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HomeMy WebLinkAboutAQ_F_0400032_20180718_CMPL_InspRpt NORTH CAROLINA DMSION OF Fayetteville Regional Office AIR QUALITY Duke Energy Progress,LLC-Blewen NC Facility ID 0400032 Inspection Report County/FIPS:Anson/007 Date: 07/30/2018 Facility Data Permit Data Duke Energy Progress,LLC-Blewett Permit 06093/R08 2598 Power Plant Road Issued 1/4/2017 Lilesville,NC 28091 Expires 12/31/2024 Lat:34d 58.9112m Long: 79d 52.6220m Classification Synthetic Minor SIC: 4911 /Electric Services Permit Status Active NAICS: 221112/Fossil Fuel Electric Power Generation Current Permit Application(s)None Contact Data Program Applicability Facility Contact Authorized Contact Technical Contact SIP Kim Kashmer Thomas Hanes William Horton MACT Part 63: Subpart ZZZZ Environmental General Manager II Environmental Specialist Professional (910)205-2101 (980)373-3226 (910)205-2111 Compliance Data Comments: Inspection Date 17111/2118 Inspector's Name Mike Thomas Inspector's S tur Operating Status Operating Compliance Code Compliance-inspection Action Code FCE Date of Signature: On-Site Inspection Result Compliance P' �q- 8 Total Actual emissions in TONSIYEAR: TSP S02 NOX VOC CO PMIO *HAP 2015 9.90 25.30 --- --- --- 110.71 2011 4.00 9.40 -- --- --- 12.50 * Highest HAP Emitted(inpounds) Five Year Violation History:None Date Letter Type Rule Violated Violation Resolution Date Performed Stack Tests since last FCE:None Date Test Results Test Method(s) Source(s)Tested I. DIRECTIONS TO SITE: In Laurinburg,take 74 West through Rockingham, and into Anson County. After crossing the Pee Dee River,tam right onto the first road, Power Plant Road. The plant is approximately 3 miles away,at the end of Power Plant Road. Press the button at the gate callbox in order to gain entry. The admin building is the first building on the left. H. SAFETY: Standard FRO safety gear.Double hearing protection is required when the combustion turbines are operating; ear muffs can be provided by the facility. III. FACILITY DESCRIPTION: Duke Energy Progress—Blewett is an electricity generation plant which operates six 4 MW hydroelectric units,and four 18 MW,No. 2 fuel oil fired Combustion Turbines(CT). The CTs are only operated as fast-start(6 minutes)peaking units or during maintenance or repair of the hydroelectric units,or to cover gaps in service if other units in the region drop offline for any reason.This situation normally only occurs during the colder months. The turbines do not utilize water injection,nor is the air entering the combustion chamber pre-cooled, so turbine efficiency is greatly influenced by ambient air temperatures. IV. PERMITTED EMISSION SOURCES: Emission Emission Source` Control Source ID Descripti yatem ID System Description No. 2 fuel oil-fired combustion turbine ES IC1 (277 million Btu per hour maximum heat input) Not operating No.2 fuel oil-fired combustion turbine ES IC2 (277 million Btu per hour maximum heat input) Not operating N/A N/A No. 2 fuel oil-fired combustion turbine ES IC3 (277 million Btu per hour maximum heat input) Not operating No. 2 fuel oil-fired combustion turbine ES IC4 (277 million Btu per hour maximum heat input) Not operating V. INSPECTION CONFERENCE: On 18 July 2018,Mike Thomas,of FRO DAQ,conducted a compliance inspection of Duke Energy Progress—Blewett in Lilesville,Anson County. I met with Kim Kashmer,Lead EHS Professional, and Joe Rivers,Combustion Turbine Operator. This was a planned inspection due to the facility not always being manned. We discussed the following: a) Verified the FACADER information: no changes are needed. b) I reviewed the facility's records for fuel oil analysis, inspections and maintenance,and NOx emissions. All were complete and up to date. c) I inquired how often the facility burned the logs and other vegetative debris collected from their inlet screens at the hydro plant. Mr.Rivers stated that they only burn once or twice a year. It usually takes one full day to burn the material but sometimes if the wood is not dry enough it can take two. d) Throughputs: `Year FuelOi 2017 68,387 2016 68,410 2015 140,200 2014 202,023 2013 24,508 VI. INSPECTION SUMMARY: Ms.Kashmer and Mr. Rivers led me on a tour of the facility which was not operating. I observed the CTs but since they were not operating there was nothing to see. I observed the facility's emergency generator that powers the microwave tower in the event of a power outage. I observed no issues with the generator. I also observed the burn area used by the operators of the hydro plant. The material to be burned appeared to be mostly large logs and tree limbs. It did not appear to contain any non-vegetative material. VII. PERMIT STIPULATIONS: A. 15A NCAC 2D .0202—PERMIT RENEWAL AND EMISSION INVENTORY REQIREMENT —The Permittee shall submit an application for permit renewal, including an emission inventory for CY 2015,no later than 90-days prior to permit expiration. APPEARED IN COMPLLANCE. The facility's permit was recently renewed on 04 January 2017, and the application was received on time. The renewal application will be due no later than 02 October 2024, and must include an emission inventory for CY 2023. B. 15A NCAC 2D.0516—SULFUR DIOXIDE EMISSIONS FROM COMBUSTION SOURCES— S02 emissions from the CTs shall not exceed 2.3 lb/mmBtu. APPEARED 17V COMPLIANCE: The facility is permitted to combust No. 2 fuel oil up to 0.5 wt.