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HomeMy WebLinkAboutAQ_F_0400005_20170308_PRMT_Permit ROY COOPER Governor I MICHAEL S.REGAN Secretary Air Quality 1�fT! TT A L 7�T ENVIRONMENTAL QUALITY MIC l+`1L'L A.ABRACZI SKAS 1 Acting Director March 8, 2017 Mr. Colin Clampett President Adams an Old Castle Company - Lilesville 333 North Greene Street, Suite 201 Greensboro, NC 27401 Subject: Air Permit No. 01759R22 Adams an Old Castle Company - Lilesville Lilesville, Anson County, North Carolina Permit Class: Synthetic Minor Facility ID#0400005 Dear Mr. Clampett: In accordance with your completed application received January 23, 2017, we are forwarding herewith Permit No. 01759R22 to Adams an Old Castle Company- Lilesville, Lilesville, Anson County, North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts, requirements, or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 30 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition, conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh, NC 27699-6714. The form for requesting a formal adjudicatory hearing may be obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 15013-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 150B-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. State of North Carolina I Environmental Quality ( Air Quality Fayetteville Regional Office 1225 Green Street,Suite 714 1 Fayetteville,NC 28301-5094 910 433 3300 T 1 910 485 7467 F Colin Clarnpett March 8, 2017 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air pollution sources or air cleaning devices, or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. This permit shall be effective from March 8, 2017 until February 28, 2025, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein. Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms, conditions, requirements, limitations and restrictions set forth in this permit. Noncompliance with any permit condition is grounds for enforcement action, for permit termination, revocation and reissuance, or modification, or for denial of a permit renewal application. Should you have any questions concerning this matter, please contact Jeffrey D. Cole at 910-433-3300. erely, Steven F. Vozzo, Regional Supervisor Division of Air Quality,NC DEQ JDC Enclosures . c: Fayetteville Regional Office NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION I DEPARTMENT OF ENVIRONMENTAL QUALITY i DIVISION OF AIR QUALITY i AIR PERMIT NO. 01759R22 Issue Date: March 8, 2017 Effective Date: March 8, 2017 1 Expiration Date: February 28, 2025 Replaces Permit: 01759R21 To construct and operate air emission source(s)and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21 B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other applicable Laws, Rules and Regulations, Adams an Old Castle Company -Lilesville 351 Hailey's Ferry Road Lilesville, Anson County,North Carolina Permit Class: Synthetic Minor Facility ID#0400005 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: i Natural gas/No.2 fuel oil-fired Bagfilter ES30 (15 mmBtu/hr max heat input)sand and gravel dryer BH1A (3,825 square feet of filter area) (50 tons per hour maximum capacity) ...... SF22 Portland cement silo,Line 1 BH22 Bagfilter (156 square feet of filter area q. . ........ }....... SF23 Recycled cement silo Line 1 j BHT Bagfilter y --3 (156 s uare feet of filter area) E SF24 Flyash silo,Line 1 F7��FBagfilter 6 square feet of filter area) -- - - . ._.. ....... SF25 No mix cement silo,Line 1 BH25 Bagfilter (156 square feet of filter area) . _... . W ._._ ..__. w .� _ .__._._ . _ .. ES03 Rock and sand bucket conveyor operation including a rock BH1A Bagfilter silo and a sand silo (3 825 square feet of filter-area)' Permit No. 01759R22 Page 2 ... ..... ............. . ............... ...... .......... BHOI Bagfilter Cement handling operation i in series (3,840 square feet of filter area) ESO I (bagging, weighing,mixing), cs with', Line I in series with Bagfilter (156 square feet of filter area) ...... BH23 ...................... .......... ................. ................................................................ I ............................ ........ .......................... .. ........... Bagfilter SF40 40-ton capacity Portland cement silo,Line 2 BH4 (15 6 square feet of filter area ............ ............. .. .......................................................... .................. ............ Bagfilter 80-ton capacity White Portland cement silo,Line 2 BV80 (264 square feet, of filter area) Bagfilter SF145 145-ton capacity Specialty cement silo,Line 2 BV145" (264 square feet of filter area) ........... gfi SF41 Rock silo,Line 2 BH41 Balter (156 square feet of filter area) .............................. Bagfilter SF42 BH42 Sand silo split,Line 2 1 (156 square feet of filter area) ................... Bagfilter BH4 5F43 Fly ash silo,Line 2 (156 square feet of filter area) .......... ........... wnww� Bagfilter SF44 Type S cement silo,Line 2 i (15 6 square feet of filter area ........................ -! SF52 Recycled cement silo, Line 2 B1152 Bagfilter(156 square feet of filter area ES18 Rock screen from sand,Line 2 NIA NIA — Bagfilter BH02 (1,900 square feet of filter area):! Line 2 Cement handling operation ES02 (bagging,weighing,mixing), ............ in accordance with the completed application 0400005.17A received January 23, 2017 including any plans, specifications,previous applications, and other supporting data, all of which are filed with the Department of Environmental Quality, Division of Air Quality(DAQ) and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING, REPORTING, OR MONITORING REQUIREMENTS: i Permit No. 01759R22 Page 3 A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code (NCAC), Subchapter 2D .0202, 2D .0515, 2D .0516, 2D .0521, 2D .0535, 2D .0540, 2D .0611 and 2Q .0315. 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT -The Permittee, j at least 90 days prior to the expiration date of this permit, shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d)and(f). Pursuant to 15A NCAC 2Q it .0203(i), no permit application fee is required for renewal of an existing air permit (without a modification request). The renewal request(with AA application form) should be submitted to the Regional Supervisor, DAQ. Also, at least 90 days prior to the expiration date of this permit, the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202, pursuant to N.C. General Statute 143 215.65. The report shall be submitted to the Regional Supervisor, DAQ and shall document air pollutants emitted for the 2023 calendar year. 3. PARTICULATE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0515 "Particulates from Miscellaneous Industrial Processes," particulate matter emissions from the emission sources shall not exceed allowable emission rates. The allowable emission rates are, as defined in 15A NCAC 2D .0515, a function of the process weight rate and shall be determined by the following equation(s), where P is the process throughput rate in tons per hour (tons/hr) and E is the allowable emission rate in pounds per hour (lbs/hr). E =4.10 * (P) 1,17 for P <­ 30 tons/hr, or E= 55 * (P) 0.11- 40 for P >30 tons/hr 4. SULFUR DIOXIDE CONTROL REQUIREMENT -As required by 15A NCAC 2D .0516 "Sulfur Dioxide Emissions from Combustion Sources," sulfur dioxide emissions from the combustion sources shall not exceed 2.3 pounds per million Btu heat input. 5. VISIBLE EMISSIONS CONTROL REQUIREMENT -As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from the emission sources, manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period. However, sources which must comply with 15A NCAC 2D .0524 "New Source Performance Standards" or .I 110 "National Emission Standards for Hazardous Air Pollutants" must comply with applicable visible emissions requirements contained therein. Permit No. 01759R22 Page 4 6. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time ! of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 7. FUGITIVE DUST CONTROL REQUIREMENT - As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible emissions beyond the property boundary. If substantive complaints are received or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour (using Reference Method 22 in 40 CFR, Appendix A), the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas, process areas stockpiles, stock pile working, plant parking lots, and plant roads (including access roads and haul roads). 8. FABRIC FILTER REQUIREMENTS including cartridge filters baghouses, and other dry filter particulate collection devices- As required by 15A NCAC 2D .0611, particulate matter emissions shall be controlled as described in the permitted equipment list. a. Inspection and Maintenance Requirements - To comply with the provisions of this permit and ensure that emissions do not exceed the regulatory limits, the Permittee shall perform, at a minimum, an annual (for each 12 month period following the initial inspection) internal inspection of each particulate collection device system. In addition,the Permittee shall perform periodic inspections and maintenance as recommended by the equipment manufacturer. Permit No. 01759R22 Page 5 b. Recordkeeping Requirements - The results of all inspections and any variance from 1 manufacturer's recommendations or from those given in this permit (when applicable) shall be investigated with corrections made and dates of actions recorded in a logbook. Records of all maintenance activities shall be recorded in the logbook. The logbook (in written or electronic format) shall be kept on-site and made available to DAQ personnel upon request. 9. LIMITATION TO AVOID 15A NCAC 2Q .0501 - Pursuant to 15A NCAC 2Q .0315 "Synthetic Minor Facilities," to avoid the applicability of 15A NCAC 2Q .0501 "Purpose of Section and Requirement for a Permit," as requested by the Perrnittee, facility-wide emissions shall be less than the following: ........ ......... PMIo 100 a. Operations Restrictions - To ensure emissions do not exceed the limitations above, the following restrictions shall apply: i. Particulate Emissions shall be controlled as described in the permitted equipment list. ii. The Perrnittee shall perform inspections, maintenance per the requirements of the 15A NCAC 21) .0611 "Fabric Filter Requirements" specific conditions in this permit. b. Recordkeeping Requirements i. The Permittee shall keep records according to the requirements of the 15A NCAC 2D..0611 "Fabric Filter Requirements" specific conditions in this permit. 