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HomeMy WebLinkAboutAQ_F_1900039_20180531_CMPL_NOD ROY COOPER Governor MICHAEL S. REGAN Secretary Air Quality MICHAEL A. ABRACZINSKAS ENVIRONMENTAL QUALITY Director May 31,2018 CERTIFIED MAIL RETURN RECEIPT REQUESTED Mr. Glen Lang, Southeast Operations Manager Boise Cascade Wood Products,LLC-Moncure 306 Corinth Road Moncure,NC 27559 SUBJECT: Notice of Deficiency—Title V Operating Limitations Boise Cascade Wood Products,LLC-Moncure Moncure, Chatham County,North Carolina Air Permit No. 03424T26 Facility ID Number: 1900039 Fee Class: Title V Dear Mr. Lang: The North Carolina Division of Air Quality(NC DAQ)received a permit application from your facility on January 30, 2018,to permit a 250 hp diesel-fired fire pump emergency engine(ID No. IES-23) as a non-emergency engine. In an April 19'email correspondence pertaining to the permit application, a staff member of Boise Cascade stated that Boise Cascade Wood Products,LLC—Moncure had exceeded the maximum allowable non-emergency hours for calendar year 2017 for your facility's fire pump emergency engine. The allowable non-emergency hours are prescribed under NSPS IIH and MACT ZZZZ. The exceedance was also documented in the 2017 Title V Annual Compliance Certification(ACC)received on March 1,2018 and March 5,2018 (revised ACC). This engine was used to respond to a 2017 fire event in which the audible alarm associated with the start of the engine malfunctioned. The audible alarm is intended to warn staff of a possible fire and remind them to shutoff the fire pump when it is no longer needed. As a result,the engine continued to operate after the fire event until it ran out of fuel. According to the April 19'email, approximately 60 hours of operation were logged for this event. This exceeds the 50-hour per calendar year limit. While this piece of equipment is listed as an"Insignificant Activity under 15A NCAC 02Q .0503(8)"in your T26 permit,compliance with this NSPS and MACT standard and their provisions is still required. The Subpart ZZZZ MACT standard at 40 CFR§63.6640(f)(3) states as follows: Emergency stationary RICE located at major sources of HAP may be operated for up to 50 hours per calendar year in non-emergency situations. The 50 hours of operation in non-emergency situations are counted as part of the 100 hours per calendar year for maintenance and testing and emergency demand response provided in paragraph (g(2) of this section. The 50 hours per year for non-emergency situations cannot be used for peak shaving or non-emergency demand response, or to generate income for a facility to supply power to an electric grid or otherwise supply power as part of a financial arrangement with another'entity. Since there are no records that document similar incidences in years past,DAQ is regarding this infraction as a monitoring/recordkeeping oversight. State of North Carolina I Environmental Quality I Air Quality Raleigh Regional Office 1 3800 Barrett Drive I Raleigh,North Carolina 27609 919 791 4200 T 1 919 8812261 F Boise Cascade Wood Products, LLC-Moncure May 31, 2018 Page 2 Other than being aware of this regulatory requirement and assuring that in the future non-emergency use hours remain at or below 50 hours per calendar year,there is no direct action that needs to be taken as a result of this Notice of Deficiency(NOD). However,please be aware that the sum of maintenance hours, readiness testing and non-emergency hours must sum to 100 hours or less. 40 CFR§63.6640(f)(2)(i) states as follows: Emergency stationary RICE may be operated for maintenance checks and readiness testing, provided that the tests are recommended by federal, state or local government, the manufacturer, the vendor, the regional transmission organization or equivalent balancing authority and transmission operator, or the insurance company associated with the engine. The owner or operator may petition the Administrator for approval of additional hours to be used for maintenance checks and readiness testing, but a petition is not required if the owner or operator maintains records indicating that federal, state, or local standards require maintenance and testing of emergency RICE beyond 100 hours per calendar year. Based on past records of annual readiness testing hours, it appears that this limit will likely not be exceeded. You should still carefully monitor this engine's hours of use each year. If an exceedance seems likely to occur, please petition the DAQ for approval of additional hours. Additional hours of readiness testing can be granted if testing is required by your insurance carrier. To address the deficiency described above,please submit a written response to this office by July 2, 2018, describing actions taken by your company to ensure future compliance with the NSPS IIII and MACT ZZZZ regulations. This office also recommends that you or a designated company representative review your air permit to ensure that you understand all of the specific and general permit conditions. Please note the operating limitation requirements, and make the necessary provisions to ensure that these requirements are met within the specified time frames. Any future exceedance of your engine's hourly limits may be considered a violation of your air permit. Any violation of air quality regulations is subject to the assessment of civil penalties as per North Carolina General Statute 143-215.114A. As an additional reminder,this Notice of Deficiency is required to be referenced in your facility's annual compliance certification(ACC), in accordance with Section 3,General Condition P of your Title V permit. Your 2018 ACC is due by March 1,2019. We appreciate your immediate attention to this concern. If you have any questions,please contact Matthew Mahler, Environmental Engineer, or me at(919) 791-4200. Sincerely, 1hy-11 William T.Wike,Jr.,P.E. Acting Supervisor of RRO,Compliance Division of Air Quality,NCDEQ cc: RRO Files