .0508(f)]
c. No monitoring/recordkeeping/reporting is required for visible emissions from the firing of diesel fuel in this
source.
2. 15A NCAC 02D .0516: SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES
a. Emissions of sulfur dioxide from this source shall not exceed 2.3 pounds per million Btu heat input. Sulfur
dioxide formed by the combustion of sulfur in fuels,wastes,ores,and other substances shall be included when
determining compliance with this standard.
Testing [15A NCAC 02Q.0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ found in
Section 3. If the results of this test are above the limit given in condition a.above, the Permittee shall be
deemed in noncompliance with 15A NCAC 02D .0516.
Monitoring/Recordkeeping [15A NCAC 02Q.0508(f)]
c. No monitoring/recordkeeping is required for sulfur dioxide emissions from the firing of diesel fuel in this
source.
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3. 15A NCAC 02D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY
Applicability[40 CFR 63.6585,63.6590(a)(1)(i)]
a. For this emission source(existing stationary RICE with a site rating of more than 500 brake HP located at a
major source of HAP emissions),the Permittee shall comply with all applicable provisions, including the
monitoring,recordkeeping,and reporting contained in Environmental Management Commission Standard 15A
NCAC 02D .1111 "Maximum Achievable Control Technology" (MACT)as promulgated in 40 CFR 63,
Subpart ZZZZ"National Emissions Standards for Hazardous Air Pollutants for Stationary Reciprocating
Internal Combustion Engines" and Subpart A"General Provisions."
Stationary RICE subiect to limited requirements [40 CFR 63.6590(b)]
b. Pursuant to 40 CFR 63.6590(b)(3)(iii),these sources do not have to meet the requirements of 40 CFR 63
Subpart ZZZZ and Subpart A, including initial notification requirements.
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2.2 - Multiple Emission Source(s) Specific Limitations and Conditions
A. Facility-wide affected emission sources
The following table provides a summary of limits and standards applicable facility wide:
Regulated Pollutant Limits/Standards Applicable Regulation
VOCs Work Practice Standards 15A NCAC 02D.0958
odors Odorous emissions must be controlled 15A NCAC 02D .1806
STATE ENFORCEABLE ONLY
HAPs National Emission Standards for Hazardous 15A NCAC 02D .I I I I
Air Pollutants:Plywood and Composite Wood (40 CFR 63,Subpart
Products DDDD)
1. 15A NCAC 02D.0958: WORK PRACTICES FOR SOURCES OF VOLATILE ORGANIC COMPOUNDS
a. Pursuant to 15A NCAC 02D.0958 and 02D.0902,for all sources that use volatile organic compounds(VOC)
as solvents,carriers,material processing media,or industrial chemical reactants,or in similar uses that mix,
blend,or manufacture VOCs,or emit VOCs as a product of chemical reactions;the Permittee shall:
i. store all material,including waste material,containing VOCs in tanks or in containers covered with a
tightly fitting lid that is free of cracks,holes,or other defects,when not in use,
ii. clean up spills of VOCs as soon as possible following proper safety procedures,
iii. store wipe rags containing VOCs in closed containers,
iv. not clean sponges,fabric,wood,paper products,and other absorbent materials with VOCs,
v. transfer solvents containing VOCs used to clean supply lines and other coating equipment into close able
containers and close such containers immediately after each use,or transfer such solvents to closed tanks,
or to a treatment facility regulated under section 402 of the Clean Water Act,and
vi. clean mixing,blending,and manufacturing vats and containers containing VOCs by adding cleaning
solvent and close the vat or container before agitating the cleaning solvent.The spent cleaning solvent
shall then be transferred into a closed container,a closed tank or a treatment facility regulated under
section 402 of the Clean Water Act.
b. When cleaning parts with a solvent containing a volatile organic compound,the Permittee shall:
i. flush parts in the freeboard area,
ii. take precautions to reduce the pooling of solvent on and in the parts,
iii. tilt or rotate parts to drain solvent and allow a minimum of 15 seconds for drying or until all dripping has
stopped,whichever is longer,
iv. not fill cleaning machines above the fill line,and
V. not agitate solvent to the point of causing splashing.
Monitoring[15A NCAC 02Q.0508(f)]
c. To ensure compliance with this standard,the Permittee shall,at a minimum,perform a monthly visual
inspection of all operations and processes utilizing VOCs. The inspection shall include,but not be limited to,
VOC storage,cleaning,and transfer operations to determine compliance with the requirements specified in
conditions a. and b.above. The inspections shall be conducted during normal operations. If the required
monthly inspections are not conducted the Permittee shall be deemed to be in noncompliance with 15A NCAC
02D.0958.
Recordkeeuing [15A NCAC 02Q.0508(f)]
d. The results of the inspections shall be maintained in a log(written or electronic format)on-site and made
available to an authorized representative upon request. The log shall record the following:
i. the date and time of each inspection;and
ii. the results of each inspection noting whether or not noncompliant conditions were observed.
If the required records are not maintained the permittee shall be deemed to be in noncompliance with 15A
NCAC 02D .0958.
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Reporting[15A NCAC 02Q .0508(f)]
e. The Permittee shall submit a summary report of the observations postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year
for the preceding six-month period between January and June. All instances of deviations from the
requirements of this permit must be clearly identified.
STATE ENFORCEABLE ONLY
2. 15A NCAC 02D .1806: CONTROL AND PROHIBITION OF ODOROUS EMISSIONS
a. The Permittee shall not operate the facility without implementing management practices or installing and
operating odor control equipment sufficient to prevent odorous emissions from the facility from causing or
contributing to objectionable odors beyond the facility's boundary.
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3. 15A NCAC 02D.1111: MAXIMUM ACHIEVABLE CONTROL TECHNOLOGY
a. For the emission sources subject to"MACT DDDD"as indicated in the permitted equipment list,the Permittee
shall comply with all applicable provisions,including the monitoring,recordkeeping,and reporting contained
in Environmental Management Commission Standard 15A NCAC 02D.I I I I "Maximum Achievable Control
Technology" (MACT)as promulgated in 40 CFR 63, Subpart DDDD,National Emission Standards for
Hazardous Air Pollutants: Plywood and Composite Wood Products.
i. The Permittee shall submit a permit application with the Notification of Compliance Status required in
condition x.below to revise the permit to include monitoring parameters for the biofilter(ID NO. CD18).
Definitions and Nomenclature[40 CFR 63,2292]
b. For the purpose of this permit condition,the definitions and nomenclature contained in 40 CFR 63.2292 shall
apply.
