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HomeMy WebLinkAboutAQ_F_0200031_20180316_PRMT_Permit ROY COOPER i� Governor i:c• MICHAEL S.REGAN w Secretary Air Quality ENVIRONMENTAL QUALITY MICHAEL A.ABRACZINSKAS Director March 16, 2018 Mr. Harry McPherson Vice-President Schneider Mills, Inc. ,P0 Box 519 Taylorsville,NC 28681 Subject: Air Permit No. 04863RI0 Schneider Mills, Inc. Taylorsville;Alexander County,North Carolina Permit Class: Small Facility ID# 0200031 Dear Mr. McPherson: In accordance with your completed application received February 13,2018,we are forwarding herewith Permit No. 04863R10 to Schneider Mills, Inc., Taylorsville, Alexander County,North Carolina for the construction and operation of air emissions sources or air cleaning devices and appurtenances. Additionally, any emissions activities determined from your air permit application as meeting the exemption requirements contained in 15A NCAC 2Q .0102 have been listed for information purposes as an "ATTACHMENT" to the enclosed air permit. Please note the records retention requirements are contained in General Condition 2 of the General Conditions and Limitations. If any parts,requirements,or limitations contained in this permit are unacceptable to you, you have the right to request a formal adjudicatory hearing within 3.0 days following receipt of this permit, identifying the specific issues to be contested. Such a request will stay the effectiveness of the entire permit. This hearing request must be in the form of a written petition,conforming to G.S. 150B-23 of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,NC 27699-6714. The form for requesting a formal adjudicatory hearing maybe obtained upon request from the Office of Administrative Hearings. Unless a request for a hearing is made pursuant to G.S. 150B-23,this air permit shall be final and binding. You may request modification of your air permit through informal means pursuant to G.S. 15013-22. This request must be submitted in writing to the Director and must identify the specific provisions or issues for which the modification is sought. Please note that the permit will become -_ final and binding regardless of a request for informal modification unless a request for a hearing is also made under G.S. 150B-23. State of North Carolina I Environmental Quality I Air Quality Mooresville Regional Office 1 610 East Center Avenue,Suite 301 1 Mooresville,NC 28115 704 663 1699 T 1 704 663 7579 F Harry McPherson March 16,2018 Page 2 Unless exempted by a condition of this permit or the regulations, construction of new air, pollution sources or air cleaning devices,or modifications to the sources or air cleaning devices described in this permit must be covered under a permit issued by the Division of Air Quality prior to construction. Failure to do so is a violation of G.S. 143-215.108 and may subject the Permittee to civil or criminal penalties as described in G.S. 143-215.114A and 143- 215.114B. - This permit shall be effective from March 16, 2018 until September 30,2023, is nontransferable to future owners and operators, and shall be subject to the conditions and limitations as specified therein: Changes have been made to the permit stipulations. The Permittee is responsible for carefully reading the entire permit and evaluating the requirements of each permit stipulation. The Permittee shall comply with all terms,conditions, requirements,limitations and restrictions set forth in this permit.Noncompliance with any permit condition is grounds for enforcement action,for permit termination, revocation and reissuance,or modification,or for denial of a permit renewal application. Specific changes and additions are summarized below(note: this list may not include all changes and additions): The GACT 6J condition was removed due to the replacement of the No.2/No.4 fuel oil-fired boiler with a natural gas-fired boiler. This GACT does not apply to natural gas-fired boilers. The synthetic minor condition was removed due the change of classification to small. The particulate control(15A NCAC 2D .0503)and the sulfur dioxide control requirement (15.A NCAC 2D .0516)were removed since these do not apply to the permitted yarn sizing operation. . Condition 2Q .0102 was updated to indicate that you have a source subject to NSPS Subpart Dc. Please note that a notification of the actual date of initial startup,which must be _ postmarked within 1.5 days of commencing operation, is required for boiler(ID No. IB-2). Should you have any questions concerning.this matter,please contact Jim Hafner at 704- 235-2217. es* rely, Bruce J. gle, Regional Supervisor Division of Air Quality;NC DEQ JAH:lhe Enclosures c: Mooresville Regional Office https://neconnect.sharepoint.coni/sites/deq/daq_mro/Counties/ALEXANDER/00031/R10 PERMIT.docx NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF AIR QUALITY - AIR PERMIT NO. 04863RIO Issue Date: March 16,2018 Effective Date: March 16,2018 ' Expiration Date: September 30, 2023 Replaces Permit: 04863R09 To construct and.operate air emission source(s)and/or air cleaning device(s), and for the discharge of the associated air contaminants into the atmosphere in accordance with the provisions of Article 21B of Chapter 143, General Statutes of North Carolina(NCGS) as amended, and other applicable Laws,Rules and Regulations, Schneider Mills, Inc. 1170 Highway 16 North Taylorsville, Alexander County;North Carolina Permit Class: Small Facility ID#0200031 (the Permittee) is hereby authorized to construct and operate the air emissions sources and/or air cleaning devices and appurtenances described below: Emission Emission Source Control Control System Source ID Description System ID Description ES-SL-1 yarn sizing operation N/A N/A in accordance with the completed application 0200031.18A received February 13, 2018 including any plans, specifications,previous applications, and other supporting data, all of which are filed with the Department of Environmental Quality,Division of Air Quality(DAQ)and are incorporated as part of this permit. This permit is subject to the following specified conditions and limitations including any TESTING,REPORTING, OR MONITORING REQUIREMENTS: A. SPECIFIC CONDITIONS AND LIMITATIONS 1. Any air emission sources or control devices authorized to construct and operate above must be operated and maintained in accordance with the provisions contained herein. The Permittee shall comply with applicable Environmental Management Commission Regulations, including Title 15A North Carolina Administrative Code(NCAC), Subchapter 2D .0202, 2D .0521, 2D .0535,2D .0540 and 2Q .0102. Permit No. 04863R10 Page 2 2. PERMIT RENEWAL AND EMISSION INVENTORY REQUIREMENT-The Permittee, at least 90 days prior to the expiration date of this permit,shall request permit renewal by letter in accordance with 15A NCAC 2Q .0304(d) and(f).Pursuant to 15A NCAC.2Q .0203(i), no permit application fee is required for renewal of an existing air permit(without a modification request). The renewal request(with AA application form) should be submitted to the Regional Supervisor,DAQ. Also,at least 90 days prior to the expiration date of this permit,the Permittee shall submit the air pollution emission inventory report (with Certification Sheet) in accordance with 15A NCAC 2D .0202,pursuant to N.C. General Statute 143 215.65.The report shall be submitted to the Regional Supervisor;DAQ and shall document air pollutants emitted for the 2022 calendar year. 3. VISIBLE EMISSIONS CONTROL REQUIREMENT-As required by 15A NCAC 2D .0521 "Control of Visible Emissions," visible emissions from yarn sizing operation(ID No. ES-SL-1),manufactured after July 1, 1971, shall not be more than 20 percent opacity when averaged over a six-minute period, except that six-minute periods averaging not more than 87 percent opacity may occur not more than once in any hour nor more than four times in any 24-hour period.However, sources which must comply with a visible emissions standard in 15A NCAC 2D .0524 "New Source Performance Standards or.1110 "National Emission Standards for Hazardous Air Pollutants" shall meet that standard instead of the 2D .0521 visible emissions standard. 4. NOTIFICATION REQUIREMENT -As required by 15A NCAC 2D .0535, the Permittee of a source of excess emissions that last for more than four hours and that results from a malfunction, a breakdown of process or control equipment or any other abnormal conditions, shall: a. Notify the Director or his designee of any such occurrence by 9:00 a.m. Eastern time of the Division's next business day of becoming aware of the occurrence and describe: i. the name and location of the facility, ii. the nature and cause of the malfunction or breakdown, iii. the time when the malfunction or breakdown is first observed, iv. the expected duration, and V. an estimated rate of emissions. b. Notify the Director or his designee immediately when the corrective measures have _ been accomplished. This reporting requirement does not allow the operation of the facility in excess of Environmental Management Commission Regulations. 