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HomeMy WebLinkAboutDEQp00020680SAMPLING PLAN Date: September 15, 2017 To: North Carolina Department of Environmental Quality ("DEQ") From: The Chemours Company FC, LLC ("Chemours") Re: Wastewater Sampling Plan I. INTRODUCTION Chemours has prepared this Sampling Plan for collecting and analyzing wastewater samples at Chemours' Fayetteville, North Carolina facility "Fayetteville Works" to respond to DEQ's request for certain wastewater sampling. Specifically, this Plan responds to DEQ's September 10, 2017 email requesting that Chemours prioritize sampling for the following constituents: "pH, TSS, COD, PFOA, PFOS, manufacturing operations specific organics, metals, all the chemicals on the handout provided to DEQ on the July 27, 2017 site visit, PFECA compounds and PFESA byproducts" (hereinafter, "DEQ's Requested Analytes"). Chemours discussed an outline of this Sampling Plan with DEQ during a September 13, 2017 teleconference, during which DEQ provided initial comments, including comments regarding the scope of samples to be collected and analyzed. This Sampling Plan reflects the comments DEQ provided during the September 13th teleconference and provides further details of the wastewater sampling that will be conducted. II. FIELD SAMPLING PLAN DEQ plans to be at the Fayetteville Works the morning of Monday, September 18, 2017, to collect samples from Outfalls 001 and 002 at the Fayetteville Works, as well as the following portions of the Chemours' process that currently discharge into the Fayetteville Works' wastewater treatment plant (designated with green dots on the process schematic Chemours previously produced as CH -FW -DEQ -0057683 and included herein as Figure 1): • Common Waste Tank • Cell Lab Effluent • DEG Tank • Hydrolysis Waste Sump • Products Sump • Alkaline Waste Tank • Waste Acid Tank • Tank Farm Sump (Safety Showers, Steam Condensate, Rain) During the September 13th teleconference, DEQ requested that Chemours sample the combined effluent from some of the units listed above. However, upon further review, Chemours has 1 of 11 CH -FW -DEQ -0057813 determined that it is not feasible to sample the combined effluent from these units and so instead will sample each of the units individually. In addition, during the September 13th teleconference, DEQ requested that Chemours sample the effluent from "Sulfuric Acid/KOH Addition." This effluent is either 93% sulfuric acid or nominally 20% KOH that is added to the common waste tank for pH adjustment. Accordingly, Chemours has removed the Sulfuric Acid/KOH Addition from this Sampling Plan. In addition and contemporaneous to collecting a sample from, these locations for DEQ, Chemours will collect four duplicates to be analyzed or retained as set forth below. Under this Sampling Plan, only the following samples will be analyzed at this time: (1) Outfall 001; (2) Outfall 002; (3) Common Waste Tank; and (4) Cell Lab Effluent (collectively, "Phase 1 Sample Set"). The remaining samples collected hereunder (collectively, "Phase 2 Sample Set") will be retained and, depending on the results of the Phase 1 Sample Set, may be analyzed. After receipt of all of the results of the Phase 1 Sample Set, Chemours will prepare a supplemental Sampling Plan regarding the analysis of the Phase 2 Sample Set and will provide this supplemental Sampling Plan to DEQ. III. ANALYTICAL METHOD As noted above, only the Phase 1 Sample Set will be analyzed under this Sampling Plan. For purposes of this Sampling Plan, Chemours has divided DEQ's Requested Analytes into the three categories shown in Table 1 (Conventional Pollutants, PFOA, PFOS, and HFPO Dimer Acid), Table 2 (Products), and Table 3 (Potential Byproducts or Impurities) of this Sampling Plan.' Below addresses how each of the Phase 1 Sample Set will be analyzed for the compounds listed in Tables 1, 2, and 3. A. Table 1 - Conventional Pollutants, PFOA, PFOS, and HFPO Dimer Acid During the September 13th teleconference, DEQ indicated that the existing sampling data Chemours has provided for Outfalls 001 and 002 satisfy DEQ's requests for pH, TSS, COD, and manufacturing operations specific organics, but DEQ requested that Chemours run a full scan for metals in samples from Outfalls 001 and 002. Chemours provided a full set of metals analysis in its April 2016 permit application for Outfalls 001 and 