AQ_F_0400037_20170822_CMPL_InspRpt

NORTH CAROLINA DIVISION OF Fayetteville Regional Office
AIR QUALITY The Quilrete Companies-Peachland Plant
NC Facility ID 0400037
Inspection Report County/FIPS:Anson/007
Date: 08/25/2017
Facility Data Permit Data
The Quikrete Companies-Peachland Plant Permit 06907/R09
13471 Highway 74 West Issued 11/25/2014
Peachland,NC 28133 Expires 10/31/2022
Lat: 34d 59.3110m Long: 80d 17.8790m Classification Synthetic Minor
SIC: 3272/Concrete Products,Nee Permit Status Active
NAICS: 32739/Other Concrete Product Manufacturing Current Permit Application(s)None
Contact Data Program Applicability
Facility Contact Authorized Contact Technical Contact SIP
Dave Snyder Dave Snyder Steve Pettitt
Plant Manager Plant Manager Quikrete-Corporate
[phone] [phone] Engineering
[phone]
Compliance Data
Comments:
Inspection Date 08/22/2017
Inspector's Name Mike Thomas
Inspector's Signature: / Operating Status Operating
Compliance Code Compliance-inspection
Action Code FCE
D to o Signature: On-Site Inspection Result Compliance
Total Actual emissions in TONS/YEAR:
TSP S02 NOX VOC CO PM10 *HAP
2013 1.87 --- 0.8400 0.1300 0.9700 0.7441 ---
2008 0.4870 --- 1.78 0.1400 1.03 0.2750 ---
Highest HAP Emitted(in pounds)
Five Year Violation History:None
Date Letter Type Rule Violated Violation Resolution Date
Performed Stack Tests since last FCE:None
Date Test Results Test Method(s) Source(s)Tested
1) Directions:
Quikrete Company-Peachland is located at 13471 Hwy 74 West,right on the Anson/Union County Line, in
Peachland,NC,Anson County. From Wadesboro,take HWY 74 west for 13.5 miles. The Quikrete
facility will be on the left right before the Union County line.

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2) Safety Considerations:
Standard DAQ safety equipment.Be alert to trucks entering and exiting property.
3) Facility and Process Description:
The Quikrete Company-Peachland is a dry concrete mixing facility that dries and packages play sand,
concrete,mortar and mason mix, and grout.This facility is permitted under Air Permit No. 06907RO9,
effective from 25 November 2014 until 31 October 2022.
The facility receives cement and mortar in powder form and stores these materials in silos. The
facility dries sand and gravel in a rotary dryer and stores these materials in silos. The facility has
single silos for dry sand/gravel, all-purpose sand, and play sand. The fourth is a"split"silo that holds
masonry cement,fly ash, and Portland cement.The materials are metered out of the silos and mixed
prior to packaging in 50 pound bags or large bulk bags. Particulate emissions from the silos,the
dryer and the mixing/packaging operation are controlled by a total of seven bagfilters.
The packaging system for filling bags is located inside a building. There is a central dust collection
system that captures dust that comes from bag filling and from several other points along the
packaging process.
The company has 30 employees(including drivers)and operates two shifts(5:OOAM-2:30PM and 2:30PM-
10:30PM), 5 days/week,52 wks/yr. Silos are typically filled at the end of first shift,so a later PM inspection
would be in order to see a filling. This facility is permitted under Air Permit No. 06907RO9, effective from
November 25, 2014 until October 31,2022. Mike Thomas conducted the last compliance inspection on 28
July by Dan Thoma and Mike Thomas.
4) Permitted Emission Sources:
One LPG-fired rotary dryer
140 tons per hour maximum throughput Bagfilter
ES-1 20 mmBtu/hr maximum heat input CD 8 1 (3,240 square feet of filter area)
Not Operating
Cement packaging operation i��re feet o
ES 4 Not Operating CD 2 (2,403 square feet of filter area)
ES 6 One Sand silo CD-14 Bagfilter
Not Operating (125 square feet of filter area)
_._.
One compartment of split silo
ES 9S1 (cement or flyash) i CD-9 Bagfilter
Not Operating i (125 square feet of filter area)
_- _j
One compartment of split silo Ba filter
FES-9S2 (cement or flyash) CD-9 Bag
filter
Operating
Fo
25 square feet of filter area)
— —
One compartment of split silo
j ES-11S (cement or flyash) CD-11 (125 squarBa filter e feet of filter area)
Not Operating
One compartment of split silo Bagfilter
ES-12S j CD-12 125 square feet of filter area(cement or flyash) ( q )