% suow, which has an AP-42 emission factor of 0.51 lb S02/mmBtu. The facility only accepts ultra-low su fur diesel(ULSD), as verified by fuel certifications. The facility also takes fuel samples annually, and the last sample indicated a su fur content of 0.0085 wt. %. Mr. Rivers thinks that the 0.0085 wt. %is due to the tank previously containing higher percentage sulfur in the past being drained and the new ULSD being added to any residual oil left in the tank after draining. C. 15A NCAC 2D .0521—CONTROL OF VISIBLE EMISSIONS—VE<20%opacity. APPEARED IN COMPLIANCE: No emission sources were operating at the time of the inspection. Mr. Rivers stated that he has never seen visible emissions while the turbines operate. D. 15A NCAC 2D .0535—NOTIFICATION REQUIREMENT—Notify DAQ in the event of excess emissions lasting longer than 4 hours. APPEARED INCOMPLIANCE: There are no indications of excess emissions which would require a notification by the facility. Ms. Kashmer and Mr. Rivers are well aware of the requirement, and there have not been any complaints from local residents received by the facility or by DAQ. E. 15A NCAC 2D .0540—PARTICULATES FROM FUGITIVE DUST EMISSION SOURCES— Fugitive dust emissions shall not cause/contribute to substantive complaints or excessive VE across property boundaries. APPEARED INCOMPLIANCE. No fugitive dust concerns were noted during the inspection.All roads are paved, and there have not been any complaints received by the facility or by DAQ. F. 15A NCAC 2D .2400—CLEAN AIR INTERSTATE RULES(CAHt)— No requirements under these rules as they have been replaced by the Cross State Air Pollution Rules (CSAPR). G. CROSS STATE AIR POLLUTION RULES(CSAPR)PERMIT REQUIREMENTS—The Permittee shall comply with all applicable requirements of 40 CFR 97 Subparts SA, 5B,and 5C. ORIS ID: 2707 a. 40 CFR 97 Subpart 5A—TRANSPORT RULE NOx ANNUAL TRADING PROGRAM APPEARED IN COMPLIANCE: The facility participates in the NOx Trading program. 5 allowances were used in 2017, and the facility has 9 allowances available for trading. b. 40 CFR 97 Subpart 5B—TRANSPORT RULE NOx OZONE SEASON TRADING PROGRAM APPEARED INCOMPLIANCE: The facility does participate in NOx trading during ozone season. 8 allowances were used in 2017, and the facility has 12 allowances available for trading. c. 40 CFR 97 Subpart 5C—TRANSPORT RULE S02 GROUP 1 TRADING PROGRAM APPEARED INCOMPLIANCE: The factlity participates in the S02 Group 1 Trading program. 3 allowances were used in 2017, and the facility has 5 allowances available for trading. This information was provided after the inspection via an email from William Horton. H. 15A NCAC 2Q.0315—SYNTHETIC MINOR FACILITIES—Operate within the following limits to maintain S02 and NOx emissions less than 100 tons annually.Records of fuel use and NOx emissions calculations. Annual reporting. APPEARED INCOMPLIANCE: Records indicate 68,387gallons offuel oil have been combusted in the last 12 months, as of 30 June 2018. The facility maintains fuel certifications on-site, and only accepts ULSD. Fuel sampling indicates that the fuel oil currently on-site has a su f<r content of 0.0085 wt.%. NOx emissions for the last 12-month period were 1.6 tons, as of 30 June 2018. The facility utilizes the EPA's ECMPS Client Tool to calculate emissions. I. 15A NCAC 2Q.0317—LIMITATION TO AVOID PSD—Limit S02 and NOx emissions to 250 tons per consecutive 12-month period. APPEARED IN COMPLIANCE: The facility complies with this stipulation by operating within its Synthetic Minor limitations. J. 15A NCAC 2Q .0102—FEDERAL AND STATE RULES APPLICABLE TO EXEMPTED SOURCES— a. NESHAP Subpart ZZZZ(Stationary Reciprocating Internal Combustion Engines) —Emergency engine IEmGenMWT is subject. Requirements include installation of a non-resettable hour meter,oil and filter change and hose and belt checks at 500 hours/annually,check spark plugs 1,000 hours/annually. 100-hour annual limit on operation for maintenance, 50-hour annual limit for non-emergency use. APPEARED IN COMPLMNCE: Periodic I&M is conducted as required, with the last annual maintenance being completed on 14 July 2018. The engine was verified to have a manufacture date of 13 November 2003, and we observed the non-resettable hour meter. Ms. Kashmer mentioned that there is a plan to move the microwave tower and engine closer to the turbines at some point in the future. VIIL NON-COMPLIANCE HISTORY SINCE 2010: This facility has no negative compliance history. IX. RISK MANAGEMENT (112r): This facility does not store any 112(r) subject materials above threshold limits. Therefore, it is not required to maintain a written Risk Management Plan (RMP). X. CONCLUSION AND RECOMMENDATIONS: - Duke Energy Progress,LLC—Blewett appeared to be operating IN COMPLLANCE with their air permit at the time of this inspection. 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