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HomeMy WebLinkAboutDEQp00022339State of North Carolina.: ; Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director z�y IL �EHNF� Facsimile Cover Sheet July 18, 1996 To: Mr. Mike Johnson, Dupont Automotive Fax: 910-678-1247 From: Greg Nizich Phone: 919/733-5083, ext. 541. Fax: 919/733-0719 3 pages, including this cover sheet. Unfortunately, I mistakenly ommitted some instream monitoring requirements for this renewal. I am sending the effluent sheet for 002 which has been amended with these additions. TP and TN monitoring has been transferred from 001 to 002, so 001 is being sent along too. We are requiring all major facilities in the sub -basin to perform instream monitoring. Since DuPont's oxygen demanding load is near 10% of the total allocated in the sub -basin, it is one of the highest, and therefore the Division has added the instream requirements. Instream fluoride monitoring (monthly) is also being added, but as always this can be reduced or removed if sampling data shows it's justified. I will be in Winston-Salem all day today, but you can leave me a voice -mail message or get up with me on Friday. If you would like to submit written comments on these changes let me know. If these modifications are not an issue we will probably issue the permit with in a week. I'm sorry this oversight wasn't caught sooner. l JUL 1996 CENTRAL FILES P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper 0 �' 0357 3 Ff V �1 pp(o 65k) Cr^�oz, ro06� r- MGD (.5sj (0.030 ih l,5 C76?1o� D1L 0.03(o*r,s5 Altos = /, S'�,5/,� `� 7, 9 1 -7 %, w DO M N x a Co DO cz /wi I C/) C4 U m U cd 42 .'✓% 3 U i� � U M � > U] G >, 717 w o UL 30 199 _ c O �N 2 O gyp+ Oy l� (� aQ cid C C � a ° c •� 3 cd Cd ! 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ZS !3CD I`59.C)rI1)A•(_— It72. �I�K -4-U 55-- 'tS. i l i iil � � jll� fil` + ill j� ci ti az IJUL lu'? 1 , tZl- > CENTRAL FILES j� ci ti az IJUL lu'? 1 , CENTRAL FILES M M c 0 U z s^ w U o � o M G C U� O U M N O U wNU� �i3; cd Q ^ w U N C r. a* ca M u i N^ �, �O O bq CIO U " `' 1996 U o � M � 9 O 3 3 N w T o 0 C ca � Q Q U M C O U N N O wNU� �i3; cd � M � 9 O 3 3 N w T o 0 C ca � Q Q C N cli u tCIS CIO U " `' 1996 U o C/) I Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) The Fayetteville facility has two main process areas: 1) Butacite and PVB intermediates and 2) Nafion and perfluoronated intermediates. Currently, both process waste streams go through the treatment plant and are discharged via Outfall 001. DuPont is proposing to route the Nafion stream around the waste treatment plant because the only :significant pollutant in it is fluoride which is not removed in the treatment process, so the Nafion stream only constitutes extra hydraulic loading that lowers retention time in the plant for the treatable PVB waste stream. The Nafion stream would have to re-enter the Outfall 001 stream prior to the OCPSF sampling and limitation point or such requirements will have to be applied to it separately. Only minor changes are recommended for this rend al. Updated application of federal effluent guidelines will cause a slight reduction of BO�i'mits for this renewal. TP/TN monitoring requirement has been shifted to Outfall 002 in order to measure nutrient loading to the river. Please also note the addition of instream monitoring requirements. Special Schedule Requirements and additional comments from Reviewers: Recommended by: Date: a /16 Reviewed by Instream Assessment: Date: a /� Regional Supervisor: ` �_�� �'- '` ` Date:`' Permits & Engineering: RETURN TO TECHNICAL SUPPORT BY: FACT SHEET FOR WASTELOAD ALLOCATION Request Facility Name: E.I. DuPont de Nemours & Co.- Fayettevi Works, E; NPDES No.: NC0003573 Type of Waste: 97% Industrial, 3% Domestic Facility Status: Existing Permit Status: Renewal Receiving Stream: Cape Fear River -, Stream Classification: C FRf'L_r „ . _ ' - `-' Subbasin: 03-06-16> County: Bladen Stream Characteristic: Regulated Regional Office: Fayetteville Source: Jordan Dam -1-1r, Requestor: Greg Nizich Date: 1989,, _ Date of Request: 12/6/95 Drainage Area (mi2): 4790 f Topo Quad: H23SE Summer 7Q10 (cfs): 791 Average Flow (cfs): 5676 =' IWC (%): .2' =y Wasteload Allocation Summary (approach taken, correspondence with region, EPA, etc.) The Fayetteville facility has two main process areas: 1) Butacite and PVB intermediates and 2) Nafion and perfluoronated intermediates. Currently, both process waste streams go through the treatment plant and are discharged via Outfall 001. DuPont is proposing to route the Nafion stream around the waste treatment plant because the only :significant pollutant in it is fluoride which is not removed in the treatment process, so the Nafion stream only constitutes extra hydraulic loading that lowers retention time in the plant for the treatable PVB waste stream. The Nafion stream would have to re-enter the Outfall 001 stream prior to the OCPSF sampling and limitation point or such requirements will have to be applied to it separately. Only minor changes are recommended for this rend al. Updated application of federal effluent guidelines will cause a slight reduction of BO�i'mits for this renewal. TP/TN monitoring requirement has been shifted to Outfall 002 in order to measure nutrient loading to the river. Please also note the addition of instream monitoring requirements. Special Schedule Requirements and additional comments from Reviewers: Recommended by: Date: a /16 Reviewed by Instream Assessment: Date: a /� Regional Supervisor: ` �_�� �'- '` ` Date:`' Permits & Engineering: RETURN TO TECHNICAL SUPPORT BY: 2 TOXICS/METALS/CONVENTIONAL PARAMETERS OUTFALL 001 - Process Wastewater Monthly Avg. Daily Max. Flow (MGD): 2.0 Flow (MGD): monitor BOD5 (lbs/day): 175.4 467.7 monitor quarterly TSS (lbs/day): 292.3 950.1 5000 EL DO (mg/1): monitor TP (mg/1): monitor pH (SU): 6.0-9.0 6.0-9.0 temperature of the receiving stream of more than 2.8°C and i nqj Oil & Grease (lbs/day): monitor TN (mg/1): monitor TP (mg/1): monitor Recommended Limits Monthly Avg. Daiiy Max. WQ or EL Flow (MGD): 2.0 BOD5 (lbs/day): 157.5 420.1 EL TSS (ibs/day): 262.5 853.3 EL DO (mg/1): pH (SU): 6.0-9.0 6.0-9.0 EL Oil & Grease (lbs/day): monitor OCPSF Parameters: See attached list OUTFALL 002 - Non -contact Cooling Water Existing Limits Monthly Avg. Daily Max. Flow (MGD): monitor BOD5 (lbs/day): monitor quarterly COD (lbs/day): monitor quarterly pH (SU): 6.0-9.0 6.0-9.0 Flouride (lbs/day): 5000 Temperature (°C) The temperature of the effluent shall not cause an increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C. Recommended Limits Monthly Avg. Daily Max. WQ or EL Flow (MGD): monitor BODS (lbs/day): monitor quarterly COD (lbs/day): monitor quarterly pH (SU). 6.0-9.0 6.0-9.0 EL Flouride (lbs/day): 5000 EL TN (mom)' b r'� �, monitor TP (mg/1): monitor Temperature (°C) The temperature of the effluent shall not cause an increase in the temperature of the receiving stream of more than 2.8°C and i nqj cause the ambient water temperature to exceed 32°F. JUL C'ENTPAL F'LES WHOLE EFFLUENT TOXICITY TEST Type of Toxicity Test: Chronic (Ceriodaphnia) Quarterly P/F @ IWC Existing Limit: P/F @ 3.3% (applied to combined final outfall) Recommended Limit: Renew with existing limit. Monitoring Schedule: Feb., May, Aug., Nov. Limits Changes Due To: Change in 7Q10 data Change in stream classification Relocation of discharge Updated application of fed. effluent guidelines X New pretreatment information �viisite ivnicavy :i%uiay, interucuvaa, etc.; Parameter(s) Affected BOD, TSS, OCPSF parameters n6 Parameter(s) are water quality limited. For some parameters, the available load capacity of the immediate receiving water will be consumed. This may affect future water quality based effluent limitations for additional dischargers within this portion of the watershed. 100 X No parameters are water quality limited, but this discharge may afi:rt future allocations. INSTREAM MONITORING REQUIREMENTS Upstream Location: U.S. Army Corps Lock & Dam #3 s�w� e sP e�� ���� w�. re— Downstream Location: Prospect Hall Landing -6 'IF (ACC Parameters: Temperature, Dissolved Oxygen, Conductivity, Fluoride PA- --~ if Special instream monitoring locations or monitoring frequencies: Instream monitoring for fluoride should occur monthly. `}�^c r ri�N c, S 6" —P �e S l a � �,. -0I Q t uc—k 0 e. JUL 30 1996 CENTRAL FILES 4 • T MISCELLANEOUS INFORMATION & SPECIAL CONDITIONS Has the facility demonstrated Me ability to meet the proposed new limits with existing treatment facilities? Yes No ✓✓ �� �'- ' ~ �`` If no, which parameters cannot be met? Would a "phasing in" of the new limits be appropriate? Yes No If yes, please provide a schedule (and basis for that schedule) with the regional office recommendations: k l i 1 G If no, why not? Wasteload sent to EPA? (Major) Y (Y or N) (If yes, then attach updated evaluation of facility, including toxics analysis, modeling analysis if modeled at renewal, and description of how it fits into basinwide plan) Additional Information attached? Y (Y or N) If yes, explain with attachments. 