40 CFR Part 63 Subpart A General Provisions[40 CFR 63,2290]
c. The Permittee shall comply with the requirements of 40 CFR 63 Subpart A General Provisions according to
the applicability of Subpart A to such sources, as identified in Table 10 to 40 CFR Part 63, Subpart DDDD
Operating Requirements [15A NCAC 02Q .0508(f)]
d. For the emission sources subject to"MACT DDDD"as indicated in the permitted equipment list the Permittee
shall comply with compliance options and operating requirements described in Tables IA, 1B,and 2 to 40 CFR
63 and in paragraph 40 CFR 63.2240(c)by using one or more of the compliance options listed in paragraphs
(a),(b),and(c)of 40 CFR 63.2240 for each process unit. [40 CFR 63.2240]
e. The Permittee must always operate and maintain the affected source,including air pollution control and
monitoring equipment,according to the provisions in 40 CFR 63.6(e)(1)(i). [40 CFR 63.2250(b)]
f. The Permittee must develop a written Startup, Shutdown,and Malfunction Plan(SSMP)according to the
provisions in 40 CFR 63.6(e)(3). [40 CFR 63.2250(c)]
g. To the extent practical, startup and shutdown of emission control systems must be scheduled during times when
process equipment is also shut down. [40 CFR 63.2251(e)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .I I I I if the operating requirements in
d. through g. are not met.
Work Practice Requirements[I 5A NCAC 02Q.0508(f)]
h. The Permittee shall meet each work practice requirement per 40 CFR 63.2241,as applicable. [40 CFR 63.2241]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.I I I 1 if the work practice requirements
in condition h.are not met.
Affected Sources Not Subiect to Operating Requirements [40 CFR 63.2252]
i. For process units not subject to the operating requirements in paragraph(d)through(g), The Permittee is not
required to comply with the compliance options,work practice requirements,performance testing,monitoring,
SSM plans,and recordkeeping or reporting requirements of this 40 CFR 63 Subpart DDDD,or any other
requirements in 40 CFR 63 Subpart A except for the initial notification requirements in 40 CFR 63.9(b).
Testing[15A NCAC 02D .2601]
j. If emissions testing is required,the testing shall be performed in accordance General Condition JJ.If the results
of this test are above the limits given in paragraph d.above,the Permittee shall be deemed in noncompliance
with 15A NCAC 02D.1112.
Initial Compliance requirements [15A NCAC 02D .2601,40 CFR 63.2260 through 40 CFR 63.2269]
k. To demonstrate initial compliance with the compliance options and operating requirements,the Permittee must
conduct performance tests and establish each site-specific operating requirement in Table 2 to 40 CFR 63
Subpart DDDD according to the requirements in 40CFR 63.2262 and Table 4 to 40 CFR 63 Subpart DDDD.
Combustion units that accept process exhausts into the flame zone are exempt from the initial performance
testing and operating requirements for thermal oxidizers.
1. The Permittee must demonstrate initial compliance with each compliance option,operating requirement,and
work practice requirement that applies to the Permittee according to Tables 5 and 6 to 40 CFR 63 Subpart
DDDD and according to 40 CFR 63.2260 through 40 CFR 63.2269.
in. The Permittee shall conduct performance tests no later than 180 calendar days after initial startup or no later
Air Permit 03449T45
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than 180 calendar days after the compliance date that is specified for your source in 40 CFR63.2233 and
according to according to 40 CFR 63.7(a)(2),whichever is Later.
n. The Permittee shall conduct initial compliance demonstrations that do not require performance tests upon initial
startup or no later than 30 calendar days after the compliance date that is specified for your source in 40 CFR
63.2233,whichever is later. The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if
the initial compliance requirements in conditions k.through n. are not met.
Monitoring and Continuous Compliance Requirements [15A NCAC 02Q .0508(f)]
o. The Permittee shall monitor and collect data according to 40 CFR 63.2270.
p. The Permittee shall demonstrate continuous compliance with the compliance options,operating requirements,
and work practice requirements in 40CFR 63.2240 and 63.2241 that apply according to the methods specified
in Tables 7 and 8 to 40 CFR 63 Subpart DDDD.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D.1111 if the requirements in conditions
o. and p. are not met.
Recordkeepin2 Requirements[15A NCAC 02Q.0508(f),40 CFR 63.2282 and.2283]
q. The Permittee must keep the records listed in 40 CFR 63.2282(a).
r. The Permittee must keep the records required in Tables 7 and 8 to 40 CFR 63 Subpart DDDD to show
continuous compliance with each compliance option,operating requirement,and work practice requirement
that applies.[40CFR 63.2282(b)]
s. The Permittee must maintain records in a form suitable and readily available for expeditious review as
specified in 40 CFR 63.10(b)(1). [40 CFR 63.2283(a)]
t. As specified in 40 CFR 63.10(b)(1),the Permittee must keep each record for 5 years following the date of each
occurrence,measurement,maintenance,corrective action,report,or record. [40 CFR 63.2283(b)]
u. The Permittee must keep each record on site for at least 2 years after the date of each occurrence,measurement,
maintenance,corrective action,report,or record according to 40 CFR 63.10(b)(1). The Permittee can keep the
records offsite for the remaining 3 years. [40 CFR 63.2283(c)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if records are not maintained per
conditions q.through u.
Notification Requirements[40 CFR 63.2280]
v. The Permittee must submit all of the notifications in 40 CFR 63.7(b)and(c), 63.8(e),(f)(4) and(f)(6), 63.9(b)
through(e),and(g)and(h)by the dates specified. [40 CFR 63.2280(a)]
w. If you are required to conduct a performance test,you must submit a written notification of intent to conduct a
performance test at least 60 calendar days before the performance test is scheduled to begin as specified in
§63.7(b)(1).
x. If you are required to conduct a performance test,design evaluation,or other initial compliance demonstration
as specified in Tables 4, 5,and 6 to 40 CFR 63 Subpart DDDD,you must submit a Notification of Compliance
Status as specified in 40 CFR 63.9(h)(2)(ii).
i. For each initial compliance demonstration required in Table 5 or 6 to 40 CFR 63 Subpart DDDD that does
not include a performance test,you must submit the Notification of Compliance Status before the close of
business on the 30th calendar day following the completion of the initial compliance demonstration.
ii. For each initial compliance demonstration required in Tables 5 and 6 to 40 CFR 63 Subpart DDDD that
includes a performance test conducted according to the requirements in Table 4 to 40 CFR 63 Subpart
DDDD,you must submit the Notification of Compliance Status,including the performance test results,
before the close of business on the 60th calendar day following the completion of the performance test
according to 40 CFR 63.10(d)(2).
y. If you use the emissions averaging compliance option in 40 CFR 63.2240(c),you must submit an Emissions
Averaging Plan to the EPA Administrator for approval no later than 1 year before the compliance date or no
later than 1 year before the date you would begin using an emissions average,whichever is later. The
Emissions Averaging Plan must include the information in 40 CFR 63.2280(f).
z. The Permittee must notify the EPA Administrator within 30 days before any of the following actions are taken:
[40 CFR 63.2280(g)]
i. The modification or replacement the control system for any process unit subject to the compliance options
and operating requirements in paragraph(d).
ii. The shut down of any process unit included in the Emissions Averaging Plan.
iii. The change in a continuous monitoring parameter or the value or range of values of a continuous
Air Permit 03449T45
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monitoring parameter for any process unit or control device.
