AQ_F_0400030_20170110_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY Columbus McKinnon Corp-Wadesboro Operations
NC Facility ID 0400030
Inspection Report County/FIPS:Anson/007
Date: 022/2017
Facility Data Permit Data
Columbus McKinnon Corp-Wadesboro Operations Permit 03671/Rl0
2020 Country Club Road Issued 8202013
Wadesboro,NC 28170 Expires 7/312018
Lat: 34d 56.5990m Long: 80d 3.1730m Classification Small
SIC: 3536/Hoists,Cranes,And Monorails Permit Status Active
NAICS: 333923/Overhead Traveling Crane,Hoist,and Monorail System Current Permit Application(s)None
Manufacturing
Program Applicability
Contact Data
Facility Contact Authorized Contact Technical Con[ac[ SIP
MACT Part 63: Subpart 6H
Donald Sears Charles Emmett Donald Sears
EHS Coordinator General Manager EHS Coordinator
[phone] [phone] [phone]
Compliance Data
Comments:
Inspection Date 01/102017
Inspector's Name Mike Thomas
I
nspect natur Operating Status
Cod Operating
Compliance Code Compliance-inspection
Action Code FCE
gnature: On-Site Inspection Result Compliance
Z 2—
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PMIO *HAP
2012 0.0006 --- -- 2.05 -- 0.0006 1329.99
2007 --- --- -- 6.62 -- --- 2941.92
*Highest HAP Emitted inponds)
Five Year Violation Historv:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Sourcefs)Tested
1) Location/Directions
Columbus McKinnon is located at 2020 Country Club Road,just outside of Wadesboro,NC in Anson
County.From the intersection of HWY 74 and HWY 52 in Wadesboro,take Hwy 52 South and go— I Y/

miles to Country Club Road.Tom left and entrance to building is about 50 yards on right hand side.Enter
through front office.
2) Safety considerations: Standard DAQ safety equipment. Be aware of forklift traffic in the warehouse,as
well as the heavy hoists that are transferred via overhead conveyor systems to the paint booths.
3) Facility and Process Description
Columbus McKinnon is a Division of Columbus McKinnon Corporation.This facility operates under Air
Permit No.3671R10,effective from 20 August 2013 until 31 July 2018.Mike Thomas conducted the last
compliance inspection on 18 November 2015.
The facility produces electric and hand-operated chain and cable hoists,as well as support
components for hoists. Hoists range in size from 250 pounds to 20 tons lifting capacity. Housing
castings and hoist parts are received from outside vendors,and the hoists are assembled and painted at
this facility. There is a small metal grinding operation for removal of any extraneous metal or burrs
from the metal castings. After full assembly,the hoists are painted in one of three paint spray booths.
The paint booths are equipped with integral panel filters to capture paint overspray droplets.
The painting operations became subject to NESHAP Subpart 6H because the facility utilized coatings
that contained Chromium in excess of 0.1%or Lead in excess of 1%by weight.
Note that the facility has now discontinued the use of coatings with 6H Target HAP. However,the
Subpart 6H requirements still apply to the facility because the facility has not requested an exemption
from the regulation for not using the target HAP. The facility has not made the request to be exempt
due to their desire to remain subject to the requirements set forth in 6H.
4) Emission Sources:
Emission Emission Source Control Control System
Source 1D Description System m Description
One pain[spray booth(filter type)
installed on a metal finishing
ES-1375 One spray pain[booth
operation CD-1375
(NE511AP) Operating during inspection 0% with panel filters
V.E.observed.
One P rati spray booth(filter g e) p a p ES-SPR-9 installed on a metal finishin One s ra amt booth
(NESHAP) operation Operating during i CD-SPR-9 with panel filters
ius ection 0%V.E.observed.
One paint spray booth(filter type)
ES-SPR-14 installed on a metal finishing
(NE51iAP) operation CD-SPR-14 One spray paint booth
Operating during inspection 0% with panel filters
V.E.observed.