Not.Operating..._
ES-13S Two sand/aggregate silos CD IT Bagfilter
Not Operating (250 square feet of filter area)
5) Inspection Conference:
On 22 August 2017,I, Mike Thomas of DAQ FRO, met with Dave Snyder,the Plant Manager and
Facility Contact at Quikrete-Peachland Plant. The facility was not operating at the time of inspection.
We discussed the following:
a) I verified the FACFINDER information. No changes were needed.
b) I reviewed the facility's bagfilter logbooks. Entries are arranged by process and appeared to
be complete and up to date.
c) Mr. Snyder stated that production has been very steady and similar to the previous year.
d Throughputs:
2016P-25,300,000 —6,600,000 —107,000,000 —59,800,000 —4,300,000
201525,300,000 6,600,000 107,000,000 59,800,000 4,300,000
201425,300,000 —6,600,000 —107,000,000 —59,800,000 —4,300,000
2013 28,406,000 8,954,000 112,694,000 65,974,000 4,324,000
2012 25,298,000 6,602,000 107,164,000 59,752,000 4,294,000
2011 24,000,000 6,000,000 99,866,000 58,556,000 3,834,000
6) Inspection Summary:
I was led on a tour of the facility by Mr. Snyder which was not operating at the time. I observed the
process from start to finished product. During my last inspection,I observed some dust when trucks were
coming and going at the property. This was greatly reduced during this inspection. Mr. Snyder stated that
it was due to him hiring a cleaning firm to sweep the driveways a couple of times a month. The facility had
been having minor issue with dust coming from the adjacent property eroding on to their travel ways. I
observed no problems during the inspection tour.
7) Permit Stipulations:
A.2 15A NCAC 2D .0202 &2Q .0304-PERMIT RENEWAL AND EMISSION INVENTORY
REQUIREMENT-The facility shall submit a permit renewal request and a completed air
emissions inventory at least 90 days prior to permit expiration.
APPEARED IN COMPLIANCE— Previous renewal and inventory were due on 1 Oct. 2014.
Both were received in September 2014. Next renewal and inventory are due Aug 8,2022.

A.3 15A NCAC 2D.0515 PARTICULATE CONTROL REQUIREMENT—"Particulates from
Miscellaneous Industrial Processes",particulate matter emissions from the emission sources
shall not exceed allowable emission rates.
APPEARED IN COMPLLANCE— Compliance was determined during the most recent
permit review based on operating the source as described in the permit conditions. No changes
have been made to operations since that determination.
A.4 15A NCAC 2D.0516 SULUR DIOXIDECONTROL REQUIREMENT—Sulfur dioxide
emissions from Dryer(ID No.ES-1) shall not exceed 2.3 pounds per mmBtu heat input.
APPEARED IN COMPLIANCE— The facility combusts LP gas in their 20 mml3m rotary
dryer. The AP-42 S02 EF is 0.001 lbhmnBtu resulting in emissions well below their limit.
A.5 15A NCAC 2D.0521 VISIBLE EMISSIONS REQUIREMENT-"Control of Visible
Emissions",visible emissions from the emission sources manufactured after July 1, 1971, shall
not be more than 20%opacity.
APPEARED IN COMPLLANCE- The facility was not operating at the time of my
inspection;however,nothing indicated a problem with visible emissions.
A.6 15A NCAC 2D .0535 NOTIFICATION REQUIREMENTS—The Permittee of a source of
excess emissions lasting more than four hours and that results from a malfunction,breakdown
of process or control equipment or any other abnormal conditions shall notify the Director or
his designee.
APPEARED IN COMPLIANCE— Mr. Snyder stated that there were no instances of excess
emissions requiring notification.
A.7 15A NCAC 2D .0540 FUGITIVE DUST CONTROL REQUIREMENT—Facility shall not
cause or allow fugitive dust emissions to cause or contribute to substantive complaints or
excess emissions beyond property boundary.
APPEARED IN COMPLIANCE— No dust was observed leaving the boundaries of the
facility and Mr. Snyder stated that there have been no dust complaints. He also stated that he
had hired a cleaning crew to sweep the driveways a couple of times a month to help reduce
dust.
A8 15A NCAC 2D.0611 FABRIC FILTER REQUIREMENTS—Particulate matter emissions
shall be controlled as described in the permitted equipment list. The permittee shall perform, at
a minimum, an annual internal inspection of each particulate collection system. The permittee
shall also perform periodic inspections and maintenance as recommended by the equipment
manufacturer. The results of all inspections maintenance activities shall be recorded in the
logbook and kept onsite.
APPEARED IN COMPLIANCE— Logbooks are kept and are grouped according to process.
Last internal inspections: Interior BH(CD-2)—packaging 2/15/17,Dryer BH(CD-8)4/28/17,
Rock/Sand silos BH(CD-13, CD-14)3/15/17, and Flyash/Lime silo BH(CD-9,CD-11,CD-12)
2/16/17.
A.9 2Q .0315 LIMITATION TO AVOID 15A NCAC 2Q .0501— Facility wide PM 10 emissions
shall be less than 100 tons per year. Permittee shall perform an annual inspection of bagfilter
system, as well as keep records of all inspection and maintenance.
APPEARED IN COMPLIANCE— Facility met the requirements by performing the required
inspections,maintenance, and record keeping as prescribed in 15A NCAC 2D .0611
BAGFILTER REQUIREMENTS.

8) Non-compliance History Since 2010:
None
9) 112R Status:
This facility does not store chemical compounds that require a written risk management plan under the
Clean Air Act, Section 112R.
10) Comments and Compliance Statement:
The Quikrete Company-Peachland Plant appeared to be in compliance with the specific conditions outlined
in the facility's current Air Permit on 22 August 2017.
Pink Sheet:No comments.
/cost
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