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the notification requirements
in conditions v. through z. are not met.
Reporting Requirements [15A NCAC 02Q .0508(f),40 CFR 63.2281]
aa. The permittee shall submit a compliance report semiannually postmarked on or before January 30 of each
calendar year for the preceding six-month period between July and December and July 30 of each calendar year
for the preceding six-month period between January and June [40 CFR 63.228 1(b)(5)]
bb. The compliance report must contain the information in 40 CFR 63.2281(c).
cc. For each deviation from a compliance option or operating requirement and for each deviation from the work
practice requirements in Table 8 to 40 CFR 63 Subpart DDDD that occurs at an affected source where you are
not using a CMS to comply with the compliance options,operating requirements,or work practice
requirements in this subpart,the compliance report must contain the information in 40 CFR 63.2281(c)(1)
through(6)and(d)(1)and(2).This includes periods of startup, shutdown,and malfunction and routine control
device maintenance. [40 CFR 63.2281(d)]
dd. For each deviation from a compliance option or operating requirement occurring at an affected source where
you are using a CMS to comply with the compliance options and operating requirements in 40 CFR 63 Subpart
DDDD,you must include the information 40 CFR 63.2281(c)(1)through(6)and paragraphs(e)(1)through
(11). This includes periods of startup, shutdown,and malfunction and routine control device maintenance. [40
CFR 63.2281(e)]
cc. If you comply with the emissions averaging compliance option in 40 CFR 63.2240(c),you must include in your
semiannual compliance report calculations based on operating data from the semiannual reporting period that
demonstrate that actual mass removal equals or exceeds the required mass removal. [40 CFR 63.2281(f)]
The Permittee shall be deemed in noncompliance with 15A NCAC 02D .1111 if the reporting requirements in
aa.through ee. are not met
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B. Medium Density Fiberboard Facilities
1. 15A NCAC 02Q.0317: AVOIDANCE CONDITIONS for 15A NCAC 02D.0530: PREVENTION OF
SIGNIFICANT DETERIORATION
a. In order to the avoid the applicability of 15A NCAC 02D .0530,the combined emissions from the sources indicated
in the permitted equipment list in Section 1 as the Medium Density Fiberboard Facilities(MDF sources) shall not
exceed the following limits:
i. Nitrogen oxide emissions shall not exceed 177.8 tons per consecutive 12-month.
ii. VOC emissions shall not exceed 337 tons per consecutive 12-month period.
iii. PM-2.5 emissions shall not exceed 111.9 tons per consecutive 12-month period.
iv. PM-10 emissions shall not exceed 116.9 tons per consecutive 12-month period.
Testing[15A NCAC 02Q .0508(f)]
b. If emissions testing is required,the testing shall be performed in accordance with General Condition JJ.
i. Under the provisions of NCGS 143-215.108,the Permittee shall test the biofilter(ID No CD 18)to establish
emission factors to be used for purposes of condition d. and e.below.Testing shall be completed within 180
days after the start-up of the biofilter(ID No. CD 18).Testing shall be conducted in scenarios that represent
worst-case emissions.The Permittee shall submit a written report of the test(s)results to the Regional
Supervisor,DAQ within 60 days of completion of the test. The Permittee shall be deemed in noncompliance
with 15A NCAC 02Q .0530 if these requirements are not met.
Monitorin215A NCAC 02Q .0508(f)]
c. The Permittee shall maintain a minimum urea/water solution(45%urea concentration by volume)injection rate of
0.24 gpm(3-hour block average)(ID No. CD02-A).If the Permittee conducts source testing such that the NOx
emission factor listed in Table 2.2.13.1 was revaluated at a different injection rate or urea concentration,the
Permittee shall,upon approval by the DAQ,attach the approval memo containing the revised operating parameters
to this permit and maintain the parameters in the associated operating ranges contained therein.
d. The Permittee shall calculate on a monthly basis the monthly and rolling 12-month total for each of the nitrogen
oxides,VOC,PM10 and PM2.5 emissions from the MDF sources.
e. For purposes of condition d.the Permittee shall utilize the following emission factors in Table 2.2.13.1 below.If the
Permittee conducts source testing that results in any emission factors greater than those in Table 2.2.B.1,the
Permittee shall,upon approval by the DAQ,attach the approval memo containing the revised emission factors to
this permit and use those factors in place of the respective emission factors in Table 2.2.13.1.
The Permittee shall be deemed in noncompliance with 15A NCAC 02Q.0530 if the requirements in condition c
through e.are not met.
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Table 2.2.B.1
Emission PM-10 PM-2.5 VOC NOx
Point Description
EF Units EF Units EF Units EF Units
EP-01 Refiner Abort Cyclone 3.52 lb/hr 3.52 lb/hr
EP-03 Fiber Sifter System Filter 0.58 lb/hr 0.58 lb/hr 0.082 lb/ODT
EP-04 Forming Line Clean-Up Filter 0.55 lb/hr 0.55 lb/hr 0.082 lb/ODT
EP-05 Mat reject system Filter 0.48 lb/hr 0.48 lb/hr 0.082 lb/ODT
EP-07 Saw System Filter 0.84 lb/hr 0.84 lb/hr 0.01 lb/MSF
EP-08 Sander System No.I Exhaust Filter 0.90 lb/hr 0.9 lb/hr 0.01 lb/MSF
EP-09 Recycled Fiber Silo No.I Filter 0.02 lb/hr 0.02 lb/hr 0.082 lb/ODT
EP-10 Sander System No.2 Exhaust Filter 0.45 lb/hr 0.45 lb/hr 0.01 lb/MSF
EP-12 Sander Dust Silo No. I Filter 0.02 lb/hr 0.02 lb/hr 0.268 lb/ODT
EP-13 Dry Sawdust Silo Filter 0.02 lb/hr 0.02 lb/hr 0.268 lb/ODT
EP-15 Recycled Fiber Silo No.2 Filter 0.02 lb/hr 0.02 lb/hr 0.082 lb/ODT
EP-17 Sander Dust Silo No.2 Filter 0.02 lb/hr 0.02 lb/hr 0.268 lb/ODT
7.45E- 7.45E- 5.39E-
EP-18/19/20 N.G. Combustion 03 lb/MMBtu 03 lb/MMBtu 03 lb/MMBtu 0.098 lb/MMBtu
ES-02-A Energy
System Abort(50150 dry/wet 0.5 lb/MMBtu 0.43 lb/MMBtu 0.017 lb/MMBtu 0.33 lb/MMBtu
ES-02-A Energy System Abort(dry fuel) 0.36 lb/MMBtu 0.31 lb/MMBtu 0.017 lb/MMBtu 0.33 lb/MMBtu
EP-16 Press Scrubber 0.088 lb/MSF 0.088 lb/MSF 0.042 lb/MSF
EP-02/14 Dryer scrubber(SW) 0.51 lb/ODMT 0.51 lb/ODMT 4.41 lb/ODMT 0.33 lb/MMBtu
EP-02/14 Dryer scrubber(SW/HW) 0.51 lb/ODMT 0.51 lb/ODMT 1.67 lb/ODMT 0.33 lb/MMBtu
EP-16 Press Scrubber(CDMDT) 0.088 lb/MSF 0.088 lb/MSF 0.34 lb/MSF
EP-02/14 Dryer scrubber(SW)(CDMDT) 0.51 lb/ODMT 0.51 lb/ODMT 5.76 lb/ODMT 0.33 lb/MMBtu
EP-02/14 Dryer scrubber(SW/HW)(CDMDT) 0.51 lb/ODMT 0.51 lb/ODMT 2.00 lb/ODMT 0.33 lb/MMBtu
SW-softwood only processing
SW/HW-softwood and hardwood processing
CDMDT-Control Device Maintenance Downtime,MACT Subpart DDDD,CD02-2,CD 14-2,CD 16-2
Air Permit 03449T45
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Recordkeeuinal5A NCAC 02Q.0508(f)]
f. The Permittee shall keep the following records in a logbook(written or electronic format):
i. the 3-hour block averages of the urea/water injection rate(ID No.CD02-A);
ii. the monthly and rolling 12-month total for each of the nitrogen oxides,VOC,PM10 and PM2.5 emissions
from the MDF sources;and
iii. the process rates of the dryers in ODMT/hr,the process rates of the press in MSF/hr; and the heat inputs
for the combustion sources in MMBtu/hr.These values may be calculated on a monthly average basis.