Source I Exemption Regulation Source of Source of Title V
TAPS? Pollutants?
IES-FP-Foam Packaging
.Not operating 2Q.0102(c)(2)(E)(i) No Yes
;IES-937-metal grinding operation
Operating 1 time a week 2Q.0102(cx2)(E)(i) No Yes
5) Inspection Conference
On 10 January 2017,I Mike Thomas of FRO DAQ arrived at Columbus McKinnon to conduct a
routine compliance inspection.I met with the facility contact Donald Sears. We discussed the
following:
a) Verified the FACFINDER; no changes are necessary.
b) I inquired if any of the plant's operations had change. Mr. Sears stated that their operations were the
same and their production levels were about the same as last year.
ES-1375 ES-SPR-14 I ES-SPR-9 Total VOCs
2016 4,400 gal 1 450 gal 1 975 gal 0.08E
2015 4,410 gal 476 gal 1 993 gal 0.085
2014 4,595 gal 494 gal 1 138 gal 0.083
6) Inspection Summary
Mr. Sears led me on a tour of the facility which was operating. I observed the three paint booths(ES-
1375, ES-SPR-9,and ES-SPR-14). All three active booths are clearly labeled,according to the
permit Emission Source ID.All three of the booths appeared to be clean and well maintained.
Operators keep a filter log outside of each booth,noting when the filters are changed.I checked each
log and all had current entries. I observed no problems with any of the paint booths.
During the facility tour I observed that VOC work practices are being adhered to. I saw no uncovered
containers of VOC containing materials,nor did I see any spills or cleaning rags out in the open.
7) Permit Stipulations
a) A.22Q.0304 PERMITRENEWAL and EMISSIONLNrVENTORYREQUIREMENT—Entire
facility subject. Submit permit renewal application and El at least 90 days prior to permit
expiration.
Appeared to be in compliance—The most recent El and Permit Renewal were due on 2 July
2013. The facility submitted their El and permit renewal application on 27 June 2013.
b) A.3 2D.0515 PARTICULATES FR OM MISCELLANEO US INDUSTRIAL PROCESSES-
Particulate matter emissions shall not exceed allowable emission rates
Appeared to be in compliance—Compliance was determined during the most recent permit review
based on operating the source as described in the permit conditions, No changes have been made to
operations since that determination.
c) A.4 2D .0521 VISIBLE EMISSIONS CONTROL REQUIREMENT-Visible emissions from the
emission sources manufactured after July 1, 1971,shall not be more than 20%opacity.
Appeared to be in compliance-I observed 0%VE from all sources during my inspection.
d) A.5 2D.0535 NOTIFICATION REQUIREMENT- The facility is required to notify DAQ if
excess emissions occur for more than a 4-hour period caused by a breakdown or other abnormal
condition.

Appears to be in compliance—Mr. Sears stated that she was unaware of any exceedances,
breakdowns, or abnormal conditions that would require notification.
e) A.6 2D .0540 FUGITIVE DUST CONTROL REQUIRMENT—The Permittee shall not cause or
allow fugitive dust emissions to contribute to complaints.
Appeared to be in compliance—I observed no fugitive dust emissions.This facility has all paved
roads and parking.FRO DAQ has received no complaints against the facility. Mr. Sears stated
that she was unaware of any complaints being received by the facility.
f) A.7 2D.0958(c) WORK PRACTICES REQUIREMENTS—The Permittee shall employ good
manufacturing practices to prevent the evaporation of VOC containing materials.
Appeared to be in compliance-I found the facility's handling,cleaning and storage of all their
paints, solvents and thinners compliant with the requirements of this rule.All VOC-materials were
in covered containers,I observed no spills,and I observed no spent rags in open containers.The
Facility conducts annual staff training regarding V OCs as well as training for new hires.
g) A.8 2D.l 111 MAXIMUMACHIEVABLE CONTROL TECHNOLOGY—Applicability of
GACT Subpart HHHHHH"Paint Stripping and Miscellaneous Surface Coating Operations at Area
Sources"—Facility must use High Volume Low Pressure(HVLP)spray heads for painting,paint
booth filters must provide at least 98%capture efficiency,maintain records of training and
certifications for each employee conducting paint spraying operations.
Appeared to be in compliance—The facility maintains the three spray paint booths in
compliance with 6H requirements including HVLP spray guns. Records are kept for each
employee that operates a spray booth documenting their training history. Records documenting
the filter efficiency(98%)and frequency of maintenance for each spray booth. The facility
remains subject to and continues to adhere to the requirements of 6H even though the paints in use
do not contain the subject chemicals.
h) A.9 2Q .0711 TOXIC AIR POLLUTANT EMISSION LLIHTATIONREQUIREMENT—The
Permittee shall maintain records of operational information demonstrating that the TAP emissions
do not exceed the TPER listed as MIBK 52 lbs/day,Toluene 98 lbs/day,and Xylene 57 lbs/day.
Appeared to be in compliance—The facility is well below the TPERs for MIBK 0.006 lbs/day,
Toluene 0 lbs/day,and Xylene 0.011 lbs/day.
i) A.10 2Q .0803 COATING,SOLVENT CLEANING AND GRAPHIC ARTS EXCLUSIONARY
RULE REQUIREMENTS-The facility potential emissions shall be less than 100 tons per year
VOC, 10 tons per year each HAP,and 25 tons per year all HAPs.The Permittee shall maintain
records and submit an annual report of facility emissions.
Appeared to be in compliance—The facilities emissions are well below the limits set forth
above. 0.085 tons of VOC,4 lbs of Xylene,and 7 lbs total for HAPs. The facility's latest annual
report was received on time and was compliant.
8) 112R Status
This facility does not store chemical compounds that require a written risk management plan under
the Clean Air Act, Section 112R.
9) Non-compliance History Since 2010
None.

10) Comments and Compliance Statement
Columbus McKinnon appeared to be in compliance with the conditions stipulated in their current air
permit on 10 January 2017.
PINK SHEET: Recommend removing the 2D .0958 stip during upcoming permit renewal since the
recent legislative change makes it applicable only in non-attainment and maintenance areas and this
county is in attainment.
/mst