5. FUGITIVE DUST CONTROL REQUIREMENT-As required by 15A NCAC 2D .0540 "Particulates from Fugitive Dust Emission Sources," the Permittee shall not cause or allow fugitive dust emissions to cause or contribute to substantive complaints or excess visible Permit No. 04863R10 Page 3 emissions beyond the property boundary. If substantive complaints are received or excessive fugitive dust emissions from the facility are observed beyond the property boundaries for six minutes in any one hour(using Reference Method 22 in 40 CFR, Appendix A),the owner or operator may be required to submit a fugitive dust plan as described in 2D .0540(f). "Fugitive dust emissions" means particulate matter that does not pass through a process stack or vent and that is generated within plant property boundaries from activities such as: unloading and loading areas,process areas stockpiles, stock pile working,plant parking lots, and plant roads (including access roads and haul roads), 6. Federal and State Rules Applicable to Sources Exempted from Air Permitting_Requirements - Your facility is subject to the following federal and state rules: 40 CFR 60 -NSPS -- Subpart Dc-- Small Industrial-Commercial-Institutional Steam Generating Units 40 CFR 63 -NESHAP/MACT-- Subpart ZZZZ--Reciprocating Internal Combustion Engines which are applicable to some of the emission sources at your facility listed on the "Insignificant/Exempt Activities" list attached to this permit. The purpose of this permit condition is to inform you of your compliance obligations to these applicable rules as they are enforceable. B. GENERAL CONDITIONS AND LIMITATIONS 1. In accordance with G.S. 143-215.108(c)(1),TWO COPIES OF ALL DOCUMENTS, REPORTS, TEST DATA, MONITORING DATA,NOTIFICATIONS, REQUESTS FOR RENEWAL,AND ANY OTHER INFORMATION REQUIRED BY THIS PERMIT shall be submitted to the: Regional Supervisor North Carolina Division of Air Quality Mooresville Regional Office 610 East Center Avenue,.Suite 301 Mooresville,NC 28115 704-663-1699 For identification purposes; each submittal should include the facility name as listed on the permit,the facility identification number, and the permit number. = 2. RECORDS RETENTION REQUIREMENT- In accordance with 15A NCAC 2D .0605, = any records required by the conditions of this permit shall be kept on site and made available to DAQ personnel for inspection upon request. These records shall be maintained in a form suitable and readily available for expeditious inspection and review. These records must be kept on site for a minimum of 2 years, unless another time period is otherwise specified. Permit No. 04863R10 Page 4 3.- ANNUAL FEE PAYMENT-Pursuant to 15A NCAC 2Q.0203(a),the Permittee shall pay the annual permit fee within 30 days of being billed by the DAQ. Failure to.pay the fee in a timely manner will cause the DAQ to.initiate action to revoke the permit. 4. EQUIPMENT RELOCATION- In accordance with 15A NCAC 2Q .0301, a new air permit shall be obtained by the Permittee prior to establishing,building, erecting,using, or operating the emission sources or air cleaning equipment at a site or location not specified in this permit.. 5. REPORTING REQUIREMENT-In accordance with 15A NCAC 2Q .0309,any of the following that would result in previously unpermitted,new, or increased emissions must be reported to the Regional Supervisor,DAQ: a. changes in the information submitted in the application regarding facility emissions; b. changes that modify equipment or processes of existing permitted facilities; or c. changes in the quantity or quality of materials processed. If appropriate,modifications to the permit may then be made by the DAQ to reflect any necessary changes in the permit conditions. In no case are any new or increased emissions allowed that will cause a violation of the emission limitations specified herein. 6. In accordance with 15A NCAC 2Q .0309,this permit is subject to revocation or. modification by the DAQ upon a determination that information contained in the application or presented in the support thereof is incorrect, conditions under which this permit was granted have changed, or violations of conditions contained in this permit have occurred.In accordance with G.S. 143-215.108(c)(1),the facility shall be properly operated and maintained at all times in a manner that will effect an overall reduction in air pollution. - Unless otherwise specified by this permit,no emission source maybe operated without the concurrent operation of its associated air cleaning device(s) and appurtenances. 7. In accordance with G.S. 143-215.108(c)(1),this permit is nontransferable by the Permittee. Future owners and operators must obtain a new air permit from the DAQ. 8. In accordance with G.S. 143-215.108(c)(1),this issuance of this permit.in no way absolves the Permittee of liability for any potential civil penalties which may be assessed for violations of State law which have occurred prior to the effective date of this permit. 9. In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the responsibility of complying with all applicable requirements of any Federal, State,or Local water quality or land quality control authority. 10. In accordance with 15A NCAC 2D .0605,reports on the operation and maintenance of the facility shall be submitted by the Permittee to the Regional Supervisor, DAQ at such intervals and in such form and detail as may be required by the DAQ. Information required in such reports may include,but is not limited to,process weight rates, firing rates,hours of operation, and preventive maintenance schedules. Permit No. 04863R10 Page 5 11. A violation of any term or condition of this permit shall subject the Permittee to enforcement pursuant to G.S. 143-215.114A, 143-215..114B, and 143-215.114C,including assessment of civil and/or criminal penalties. 