The Permittee shall be deemed in noncompliance with 15A NCAC 02Q.0530 if the requirements in condition f. are
not met.
Reporting[15A NCAC 02Q.0508(f)]
g. The Permittee shall submit a semi-annual summary report,acceptable to the Regional Air Quality Supervisor,of
monitoring and recordkeeping activities postmarked on or before January 30 of each calendar year for the preceding
six-month period between July and December, and July 30 of each calendar year for the preceding six-month period
between January and June. The report shall contain the following:
i. a summary of the 3-hour block averages of the urea/water injection rate(ID No CD02-A); and
ii. the monthly and rolling 12-month total for each of the nitrogen oxides,VOC,PM 10 and PM2.5 emissions
from the MDF sources. The 12 month rolling totals shall be calculated for each of the previous 17 months.
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2.3- Permit Shield for Non-Applicable Requirements
The Permittee is shielded from the following non-applicable requirements [15A NCAC 02Q .0512(a)(1)(A) and
(B)].
A. New Source Performance Standard(NSPS)Subpart Db is not applicable to the bio-mass fired Energy System
(1D No.ES-02A)because the system is considered a process heater and the primary purpose is to produce a
final product.
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SECTION 3 - GENERAL CONDITIONS (version 4.0 12/17/15)
This section describes terms and conditions applicable to this Title V facility.
A. General Provisions[NCGS 143-215 and 15A NCAC 02Q.0508(i)(16)]
1. Terms not otherwise defined in this permit shall have the meaning assigned to such terms as defined in 15A NCAC
02D and 02Q.
2. The terms,conditions,requirements,limitations,and restrictions set forth in this permit are binding and enforceable
pursuant to NCGS 143-215.114A and 143-215.114B,including assessment of civil and/or criminal penalties.Any
unauthorized deviation from the conditions of this permit may constitute grounds for revocation and/or enforcement
action by the DAQ.
3. This permit is not a waiver of or approval of any other Department permits that may be required for other aspects of the
facility which are not addressed in this permit.
4. This permit does not relieve the Permittee from liability for harm or injury to human health or welfare,animal or plant
life,or property caused by the construction or operation of this permitted facility,or from penalties therefore,nor does
it allow the Permittee to cause pollution in contravention of state laws or rules,unless specifically authorized by an
order from the North Carolina Environmental Management Commission.
5. Except as identified as state-only requirements in this permit,all terms and conditions contained herein shall be
enforceable by the DAQ,the EPA,and citizens of the United States as defined in the Federal Clean Air Act.
6. Any stationary source of air pollution shall not be operated,maintained,or modified without the appropriate and valid
permits issued by the DAQ,unless the source is exempted by rule. The DAQ may issue a permit only after it receives
reasonable assurance that the installation will not cause air pollution in violation of any of the applicable requirements.
A permitted installation may only be operated,maintained,constructed,expanded,or modified in a manner that is
consistent with the terms of this permit.
B. Permit Availability[15A NCAC 02Q.0507(k)and.0508(i)(9)(B)]
The Permittee shall have available at the facility a copy of this permit and shall retain for the duration of the permit term one
complete copy of the application and any information submitted in support of the application package. The permit and
application shall be made available to an authorized representative of Department of Environmental Quality upon request.
C. Severability Clause[15A NCAC 02Q.0508(i)(2)]
In the event of an administrative challenge to a final and binding permit in which a condition is held to be invalid,the
provisions in this permit are severable so that all requirements contained in the permit,except those held to be invalid,shall
remain valid and must be complied with.
D. Submissions[15A NCAC 02Q .0507(e)and 02Q.0508(i)(16)]
Except as otherwise specified herein,two copies of all documents,reports,test data,monitoring data,notifications,request
for renewal,and any other information required by this permit shall be submitted to the appropriate Regional Office. Refer
to the Regional Office address on the cover page of this permit. For continuous emissions monitoring systems(GEMS)
reports,continuous opacity monitoring systems(COMS)reports,quality assurance(QA)/quality control(QC)reports,acid
rain CEM certification reports,and NOx budget CEM certification reports,one copy shall be sent to the appropriate
Regional Office and one copy shall be sent to:
Supervisor,Stationary Source Compliance
North Carolina Division of Air Quality
1641 Mail Service Center
Raleigh,NC 27699-1641
All submittals shall include the facility name and Facility ID number(refer to the cover page of this permit).
E. Duty to Comply[15A NCAC 02Q.0508(i)(3)]
The Permittee shall comply with all terms,conditions,requirements,limitations and restrictions set forth in this permit.
Noncompliance with any permit condition except conditions identified as state-only requirements constitutes a violation of
the Federal Clean Air Act. Noncompliance with any permit condition is grounds for enforcement action,for permit
termination,revocation and reissuance,or modification,or for denial of a permit renewal application.
Air Permit 03449T45
Page 59
F. Circumvention-STATE ENFORCEABLE ONLY
The facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air
pollution. Unless otherwise specified by this permit,no emission source may be operated without the concurrent operation
of its associated air pollution control device(s)and appurtenances.
G. Permit Modifications
1. Administrative Permit Amendments [15A NCAC 02Q.0514]
The Permittee shall submit an application for an administrative permit amendment in accordance with 15A NCAC 02Q
.0514.
2. Transfer in Ownership or Operation and Application Submittal Content[15A NCAC 02Q.0524 and 02Q.0505]
The Permittee shall submit an application for an ownership change in accordance with 15A NCAC 02Q.0524 and 02Q
.0505.
