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HomeMy WebLinkAboutAQ_F_0900066_20171228_CMPL_Fac-Ltr M U RPHY-BROWN, LLC DECEMBER 20, 2017 dba/Smithfield Hog Production Division IJ 10 Mr. Gregory Reeves EX Acting Regional Supervisor '11-FAYETTEVILLE REGIONAL OFF NC Environmental Quality, Air Quality OFFICE Fayetteville Regional Office 225 Green Street, Suite 714 Fayetteville, NC 28301 Subject: Notice of Violation from the 15 November 2017 Audit of facility#09-00066 Dear Mr. Reeves: The following is in response to your November 15, 2017 compliance inspection report for the Smithfield Hog Production Division (HPD)- Bladenboro Feed Mill, Air Permit No., 08155910. As stated in the letter, your efforts to work with us as we continue to bring management stability to the subject facility is greatly appreciated. As detailed below, many of the corresponding regulatory documents are being implemented and maintained, but unfortunately our relatively new manager was not fully aware of the applicable paperwork. Please accept the following clarification and supporting documentation of proof of compliance for items 1 & 2. Item 3 will be addressed through a subsequent permit modification application. 1. 15A NCAC 2D .0611 Fabric Filter Requirements: Emission control device CD-218, of which is internally referred to as BLAF218, has been annually inspected according to permit condition A.10. a. Included as an attachment are copies of inspections completed on 10/25/17 and 11/2/17, prior to the NCDEQ November 15' inspection. It is standard practice for the Bladenboro Mill to conduct baghouse internal inspections on a monthly basis. During the April 27, 2017 NCDEQ air inspection, an alternative method of ensuring baghouses were in proper working condition was provided. This document was from an outside contractor, Grady's Welding Inc. (see attached example). The mis-match of records are reflective of baghouse oversight from two different entities, Grady, and our internal preventative maintenance (PM) system. Based on the above, Smithfield HPD- Bladenboro Feed Mill is in compliance with permit Condition A. 10. a. murphy-brown, Ilc 2. 15A NCAC 2D .1111, Prepared Feeds Manufacturing (GACT 7D): Requirements of condition A.12.(D)(i) are being met using form, Daily Pelleting Cyclone Fan Amperage Record & Quarterly Inspection. On this form, operators record daily amp records of each cyclone fan, their quarterly inspection of each cyclone, and a monthly sock inspection. Copies of inspections from November 2016 to November 2017 are included with this letter. Based on the above, Smithfield HPD-Bladenboro Feed Mill is in compliance with permit condition A.12.(D)(i). 3. 15A NCAC 02Q .0315 Limitation to Avoid Title V: As evident by the exceedance of Permit Condition A. 15.a, iii between October of 2016 to September 2017, a permit modification for ES- 022 is warranted. A current limit of 50,000 tpy will be doubled to ensure compliance with both the activity, avoidance of discrepancy in inventory tracking between the bagging and milling system, and maintaining the synthetic minor status by limiting the criteria pollutant, PM10 below 100 tpy. Please be reassured, the Smithfield HPD— Bladenboro Feed Mill takes all applicable environmental regulations seriously and makes efforts to ensure compliance and subsequent documentation. As with every system, there are multiple objectives sometimes resulting in overlapping paperwork. As evident by your assessment, additional understanding and oversite to how our regulatory compliance is implemented, documented, and maintained is occurring through additional training and oversite. Sincerely, Charles Rouse Regional Feed Mill Manager Enclosed: (baghouse PMs, example Grady Doc., Cyclone Form) cc: J. Sargent, file i j j I a i Smithfield CAM WORK ORDER##: 1908598 1 U/?..5/2U17 13'19:57 �d took UNIT#: BLAF_2.18_B/U: 4131203 Page 1 of 2 i EQUIPMENT/UNIT NUMBER I BLAF218 _ — — EQUIP/UNIT SUBREGION: 200 _ j EQUIPMENT/UNIT DESCRIPTION 'ROUND GRAIN NEGATIVE AIR SYST CREATE DATE: 10/25/2017 ! r _ 10/2/2017 WO CHARGE BUSINESS UNIT 4131203 NEED DATE: _ _ -- --- -•- SCHEDULED PREY.MAfNTENANCE.WO WO CHARGE BUSINESS UNIT NAME Feed Milling-BLA WO TYPE: _ _._ - - _ _._ EQUIP/UNIT PH.YSICAL/ADDRESS/PHONE WO CLASS: I 295 BRYANT SWAMP ROAD WO STATUS: _—_-___.. ^_..