1. List of OCPSF parameters and limits. 2. Summary of federal effluent Guidelines applied to WLA. 3. Toxicity test fact sheets. T. JUL SQ 199E CENTRAL FILES _ .a i i �fiJ � \ Y a�C- C_'T 4:,.L C�_.� � � ��c �T lam.?. �`� t'_. t•\ i If no, why not? Wasteload sent to EPA? (Major) Y (Y or N) (If yes, then attach updated evaluation of facility, including toxics analysis, modeling analysis if modeled at renewal, and description of how it fits into basinwide plan) Additional Information attached? Y (Y or N) If yes, explain with attachments. 1. List of OCPSF parameters and limits. 2. Summary of federal effluent Guidelines applied to WLA. 3. Toxicity test fact sheets. T. JUL SQ 199E CENTRAL FILES _ .a Facility Namei)cS Permit # AJC ,Q0,1- 73 Pipe # DD E CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: l.) The North Carolina CeriodUhnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is ,3.2 % (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterquarterU monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of . Effluent sampling for this testing shall be performed at the NPDES permitted ff&l e ent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR -1) for the month in which it was performed, using the parameter code TGP3B. AdAit;nnally, DEM Form -AT -1 (orisrinal) k to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test_ data from this monitoring requirement or tests performed by the North Carolina Division of Environmental Management indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specked in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate retesting(within 30 days of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. 7Q10 771 cfs Permitted Flow MGD IWC 3. 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Z.5 i A3 9. c) 2,,!� t 853.3+Z..25.__ "6 JUL 1 CENTRAL FILES ~ r�F%365OI N READY FOR INPUT�KE��8/M�' CGMPLIANCE EVALUATION ANALY%I% REPORT PA�E i PERMIT--NC0003573 PIPE--O�i REPORT PERIOD� 95O2 -960i LOC ---E FACILITY--DUPONT-FAYETTEVILLE DE%I�N FLOW-- 2.00OO CLA%%--2 LOCATION--FAYETTEVILLE RE�ION/COUNTY--06 BLADEN 50050 0»3i0 08530 T�P3B 000i0 80400 00556 O0600 MONTH Q/M�D BOD RE%/T%% CERI7DPF TEMP PH OIL-�R%E TOTAL N ' NOL NOL 9 0 6 0 NOL NOi LIHIT F 95/82 2'0000 F i75 �y� i.O547 i 22.45 ^ ^ 8.2-7.i 5.00O 2.870 8.3-6.7 5.0OO i3.800 95/03 !.0488 47.69 7i.7 2i.76 7.6-7.2 5.0O0 5.000 3�.30O 27.400 95/05 95/86 .9067 85.2i i23.3 .9339 i36.69 2i5.8 i 24.40 26.30 7.6-7.i 5.000 5.0;� 3i.O�0 5.0O0 95/07 .845i 53.50 90.2 i 30.9i 25.92 7.7-7.3 7.6-7.i 5.000 95/08 .7947 44.78 3.6 .O00 95/09 .8784 29.4i i3.0 26.66 7.5-7.i .0OO 34.000 95/iO .9504 24.46 i8.9 23.0O 7.6-7.i .000 39.00O ii5.6i i 20.i5 7.6-7.O .000 �8.00� 95/ii .7928 95/i2 .7460 i8.45 i8i.6 i7.66 8.0-7.5 96/0i .9280 77.53 �^~+' i7.86 7.7-7.3 .O0O 3i .900 AVERA�E ' .907i 59.8i i33.6 i 23.29 _ ^ 72 2 7 2i 024 ^ MAXIMUM i.6780 i006.O0 3632.0 i 35.00 8.3O0 5.000 39.000 MINIHUM .4220 LE%%THAN LE%%r:uN i i3.00 6.70O .O00 2.870 UNIT M�D LB%/DAY LB%/~AY PA%%/FAI DE�.0 %U ' //J' �_ /c��//wc /9 C�\ u«^ \ ` ~ �` SOC PRIORITY PROJECT: Yes No If yes, SOC No. _x To: Attention -r Greg Nizi h,- Permits ar�Engineering Unit Water Quality Section February 21, 1996 NPDES STAFF REPORT AND RECOMMENDATIONS County ,Bladen Permit N :' NC0003573 PART I. GENERAL INFORMATION 1. Facility and Address: E.I. DuPont de Nemours & Co., Inc. �e P.O. Drawer z 9`96 Fayetteville, North Carolina 28302 2. Date of Investigation: January 25, 1996 3. Report Prepared By: Ken Averitte, FRO 4. Persons Contacted and Telephone Number: Mr. Michael Johnson, Environmental Coordinator E.I. DuPont, Fayetteville Works (910) 678-1155 Mr. Robert Geddie, ORC (910) 678-1219 5. Directions to Site: This facility is located at the Bladen -Cumberland County line, between Highway 87 and the Cape Fear River. 6. Discharge Point(s), List for all discharge points: Latitude: 340 49' 52" Longitude: 780 49' 00" Attach a USGS map extract and indicate treatment facility site and discharge point on map. USGS Quad No.: H 23 SE USGS Quad Name: Duart, NC 7. Site size and expansion area consistent with application? x Yes No (If no, explain) DuPont owns approximately 2,600 acres at this site. 8. Topography (relationship to flood plain included);',, JUL 30 1996 CENTRAL FIL-0 9. Location of nearest dwelling: None within 1,000 feet. 10. Receiving stream or affected surface waters: UT to the Cape Fear River a. Classification: C b. River Basin and Subbasin No.: 030616 C. Describe receiving stream features and pertinent downstream uses: The combined waste discharges from this facility flow in a wood lined channel installed as an effluent and storm water conveyance. This combined flow discharges over a fabri-formed concrete lined ditch until velocities are diminished and thence to the UT. Under normal (dry) conditions, this facility produces most of the flow in the UT. The Cape Fear River is located approximately 2500 feet downstream. (The discharge point has historically been indicated as the main stem of the Cape Fear River.) PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater to be permitted: 2.0 MGD (Ultimate Design Capacity) of the treatment plant, discharge point 001. A separate discharge (002) is not flow limited. b. What is the current permitted capacity of the Wastewater Treatment facility? 2.0 MGD C. Actual treatment capacity of the current facility (current design capacity). 2.0 MGD d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two (2) years. The permit was modified in 1995 to include boiler blowdown and once through cooling water from an adjacent solid waste incinerator. e. Please provide a description of existing or substantially constructed wastewater treatment facilities. The waste treatment system, as described in the application, includes a .75 MG aer ted flow equalization basin plus a .175 MG emergency retention asr1 for unsuitable wastewater, a .25 MG aerated pre -digester tank, nutrient feed, a 1.70 MG aeration tank, two clarifiers, effluent flow measurement, a DAF unit (out of service at the time), a rotary filter for sludge thickening, a sludge press and steam heated sludge dryers. f. Please provide a description of proposed wastewater treatment facilities: none anticipated. g. Possible toxic impacts to surface waters: Properly operated, this facility poses little toxicity threat. s� y i E rk h. Pretreatment Program (POTWs only) : N/A a In development Approved �� �!,3. Should be required Not needed CENTRAL FILES y 2. Residuals handling and utilization/disposal scheme: a. If residuals are being land applied, please specify DEM Permit No. . Residual Contractor Telephone No. b. Residuals stabilization: PSRP PFRP Other C. Landfill: The dried sludge produced at this facility is shipped to the BFI, Inc., Subtitle D landfill located east of Roseboro in Sampson County. d. Other disposal/utilization scheme (Specify): 3. Treatment plant classification (attach completed rating sheet): IV 4. SIC Code(s): 2821, 2869, 3083, 3081, 4939 Wastewater Code(s) of actual wastewater, not particular facilities; i.e., non -contact cooling water discharge from a metal plating company would be 14, not 56. Primary _14_ Secondary _22 _02_ _36_ Main Treatment Unit Code: 05001 PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds or are any public monies involved (municipals only)? n/a 2. Special monitoring or limitations (including toxicity) requests: none 3. Important SOC, JOC, or Compliance Schedule dates (please indicate): Date Submission of Plans and Specifications . . . . . . . . Begin Construction . . . . . . . . . . . . . . . . . . Complete Construction . . . . . . . . . . . . . . . . 4. Alternative Analysis Evaluation: Has the facility evaluated all of the nondischarge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: not practical Connection to Regional Sewer System: not available Subsurface: not practical ` JUL 30 1996 Other disposal options: none known CENTRAL FILE 5. Other Special Items: This facility has previously been rated a class III wastewater treatment plant. Under the newest rating system, it scored at least 69 points, moving into the class IV category. PART IV - EVALUATION AND RECOMMENDATION It is the recommendation of this office that NC0003573 be reissued for an additional five year period. Since this facility has been re-evaluated and is considered a Class IV WWTP, the monitoring and operational requirements for that plant classification should be included. The proposed changes have been discussed with the ORC, Mr. Robert Geddie. Signatur of Report Preparer Water Quality Regional Supervisor Date RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS Name of Facility: - =� Owner or Contact Person: _:�Ic. — Mailing Address:D ' Z /VC 5,L70 = — O County://�� 4--- -Al Telephone: 9/D - 6 75" Present Classification: New Facility Existing Facility_ NPDES Per. No. NC00 3.S Nondisc. Per. No.WO Health Dept.Per No. Rated by: .