3. Minor Permit Modifications[15A NCAC 02Q.0515]
The Permittee shall submit an application for a minor permit modification in accordance with 15A NCAC 02Q.0515.
4. Significant Permit Modifications[15A NCAC 02Q.0516]
The Permittee shall submit an application for a significant permit modification in accordance with 15A NCAC 02Q
.0516.
5. Reopening for Cause[15A NCAC 02Q.0517]
The Permittee shall submit an application for reopening for cause in accordance with 15A NCAC 02Q.0517.
H. Changes Not Requiring Permit Modifications
1. Reporting Requirements
Any of the following that would result in new or increased emissions from the emission source(s)listed in Section 1 must
be reported to the Regional Supervisor,DAQ:
a. changes in the information submitted in the application;
b. changes that modify equipment or processes;or
c. changes in the quantity or quality of materials processed.
If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in the
permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission
limitations specified herein.
2. Section 502(b)(10)Changes[15A NCAC 02Q.0523(a)]
a. "Section 502(b)(10)changes"means changes that contravene an express permit term or condition.Such changes
do not include changes that would violate applicable requirements or contravene federally enforceable permit
terms and conditions that are monitoring(including test methods),recordkeeping,reporting,or compliance
certification requirements.
b. The Permittee may make Section 502(b)(10)changes without having the permit revised if:
i. the changes are not a modification under Title I of the Federal Clean Air Act;
ii. the changes do not cause the allowable emissions under the permit to be exceeded;
iii. the Permittee notifies the Director and EPA with written notification at least seven days before the change is
made;and
iv. the Permittee shall attach the notice to the relevant permit.
c. The written notification shall include:
i. a description of the change;
ii. the date on which the change will occur;
iii. any change in emissions;and
iv. any permit term or condition that is no longer applicable as a result of the change.
d. Section 502(b)(10)changes shall be made in the permit the next time that the permit is revised or renewed,
whichever comes first.
3. Off Permit Changes[15A NCAC 02Q.0523(b)]
The Permittee may make changes in the operation or emissions without revising the permit if:
a. the change affects only insignificant activities and the activities remain insignificant after the change;or
b. the change is not covered under any applicable requirement.
4. Emissions Trading[15A NCAC 02Q.0523(c)]
To the extent that emissions trading is allowed under 15A NCAC 02D,including subsequently adopted maximum
achievable control technology standards,emissions trading shall be allowed without permit revision pursuant to 15A
NCAC 02Q.0523(c).
Air Permit 03449T45
Page 60
LA Reporting Requirements for Excess Emissions and Permit Deviations[15A NCAC 02D.0535(f)and 02Q.0508(f)(2)]
"Excess Emissions"-means an emission rate that exceeds any applicable emission limitation or standard allowed by any
rule in Sections.0500,.0900,.1200,or.1400 of Subchapter 0213;or by a permit condition;or that exceeds an emission limit
established in a permit issued under 15A NCAC 02Q.0700. (Note:Definitions of excess emissions under 02D.1110 and
02D..1.1.1.1 shall apply inhere defined by rule.)
"Deviations"-for the purposes of this condition,any action or condition not in accordance with the terms and conditions of
this permit including those attributable to upset conditions as well as excess emissions as defined above lasting less than
four hours.
Excess Emissions
1. If a source is required to report excess emissions under NSPS(15A NCAC 02D.0524),NESHAPS(15A NCAC 02D
.1110 or.1111),or the operating permit provides for periodic(e.g.,quarterly)reporting of excess emissions,reporting
shall be performed as prescribed therein.
2. If the source is not subject to NSPS(15A NCAC 02D.0524),NESHAPS(15A NCAC 02D.1110 or.1111),or these
rules do NOT define"excess emissions,"the Permittee shall report excess emissions in accordance with 15A NCAC
02D.0535 as follows:
a. Pursuant to 15A NCAC 02D .0535,if excess emissions last for more than four hours resulting from a malfunction,
a breakdown of process or control equipment,or any other abnormal condition,the owner or operator shall:
i. notify the Regional Supervisor or Director of any such occurrence by 9:00 a.m.Eastern Time of the Division's
next business day of becoming aware of the occurrence and provide:
• name and location of the facility;
• nature and cause of the malfunction or breakdown;
• time when the malfunction or breakdown is first observed;
• expected duration;and
• estimated rate of emissions;
ii. notify the Regional Supervisor or Director immediately when corrective measures have been accomplished;
and
iii. submit to the Regional Supervisor or Director within 15 days a written report as described in 15A NCAC 02D
.0535(f)(3).
Permit Deviations
3. Pursuant to 15A NCAC 02Q.0508(f)(2),the Permittee shall report deviations from permit requirements(terms and
conditions)as follows:
a. Notify the Regional Supervisor or Director of all other deviations from permit requirements not covered under
15A NCAC 02D.0535 quarterly. A written report to the Regional Supervisor shall include the probable cause of
such deviation and any corrective actions or preventative actions taken. The responsible official shall certify all
deviations from permit requirements.
I.13 Other Requirements under 15A NCAC 02D.0535
The Permittee shall comply with all other applicable requirements contained in 15A NCAC 02D.0535,including 15A
NCAC 02D.0535(c)as follows:
1. Any excess emissions that do not occur during start-up and shut-down shall be considered a violation of the appropriate
rule unless the owner or operator of the sources demonstrates to the Director,that the excess emissions are a result of a
malfunction. The Director shall consider,along with any other pertinent information,the criteria contained in 15A
NCAC 02D.0535(c)(1)through(7).
2. 15A NCAC 02D.0535(g). Excess emissions during start-up and shut-down shall be considered a violation of the
appropriate rule if the owner or operator cannot demonstrate that excess emissions are unavoidable.
J. Emergency Provisions [40 CFR 70.6(g)]
The Permittee shall be subject to the following provisions with respect to emergencies:
1. An emergency means any situation arising from sudden and reasonably unforeseeable events beyond the control of the
facility,including acts of God,which situation requires immediate corrective action to restore normal operation,and
that causes the facility to exceed a technology-based emission limitation under the permit,due to unavoidable increases
in emissions attributable to the emergency. An emergency shall not include noncompliance to the extent caused by
improperly designed equipment,lack of preventive maintenance,careless or improper operation,or operator error.
Air Permit 03449T45
Page 61
2. An emergency constitutes an affirmative defense to an action brought for noncompliance with such technology-based
emission limitations if the conditions specified in 3.below are met.
3. The affirmative defense of emergency shall be demonstrated through properly signed contemporaneous operating logs
or other relevant evidence that include information as follows:
a. an emergency occurred and the Permittee can identify the cause(s)of the emergency;
b. the permitted facility was at the time being properly operated;
c. during the period of the emergency the Permittee took all reasonable steps to minimize levels of emissions that
exceeded the standards or other requirements in the permit;and
d. the Permittee submitted notice of the emergency to the DAQ within two working days of the time when emission
limitations were exceeded due to the emergency. This notice must contain a description of the emergency,steps
taken to mitigate emissions,and corrective actions taken.