—.. i Work Order Approved BLADENBORO NC 28320 WO PRIORITY: Med 910 8632263 WO SYSTEM CODE NAME: - _ — WO SUPERVISOR: MILLS,JOSF_PH WAYNE --1 iEQUIP.SERIAL# WO CREW: MILLS,JOSEPH WAYNE EQUIP.MODEL# WO ORIGINATOR: DOVE,GLENDA WATTS EQUIP.CURRENT METER WO AUTHORIZED BY: WO AUTHORIZED AMT: DESCRIBE WORK/PARTS NEEDED PM•-BAGHOUSE-30 DAY PM Write Comments Here ** Report WO ORDER COMPLETION INFORMATION-Complete when all Described Work has been.Performed i � 1 I - WO Completed B Print Name ���� �' ___ Sign Name: Date WO Completed —. p Y ------- r List One Cause Code: List One Effect Code:_. ! Describe Root Cause Describe Action Taken ------- I i Describe any Further Action ---- '**Report(Skip Emp.Internal Labor hours) Circle One: Billable or Non-Sill Hours EmpfP/Name:-,-.__ _—_—__ __. Date Work: Work:---- Trav:,_ - Oper:._. .... Machine:_..._.— Total Hrs:__.__.._— Ernp#/Narne: Date Work: Work:_ Trav: Open—__ Machine:. — Total Hrs:. *' Repord Internal/External Parts Required or Used �� Smithfield CAM WORK ORDER#: 1908598 1U/25l?_017 1 of 2 600A(00A.- �b;y- UNIT#: BLAF218 B/,U: 4131203 Page 2 f 2 ®� **"SAFETY FIRST**'* *"FOLLOW LOCK-OUT/TAG-OUT PROCEDURES&WEAR PROPER PPE INITIAL EACH STEP AS COMPLETED" "* ANY STEP NOT COMPLETED PUT REASON IN COMMENT SECTION*" *'1.CLEAN AND CHECK PRESSURE GAUGE,REGULATOR,AND FILTER. 2.C1-1ECK MAGNEHELIC AND AIR SYSTEM COMPONENTS. 3.CHECK BAGS&CHANGE IF NECESSARY. COMMENTS:__ -- i t 1 1 7 7 i ;j i i Smithfield CAM WORK ORDER#: 1932205 11/3/2017 08:25:02 5Wd t«oa. UNIT#: BLAF218_ B/U: 4131203 Pagel of 2 -- EQUIPMENT/UNIT NUMBER BLAF2.18 EQUIP/UNIT SUBREGION: EQUIPMENTWNIT DESCRIPTION GROUND GRAIN NEGATIVE AIR SYST CREATE DATE: _- 11/2/2017 -- -- -- — WO CHARGE.BUSINESS UNIT 4131203 _ -- NEED DATE: 11/2/2017 WO CHARGE BUSINESS UNIT NAME Feed Milling-BLA —� WO TYPE: —' , SCHEDULED PREV.MAINTENANCE WO EQUIP/UNIT PHYSICAL/ADDRESS/PHONE WO CLASS: 255 BRYANT SWAMP ROAD WO STATUS: ^--Work Order Approved ---' -- BLADENBORO NC 28320 WO PRIORITY: -- Med — — — — 910-8632263 WO SYSTEM CODE NAME: MILL-OTHER WO SUPERVISOR: MILLS,JOSEPH WAYNE _ —_— _ EQUIP.SERIAL# WO CREW: — MILLS,JOSEPH WA N - — - EQUIP.MODEL# WO.ORIGINATOR: — DOVE,GLENDA WATTS EQUIP.CURRENT METER WO AUTHORIZED BY: WO AUTHORIZED AMT: DESCRIBE WORKI PARTS NEEDED PM-BAGHOUSE-30 DAY PM Write Comments Here I Report WO ORDER COMPLETION INFORMATION-Complete when all Described Work has been Performed � - I Date WO Completed WO Completed By(Print Name): rco � — Sign Name�w List One Cause Code: ELE MILL PM List One Effect Code:ROQ i 'A ;zE- QU1I 1NE—PEEV-NILT Describe Root Cause Describe Action Taken - --- Describe any Further Action - ***Report(SHP Emp,lnternal Labor hours) Circle One: Billable or Mon-Bill ours Emp#/Name:_ Date Work:--- _— Work:—__-__,__ Trav:______-- Oper:_,—_- Machine:—_—._._ Total Emp#/Name: _ Date Work:-_• — Work: _ i_Tray: _ Opera-- Machine:—•_ _ Total Hrs —_ `**Report Internal/External Parts Required or Used • I i, Smithfield CAM WORK ORDER#: 1932205 11/2/201 I 08:21:10 5Wd{�.�.-(icsPowtiblu�'' _UNIT#: BLAF218 B/U: 4131203 _ _ Page z of 2 t�!e y:`i L-7'�:,y }. �4, i��C-Ib �4ti rvr��,1,• 17ni 3F.:'•Y._ • '�JI�QJ;1�ZI�I,."1.J17S.i'T.J� +ri._.`._��'.*"-'?c.i.•it%; ' �i_'=' •---'a,. a.......n�"rya. l.e. SAFETY FIRST T FOLLOW LOCK-OUT/TAG-OUT PROCEDURES&WEAR PROPER PPE*"YY INITIAL EACH STEP AS COMPLETED 'YYY ANY STEP NOT COMPLETED PUT REASON IN COMMENT SECTION 1.CLEAN AND CHECK PRESSURE GAUGE,REGULATOR,AND FILTER. }?_.CHECK MAGNEHELIC AND AIR SYSTEM COMPONENTS. 3.CHECK BAGS&CHANGE IF NECESSARY. 