12. Pursuant to North Carolina General Statute 143-215.3(a)(2),no person shall refuse entry or access to any authorized representative of the DAQ who requests entry or access for purposes of inspection, and who presents appropriate credentials,nor shall any person obstruct,hamper, or interfere with any such representative while in the process of carrying out his official duties. Refusal of entry or access may constitute grounds for permit revocation and assessment of civil penalties. 13..In accordance with G.S. 143-215.108(c)(1),this permit does not relieve the Permittee of the responsibility of complying with any applicable Federal,State,or Local requirements governing the handling, disposal, or incineration of hazardous, solid, or medical wastes, including the Resource Conservation and Recovery Act(RCRA)administered by the Division of Waste Management. 14. PERMIT RETENTION REQUIREMENT- In accordance with 15A NCAC 2Q.0110,the Permittee shall retain a current copy of the air permit at the site.The Permittee must make available to personnel of the DAQ,upon request,the current copy of the air permit for the site. 15. CLEAN AIR ACT SECTION 112(r) REQUIREMENTS -Pursuant to 15A NCAC 2D .2100 "Risk Management Program,"if the Permittee is requiredto develop and register a risk management plan pursuant to Section 112(r) of the Federal Clean Air Act,then the Permittee is required to register this plan with the USEPA in accordance with 40 CFR Part 68. 16. PREVENTION OF ACCIDENTAL RELEASES -GENERAL DUTY-Pursuant to Title I Part A Section 112(r)(1) of the Clean Air Act "Hazardous Air Pollutants Prevention of Accidental Releases -Purpose and General Duty," although a risk management plan may not be required, if the Permittee produces,processes, handles,or stores any amount of a listed hazardous substance,the Permittee has a general duty to take such steps as are necessary to prevent the accidental release of such substance and to minimize the consequences of any release. This condition is federally-enforceable only. 17. GENERAL EMISSIONS TESTING AND REPORTING REQUIREMENTS - If emissions testing is required by this permit, or the DAQ, or if the Permittee submits emissions testing to the DAQ in support of a permit application or to demonstrate compliance,the Permittee shall perform such testing in accordance with 15A NCAC 2D .2600 and follow all DAQ procedures including protocol approval,regional notification,report submittal, and test results approval. Additionally,in accordance with 15A NCAC 2D .0605,the permittee shall follow the procedures for obtaining any required audit sample and reporting those results. Permit No. 04863R10 Page 6 Permit issued this the 16t`of March,2018. NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION Bruce J. In Regional Supervisor By Authority of the Environmental Management Commission Air Permit No. 04863R10 3 ATTACHMENT to Permit No. 04863R10, March 16, 2018 Insignificant/Exempt Activities Source Exemption Source of Source of Title V Regulation TAPS? Pollutants? IB-2 - natural gas-fired boiler(14.7 million 2Q .0102 BTU per hour maximum heat input rate) (h)(1)(B) Yes Yes subject to NSPS Subpart Dc IDO-1 -natural gas-fired yarn drying oven 2Q .0102 (3.5 million Btu per hour maximum heat input (h)(1)(B) Yes Yes rate) IDO-3 -natural gas-fired yarn drying oven 2Q .0102 (3.5 million Btu per hour maximum heat input (h)(1)(B) Yes Yes rate) IDO-10 -natural gas-fired yarn drying oven 2Q 010 (3.0 million Btu per hour maximum heat input 2Q .0102 Yes Yes rate) ISC-10 -steam can 2Q .0102 No No (g)(14)(B) 2Q .0102 ISC-11 - steam can (g)(14)(B) No No ISC-12 - steam can No No I-GEN diesel-fired engine associated with fire pump(115 hp) subject to NESHAP 2Q .0102(h)(5) Yes Yes Subpart ZZZZ f 1. Because an activity is exempted from being required to have a permit or permit modification does not mean that the activity is exempted from an applicable requirement or that the owner or operator of the source is exempted from demonstrating compliance with any applicable requirement. 2. When applicable, emissions from stationary source activities identified above shall be included in determining compliance with the permit requirements for toxic air pollutants under 15A NCAC 2D .1100 "Control of Toxic Air Pollutants" or 2Q .0711 "Emission Rates Requiring a Permit." 3. Sample permit conditions showing the regulatory requirements for exempt sources subject to NESHAP,NSPS, and NCAC rules may be found here: hgps:Hdeg.nc.aov/about/divisions/air-quality/air-quality ermits/specific-permit-conditions- re ulator - uide