4. In any enforcement proceeding,the Permittee seeking to establish the occurrence of an emergency has the burden of
proof.
5. This provision is in addition to any emergency or upset provision contained in any applicable requirement specified
elsewhere herein.
K. Permit Renewal[15A NCAC 02Q .0508(e)and 02Q.0513(b)]
This 15A NCAC 02Q.0500 permit is issued for a fixed term not to exceed five years and shall expire at the end of its
term. Permit expiration terminates the facility's right to operate unless a complete 15A NCAC 02Q.0500 renewal
application is submitted at least nine months before the date of permit expiration. If the Permittee or applicant has complied
with 15A NCAC 02Q.0512(b)(1),this 15A NCAC 02Q.0500 permit shall not expire until the renewal permit has been
issued or denied. Permit expiration under 15A NCAC 02Q.0400 terminates the facility's right to operate unless a complete
15A NCAC 02Q.0400 renewal application is submitted at least six months before the date of permit expiration for facilities
subject to 15A NCAC 02Q.0400 requirements. In either of these events,all terms and conditions of these permits shall
remain in effect until the renewal permits have been issued or denied.
L. Need to Halt or Reduce Activity Not a Defense[15A NCAC 02Q.0508(i)(4)]
It shall not be a defense for a Permittee in an enforcement action that it would have been necessary to halt or reduce the
permitted activity in order to maintain compliance with the conditions of this permit.
M. Duty to Provide Information(submittal of information)[15A NCAC 02Q.0508(i)(9)]
1. The Permittee shall furnish to the DAQ,in a timely manner,any reasonable information that the Director may request
in writing to determine whether cause exists for modifying,revoking and reissuing,or terminating the permit or to
determine compliance with the permit.
2. The Permittee shall furnish the DAQ copies of records required to be kept by the permit when such copies are
requested by the Director.For information claimed to be confidential,the Permittee may furnish such records directly
to the EPA upon request along with a claim of confidentiality.
N. Duty to Supplement[15A NCAC 02Q.0507(f)]
The Permittee,upon becoming aware that any relevant facts were omitted or incorrect information was submitted in the
permit application,shall promptly submit such supplementary facts or corrected information to the DAQ. The Permittee
shall also provide additional information as necessary to address any requirement that becomes applicable to the facility
after the date a complete permit application was submitted but prior to the release of the draft permit.
O. Retention of Records[15A NCAC 02Q.0508(f)and 02Q.0508(1)]
The Permittee shall retain records of all required monitoring data and supporting information for a period of at least five
years from the date of the monitoring sample,measurement,report,or application. Supporting information includes all
calibration and maintenance records and all original strip-chart recordings for continuous monitoring information,and
copies of all reports required by the permit. These records shall be maintained in a form suitable and readily available for
expeditious inspection and review. Any records required by the conditions of this permit shall be kept on site and made
available to DAQ personnel for inspection upon request.
P. Compliance Certification[15A NCAC 02Q .0508(n)]
The Permittee shall submit to the DAQ and the EPA(Air and EPCRA Enforcement Branch,EPA,Region 4,61 Forsyth
Street SW,Atlanta,GA 30303)postmarked on or before March 1 a compliance certification(for the preceding calendar
year)by a responsible official with all federally-enforceable terms and conditions in the permit,including emissions
limitations,standards,or work practices. It shall be the responsibility of the current owner to submit a compliance
certification for the entire year regardless of who owned the facility during the year. The compliance certification shall
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comply with additional requirements as may be specified under Sections 114(a)(3)or 504(b)of the Federal Clean Air Act.
The compliance certification shall specify:
1. the identification of each term or condition of the permit that is the basis of the certification;
2. the compliance status(with the terms and conditions of the permit for the period covered by the certification);
3. whether compliance was continuous or intermittent;and
4. the method(s)used for determining the compliance status of the source during the certification period.
Q. Certification by Responsible Official[15A NCAC 02Q.0520]
A responsible official shall certify the truth,accuracy,and completeness of any application form,report,or compliance
certification required by this permit. All certifications shall state that based on information and belief formed after
reasonable inquiry,the statements and information in the document are true,accurate,and complete.
R. Permit Shield for Applicable Requirements[15A NCAC 02Q .0512]
1. Compliance with the terms and conditions of this permit shall be deemed compliance with applicable requirements,
where such applicable requirements are included and specifically identified in the permit as of the date of permit
issuance.
2. A permit shield shall not alter or affect:
a. the power of the Commission,Secretary of the Department,or Governor under NCGS 143-215.3(a)(12),or EPA
under Section 303 of the Federal Clean Air Act;
b. the liability of an owner or operator of a facility for any violation of applicable requirements prior to the effective
date of the permit or at the time of permit issuance;
c. the applicable requirements under Title IV;or
d. the ability of the Director or the EPA under Section 114 of the Federal Clean Air Act to obtain information to
determine compliance of the facility with its permit.
3. A permit shield does not apply to any change made at a facility that does not require a permit or permit revision made
under 15A NCAC 02Q.0523.
4. A permit shield does not extend to minor permit modifications made under 15A NCAC 02Q.0515.
S. Termination,Modification,and Revocation of the Permit[15A NCAC 02Q.0519]
The Director may terminate,modify,or revoke and reissue this permit if:
1. the information contained in the application or presented in support thereof is determined to be incorrect;
2. the conditions under which the permit or permit renewal was granted have changed;
3. violations of conditions contained in the permit have occurred;
4. the EPA requests that the permit be revoked under 40 CFR 70.7(g)or 70.8(d);or
5. the Director finds that termination,modification,or revocation and reissuance of the permit is necessary to carry out the
purpose of NCGS Chapter 143,Article 21B.
T. Insignificant Activities[15A NCAC 02Q.0503]
Because an emission source or activity is insignificant does not mean that the emission source or activity is exempted from
any applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with
any applicable requirement. The Permittee shall have available at the facility at all times and made available to an
authorized representative upon request,documentation,including calculations,if necessary,to demonstrate that an emission
source or activity is insignificant.
U. Property Rights[15A NCAC 02Q.0508(i)(8)]
This permit does not convey any property rights in either real or personal property or any exclusive privileges.
V. Inspection and Entry[15ANCAC 02Q.0508(1)and NCGS 143-215.3(a)(2)]
1. Upon presentation of credentials and other documents as may be required by law,the Permittee shall allow the DAQ,
or an authorized representative,to perform the following:
a. enter the Permittee's premises where the permitted facility is located or emissions-related activity is conducted,or
where records are kept under the conditions of the permit;
b. have access to and copy,at reasonable times,any records that are required to be kept under the conditions of the
permit;
c. inspect at reasonable times and using reasonable safety practices any source,equipment(including monitoring and
air pollution control equipment),practices,or operations regulated or required under the permit;and
d. sample or monitor substances or parameters,using reasonable safety practices,for the purpose of assuring
compliance with the permit or applicable requirements at reasonable times.