+/ /i.i�: Telephone: Date:2 Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC:��o 8ave 7- za Grade: -QL Telephone: G 77--iZI 9 Check Classification (s): Subsurface Spray Irrigati Land Application Wastewater Classification: (Circle One) . 1 11 111 IV Total Points: 6o� SUBSURFACE CLASSIFiCATION (check all units that apply) 1. septic tanks 2. pump tanks 3. siphon or pump -dosing systems 4. sand filters 5. grease trap/interceptor 6. oil/water separators 7. gravity subsurface treatment and disposal: 8. pressure subsurface treatment and disposal: SPRAY IRRIGATION CLASSIFICATION (check all units that apply) 1. preliminary treatment (definition no. 32 ) 2. Iagoons 3. septic tanks 4. pump tanks 5. pumps 6._sand filter: 7. grease trap/interceptor 8. oil/water separators 9. disinfection 10. chemical addition for nutrient/algae control 11. spray irrigation of wastewater In addition to the above classifications, pretreatment of wastewater in excess of these components shall be rated using the point rating system and will require an operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION (Applies only to permit holder) 1. Land application of biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATMENT FACILITY CLASSIFICATION The following systems shall be assigned a Class 1 classification. unless the flow is of a significant quantity or the technology is unusually complex, to require consideration by the Commission on a case-by-case basis: (Check if Appropriate) 1. O!Vwater Separator Systems consisting only of physical separation, pumps and disposal; 2. Septic Tank/Sand Filter Systems consisting only of septic tanks, dosing apparatus, pumps,sand filters, disinfection and direct discharge; 3. Lagoon Systems consisting only of preliminary treatment, lagoons, pumps, disinfection, necessary chemical treatment for algae or nutrient control, and direct discharge; 4. Closed-loop Recycle Systems; 5. Groundwater Remediation Systems consisting only of oiVwater separators, pumps, air-stri o ti edion and disposal; 6. Aquaculture operations with discharge to surface waters; JUL 1996 7. Water Plant sludge handling and back -wash water treatment; 8. Seafood processing consisting of screening and disposal. 9._Single-family discharging systems, with the exception of Aerobic Treatment Units, will be das'eMr July 1, 1993 or if upon Inspection by the Division, k Is found that the system is not being adequately operated or m n n Such systems will be notified of the classification or reclassification by the Commission, in writing. The following scale is used for rating wastewater treatment facilities: (circle appropriate points) REM POINTS (1) Industrial Pretreatment Units or Industrial Pretreatment Program (see definition No. 33) ...................................................4 (2) DESIGN FLOW OF PLANT IN gpd [not applicable to non-oontaminated cooling waters, sludge handling facilities for water purification plants, totally closed cycle systems(see definition No. 11), and facilities consisting only of item (4)(d) or Items (4)(d) and (11)(d)) 0 - 20,000......................................................................................................................................1 20,001 - 50,000......................................................................................................................................2 50,001 - 100.000.....................................................................................................................................3 100.001 - 250.000...................................................................................................................................4 250.001 - 500.000.................................................................................................................................. 500.001 - 1,000.000..........................................................................................................................�0 1.000.001 - 2,000,000........................................................................................................................ .1 2.000.001 (arid up) rate 1 point additional for each 200.000 gpd capacity up to a maximum of .............. Design Flow (gpd) (3) PRELIMINARY UNrrS/PROCESSES (see definition No.32) (a) BarScreens...............................................................................................................................................1 or (b) Mechanical Screens, Static Screens or Comminuting Devices.............................................................»...........2 (c) Grit Removal..............................................................................................................................................i or (d) Mechanical or Aerated Grit Removal.............................................................................................................2 (a) Flow Measuring Device .».............................................................................................................................1 or (1) Instrumented Flow Measurement ................................... ........ (g) Preaeration............ ...�.L1.LatC. rT. /� .�...........•..................................•.....�................ .(h) Influent Flow Equalization......................................................................................................................... 2 (1) Grease or Oil Separators - Gravity................................................................................................................. Mechanical.................................................................................................................................................3 DissolvedAir Flotation................................................................................................................................8 (1) Prechlorination........................... »............................................................................................................. 5 (4) PRIMARYTREATMENTLINiTS/PROCESSES (a) Septic Tank (see definition No. 43)....»......................................................................................................2 (b) Imhoff Tank..............................................................................................................................................5 (c) Primary Cladde.rs........................................................................................................................................5 (d) Settling Ponds or Settling Tanks for Inorganic Non•toxlo Materials (sludge handling facilities for water purification plants, sand, gravel, stone, and other mining operations except recreational activities such as gem orgold mining)........................................................................................................................................2 (5) SECON ARYTREATMENTUNnWROCESSES (a) Carbonaceous Stage (i) Aeration -High Purity Oxygen System..............................................»..............................2 DiffusedAir System.................................................................................................... 0 Mechanical Air System (fixed, floating or rotor)....................»...........................»...»........A SeparateSludge Reaeration.............................................................................................3 Trickling Filter HighRate..................................................................................................................7 Standard Rate..............................................................................................................5 PackedTower................................................................................................................5 (iii) Biological Aerated Filter or Aerated Biological Filter .....» .....................................................10 (IV) Aerated Lagoons..........................................................................................................10 (v) Rotating Biological Contactors......................................................................................10 (vi) Sand Filters -intermittent biological.....................................................»