'J COMMENTS: ___� --- CAM WORK ORDER#:2005809 12/1/2017 10:26:34 Smithfield Page 1 of 2--, UNIT#: BLAF218 B/U: 4131203 EQUIP/UNIT SUBREGION: EQUIPMENT/UNIT NUMBER BLAF218 7 T CREATE DATE_'GROUND GRAIN NEGATIVE AIR SYSE:.' -EQUIPMENT/UNIT DESCRIPTION 12/272017 WO CHARGE BUSINESS UNIT 4131203 NEED DATE, SCHEDULED REV.5AlNtffNAWC WO—WC—)CH­ARGff—BUSINESS UNIT NAME Feed Milling-BLA WO TYPE: --9QG-I—PIU N IT—P H—YSICALJA3 DR—Eg—S/P H6N E WO CLASS: 255 BRYANT SWAMP ROAD WO STATUS: Work Order Approved BLADENBORO NC 28320 WO PRIORITY: ~ Med MILL�---OTHER—— —Wo—SYSTEM CODE NAME:___-, 910-8632263 �TAVNE SUPERVISOR, wo MILLS,J6SEPH WAVNE 5 ;T—-- WO CREW:7— MILLS,JOSEP�H VTA7NE EQUIP.SERIAL dCCEN5�iA WATTS W EQUIP.MODEL# O ORIGINATOR: WO AUTHORIZED BY: EQUIP.CURRENT METER WO AUTHORIZEDAMT: Write V M= —Co�ents Here --DESCRIBE—WORK/PARTS NEEDED PM-BAGHOUS 36 DAY —WO 6a1!Described Work s been Performed Date WO Completed -3:j-j WO Completed By(Print Name): Si gn Name:_4�� List e e )L IN V NTAT List One Cause Code: FEED MILL P On Effect Code:ROOT CAUSE AUJ Describe Root Cause Describe Action Taken Describe any Further Action_ Labor hours) Circle One: Billable or Non-Bill Hours Report(SHP Emp.-In Machine: Total Firs:,;C) Date Work: Work:_- Trav:_ Oper.—. Emp#/Name: Total Hrs: Ernp#/Nam Date Work: VVoL Machine: ---- **'Report Internal lExternal Parts Requiredor used use -i j Smithfield CAM WORK ORDER#: 2005809 12/1/2017 1 of 2 y��{ood.-Kespunsibky`, UNIT#: BLAF218 B/U.: 4131203 Pagee 2 of 2 "***SAFETY FIRST "** ****FOLLOW LOCK-OUT/TAG-OUT PROCEDURES&WEAR PROPER PPE***" " **INITIAL EACH STEP AS COMPLETED "** ****ANY STEP NOT COMPLETED PUT REASON IN COMMENT SECTION**"* ' 1.CLEAN AND CHECK PRESSURE GAUGE,REGULATOR,AND FILTER. 2.CHECK MAGNEHELIC AND AIR SYSTEM COMPONENTS. 3.CHECK BAGS&CHANGE IF NECESSARY. i COMMENTS: math` 'd CAM WORK ORDER 146189 4/26/2017 1(- --):57 ;oorl ro0A.-� ���t�:n;; UNIT #__BLAF218 D/V: 4131203 Pagb , of 2 EQUIPMENT/UNIT NUMBER BLAF21II i EQUIP/UNIT SUBREGION: 200 i j EQUIPMENT/UNIT DESCRIPT ROUND G IN NEGATIVE AIR SYST j CREATE DATE: 11/7/2016� WO CHARGE BUSINESS UNIT -` 4131203 NEED DATE_ 10/18/2016 WO CHARGE BUSINESS UNIT NAME weed Milling-BLA WO TYPE: SCHEDULED PREY. MAINTENANCE WO EQUIP/UNIT PHYSICAL/ADDRESS/PHONE 4131203 WO CLASS: 255 BRYANT SWAMP ROAD WO STATUS: Work Order Complete BLADENBORO NC 28320 WO PRIORITY: Med I 910-II632263 I WO SYSTEM CODE NAME: MILL -OTHER WO SUPERVISOR: MILLS, JOSEPH WAYNE EQUIP. SERIAL# WO CREW: MILLS, JOSEPH WAYNE I EQUIP. MODEL# WO ORIGINATOR: PRIEST, LITISHA HOPE EQUIP. CURRENT METER WO AUTHORIZED BY: i WO AUTHORIZED AMT: DESCRIBE WORK/PARTS NEEDED PM-BAG USE-ANNUAL PM Write Cornments Here I Report WO ORDER COMPLETION INFORMATION - Complete when all Described Work has been Perforated i Date WO Completed 11/8/2018 WO Completed By (Print Name): Sign Name: i List One Cause Code: FEED MILL PM List One Effect Code: ROOT CAUSE - ROUTINE PREVENTAT I I Describe Root Cause RQHTINE- Describe Action Taken PM-BAGHOUSE-ANNUAL PM Describe any Further Action NFA -- 1 _:_**'Report(SHP Emp. Internal!Labor hours., Circle One: Billable or Non-Bill ours Emp#/Name: Date Work: Work: Trav Oper. Machine: Total Hrs: I I Erne#/Name: Date Work: Work: Trav: Oper: Machine: Total Hrs: Report Internal lExternal Parts Required or Used 1 f .>:y; l :.i. .. t __ a .... „'.x::. -.:,- _+c . .k.. uX - ':..: � l 1 _ 1 smit" CAM WORK ORDER `46189 4/26/2017 V T.57 600a toc-A.-,K�esto>:sibiL, UNIT #: BLAF218 B/V: 4131203 Page of 2 r...„ ....,{... ., c�- _,_z.. s. .m, LT��C.� W a ..,. .a Wz-. ,,x� YH;ic�tik '�lyk: 7Fi6 ,.- -__ ....-i..r:."+..e _ i,.. r ..,4� .. -�i.�T,(,� :.�..r.7,�_. ,- ..:i",.v.-r. e .,.. _.y_ E , ._ ._ ., A. a y-i-.i•P'^ ..::,,...- h.._.a...s._ r ,,C t'x^Y'.. ,.. N.,..+ i.. a.. '�.tr -J -.. .,�,�... •._ v- N �_+,�" .�:�E'' c-�.¢'.v1+... i _ ..a ... .. -S. �. .e _. :: .. 5 '1 'Tt`:•.. A.� - :"'^�'e��•t"iS.K..�'�+�. \Y,,.v. ram. � � h-...-a .0..-,- .', Y2+. SAFETY FIRST **** **** FOLLOW LOCK-OUT/TAG-OUT PROCEDURES & WEAR PROPER PPE **** f **** INITIAL EACH STEP AS COMPLETED **** ' ****ANY STEP NOT COMPLETED PUT REASON IN COMMENT SECTION **** — 1.CLEAN AND CHECK PRESSURE GAUGE,REGULATOR,AND FILTER. _2.CHECK MAGNEHELIC AND AIR SYSTEM COMPONENTS. 3.CHECK BAGS & CHANGE IF NECESSARY. COMMENTS: ye a m-.0 X , 9?f .r.« ; $1 r'rS w'i.r�- n n- r,r rti. •+v,v 1 c x-�5.,,. ', ,..,.r,'. .�vtr�iy 7.crr�i ^w- y+; ..a _ 4 9pt, ;�tY t Y os} rs" 1IREIM h� iota Ec: sh Yrc iS 7� ,,w.