002. Per DEQ's August 18, 2017 letter states that "Historical sampling data, no later than 4.5 years old, may be submitted provided it is representative of the current wastewaters being discharged." Chemours believes the metals data submitted along with its April 2016 permit application are representative of the metals content in its current wastewater discharges. ' In addition, DEQ requested that Chemours analyze the Phase 1 Sample Set for CF20 (CASRN 353-50-4) and CF2 (CASRN 2154-59-8). These substances, however, are unstable in the presence of water and are unlikely to be detected. COF2 will hydrolyze to form carbon dioxide and hydrogen fluoride. CF2 is a very unstable intermediate that will readily react in aqueous environment to form carbon monoxide and hydrogen fluoride. For these reasons, Chemours does not intend to analyze for CF20 (CASRN 353-50-4) and CF2 (CASRN 2154-59-8) under this Sampling Plan. 2of11 CH -FW -DEQ -0057814 In addition, on September 14, 2017, Chemours submitted analytical results for, among other locations, an August 1, 2017 sample collected from Outfall 002 and analyzed for HFPO Dimer Acid and the modified EPA Method 537 compounds (including PFOA and PFOS). These results (and the prior BFPO Dimer Acid sampling results Chemours has produced to DEQ) satisfy DEQ's request for HFPO Dimer Acid, PFOA, and PFOS data from Outfall 002. These prior HFPO Dimer Acid results also satisfy DEQ's request for analytical results for HFPO Dimer Acid ammonium salt, HFPO Dimer Acid potassium salt, BFPO Dimer Acid Fluoride, as all three of these compounds dissociate in aqueous environment and exist as HFPO Dimer anion. This HFPO Dimer anion is the same as what all testing labs are detecting (via LC/MS/MS) as the HFPO Dimer Acid. In light of these existing data, the remaining analysis for Table 1 compounds for the sample locations comprising the Phase 1 Sample Set are as follows: • Outfall 001 - PFOA, PFOS, and HFPO Dimer Aci& • Common Waste Tank - all Table 1 compounds • Cell Lab Effluent - all Table 1 compounds In order to respond to DEQ's requests, Chemours already has collected and provided these samples to external laboratories for analysis. Chemours anticipates being able to provide these results to DEQ on a rolling basis beginning the week of September 18, 2017. These existing samples and forthcoming results will satisfy DEQ's remaining requests to analyze Outfalls 001 and 002, Common Waste Tank, and Cell Lab Effluent for the Table 1 compounds, and therefore Chemours will not analyze the Phase 1 Sample Set samples that will be collected on Monday, September 18th for the Table 1 compounds unless and until requested to do so by DEQ. B. Table 2 - Products For the Table 2 compounds, Chemours is unaware of any certified analytical methods for identifying or quantifying these compounds in wastewater. Therefore, in order to respond to DEQ's request for sampling data for these compounds, Chemours will proceed as follows: Chemours will collect a reference sample of the compound from the Fayetteville Works' process. Chemours' internal laboratory will then try to detect the compound in the Phase 1 Sample Set. If the compound is not detected in the sample, Chemours will take no further action with respect to analyzing the sample for the Table 2 compound. 2 As explained above, this also addresses DEQ's request for results for HFPO Dimer Acid ammonium salt, HFPO Dimer Acid potassium salt, HFPO Dimer Acid Fluoride. 3of11 CH -FW -DEQ -0057815 • If the compound is detected, Chemours' internal laboratory will then attempt to estimate the concentration of the Table 2 compound. Please note that Chemours' methodology for Table 2 compounds is primarily associated with the monitoring of process streams. In some cases, adjustments will be made to translate that methodology to wastewater matrices. In addition, some of the Table 2 compounds would undergo hydrolysis and those hydrolysis products would require a change in analytical methodology. That work would be additive to what is currently described in the Sampling Plan and ongoing progress would be shared during the weekly teleconferences with DEQ that Chemours has proposed in its cover letter transmitting this Sampling Plan to DEQ. In order to meet DEQ's request for expedited results, any results for the Table 2 compounds will be estimates subject to certain limitations that Chemours will