...........................2 Recirculating biological.....................................................................................................3 (vii) Stabilization Lagoons.................................................................................................... (Vul) Clarifier....................................................................................................................... (ix) Single stage system for combined carbonaceous removal of BOD and nitrogenous removal by nhrffloatlon (see definition No. 12)(Points for this hem have to be in addition to items (5)(a)(1) through (5)(a)(viii), . a utilizing the extended aeration process (see definition No.3a)..........................................2 utilizing other than the extended aeration process....................................................»......e (x) Nutrient additions to enhance BOD removal .................................................. ................. © (xi) Biological Culture ('Super Bugs')addhion........................................................................5 (b) Nitrogenous Stage (1) Aeration High Purity Oxygen System ................................. »....»..........»....»..............20 Diffused Air System. .. .................................................................10 Mechanical Air System (fixed, floating or rotor) ........................................................... A Separate Sludge Reaeration.............................................................................................3 (il)Trickling Filter -High Rate ................... <............................................................................... 7 StandardRate...............................................................................................................5 PackedTower................................................................................................................5 (Ili) Biological Aerated Filter or Aerated Biological Fllter........»........»».»........»».»».»...»».»».».10 (iv) Rotating Biological Contactors......................................................................................10 (v) Sand Filter - Intermittent biological..................................................................................2 Recirculating biological....................................................................................................2 (VI) CIarmw..........................................................................................................................5 (6) TER71AR1fORADVANCEOTREATMB4TUNnWFIOCESSES (a) Activated Carbon Beds - without carbon regeneration.................................................................. .........5 withcarbon regeneration....................................................................... (b) Powdered or Granular Activated Carbon Feed- fir' withoutcarbon regeneration.............................................................. ...................... with carbon regeneration.................................................................... ...................»....1 (c) (d) (0) (f) (h) (I) (k) Airstripping..................................................................... Denitrification Process....................................................... FoamSeparation........................................».»....................................................... tonExchange..................................................................................................»..... Land Application of Treated Effluent (see definition No. 22b) (rat applicable for sand, and other similar mining operations) by high rate Infiltration ...... .... ..... .... .... »... ... /O 34 /0 ...... ---•-...................................... -....... ------------------------------------ -- Phosphorous Phosphorous Removal by Biological Processes (See definition No. 26) .......................:..:.....::..3.,.,...............20 Polishing Ponds - without aeration ....................................... .........:::::;�.»2 withaeration .............. ».»..»............................................. ...................................... ..... 5 .� Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process will be assigned a minimum classification of Class If. Facilities having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class II. Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum classification of Class ill. MU DEFINITIONS The following definitions shall apply throughout this Subchapter. (1) Activated Carbon Beds. A physicallchemical method for reducing soluble organic material from wastewater effluent; The column -type beds used in this method will have a flow rate varying from two to eight gallons per minute per square foot and may be either upflow or downflow carbon beds. Carbon may or may not be regenerated on the wastewater treatment plant site; (2) Aerated Lagoons. A basin in which all solids are maintained in suspension and by which biological oxidation or organic matter is reduced through artificially accelerated transfer of oxygen on a flow-through basis; (3) Aeration. A process of bringing about Intimate contact between air or high purity oxygen in a liquid by spraying, agitation or diffuslon;(3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 18 hours. (4) Agriculturally managed she. Any site on which a crop Is produced. managed, and harvested (Crop includes grasses, grains, trees, etc.); (5) Air Stripping. A process by which the ammonium ion is first converted to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene, toluene, and xylene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volat absorbed impurities; (7) Carbonaceous Stage. A sV2ge of wastewater treatment designed to achieve 'secondary' effluent limits; (8) Centrifuge. A mechanical device in which centrifugal force Is used to separate solids from liquids or to separate liquids of different densh (9) Chemical Addition Systems- The addition of chemical(s) to wastewater at an application point for purposes of Improving solids removal, pH adjostment, alkalinity control, etc.; the capability to experiment with different chemicals and different application points to achieve a specific result will be consid8".0ngQ system; the capability to add chemical(s) to dual units will be rated as one system; capability to add a chemical at a different application points for diff_elan!' ® 1996 purposes will result in the systems being rated as separate systems; (10) Chemical Sludge Conditioning. The addition of a chemical compound such as time. ferric chloride, or a polymer to wet sludge to coalss0s, mass prior to its application to a dewatering device; (11) Closed Cycle Systems. Use of holding ponds or holding tanks for containment of wastewater containing inorganic, non-toxic materials from TRjfrli_v�1t crushed stone or other similar operations. Such systems shall carry a maximum of two points regardless of pumping facilities or ady other appurtenan�cees;8� E$ (12) Combined Removal of Carbonaceous BOD and Nitrogenous Removal by Nitrification- A single stage system required to achieve permit effluertAmits_on BOD and ammonia nitrogen within the same biological reactor, (13) Dechlorination. The partial or complete reduction of residual chlorine in a liquid by any chemical or physical process; I. — 0.wwwww rk— ww....ww.tww wt wN.Mw wN.w..ww 4- ,.t,-wwww wow. ... (1) Post Aeration - cascade.............................................................................................................................0 diffusedor meth&Alcal.......:............................................................................................... (m) Reverse Osmosis........................................................................................................................................5 (n) Sand or Mixed-Media Filters - low rate..........................................................................................................2 highrate......................................................................5 (o) Treatment processes for removal of metal or cyanide...................................................................................15 (p) treatment processes for removal of toxic materials other than metal or cyanide..............................................15 (7) SLUDGETREATMENT (a) Sludge Digestion Tank - Heated (anaerobic)...............................................................................................10 