�i� fY,t"� c,,v J�,:ra�k�r,���t F ;� r,� >5 � •� ,ll r fS r � r• �cz:r�..: �'i+ .x• a��':« �n r�.,.L r /3�ixkl� t�` �� ff). "f` it � � �• S v �' '.e 3 J �r:s ■1.4f �..9+ .�t'' 'fi ...e...,l. .t.,ro C� I s .ygw. ,>J. .�Y r.�y.. :n� ,,. �_.f t ',�� �l!( ?•. .vy�- 'r 'y'.f ,.� > :��: '•E'...1;-.,... Q.,.t�:::v/1,4. ..-A+:e:. t x,.n y_ ,r`F.4 7 t s5os � n :Gat E, !�;,. �'r'� '4 - J,x.x,: ... _x: :r- ,.., ..x.tr. .,..S.YYr,. r t f:.., :.t a.,F 7: h,. .rria 9y sP1Y' ..., t... ¢ '_.!. .k ..r, :. !�•,I.,.a r } ..!"7 ,.r r:a•, :5:,,7h 4 f -4.If, ,,. P:, ,. ,.,,, r so- 4 � � � is�fiv. •�.� .f � i. M ill wright-Fabrication-Ea�thworks' 150 John David Grady Rd Albertson NC 28508 DATE: December 20, 2016 919-280-3341 Arisen Grady INVOICE#SHPB40 -: GradyWelding(cDaol,com Po# TO Smithfield Hog Production ,.,! , 't s I L�U.rvil;dJ k Ti•. "r 4 'S� 1M5 S�r'�}i f,�'I..�• � r�:�,�� x.r� ,;':. !> `z kFL, T> �+A �•; �yru,3 'e::,-I,�Sa P ,-t.. s.. A ��°.G�. TEi°-"'Y�r... .�PAY���r#TERn�.s r ,, ��. ,:t:� .� ,u _per tJ a 'F 1 ky, t i r iss rt, a �.� ,:.• .:;! , t - fi 4 I tl 9! �a d I :tt.„^S5 .K ,ri.!L,.i.:d: i9.::`4,u: .r.:ll�:_ ..�Arisen Grady Feed Mill Net 30 Days Payment Due In Full 1/20/17 S11 z r p. +: v ' r Y':.;Y�.'y / \ �" t •Fr 1 K-j-..',.,'J 7'h� M)�.,p�J.Yr,�,.ulrP 1 J`':.ylfa..fll°.t41�.tk 1.1.•i��SkAl�ii�x{'F y,h Y.d ,.V .iy i ,] .1 fu!yti,d1,.(,«.,¢.:. .z,d'. ':7,�:+�� L "r�.,,r 0t �r;..F}.rr-:i,.i,,.AI•�. s.A,.'� r.;• i is .1r ,k ]'� Yy. x^, l,1.;,1:k'r•Y `,(} `},.. a. rj r :9 rFF jr i'�yy ,k0 l r d.e �.. {21: ':1. � -h} .K "S<. 1. r Y :(3 .! Y � FG R r .Trr, ..n 4 HOURLY.. T r , H ? C ,..,. 4 d4n D�SCRIPTIO .{� a l b F x p DATE , TOTAL HOURS rY a r �I,� f " ICI 51��,f�l�i'�rr�i�h4�{i 9sl}gYf,''1 a I December 13, 2016 36.0 3-men: Change hammers on hammer mill, begin $40.00 i changing trough on#1 silo auger. E 3 r7rt IY�'rrt �i� }„ December 14, 2016 36.0 3 men: Change bags in baghouses#12�, 124, 125 �� $40.00 $I,rl 1r440 OQ j clear blockage in airlock pipe. 440 00, December 15, 2016 36.0 3-men: Dryer drag,conveyor, remove covers and $40.00 begin clearing jam, repair y valve shaft, reattach gearbox swing arm,. $ lay 1i'i y* IiI' 7p December 16, 2016 30.0 3-men: Finish clearing jammed drag conveyor, clear $40.00 ;$„{ '.;;I} 9,}200a0fJ; { 4 r�"I 1 , 7� I '�• r 1„l'•ISJir ' 'i I ,, job site. `$, 00 aC l�r� '7.I I S hr9 i �i�lr§}ir�l; j.1 ra 14'l.�'.tJY 1rItia{', �tlt it ?o���JJl�r�+ia+�•����kaf����t��'�rt�x���}' ,s a,H.,}},,T,r J'�f•n is#J rY.. TOTAL $,N;,�,rt�a}b 0.1.111 520i1,111, �00;; Pleae makechecks payable to Grady s;WeldJng Inc z t r: 1 t n �S i� <, � rf Y. ,s ,�� ,tF.Y..ro •' `I ,�_�,,n' a Yhdfrnr rt! 1..x.4iY;>n 1p�, ;,� ;, :i I.,.�I,r,,, ,1 qr r�>��,,T�•�� ,r,T p� ��,Y,~iJ,F.QR>�YOU.i�BU�l�#ESS!„� �, ,:.,. ! �,,;�� � �:�� �., ,..�; Y�' ,,, Eti r 3 � d w t NO g- }�"'Y f s t�tf ield- rly Hog Produc¢io`a Divislox� Dai1v 11elletinty,Cyclone Fan Amperage Record&Quarte Inspection h:uility/LocaU°n:•--4. :f�l�'.b� '"�, �T_.�,. Year: conduct it visual observation of the operating cyclones to ensure they are operating with good air pollution control practices. By initialing you indicate a visual inspection is complete. Any concerns shall be addressed and documented in the maintenance commcnts. 1'hc facility innst repair the cyclone system if the atnperage falls outside of the operational(Op.)range, Use the"Maintenance Comments"box to record daily maintenance actions. DA Y INSPECTION IZI�CORD CYCLONE.QUARTERLY INSPECTION klo 1, 1� 3�'1f 11i : '3_f Month_ i tla,rh a�4'r, Inspection(Jane: — Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone al 113 Fla itrt Initials 111 112 1i3 tlrl initials I'll tt3 113 N4 lnitials Name��/Inspector: Plcaso indicate in each box:"S -Satisfactory, "U"-Unsatisfactory, 8 t? C 0 2 8 e e P or"fJ/A"-Not applicable. If any aspect is considered unsatisfactory("U),corrective action must e m b lakon and docuonted in"Commonts:"section. r\� 4- SxrtU Or l/`-- V�1 C:'clone ID:` 4 133 53 There is NO evidence of corrosion or deterioration of metal _ 19a i Q� 7. '� y } S' a S J S' ' �, There is NO danurec thin could result in:m air leakage 46 k 1J J ,,, •; -, ,� r �rx ws� � �t1 �;' <' i it 'St:U�or" -. ..