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Nothing in this condition shall limit the ability of the EPA to inspect or enter the premises of the Permittee under
Section 114 or other provisions of the Federal Clean Air Act.
2. No person shall refuse entry or access to any authorized representative of the DAQ who requests entry for purposes of
inspection,and who presents appropriate credentials,nor shall any person obstruct,hamper,or interfere with any such
authorized representative while in the process of carrying out his official duties. Refusal of entry or access may
constitute grounds for permit revocation and assessment of civil penalties.
W. Annual Fee Payment[15A NCAC 02Q.0508(i)(10)]
1. The Permittee shall pay all fees in accordance with 15A NCAC 02Q.0200.
2. Payment of fees may be by check or money order made payable to the N.C.Department of Environmental Quality.
Annual permit fee payments shall refer to the permit number.
3. If,within 30 days after being billed,the Permittee fails to pay an annual fee,the Director may initiate action to
terminate the permit under 15A NCAC 02Q.0519.
X. Annual Emission Inventory Requirements[15A NCAC 02Q.0207]
The Permittee shall report by June 30 of each year the actual emissions of each air pollutant listed in 15A NCAC 02Q
.0207(a)from each emission source within the facility during the previous calendar year. The report shall be in or on such
form as may be established by the Director. The accuracy of the report shall be certified by a responsible official of the
facility.
Y. Confidential Information [15A NCAC 02Q.0107 and 02Q. 0508(i)(9)]
Whenever the Permittee submits information under a claim of confidentiality pursuant to 15A NCAC 02Q.0107,the
Permittee may also submit a copy of all such information and claim directly to the EPA upon request. All requests for
confidentiality must be in accordance with 15A NCAC 02Q.0107.
Z. Construction and Operation Permits[15A NCAC 02Q.0100 and.0300]
A construction and operating permit shall be obtained by the Permittee for any proposed new or modified facility or
emission source which is not exempted from having a permit prior to the beginning of construction or modification,in
accordance with all applicable provisions of 15A NCAC 02Q .0100 and.0300.
AA. Standard Application Form and Required Information[15A NCAC 02Q.0505 and.0507]
The Permittee shall submit applications and required information in accordance with the provisions of 15A NCAC 02Q
.0505 and.0507.
BB. Financial Responsibility and Compliance History[15A NCAC 02Q.0507(d)(4)]
The DAQ may require an applicant to submit a statement of financial qualifications and/or a statement of substantial
compliance history.
CC. Refrigerant Requirements(Stratospheric Ozone and Climate Protection) [15A NCAC 02Q.0501(e)]
1. If the Permittee has appliances or refrigeration equipment,including air conditioning equipment,which use Class I or II
ozone-depleting substances such as chlorofluorocarbons and hydrochlorofluorocarbons listed as refrigerants in 40 CFR
Part 82 Subpart A Appendices A and B,the Permittee shall service,repair,and maintain such equipment according to
the work practices,personnel certification requirements,and certified recycling and recovery equipment specified in 40
CFR Part 82 Subpart F.
2. The Permittee shall not knowingly vent or otherwise release any Class I or II substance into the environment during the
repair,servicing,maintenance,or disposal of any such device except as provided in 40 CFR Part 82 Subpart F.
3. The Permittee shall comply with all reporting and recordkeeping requirements of 40 CFR 82.166. Reports shall be
submitted to the EPA or its designee as required.
DD. Prevention of Accidental Releases-Section 112(r) [15A NCAC 02Q.0508(h)]
If the Permittee is required to develop and register a Risk Management Plan with EPA pursuant to Section 112(r)of the
Clean Air Act,then the Permittee is required to register this plan in accordance with 40 CFR Part 68.
EE. Prevention of Accidental Releases General Duty Clause-Section 112(r)(1)—FEDERALLY-ENFORCEABLE ONLY
Although a risk management plan may not be required,if the Permittee produces,processes,handles,or stores any amount
of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental
release of such substance and to minimize the consequences of any release.
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FF. Title IV Allowances[15A NCAC 02Q.0508(i)(1)]
This permit does not limit the number of Title IV allowances held by the Permittee,but the Permittee may not use
allowances as a defense to noncompliance with any other applicable requirement. The Permittee's emissions may not
exceed any allowances that the facility lawfully holds under Title IV of the Federal Clean Air Act.
GG. Air Pollution Emergency Episode[15A NCAC 02D.0300]
Should the Director of the DAQ declare an Air Pollution Emergency Episode,the Permittee will be required to operate in
accordance with the Permittee's previously approved Emission Reduction Plan or, in the absence of an approved plan,with
the appropriate requirements specified in 15A NCAC 02D.0300.
HH. Registration of Air Pollution Sources[15A NCAC 02D.0202]
The Director of the DAQ may require the Permittee to register a source of air pollution. If the Permittee is required to
register a source of air pollution,this registration and required information will be in accordance with 15A NCAC 02D
.0202(b).
11. Ambient Air Quality Standards[15A NCAC 02D.0501(c)]
In addition to any control or manner of operation necessary to meet emission standards specified in this permit,any source
of air pollution shall be operated with such control or in such manner that the source shall not cause the ambient air quality
standards in 15A NCAC 02D.0400 to be exceeded at any point beyond the premises on which the source is located. When
controls more stringent than named in the applicable emission standards in this permit are required to prevent violation of
the ambient air quality standards or are required to create an offset,the permit shall contain a condition requiring these
controls.
JJ. General Emissions Testing and Reporting Requirements[15A NCAC 02Q.0508(i)(16)]
Emission compliance testing shall be by the procedures of Section.2600,except as may be otherwise required in Rules
.0524,.0912,.1110,.1111,or.1415 of Subchapter 02D. If emissions testing is required by this permit or the DAQ or if the
Permittee submits emissions testing to the DAQ to demonstrate compliance,the Permittee shall perform such testing in
accordance with 15A NCAC 02D.2600 and follow the procedures outlined below:
1. The owner or operator of the source shall arrange for air emission testing protocols to be provided to the Director
prior to air pollution testing. Testing protocols are not required to be pre-approved by the Director prior to air
pollution testing. The Director shall review air emission testing protocols for pre-approval prior to testing if
requested by the owner or operator at least 45 days before conducting the test.
2. Any person proposing to conduct an emissions test to demonstrate compliance with an applicable standard shall
notify the Director at least 15 days before beginning the test so that the Director may at his option observe the test.
3. The owner or operator of the source shall arrange for controlling and measuring the production rates during the
period of air testing.The owner or operator of the source shall ensure that the equipment or process being tested is
operated at the production rate that best fulfills the purpose of the test.The individual conducting the emission test
shall describe the procedures used to obtain accurate process data and include in the test report the average
production rates determined during each testing period.