Aerobic.............................................................................................................................................5 Unheated(anaerobic)................................................................................................................................3 (b) Sludge Stabilization (chemical or thermal)...................................................................................................5 (c) Sludge Drying Beds - Gravity......................................................................................................................2 VacuumAssisted......................................................................................................................................5 (d) Sludge Elutriation.....................................................................................................................................5 (e) (f ) Sludge Conditioner (chemical or thermal).....................................................................................................5 Sludge Thickener (gravity)......................................................................................................................... (g) Dissolved Air Flotation Unit [not applicable to a unit rated as(3)(1)]..........................................................4V (h) Sludge Gas Utilization (including gas storage)............................................................................................. (1) Sludge Holding Tank - Aerated....................................................................................................................5 Non-aerated ............................................................................................................................................. 2 (i) (k) Sludge Incinerator (not including activated carbon regeneration)..:.............................................................10 Vacuum Filter, Centrifuge. or Filter Press or other similar dewatering devices.................................................® /10 (8) RESIDUALS LITILIZATIOWDISPOSAL (inducting incinerated ash) (a) Lagoons..................................................................................................................................................2 (b) Land Application (surface and subsurface) (see definition 22a) by contracting to a land application operator or landfill operator who holds the land application permit (c) orlandfill permit.......................................................................................................................................Q Dedicated Landflll(budai) by the permittee of the wastewater treatment facility..............................................5 (9) DGWECTICN (a) Chlorination..............................................................................................................................................5 (b) Dechlorination..........................................................................................................................................5 (c) Ozone......................................................................................................................................................5 (d) Radiation.................................................................................................................................................5 (10) CHEMICAL ADDITION SYSTEM(S) (see definition No. 9) [not applicable to chemical additions rated as Rem (3)(j), (5)(a)(xi),6)(a), ListY k6)(b), (7)(b), (7)(e), (9a), (9)(b) or (9)(c) 5 points each: ...............................................................................................................................5 v. . —...................................................................................................................................5 S ........................................................................................................................5 (11) MISCELLANEOUS UNIT&PROCESSES (a) Holding Ponds, Holding Tanks or Settling Ponds for Organic or Toxic Materials Including wastes from mining operations containing nitrogen or phosphorus compounds in amounts significantly greater than Is common fordomestic wastewater...........................................................................................................................A (b) Effluent Flow Equalization (not applicable to storage basins which are inherent in land application systems).....2 (c) (d) Stage Discharge (not applicable to storage basins Inherent in land application systems) .................................. Pumps................................................................................................................................................... (6) Stand-By Power Supply............................................................................................................................ (f) Thermal Pollution Control Device.................................................................................................................3 TOTAL POINTS.......................................................................... y f CLASSIFICATION Class1...........................................................................................................5-25 Points Class11.........................................................................................................26-50 Points classin........................................................................................................51-65 Points --------------------------------------------------------- ClassN.......................................................................................................66-Up Points Facilities having a rating of one through four points, Inclusive, do not require a certified operator. Facilities having an activated sludge process will be assigned a minimum classification of Class If. Facilities having treatment processes for the removal of metal or cyanide will be assigned a minimum classification of Class II. Facilities having treatment processes for the biological removal of phosphorus will be assigned a minimum classification of Class ill. MU DEFINITIONS The following definitions shall apply throughout this Subchapter. (1) Activated Carbon Beds. A physicallchemical method for reducing soluble organic material from wastewater effluent; The column -type beds used in this method will have a flow rate varying from two to eight gallons per minute per square foot and may be either upflow or downflow carbon beds. Carbon may or may not be regenerated on the wastewater treatment plant site; (2) Aerated Lagoons. A basin in which all solids are maintained in suspension and by which biological oxidation or organic matter is reduced through artificially accelerated transfer of oxygen on a flow-through basis; (3) Aeration. A process of bringing about Intimate contact between air or high purity oxygen in a liquid by spraying, agitation or diffuslon;(3a) Extended Aeration. An activated sludge process utilizing a minimum hydraulic detention time of 18 hours. (4) Agriculturally managed she. Any site on which a crop Is produced. managed, and harvested (Crop includes grasses, grains, trees, etc.); (5) Air Stripping. A process by which the ammonium ion is first converted to dissolved ammonia (pH adjustment) with the ammonia then released to the atmosphere by physical means; or other similar processes which remove petroleum products such as benzene, toluene, and xylene; (6) Carbon Regeneration. The regeneration of exhausted carbon by the use of a furnace to provide extremely high temperatures which volat absorbed impurities; (7) Carbonaceous Stage. A sV2ge of wastewater treatment designed to achieve 'secondary' effluent limits; (8) Centrifuge. A mechanical device in which centrifugal force Is used to separate solids from liquids or to separate liquids of different densh (9) Chemical Addition Systems- The addition of chemical(s) to wastewater at an application point for purposes of Improving solids removal, pH adjostment, alkalinity control, etc.; the capability to experiment with different chemicals and different application points to achieve a specific result will be consid8".0ngQ system; the capability to add chemical(s) to dual units will be rated as one system; capability to add a chemical at a different application points for diff_elan!' ® 1996 purposes will result in the systems being rated as separate systems; (10) Chemical Sludge Conditioning. The addition of a chemical compound such as time. ferric chloride, or a polymer to wet sludge to coalss0s, mass prior to its application to a dewatering device; (11) Closed Cycle Systems. Use of holding ponds or