- ..... .i+., ,. .. +t a r-: I. ,;, r ��: y ry:, i'+ice 4�J,.fi s h. � c 1. S�'f 1:: >• t 'kr i�'i 1x. g�::�e:,Vsr 1... .�ti. �. t!. r.l,�.f• lrt ,u 'trr t"� tY}l r� F. -,(. r>i ,�t it ,s 1 g .�<r f.v�.: !: ,{.,,.. C/(y woes :i.. , 1 .;•fi 1., b, { .�" iy x �ti.. .b u�.;PT`I„ try. Y< a �; t.. a 3�. sis( !r r ll, f{z,v,.: 4 U;{ j S r£t t: �17 :;1� ¢.J ,, i h C1011l Lr ,'i! There is NO evidence of corrosien ur deteriuraliun of metal $� There is NO dama tc that could result in an air Icaka ge 0 1 %0'e Y. S3 Ste -- _ / J f f ��%Sigh i4 .Sg 1.1 01 q� i q i s aragrisz sr �d a p F A 13 Y I � ..�.� ( t,lenelli: —— r,,,,a'+*tart.ryls��•'r ,.NI[� s A►''.l�t u t 1#u s a,g.:. s s i.` } £ cif ✓t rfJ ±�j t gz' s 1? ?'1�pf st .jx x ;f + 'x' r ;, l� rs c �t ;, &� ? There is NO evidence ofcorrosion or deterioration of metal I•t rna l s.. �) s% F a. _ J �4 �J1 y� i here is NO damn w that could result in tm air Icaka,t: �l'// { 44 r`` Comments: lr I ��V �'� lJ t?t / VV ILL d,.� _e"..I � :.s r1} �_ A l'1 _. r .?+s r f tli`F.r��h 'Y•(��S�F� ;�S J�Ul;'� /..... .,./� t �VI ` :iy 1'! rr,.. 1� /(l �5 fJ 4. C CIOnCLLa:. f"Y r �� Thcrc is NO evidence of corrosion or deterioration of metal a? f:�.{ s 'r,6 F }!`' r 4 i;icy. a! s•si ?s+Kif•F�li�'i , }� da 7 r 7f r vi f `'`}'rs 1� {fi u�r ;f `.1 4�. ;:•t r�'kiY:'`� a:f 6 �, 7§ i41 s!.7!l� g a { r,.g.,;a ,�.:Fr 5.,S�t i� • : g .g. 21�" `; �a.,ar r..,:Ysn�r. s r, -£ ..'F!�t, ex � �r,:`; i"�s•• �.� .�. There is NO damn,c Ill, could result in an air Icakul '• commcnts: t 0 K. g5 � h1Ali\!Ll�ANgCLCOt1VliV71•✓NiS i, gY�i��t �"� S�T�yys4j�,��,�?i`4 i�7i{��t i.rg ✓ ��f sx RY3 A'.t ef`t5 t DDL 7 V e/J f•h J V�1 �.�+� g3... �If/.., } r�}v YY.ry AS'� {��rr .. ...., .... rry s,':i. 1.1 ••.n��,, '.,.. F .,.y �4 I'•- `..1 Oe. ,[F{ ..En yy 1 {,x•i t<. :,Y. Tk �� C,. c ;�}.. +�-, j :r,.'! 'S;< �"? ! r :Y,t s1i, .�:�;X`P• ;�Y -.N�F+:i.�`, ,5 >s.;l!n, .�l,P,::C. ,!, .a� •n -%'wi. {.1'.✓ :,`� Y?; :�a. '1.:4 ,k.Yl g� �•'t.• �1..7� .1.: �� :� {#�' c..X• :: :>�", 4.. 7�'�'S ?'-� ''�i t t..:yM';11:, , t -.5�.� :a• 'e.. rig ru r!.a t r> t,. a sru�' x>. .n a�;'a .. -r"�:.t,' ? rz.i.e 5`�.s .p,. ...'�,..y, J�;• :.t• s � _£, ir � ,),t.•,,� a. ..:�$x�.,,t .�, i�': t. :�-�s�• .r,� 'F nr.;�, l�f.t'.�.. xcJ t .. '��yy�1-, .Jl ' / , ii in S i' bf�r+j: a_ i1�5�>'k�e 13 t���oF,ttlYTh�f�g�t.+�f l$w• i L V � ..J V s• li j s s- [ �; 4 iFl �. 1�x !rr#�K9�h s�. v Sr/� �ss,t ss�rM1!f�.Y i 1(/y/��•j 1 v N T YES NO* SOCKS MON'Ckl Ly Are loadout socks in good condition with no holes or excessive tares that *Documented action taken for correction is required: INSPECTION:could allow dust to escape prior to the discharge point?Socks extend as close to the truck as feasibly possible Rerontion Period: Five Years on Site Revision:2l1/16 y znit nil eId . Hog Productions -1sion Daily Pelleting Cyclone Fan Amperatre Record&Quarterly Inspection Facility/Location: Year: Conduct a visual observation of the operating cyclones to ensure they are operating with good air pollution control practices. By initialing you indicate a visual inspection is cornplete. Any concerns shall be addressed and documented in the maintenance comments. The facility must repair the cyclone system if the amperage falls outside of the operational(Op.)range. Use the"Maintenance Comments"box to record daily maintenance actions. r� K -G - 100 DAILY INS'ECTION RECORD y� CYCLONE QUARTERLY INSPECTION rhrnrh _ j ;_.^ ___.__ Nlondl �. '� 1/onlh C fltspCclion Date: -, Cyclone (•ycloa Cyclone Cyclone Cyclone C yc.lone C}clone Cyclone Cyclone lone C yc kme Cyclone Cyclone nl P,3 43 r`a Initials Ill ll2 tt3 tlq Inilialti Ill N� 1lt i`A Initials Namen/•lnspeclor: Please indicate in each box"V-Satisfactory, "U"-Unsatisfactory C C , rt or"N/A"Not applicable. i F F F E �• E rr � /i � F o 4•r C 3 < $.3�,� .4 t If any aspect is considered unsatisfactory('V),correctivo action < must be taken and documented in Comments.section. 15 11wre is NO evidence of corrosion or cleterionition of n7clal t#'- ': l��•. 