detail further when it provides the results to DEQ. Chemours anticipates being able to begin to provide the results for the Table 2 compounds in the Phase 1 Sample Set on a rolling basis beginning the week of September 25, 2017. That said, analyzing for Table 2 compounds requires developing new analytical methods, as there are no certified analytical methods for detecting or quantifying the Table 2 compounds in wastewater. This Sampling Plan may need to be updated as Chemours undertakes this analysis and obtains a better understanding of these analytical methods. Chemours will continue to keep DEQ updated on Chemours' progress in analyzing for the Table 2 compounds and recommends doing so on the weekly teleconferences with DEQ that Chemours proposed in its cover letter transmitting this Sampling Plan to DEQ. C. Table 3 - Potential Byproducts or Impurities As with the Table 2 compounds, Chemours is unaware of any certified analytical methods for identifying or quantifying the Table 3 compounds in wastewater. Earlier this week, Chemours received a SOP from EPA for analyzing several of the Monether PFECAs listed in Table 3 and, although Chemours still is reviewing this SOP, Chemours likely will attempt to duplicate this method. In order to respond to DEQ's request for sampling data for the Table 3 compounds, Chemours will proceed as follows: • Chemours will commission either its internal laboratory or an external, third -party laboratory to analyze each of the Phase 1 Sample Set to try to detect the presence of substances that appear to be similar to the Table 3 compounds. • If the compound is not detected in the sample, the laboratory will take no further action with respect to analyzing the sample for the Table 3 compound. • If the compound is detected, the laboratory will then attempt to estimate the concentration of the Table 3 compound by using best available methods. In order to meet DEQ's request for expedited results, any results for the Table 3 compounds will be estimates subject to certain limitations that Chemours will detail further when it provides the results for the Table 3 compounds to DEQ. Chemours anticipates being able to 4ofII CH -FW -DEQ -0057816 begin to provide the results for the Table 3 compounds in the Phase 1 Sample Set on a rolling basis beginning the week of October 2, 2017. That said, analyzing for Table 3 compound requires developing new analytical methods, as there are no certified analytical methods for detecting or quantifying the Table 3 compounds in wastewater. This Sampling Plan may need to be updated as Chemours undertakes this analysis and obtains a better understanding of these analytical methods. Chemours will continue to keep DEQ updated on Chemours' progress in analyzing for the Table 3 compounds and recommends doing so on the weekly teleconferences with DEQ that Chemours proposed in its cover letter transmitting this Sampling Plan to DEQ. 5of11 CH -FW -DEQ -0057817 TABLES 6of11 CH -FW -DEQ -0057818 Table 1: Conventional Pollutants , PFOA, PFOS, and BFPO Dimer Acid Name CASRN, if applicable H N/A Total Suspended Solids (TSS) N/A Chemical Oxygen Demand (COD) N/A PFOA 335-67-1 PFOS 1763-23-1 Manufacuning operations specific organics N/A Metals N/A HFPO Dimer Acid3 13252-13-6 3 For 3 compounds (HFPO Dimer Acid ammonium salt, HFPO Dimer Acid potassium salt, HFPO Dimer Acid Fluoride), they all dissociate in aqueous environment and exist as HFPO Dimer anion. This HFPO Dimer anion is the same as what all testing labs are detecting (via LC/MS/MS) as the HFPO Dimer Acid. As such, the results for HFPO Dimer Acid will also cover HFPO Dimer Acid ammonium salt, HFPO Dimer Acid potassium salt, and HFPO Dimer Acid Fluoride. 7of11 CH -FW -DEQ -0057819 Table 2: v Pioucts _ . Name CASRN, if applicable E2 3330-14-1 EVE 63863-43-4 BFPO 428-59-1 MMF 69116-71-8 PEVE 10493-43-3 PMVE 1187-93-5 PPVE 1623-05-8 PSEPVE 16090-14-5 RSU 677-67-8 8of11 CH -FW -DEQ -0057820 Table 3: Potential B " roducts or Impurities DEQ's Categories from August 16"h Letter Formula CASRN, if applicable Monoether PFECAs C3H F5O3 674-13-5 C4HF7O3 377-73-1 CsHF9O3 863090-89-5 C7HF13O3 174767-10-3 C8HF15O3 N/A Polyether PFECAs C7HF13O7 39492-91-6 C6HF11O6 39492-90-5 C5HF9O5 39492-89-2 C4HF7O4 39492-88-1 PFESAs C7HF13O5S 66796-30-3 or 29311-67-9 C7112F14O5S 1 749836-20-2 9of11 CH -FW -DEQ -0057821 FIGURE 10 of 11 CH -FW -DEQ -0057822 Redacted