holding tanks for containment of wastewater containing inorganic, non-toxic materials from TRjfrli_v�1t crushed stone or other similar operations. Such systems shall carry a maximum of two points regardless of pumping facilities or ady other appurtenan�cees;8� E$ (12) Combined Removal of Carbonaceous BOD and Nitrogenous Removal by Nitrification- A single stage system required to achieve permit effluertAmits_on BOD and ammonia nitrogen within the same biological reactor, (13) Dechlorination. The partial or complete reduction of residual chlorine in a liquid by any chemical or physical process; I. — 0.wwwww rk— ww....ww.tww wt wN.Mw wN.w..ww 4- ,.t,-wwww wow. ... (15) Electrodialysis. Process for removing Ionized salts from water through the use of Ion -selective ion -exchange membranes; (16) Filter Press. A process operated mechanically for partially dewatering sludge; (17) Foam Separation. The planned frothing of wastewater or wastewater effluent as a means of removing excessive amounts of detergent materials through the introduction of air in the form of fine bubbles; also called foam fractionation; (18) Grit Removal. The process of removing grk anis other heavy mineral matter from wastewater; (19) Imhoff Tank. A deep two story wastewater tank consisting of an upper sedimentation chamber and a lower sludge digestion chamber. (20) Instrumented Flow Measurement. A device which Indicates and records rate of flow; (21) ion Exchange. A chemical process in which Ions from two different molecules are exchanged; (22) Land application: (a) Sludge Disposal. A final sludge disposal method by which wet sludge may be applied to land either by spraying on the surface or by subsurface injection (i.e., chisel plow); (not applicable for types of sludge described In (11) of this Rule); (b) Treated Effluent. The process of spraying treated wastewater onto a land area or other methods of application of wastewater onto a land area as a means of final disposal or treatment; (23) Microscreem A low speed, continuously back -washed, rotating drum filter operating under gravity conditions as a polishing method for removing suspended solids from effluent; (24) Nitrification Process. The biochemical conversion of unoxidized nitrogen (ammonia and organic nitrogen) to oxidized nitrogen (usually nitrate); (25) Nitrogenous Stage. A separate stage of wastewater treatment designed for the specific purpose of converting ammonia nitrogen to nitrate nitrogen; (26) Phosphate Removal, Biological. The removal of phosphorus from wastewater by an oxIctanoxic process designed to enhance luxury uptake of phosphorus by the microorganisms; (27) Polishing Pond. A holding pond following secondary treatment with sufficient detention time to allow settling of finely suspended solids; (28) Post Aeration Aeration following conventional secondary treatment units to Increase effluent D.O. or for any other purpose; (29) Post Aeration. (Cascade) A polishing method by which dissolved oxygen Is added to the effluent by a nonmechanical, gravity means of flowing down a Serle$ of steps or weirs, The flow occurring across the steps or weirs moves in a fairly thin layer and the operation of the cascade requires no operator adjustment; thus, zero points are assigned even though this is an essential step to meeting the limits of the discharge permit; (30) Powdered to Granular Activated Carbon Feed. A biophysical carbon process that utilizes biological activity and organic absorption by using powdered or granular activated carbon; Virgin or regenerated carbon is feed controlled Into the system; (31) Preasration. A tank constructed to provide aeration prior to primary treatment; (32) Preliminary Units. Unit operations in the treatment process, such as screening and comminution, that prepare the liquor for subsequent major operations; (33) Industrial Pretreatment. (a) Pre-treatment Unit, Industrial. The conditioning of a waste at its source before discharge, to remove or to neutralize substances injurious to sewers and treatment processes or to effect a partial reduction in load on the treatment process which is operated by the same governing body as the wastewater treatment plant being rated; b) Pre-treatment Program, Industrial - must be a State or EPA required program to receive points on the rating sheet; (34) Primary Clarifiers. The first settling tanks through which wastewater is passed in a treatment works for th solids and BOD which is associated with the solids; e purpose of removing settleable and suspended (35) Pumps. All influent, effluent and in -plant pumps; (36) Radiation. Disinfection or sterilization process utilizing devices emitting ultraviolet or gamma rays; (37) Reverse Osmosis. A treatment process in which a heavy contaminated liquid is pressurized through a membrane loaning nearly pure liquid Iree from suspended solids; (38) Rotating Biological Contractors. A fixed biological growth process in which wastewater flows through tanks in which a series of partially submerged circular surfaces are rotated; (39) Sand Filters: (a) Intermittent Biological. Filtration of effluent following septic tanks, lagoons, or some other treatment process in which further biodecomposition Is expected to produce desired effluents; Hydraulic loading rates on these filters are computed In gpd/ac and have a resulting low gpndsf (less than one); b) Recirculating biological - the same type of sand filter as defined in Subparagraph (39) (a) of this Rule with the added capability to recycle effluent back through the sand filter, (40) Sand or Mixed -Media Filters. A polishing process by which effluent limits are achieved through a further reduction of suspended solids; (a) low rate — gravity, hydraulically loaded filter with loading rates in the one to three gprr✓sf range; (b) high rate — a pressure, hydraulically loaded filter with loading rates in the five gprn/si range, At any rate, the loading rate will exceed three gprNsf; (41) Secondary Clarifiers. A tank which follows the biological unit of treatment plant and which has the purpose of removing sludges associated with the biological treatment units; (42) Separate Sludge Reaeration. A part of the contact stabilization process where the activated sludge Is transferred to a tank and aerated before retumlrg it to the contact basin; (43) Septic Tank. A single -story settling tank in which settled sludge is in contact with the wastewater flowing through the tank: shad not be applicable for septic tank systems serving single family residences having capacity of 2,000 gallons or less which discharge to a nitrification field; (44) Sludge Digestion. The process by which organic or volatile matter and sludge is gasified. liquefied, mineralized or converted into more stable organic matter through the activity of living organisms, which includes aerated holding tanks; (45) Sludge Drying Beds. An area comprising natural or artificial layers of porous materials upon which digested sewage sludge is dried by drainage and evaporation; (46) Sludge Elutriation. A process of sludge conditioning in which certain constituents are removed by successive washings with fresh water or plant effluent; (47) Sludge Gas Utilization. The process of using sewage gas for the purpose of heating buildings, driving engiries, etc.; (48) Sludge Holding Tank (Aerated and Nonaerated). A tank utilized for small wastewater treatment plants not containing a digester in which sludge may be kept fresh, and supernatant withdrawn prior to a drying method (Le. sludge drying beds); This may bedone by adding a small amount of air simply to keep the sludge fresh, but not necessarily an amount that would be required to achieve stabilization of organic matter. A nonaerated tank would simply be used to decant sludge prior to dewatering and would not allow long periods (several days of detention) without resulting odor problems; (49) Sludge Incinerators. A furnace designed to bum sludge and to remove all moisture and combustible materials and reduce the sludge to a sterile ash; (50) Sludge Stabilization (Chemical or Thermal). A process to make treated sludge less odorous and putrescble, and to reduce the pathogenic organism content; This may be done by pH adjustment, chlorine dosing, or by heat treatment; (51) Sludge Thickener. A type of sedimentation tank in which the sludge 1s permitted to settle and thicken through agitation and gravity; (52) Stabilization Lagoon. A type of oxidation lagoon in which biological oxidation of organic matter Is effected by natural transfer of oxygen to the water from air (not a polishing pond (53) Stand -By Power Supply. On she or portable electrical generating equipment; (54) Static Screens. A stationary screen