1 �'1 t7�1 <% r�� here is NO damage that could result in au air leakage t�. �� f %1 • J U V sV ! Comments: l n (r :>•,:4, r r ;, .f: 6 s ;tan ,r •:Sf 4t. tl, a 3i,"1 a,}� i= EY'�� - >: a i' .'? •d. C a:u �"5.,. 1.,;i t T. ,.f r 3r f 7 s s I S��U Ul:'�; "y�,' � 4Ke:a u.�d �',y :i tt •b'e p .•r;,.r ,9. t+'r .:c�s�8. y.. +;.. E ;r:. r.y�;l. !s r u_.. `aa .arc,•; J? qd •.M a `,t:1.LL �tr„S 1 -J, •' r.W:�M n �.�i.a r. i.•R jJ�, p,1 ,+,t f Y _. ..1, :d: .� lr 1 ti;tt a�.J..Y,•r;+`f.V:sP:r y�YF C,GIUne I D'r �j[ �l �{, #� �.• / cnce of corrosion or deterioration of metal 5 r U,3 is NO d:"uatc that could result in an air Icaka ac .� l Q a �c 5-� 83 v %91 �t>mment: t l Lam/,.,, !' 4•f 1J ,j l.L aJ.••� 14A, 611 ✓j :.A) clpn ID; N(n, ,I'.t� .,., •'' +it '`,:.:�,} a i �� '� r t 1's i+ y+. „t a ,..,-..,.;< n +r...« ;�,,, :.t:r :;, t;•,:a.:,. ,.: „ ;117cre is NO evidence of corrosion or(Merionalin)of metal There is NO ctamanc that coulcl result in an air leakage t r, / Comments: f{l o �}U 97 5A .{ lie ,, N � 7 Z c.''cl�n�ty: x :Nrn. w _ d „: 2t, �� �3 S� Ilk ! e There is NO e iclmce of corrosion or dwerionatioij of metal t • f F'4 k rF _. .r .7 ;i..r. ,� t r y., 3,�` �w _ �c:. I �'� a tyr 1 . I I � t f V 21* '.. ` t��j. ' f% 'r r y 1 r .? tip`- 'a.,: 'r ti `.J.;� There is NO clams ac that coulcl result in an an•leakage .12 a 'Vt 014 T �'• ' a /yy h1A1NJ�.11'AJVC,LfGOMM�l1�1 O � � (P3 � v?t ,� f },i r� tog .���j 7 -k a r ��Y� �13.�•� i�f]`_. .[• + to 1 ✓<t r P ry yy++�•Lv nrtr�r✓A4 {j{t l,,,d>S p /•y j3 �f 9 I.M SR•'{ 1 5 2�' I bf f�r�ar 3'�11,ry�.'•y�V�'.L: }} t} 4'' {/-� w/�/ yy- K t t"akT r Y,t ,!k�iq 7?.Py# 4i•y!`}S�Ya,a[� ; •[,� 7 •-k f, �i. /� ,411 .� t ys-F}F.iy."6.`1 �'n 6'"1'1 si �i'i ;t +` wq' t Emvr�'i'.rtq ll�t:-. ,J N �J a ,J5 ,+e a i,^`t.r t sv n -ksu tit 1 i (t l,.,j 'L',�/ � t.rx yC/ } � r sk• g�,t rr Ss # / 93 916z1�i9r tc3%r7V 4t�tr�fil t#isga Wn �xidt -'r`r't`a"Zi. � f �.��;,.�'•.�d'� :a��'+f .t����5 �3 •,. .y�,t r 'r.G.. .Y ,�:• i s � .f.k. ?4 r ,�. ,, .�- i �.s:'��', �/s�t hf'� +'�fy n"f r fi.�U M � }C {, r ft rr,.� ,fir,•:'�"..� ::}., vi}r,�^i:V �. :r..N•} ,� .'l :e •:Sd,rf'u- 9 �.P 1. ,s'' 7.rru. 'J C ,r y%M,.. h..{ h. _ : .. ,.„�:, „,.., �F7-� 7i.c �t�• .,.,. ��� 8�. �, .7t!'.n�.a .:�iY�.x.t ;�i S�{� �� s�` ,,y. 1 x.r tt-! ,�f7."��'•.a ,ap�:'y its .e r _✓,�_a ��:�.� .7� s • > r 5 k ,z"t .r;raQkga tra�,,S '�a �, irk u 7 Y r'S 1 1•. ) s :,, r r{ , s /is r fq i '7.� �5 'lr'n,krsll3t i �'''` �i� I•t, ,. ��• v '.; t �S Y 1Y�( �, � [ �� .. � x a3er I , .,?vl r��iy}�tnt5 }y'rt,,dy'f�"7•�y3i�' 411 � �W i r t F^t }ty f ,Y S •*�S%ts�'siy�+�lf� i � - _ i y {I �, Yrs NO*L_.._.....-SOCKS MON"T111A Are loadoul socks in good condition with no holes or excessive tares that `Documented action taken for correction is required: INSI'PX'TION:eould allow dust to escape prior to the discharge point?Socks extend as close truckias icasibly possible. Retention Period: Five fears ou Site Revision:2/1/I6 Hog Production tvisi11%F DttilY Pelleting Cyclone Fan Ampera�=e Record Quarterly Inspection i acility/Location: Year:_ Conduct a visual observation oTthc operating cyclones to ensure they are operating witli good air pollution control practices, By initialing you indicate a visual inspection is complete. Any Concerns shall be addressed and documented in the nwintenance comments. The facility must repair the c me Sys tin if Cite amperage falls outside of the operational(Op.)range. Use.the"Maintenance C.ortttnents"box to record ct.>ily mnintc:nance actions. DAILY INSPE ON RECORD CYCLONE QUARTERLY INSI'Ji! TION dlonrll _ Alonth A'lonrh , ` _�Li Inspc:clion Date: C:yclonc Cyck le Cyelon Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone {l {I2 {!� 1€q Initials {€1 1€o I{i €€4 Initials t€1 tt2 1€3 tl4 Initials Namegf/n•speCta: ,r -{II , r�'. , r �r=,F n Ld'� t t( ''i,� ,Y'i.t x r�'f .. £�'k v l•`I i 8•rr . ''f G,�i .