10. LIMITATION TO AVOID 15A NCAC 2D .0530 "PREVENTION OF SIGNIFICANT DETERIORATION" - In accordance with 15A NCAC 2Q .0317, to comply with this permit and avoid the applicability of 15A NCAC 2D .0530 "Prevention of Significant Deterioration," as requested by the Permittee, emissions shall be limited as follows: ....... ... sm M- NEW NINE== Facility Wide —PMI0 250 -_ __._._._._ a. Operations Restrictions, Recordkeeping Requirements, and Reporting Requirements - By complying with the operations restrictions, recordkeeping requirements, and reporting requirements in stipulation 15A NCAC 2Q .0315, Limitation to Avoid 15A NCAC 2Q .0501, in a correct and timely manner, the Permittee shall have also complied with the recordkeeping and reporting requirements for 15A NCAC 2Q .0317, Limitation to Avoid 15A NCAC 2D .0530. Permit No. 01759R22 Page 6 B. GENERAL CONDITIONS AND LIMITATIONS 1. In accordance with G.S. 143-215.108(c)(1), TWO COPIES OF ALL DOCUMENTS REPORTS, TEST DATA, MONITORING DATA,NOTIFICATIONS, REQUESTS FOR RENEWAL,AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Supervisor North Carolina Division of Air Quality Fayetteville Regional Office Systel Building 225 Green Street, Suite 714 Fayetteville,NC 28301-5094 910-433-3300 For identification purposes, each submittal should include the facility name as listed on the permit,the facility identification number, and the permit number. 2. RECORDS RETENTION REQUIREMENT- In accordance with 15A NCAC 2D .0605, any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. 3. ANNUAL FEE PAYMENT - Pursuant to 15A NCAC 2Q .0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to pay the fee in a timely manner will cause the DAQ to initiate action to revoke the permit. 4. EQUIPMENT RELOCATION - In accordance with 15A NCAC 2Q .0301, a new air permit shall be obtained by the Permittee prior to establishing, building, erecting, using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit. 5. REPORTING REQUIREMENT - In accordance with 15A NCAC 2Q .0309, any of the following that would result in previously unpermitted,new, or increased emissions must be reported to the Regional Supervisor, DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate, modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. Permit No. 01759R22 Page 7 6. In accordance with 15A NCAC 2Q .0309, this permit is subject to revocation or modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred. In accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. Unless otherwise specified by this permit, no emission source may be operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. In accordance with G.S. 143-215.108(c)(1),this permit is nontransferable by the Penmittee. Future owners and operators must obtain a new air permit from the DAQ. 8. In accordance with G.S. 143-215.108(c)(1), this issuance of this permit in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State, or Local water quality or land quality control authority. 10. In accordance with 15A NCAC 2D .0605, reports on the operation and maintenance of the facility shall be submitted by the Perrnittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include, but is not limited to,process weight rates,firing rates, hours of operation, and preventive maintenance schedules. 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215.11413, and 143-215.114C, including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2), no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials,nor shall any person obstruct, hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13. In accordance with G.S. 143-215.108(c)(1), this permit does not relieve the Permittee of the responsibility of complying with any applicable Federal, State, or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act(RCRA) administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT - In accordance with 15A NCAC 2Q .0110, the Perrnittee shall retain a current copy of the air permit at the site. The Permittee must make available to personnel of the DAQ, upon request, the current copy of the air permit for the site. Permit No. 01759R22 Page 8 15, CLEAN AIR ACT SECTION 112(r)REQUIREMENTS - Pursuant to 15A NCAC 2D .2100 "Risk Management Program," if the Permittee is required to develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act, then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES - GENERAL DUTY -Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants- Prevention of Accidental Releases - Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces,processes, handles, or stores any amount of a listed hazardous substance, the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance, the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval, regional notification, report submittal, and test results approval. Permit issued this the 8 h of March, 2017. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Steven F. Vozzo Regional Supervisor By Authority of the Environmental Management Commission Air Permit No. 01759R22