designed to remove solids, including nombiodegradabie particulate (floatabie solids, suspended solids and BOO reduction) from municipal and industrial wastewater treatmerk systems; (55) Tertiary Treatment. A stage of treatment following secondary which is primarily for the purpose of effluent polishing; A settling lagoon or sand or coal biter might be employed for this purpose; (56) Thermal Pollution Control Device. A device providing for the transfer of heat from a fluid flowing In tubes to another fluid outside the tubes, or vice versa; or other means of regulating liquid temperatures; (57) Thermal Sludge Conditioner. A conditioning process by which heat is added for a protracted period of time to impId e dewaterabli ty of sludge by the solubilizing and hydraulizing of the smaller and more highly hydrated sludge particles; (58) Toxic Materials. Those wastes or combinations of wastes. Including disease -causing agents which after discharge tion or assimilation Into any organism, either directly from the environment or indirectly by ingestion through food chains, will abnormalities, cancer, genetic mutations, physiological malfunctions (including malfunctions in reproduction) or physical ns, In such orgy heir offspring; Toxic materials Include, by way of illustration and not limkatlon: lead, cadmium, chromium, mercury, vanadium,,zinc, Ortho nitro -chic ne (ONCE), polychlorinated biphenyls (PCBs) and dichlorodiphenyl trichloroethane (DDT); and any other materials that have or ma er tertnin e toxic properties; V �+p�ft w V r 6 (59) Trickling Filter. A biological treatment unit consisting of a material such as broken stone or rock over which wastewater Is distributed; A ht's PMIS trickling filter is one which operated at between 10 and 30 mgd per acre. A low rate trickling filter Is one which is designed to operate at one to four mgd per acre; (60) Trickling Filter (Packed Tower). A plug flow type of operation in which wastewater flows down through successive lays r fjkrata ,mat i; Organic material Is removed continually by the active biological fixed growth In each successive layer. This method may produce "so �flpsj�tr a br adapted to produce a nitrified effluent; y (61) Vacuum Filter, Centrifuges, or Filter Presses. Devices which are designed to remove excess water from either ested or undigested slu a prior to disposal or further treatment. SUG ge dg p isp Icy '�\•� � � / �.�'��__-• �.. !' �', j \:� _ _-;� _ •/� 1 � `'�/� / .. j / � •�—, i ✓/�//// I'll �f � � ' I V ,n °BM ISO �Tnks c , 4 B 158 • Tanks rid i m Huske I34 = a Dam No 3 d cSM 149 4 160 4C 7-41A- L P � (13 a...i/ � - \�..• ;ter � x r / � L% � � �'� �� ° • - \• `�J J ` / / � ` p 1 � �, •�, ! t Ili 1 ,� �I I �`\1 �'+ •l✓,( oke •-� `,t. —/ _' � "� � , \ • Ha Lock ,i•, �_. _ '„ ,\ (`� - ... • • • )�•` .:� + -,,_` pry i - - � '� a �•e � I � - ��^ State of North Carolina , Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director DL> ?E/"'T �EHNF� November 10, 1993 Mr. Michael E. Mayberry, Plant Manager E.I. Dupont de Nemours & Company, Inc. P.O. Drawer Z Fayetteville, NC 28302 Subject: NPDES Permit # NC0003573 E.I. Dupont de Nemours & Company, Inc. Fayetteville Works Bladen County Dear Mr. Mayberry: In accordance with your application for discharge permit received on November 29, 1990; we are forwarding herewith the subject State - NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection Agency dated December 6, 1983. In response to comments raised at a meeting between DuPont representatives and Division staff on September 21, 1993, regarding your draft permit, the following modifications have been made: General - • The map showing the location of the discharge point has been corrected. -The expiration date of May 31, 1996 is based on the basinwide permitting strategy for the Cape Fear River basin. All facilities are being given permits with terms consistent with this strategy. A number of facilites have received permits with expiration in less than two years. Subsequent permit terms will befive years. • As discussed in our meeting, the stormwater component of the discharge is being addressed in a separate permit. Subsequent permitting actions, in 1996, will consolidate all sources under one permit. Outfall 001- • Oil and grease monitoring is required due to detection in the annual pollutant analysis. The monitoring frequency has been changed from 3/week to monthly to be consistent for this type of discharge. After 12 months of monitoring data has been collected, you may request that the Division reevaluate the monitoring requirement. • OCPSF parameters - Since DuPont has sampled for these parameters over Y ., without detection, the monitoring frequency has been reduced from quarterl footnote statement has been added to the OCPSF table addressing changes i nitoring frequency if parameters are detected in the future. JUL 30 1996 P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer TRAL FILES • Polynuclear Aromatic Hydrocarbons (PAHs) - The limit has been corrected to a daily maximum of 57.0 µg/l. This value is based on an average stream flow of 5676 cfs. • Fluoride limit - The daily maximum limit has been changed from 44.0 mg/1 to 5000.0 lbs/day as DuPont requested. • Toxicity test location and concentration - The location of the test will remain the same as in the current permit (downstream of the confluence of outfalls 001 and 002). The test concentration will also remain the same (3.3%). • Turbidity limits and monitoring have been deleted since the filter backwash portion of the discharge is minimal. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicative hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611 -7447. Unless such demand is made, this decision shall be final and binding. Please take notice this permit is not transferable. Part II, EA. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Mr. Greg Nizich at telephone number 919/733-5083. cc: Mr. Jim Patrick, EPA Fayetteville Regional Office Compliance Central Files Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr., P.E. rMq JUL V-1 ?0qA CEN't i. FILES Permit No. NC0003573 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, E.I. DuPont de Nemours & Co., Inc. is hereby authorized to discharge wastewater from a facility located at Fayetteville Works NC Highway 87 Duart . Bladen County to receiving waters designated as Cape Fear River in the Cape Fear River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective December 1, 1993 This permit and the authorization to discharge shall expire at midnight on May 31, 1996 Signed this day November 12, 1993 Original Signed By Coleen H. Sullins A. Preston Howard, Jr., P.E., Director Division of Environmental Management By Authority of the Environmental Management Commission JUL 30 } CZNTFY , Mft 4 Permit No. NC0003573 SUPPLEMENT TO PERMIT COVER SHEET E.I. DuPont de Nemours & Co., Inc. is hereby authorized to: 1. Continue to operate existing wastewater treatment facilities consisting of neutralizaion, equalization, a nutrient feed sytstem, a sludge aeration basin, an aeration tank, clarification, disinfection facilities, a sludge filter press (001), boiler blowdown, once through cooling water, and filter backwash discharge (002) located at Fayetteville Works, NC Highway 87, Duart, Bladen County (See Part III of this Permit), and 2, Discharge from said treatment works at the location specified on the attached map into Cape Fear River which is classified Class C waters in the Cape Fear River Basin. h �' 1996 Ala V Idle v _--I Will. '71 1 f '0 S6 3k 2 Ar e I A Tanks .0 '60 is rvd Wast onds III tat ske LOCK -z Dam No 1303 BM 149 r\ DISCHARG E POIW �Jk 1302 ISO/? 