�r-YIi YAi.:r� ,u j y int t I io ee ce t reo r' tor. Ito-51°art love.r.;J,r euv iJ; a e, ,�r ro i1 Li t d�,:� vtxk 5�1 r" `i3,k n r y'";N w Please indicate In each box. S',_-Satlsfacto U -Unsntis(acto s ,r: ry.:}, -Unsatisfactory, °{ s @r' P Yr or"N/A"-Not applicable. -{ e F o' 'P 1 f $�,fy E •� } vN ,✓ r C C,h 7 G,r �5 4 r - I'3 a,.. If any aspect is considered unsatisfactory("U),corrective action L. ' „taken and do urnr�ntod in Cornments.sortron. e oil CCU ., ... O''{'lucre is NO evidence ol'corrosion or dcterionation of metal There is NO damage that could result in all air leakage r ^ fix'} �'// P /Y�fJ �-•' cr v<.F i �;;sr„a a4,"m N V C(1117111CIIl\: 3•; /�Vl !VC �'� }.:3Y `` lj is ..g ...r, O' ' ]� 1 f Y ,,•+ r i „ii,,..rcl ;,.it , �qi� 1'.Aa,I sw i-�..s+s 4 ks.?r; :.- ,N:F, _F, QA e I ( �< :,.;� ,.,...,:.. � -,:...:. �•.-r,; 's..:, � ,,., r .,, ,:. U c -'z :: i .:V.s�.:r, s•. r.r35.'x, w9:ds� fi, ro:<��Ik S. :':§1: t �i CIOnCID. Jrrz ) IJ There is NO evidence of corrosion or detorioration of inutal r1 "'/V " I 'There is NO damage that could result in an air Icaka;e 11 i , q O •Q� C'onuncnls: r. Y 1 a�;., )wJ tL)�I V 78 In �t t}t s*si(1 ti S jU Or },r lone'71) (.,) +�i, �: t �tad x s .?{rh s,�� � ��• t4' -d r...,,. . t„ ,r. l i ' c ,,2 y , �l•,f' ,as i J: rk s There is NO evidence of corrosion or dcteriol loan ol'mctal t 4.� f' 'j'' 13 2 j + g I �� ,�P�i There is NO damage that could result in an air leakage Colmnuris: Ifi r.a wY. i A:5 17 r , A S U0 19 '1 � e e �I CvclOnc]I): ;t`s m ; ( 1. r? L r There is NO evidence ol'con'oslon or deterioration ol'metal - a 5 2f' is i:^ a 7iat + t("ti i'i � -E �.(Ctm �rNh9. 4 ,r;>�,� r,1, .pc[,::i+' � - ✓.:�, .�Rt. ., ' �,; '° d,'' `�- -?+ ,t�.,.,` ,,.,.r.��'k t,. }aa .P��,._.�• `' ` .' z' ?rr iYri, �" s'�f J° `-I'hcrc is NO damn c that could result in an air leakage 22 Comments: 23 Olin) - S� Sf " g; ?I, _ ___ (11•' s � _'�. �• 4'` dC t ej•— ' kl r 1 '���y�1�� 1,}; 2.1 Y+ �1 / ,/! t .. ,, �,::., ..:.::,_ .... a ..;; �'s Jv , .li.: -'". ':,,,s.l ,{..„ - r..y, i.:':5� r 7 x .,E Z�r..fir.ti+c'D�i@ °�•::�tit .r /n+,i. _ --:,. -E- `� t: .Y,. j) t',Ji' !s n•.::>r r i ; y -ri'.;FSEy'� t,�,F. :or �t t�x.,`'i t ,I''l'..p !✓ .k, � i J,i ::li ''.L+�•A fit ✓ l -� l ..c,'.F'.,1 ,.��F'f 1i.i'. � 2i{. 777 ff r �.'� '. .. :� ..:a /:•. Va ) i tll 1``.C,� �:r t� #•r s v 5 u I'�$ � ar + '), �_� �C 7 r� � -•�S*"� ir7���Y YES iV0* Ilk SOCKS MONTHLY LY Are loadout socks in good condition with no holes or excessive hires that *Documented action taken for correction is required: INSPECTION: could allowldust to escape prior to the discharge point?Socks exti nd us close to the Imek gas feasibly possibly Retention Period: Five Yeas on Site Revision:2/1/I6 Smithfield. Hog Production Div Sion D,NpAIN,Pelletill""CN,clolle Fan Ainim-wre Record&Quarteriv Inspection Faci I i I V/1,ot-:1 I ion: Year: j-4: a visual oj)8Cr%" .1(ioli o 1,(1 le operating cyclones to ensure they are operating with goo(]air pollution control practices. 13Y initialing you indicate a visual inspection is complete. Any concerns shall be addressed and documented in the maintenance collill)elits. I'lle facility Intist repair the cyclone Syst i >amperage falls outside of flle!;operational(Op.)range. Use(lie"Maintenance Comments"box to record daily maintenance actions. DAILY INSPECTION RE COI CYCLONE QUARTERLY INSPECTION Alonth Month Alonth hispectioll 0111a. Cyclone Cyclone CycKme-Cyclone Cyclone Cyclone Cyclone Cyclone CYC161)C Cyclolle-r-y'l.110 Ct' lone I'll /12 113 114 Initials ll 1 112 113 H4 initials it I /12 #3 initials Name of Inspector': Ploaso indicate in each "U"-Unsatisfactoty, or"NIA"-Not applicable. Z If any aspect is considered unsatisfactory("U"),corrective action "T must be taken and doctimontod in"Cornments:"section. C 16 y�' "here is NO evi(lence of*corrosion or deterionatimi ol'inetal A�J le 6 There is NO damage that coW(I result in ate air leakage Comments: LT 6 6 ei S 7 'S NIAI A,, . 