4. Two copies of the final air emission test report shall be submitted to the Director not later than 30 days after sample
collection unless otherwise specified in the specific conditions. The owner or operator may request an extension to
submit the final test report.The Director shall approve an extension request if he finds that the extension request is a
result of actions beyond the control of the owner or operator.
a. The Director shall make the final determination regarding any testing procedure deviation and the validity of the
compliance test.The Director may:
i. Allow deviations from a method specified under a rule in this Section if the owner or operator of the source
being tested demonstrates to the satisfaction of the Director that the specified method is inappropriate for
the source being tested.
ii. Prescribe alternate test procedures on an individual basis when he finds that the alternative method is
necessary to secure more reliable test data.
iii. Prescribe or approve methods on an individual basis for sources or pollutants for which no test method is
specified in this Section if the methods can be demonstrated to determine compliance of permitted emission
sources or pollutants.
b. The Director may authorize the Division of Air Quality to conduct independent tests of any source subject to a
rule in this Subchapter to determine the compliance status of that source or to verify any test data submitted
relating to that source.Any test conducted by the Division of Air Quality using the appropriate testing
procedures described in Section 02D.2600 has precedence over all other tests.
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KK. Reopening for Cause[15A NCAC 02Q.0517]
1. A permit shall be reopened and revised under the following circumstances:
a. additional applicable requirements become applicable to a facility with remaining permit term of three or more
years;
b. additional requirements(including excess emission requirements)become applicable to a source covered by Title
IV;
c. the Director or EPA finds that the permit contains a material mistake or that inaccurate statements were made in
establishing the emissions standards or other terms or conditions of the permit;or
d. the Director or EPA determines that the permit must be revised or revoked to assure compliance with the
applicable requirements.
2. Any permit reopening shall be completed or a revised permit issued within 18 months after the applicable requirement
is promulgated. No reopening is required if the effective date of the requirement is after the expiration of the permit
term unless the term of the permit was extended pursuant to 15A NCAC 02Q.0513(c).
3. Except for the state-enforceable only portion of the permit,the procedures set out in 15A NCAC 02Q.0507,.0521,or
.0522 shall be followed to reissue the permit. If the State-enforceable only portion of the permit is reopened,the
procedures in 15A NCAC 02Q.0300 shall be followed. The proceedings shall affect only those parts of the permit for
which cause to reopen exists.
4. The Director shall notify the Permittee at least 60 days in advance of the date that the permit is to be reopened,except
in cases of imminent threat to public health or safety the notification period may be less than 60 days.
5. Within 90 days,or 180 days if the EPA extends the response period,after receiving notification from the EPA that a
permit needs to be terminated,modified,or revoked and reissued,the Director shall send to the EPA a proposed
determination of termination,modification,or revocation and reissuance,as appropriate.
LL. Reporting Requirements for Non-Operating Equipment[15A NCAC 02Q.0508(i)(16)]
The Permittee shall maintain a record of operation for permitted equipment noting whenever the equipment is taken from
and placed into operation. During operation the monitoring recordkeeping and reporting requirements as prescribed by the
permit shall be implemented within the monitoring period.
MM.Fugitive Dust Control Requirement[15A NCAC 02D.0540]-STATE ENFORCEABLE ONLY
As required by 15A NCAC 02D.0540 "Particulates from Fugitive Dust Emission Sources,"the Permittee shall not cause or
allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the
property boundary.If substantive complaints or excessive fugitive dust emissions from the facility are observed beyond the
property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR,Appendix A),the owner or
operator may be required to submit a fugitive dust plan as described in 02D.0540(f).
"Fugitive dust emissions"means particulate matter from process operations that does not pass through a process stack or
vent and that is generated within plant property boundaries from activities such as:unloading and loading areas,process
areas stockpiles,stock pile working,plant parking lots,and plant roads(including access roads and haul roads).
NN.Specific Permit Modifications [15A NCAC 02Q.0501 and.0523]
1. For modifications made pursuant to 15A NCAC 02Q.0501(c)(2),the Permittee shall file a Title V Air Quality Permit
Application for the air emission source(s)and associated air pollution control device(s)on or before 12 months after
commencing operation.
2. For modifications made pursuant to 15A NCAC 02Q.0501(d)(2),the Permittee shall not begin operation of the air
emission source(s)and associated air pollution control device(s)until a Title V Air Quality Permit Application is
filed and a construction and operation permit following the procedures of Section.0500(except for Rule.0504 of
this Section)is obtained.
3. For modifications made pursuant to 502(b)(10),in accordance with 15A NCAC 02Q .0523(a)(1)(C),the Permittee
shall notify the Director and EPA(EPA-Air Planning Branch, 61 Forsyth Street SW,Atlanta, GA 30303)in writing
at least seven days before the change is made. The written notification shall include:
a. a description of the change at the facility;
b. the date on which the change will occur;
C. any change in emissions;and
d. any permit term or condition that is no longer applicable as a result of the change.
In addition to this notification requirement,with the next significant modification or Air Quality Permit renewal,the
Permittee shall submit a page"E5"of the application forms signed by the responsible official verifying that the
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application for the 502(b)(10)change/modification, is true, accurate, and complete. Further note that modifications
made pursuant to 502(b)(10)do not relieve the Permittee from satisfying preconstruction requirements.
00. Third Party Participation and EPA Review [15A NCAC 02Q.0521,.0522 and.0525(7)]
For permits modifications subject to 45-day review by the federal Environmental Protection Agency (EPA), EPA's
decision to not object to the proposed permit is considered final and binding on the EPA and absent a third party petition,
the failure to object is the end of EPA's decision-making process with respect to the revisions to the permit.The time period
available to submit a public petition pursuant to 15A NCAC 02Q.0518 begins at the end of the 45-day EPA review period.
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ATTACHMENT
List of Acronyms
AOS Alternate Operating Scenario
BACT Best Available Control Technology
Btu British thermal unit
CAA Clean Air Act
CAIR Clean Air Interstate Rule
CEM Continuous Emission Monitor
CFR Code of Federal Regulations
DAQ Division of Air Quality
DEQ Department of Environmental Quality
EMC Environmental Management Commission
EPA Envirommental Protection Agency
FR Federal Register
GACT Generally Available Control Technology
HAP Hazardous Air Pollutant
MACT Maximum Achievable Control Technology
NAA Non-Attainment Area
NCAC North Carolina Administrative Code
NCGS North Carolina General Statutes
NESHAP National Emission Standards for Hazardous Air Pollutants
NOx Nitrogen Oxides
NSPS New Source Performance Standard
OAH Office of Administrative Hearings
PM Particulate Matter
PM10 Particulate Matter with Nominal Aerodynamic Diameter of 10 Micrometers or Less
POS Primary Operating Scenario
PSD Prevention of Significant Deterioration
RACT Reasonably Available Control Technology
SIC Standard Industrial Classification
SIP State Implementation Plan
SOz Sulfur Dioxide
tpy Tons Per Year
VOC Volatile Organic Compound