1 1: I, I here is NO evidetice oCcorrosion or clot eri ora t im ohnewl PE0 There is No damage that could result inanair leakage A Comments: INN UO �a �o sv , �XC77) . N, .4 1 NI7) Q ­11 4fik ") P' S,U /v 13 one "q "n ;-rgr, J .4 Z7 14 N There is NO eviclence ol*corrosion or deterionatio I of metal ri 15 There is NO claman that could result in an air leakagc 6 C:1) r Comments: N ram... la�N 4C —7 < N( Is ?t lu ff IThere is No evidence of corrosion or deterionation ofmoul Wh here is NO(laniage,that could result inanair leakage 21 Comments: 2 CA 2 AM'1410,x r 23 v YS '5 L -If 65,-7) T 4 4. �O '4 k oov 27 0:3 X If ,wl a! RS®R PRENRA -'If 0,W51 TInsr RE V. V 29 JL al 2L Rom 5 30 vg. 411t,fi�if�.,�J zql;. �Rw YES Y)• SOCKS r Are Imidolit'socks in goo(I condition with no holes or excessive talks that *DoctimentMaction(aken for correction is requirecl: collid allow(Ill$[to"CIII)v prior to Iliv(lischarg -is close w point?Socks extel)(1 INSI)EIC to the truck as 1'easibly possible. PRO., Retention 11uriocl: Five Yem-s on SiIQ Revision:2/1/14 ihhfieId Hog Production Division Daily Pelletint),Cvclonc I+an Ainpera<re Recat•d&Quarterly Llspectiojl hacilily/Location: Year: — Conduct a visual observation of the operating cyclones to ensure they are operating with good air pollution control practices. By initialing you indicate a visual inspection is complete. Any conecrns shall be addressed and c1ocunicntc(1 in the maintenance comments. The facility must repair the cyclone system if the amperage fails outside of the operational(Op.)range, t)se the"Maintenance Coin incnts"box to record daily maintenance actions, _ DAILY INK I'ION Rh, ,ORD CYCLONE QUARTERLY INSPECTION Month :1. t/all/r Inspection 1)t110: Cyclone Cyclone C vclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone Cyclone lone C y(.lonc. 111 112 1/3 1/4 Initials 111 112 113 114 Initials ill 112 #3 1/4 initials Name ref Inspector: �� X1, Please indicate In each box:"S"-Satisfactory, "U"-Unsatisfactory, of"N/A"-Not applicable. tlIf any aspect is considered unsatislaciory("t�'�,corrective action n s:''section. ntod In"Comma tmust be taken and documo 40 C(lone �' t � y SNIt1 t ,' II)•, s' : {, There is NO evidence of corrosion or deterioration of,n,clal There is NO d:uuage that conlcl result in an air leakage f Conuucnts: r .. �rT :i' J y- �r �,f.r n ;s.I .: - +�:.' :•:.i `yy.dA, )• _r ,',F i ,.)ti'...F. Y, { T. h! i. -0{., > { ) `}M 3,,�1r�`..f'G �i' .} ric) -a y 4- n�'+� 3.>f:^. „Y- ,.> 174 ,1R•.c�.. :�',1 a +�"+is,. t n,.• _ P 9:°:- ,�: 2 i} x '£'.v {l: k -�h?r 1' r s 'there is NO eviclence of corrosion or dcterion Lion of metal > (; fit• 7 x�3 .{ There is NO(lama tc than coul(I resuh iit an air leakage Comments: t �.7 'clone 11) N/A'. ,rd� g-M {:1'rrr rr r7 i .tr ! s :' ,' .,Y. .;P f„-;. t ! ,A�".�,b::r.r Yr,".•x= ' k�,.,..��'+yti r,,'�r"tt+�; p,y rl .�hP�>v 6 a`` .,m`y Then is NO ev idence of corrosion or deterioration of metal i(q i-•• 'liere is NO clanmre that could result in an air leakage Comments: 10 �ol' 19 NIA There is NO evi(lence of corrosion or(leterionuion of metal r, S.zi d t r t r ki 14� ^�'3 'i1 T s C,lr fC�.� _:�„rs r•Y tr, ss llsr '+r�r t. S 1 w�153;xk P" r/t !, , 1, 'There is NO(lama ro that could result in an air Icaka ce } .. }V�i? Coalmen l5: ? 1 1 3 .. U u. MAI{VIL)vANCI CQ�1NlE N1 S r r�r� +rN fyrYY 0.s4i �1'r� 5 �; r r z,�{a' f 3 � r� +' s i y�'�d�'S,�rP k•r kS jt r 61, ..•� (,"^>✓ ' � '.I. a n5 ,,r 45 3r rr��t��f`fit .:y- n-:, r',r: •.:.eta- . i q,., e' •1 i� �'...... .... .�. t a.x .,..: .}j..t T,-u..,:. .A ..,.. .-- e ... t ...:t.,• .1.... .,..... .„: z .d.l�, ,,,,,.,..,,. .� .M�. _.r.Fr, .;( ,, � r,k... ..� l .:..:. ., ..... ...._ .e.. .... ,.. ,...,/. .�,.1.7` r+-. S•.p+�.� r�i r.v.. �•� �:� ,..p..,., iV,.. >`}t ;S' a ..:+t'uG.Y �'� r�}' ,1 ra:+t..,t•:>6�'`t - .. :,t, ...Piir.,.a,. sL._f ., ..f3?,.,.. k h.,,,,Yz.�.t�,y.. k.7 e-.�` � -..I I � Y Ij• a 9.- r 1 .�.. a. 7. # ,Y/r, ,331k4e �u x .l,k 3 ,l� r qr r,.,., y { ,r, ,r, -i a�.,. + j r `,Y Si .5'+.. Jrt ,,; •4,./4:. ii..,ri.' C. .tr h.£ ;'i ... ✓75 ss:' .la {. f. r 1'-._r_i.. dd...'' 3't ;..%)kJ-+i a�^Af {,:. , .+S r ,r �. /<.. ;.. :. ✓,,,./... �.:..:,,s_. :c; ,+�r:N.2,-.f�r� .,.). .,f,.?3... s t,,, A�.,.r.r 1�. ,f,-. ✓S.rv..t,.,..�•r..'i.,k4, xS f G . C _ 7fj f1 �r E 1 5r•f Ell i' YES NO* SOCKS MONT111,^- Are loa(loui sucks in good condition with no holes or excessive toes that / *Documeutcd action taken for correction is required: NSPIsC:'PION:could allow,dust to escape prior to the discharge point'?Socks extend as close _ to the tnicklas feasibly possible, Retention I'uriod: five Years on Site Revision:2/I/I6 i i