00 u ,306 ro )ry Q O Lu Oo « QQZ 'd U)o _ w w w w w w« c�" rj a • bo i m m m m m 3 r°� o aaaoa a .14 U U U U 0 0 U NUL" m cz "O O m = > >. M o m ra s t m 0 0 m 0 'u w U co co Ci Ci, b ca ca�"i3 c'0 me U '.7 ¢ c _cz tko cz N aA - rl: o CD W oA 1-t rn N ca — 20 'O io •�j co t/1 �. c�3 L6 N 3 T r, N C O s; O v O � ti z + U m CD 0 Z i N fir'+ ,t' N • Z v bz _ V N O lD .X .. c o o m o � Q O 7 rn Cl) d Z Q •E E c W LL m H H Fo- FO- 0 0 r aa JUL 30 1996 T CENTRAL FILE$ EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL NC0003573 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall serial number 001. Such discharges shall be limited and monitored by the Permittee as specified below: Effluent Characteristics Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day lbs/day Frequency 1 Type Location Acenaphthene 0.16 0.43 Annually Grab E Acrylonitrile 0.70 1.77 Annually Grab E Benzene 0.27 0.99 Annually Grab E Carbon Tetrachloride 0.13 0.28 Annually Grab E Chlorobenzene 0.11 0.20 Annually Grab E 1,2,4-Trichlorobenzene 0.50 1.02 Annually Grab E Hexachlorobenzene 0.11 0.20 Annually Grab E 1,2-Dichloroethane 0.50 1.54 Annually Grab E 1,1,1 -Trichloroethane 0.15 0.39 Annually Grab E Hexachloroethane 0.15 0.39 Annually Grab E 1,1-Dichloroethane 0.16 0.43 Annually Grab E 1,1,2 -Trichloroethane 0.15 0.39 Annually Grab E Chloroethane 0.76 1.96 Annually Grab E Chloroform 0.15 0.34 Annually Grab E 2 -Chlorophenol 0.23 0.72 Annually Grab E 1,2 -Dichlorobenzene 0.56 1.19 Annually Grab E 1,3 -Dichlorobenzene 0.23 0.32 Annually Grab E 1,4 -Dichlorobenzene 0.11 0.20 Annually Grab E 1,1-Dichloroethylene 0.12 0.18 Annually Grab E 1,2-trans-Dichloroethylene 0.15 0.39 Annually Grab E 2,4-Dichlorophenol 0.29 0.82 Annually Grab E 1,2-Dichloropropane 1.12 1.68 Annually Grab E 1,3-Dichloropropylene 0.21 0.32 Annually Grab E 2,4 -Dimethylphenol 0.13 0.26 Annually Grab E 2,4-Dinitrotoluene 0.83 2.08 Annually Grab E 2,6-Dinitrotoluene 1.86 4.68 Annually Grab E Ethylbenzene 0.23 0.79 Annually Grab E Fluoranthene 0.18 0.50 Annually Grab E Methylene Chloride 0.29 0.65 Annually Grab E Methyl Chloride 0.63 1.39 Annually Grab E Hexachlorobutadiene 0.15 0.36 Annually Grab E Naphthalene 0.16 0.43 Annually Grab E Nitrobenzene 0.20 0.50 Annually Grab E 2-Nitrophenol 0.30 0.50 Annually Grab E 4-Nitrophenol 0.53 0.91 Annually Grab E 2,4-Dinitrophenol 0.52 0.90 Annually Grab E 4,6-Dinitro-o-cresol 0.57 2.02 Annually Grab E Phenol 0.11 0.19 Annually Grab E Bis(2-ethylhexyl)phthalate 0.75 2.04 ,Annually Grab E Di -n -butyl phthalate 0.20 0.42 Annually Grab E Diethyl phthalate 0.59 1.48 Annually Grab - E Dimethyl phthalate 0.14 0.34 Annually Grab E ` ' ' 1996 (continued) Effluent Characteristics Mon. Avg. Daily Max. Measurement Sample *Sample lbs/day lbs/day Frequency l Type Location Benzo(a)anthracene** 0.16 0.43 Annually Grab E Benzo(a)pyrene** 0.17 0.45 Annually Grab E 3,4-Benzofluoranthene** 0.17 0.45 Annually Grab E Benzo(k)fluoranthene** 0.16 0.43 Annually Grab E Chrysene** 0.16 0.43 Annually Grab E Acenaphthylene 0.16 0.43 Annually Grab E Anthracene 0.16 0.43 Annually Grab E Fluorene 0.16 0.43 Annually Grab E Phenanthrene 0.16 0.43 Annually Grab E Pyrene . 0.18 0.49 Annually Grab E Tetrachloroethylene 0.16 0.41 Annually Grab E Toluene 0.19 0.58 Annually Grab E Trichloroethylene 0.15 0.39 Annually Grab E Vinyl Chloride 0.76 1.96 Annually Grab E Total PAH's (ng/l)** *** Annually Grab E * Sample Location: E -Effluent ** Total PAH's are comprised of Benzo(a)anthracene; Benzo(a)pyrene; 3,4-Benzofluoranthene; Benzo(k)fluoranthene; Chrysene, Dibenz (a,h) anthracene and Indeno (1,2,3 - ed) pyrene. *** The daily maximum concentration shall not exceed 57.0 µg/l. 1Should any annual monitoring result in detection of any OCPSF parameters contained in 40 CFR 414 Subpart I (excluding metals), then quarterly monitoring will begin immediately for the detected parameter(s). After four consecutive quarterly samples resulting in non -detection are achieved, the monitoring frequency will revert to annually. JUL4 CEM -RAL FILES M M O U z z a C-11 3`- b cr)w w w w U Cd O * W 'b O0 A m m m m (A cd o m�oo a a a o o w N— C7 U U Uo w O -moc� N 0 Uco Cd 0 -- m >3 z E CCOD Nom+ :3 j N M a c « —'_' m a o u m at o m w U d d c cc a a? 6 cz CZ O ^� 9 O y ab e•r ►: bo B z .� g UN NO O M . 0 �3 O Q V Cg. G bzL u° `d >b3 W c �o a 3 � '-" c� o O U •t3 a� � �' '� v � C13Cd • po a� v =1 , 4- Oi O ..'' W '� . � *�' O y ca Cd 0 ca U ^' ed >, a� h'c„ILI+ U N « O, a) cl U ice, co « dF dF y N m 3 a `n tJJ m LL F� LL S{,�r;n� B. Schta alt of imri� 1 The pennittet s1121I comply with Fina] Effluent Limitations spedfied for discharges in a:ucrdance %iib the follov ing scbedule: Pe-rirz sh2m comply with Final EMUtnt Limitations by the effective daze of the parfait Ualess spe.-ified below. Z. Fcrmirte= shall st all rimes provide the operarion and maintenance necessary to operate the existing faHLties at optimtun e>'xtnq. JUL t 3. NO later than 34 caJendar d.ays following a date identified in the above schedule of con r 6 the permittee shaJl submit either a report of progress or, in the case of specific actions being requued by identified dates, a %47inen notice of compliance or noncompliance. In the latter case, the nonce shall include the cause of noncomplianct, any remedial actions taken, 2nd tht probability of meeting the next schedule requirements. Part III Permit No. NC0003573 E. This permit shall be modified, or revoked and reissued to incorporate toxicity limitations and monitoring requirements in the event toxicity testing or other studies conducted on the effluent or receiving stream indicate that detrimental effects may be expected in the receiving stream as a result of this discharge. F. The permittee shall not use any biocides except those approved in conjunction with the permit application. The permittee shall notify the Director in writing not later than ninety (90) days prior to instituting use of any additional biocide used in cooling systems which may be toxic to aquatic life other than those previously reported to the Division of Environmental Management. Such notification shall include completion of Biocide Worksheet Form 101 and a map locating the discharge point and receiving stream. G. CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (QRTRLY) The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in: 1.) The North Carolina Ceriodaphnia chronic effluent bioassay procedure (North Carolina Chronic Bioassay Procedure - Revised *September 1989) or subsequent versions. The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality is 3.3% (defined as treatment two in the North Carolina procedure document). The permit holder shall perform quarterly monitoring using this procedure to establish compliance with the permit condition. The first test will be performed after thirty days from the effective date of this permit during the months of February, May, August and November. Effluent sampling for this testing shall be performed at the NPDES permitted final effluent discharge below all treatment processes. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR -1) for the month in which it was performed, using the parameter code TGP3B. Additionally, DEM Form AT -1 (original) is to be sent to the following address: Attention: Environmental Sciences Branch North Carolina Division of Environmental Management 4401 Reedy Creek Road Raleigh, N.C. 27607 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the monihs specified above. h Should any test data from this monitoring requirement or tests performed b Division of Environmental Management indicate potential impacts to the r ing strea , permit may be re -opened and modified to include alternate monitoring requirements 9111ir* 1996 NOTE: Failure to achieve test conditions as specified in the cited document ch as minimum control organism survival and appropriate environmental controls, shall constitute -an invalid test and will require immediate retesting(within 30 &ys of initial monitoring event). Failure to submit suitable test results will constitute noncompliance with monitoring requirements. H. The permittee may submit data one year after permit issuance to the Division of Environmental Management requesting the Division to re-evaluate the monitoring frequencies for certain parameters in this permit. 6 i # L i. ia,- H31IO O3NI3 OOOM mvn zm•a Ramo No. 83AI6 8d33 3dV3 — w jut 3© 1996 4 CENTRAL FILES ® o U 025 Cn Cr - O 3 N co 75-(' W W U o CD w w cn cl- O W ata Q LL.. w � W CP] jut 3© 1996 4 CENTRAL FILES klUM aRrxrOMM CENTRAL FILES ® C=) U Cl1 CD w O CD N O� COD W z LL - N O LLJ 'cn r4 Q r W W C!7 ¢ z ~ LLJ� CL- CDW W Q LL O tWt� U w LBS CENTRAL FILES TABLE 1 Outfall 001 Flow Data: January 92 - April 96 CENTRAL FILES ;� Avg Flow Max Flow MonthNear (MGD) (MGD) Jan -92 0.759 0.943 Feb -92 0.762 0.877 Mar -92 0.871 1.150 Apr -92 0.936 1.410 May -92 0.660 0.993 Jun -92 0.789 1.032 Jul -92 0.617 0.886 Aug -92 0.803 1.015 Sep -92 0.675 0.878 Oct -92 0.746 0.939 Nov -92 0.714 1.141 Dec -92 0.748 0.936 Jan -93 0.731 0.857 Feb -93 0.741 0.955 Mar -93 0.698 0.907 Apr -93 0.799 0.975 May -93 0.816 1.008 Jun -93 0.827 1.018 Jul -93 0.836 0.985 Aug -93 0.756 1.605 Sep -93 0.832 1.027 Oct -93 0.786 1.300 Nov -93 0.817 0.981 Dec -93 0.811 1.105 Jan -94 0.896 1.472 Feb -94 0.938 1.116 Mar -94 0.940 1.540 Apr -94 1.028 1.255 May -94 0.989 1.218 Jun -94 0.905 1.330 Jul -94 0.947 1.179 Aug -94 1.004 1.133 Sep -94 0.984 1.141 Oct -94 0.858 1.169 Nov -94 0.952 1.228 Dec -94 0.989 1.793 CENTRAL FILES ;� TABLE 1 Outfall 001 Flow Data: January 92 - April 96 January 92 - June 95 Average (MGD) 0.853 Maximum Average (MGD) 1.054 Daily Maximum (MGD) 1.793 May 94 - Apr 96 , Average (MGD) 0.929 Maximum Average (MGD) 1.054 Daily Maximum (MGD) Avg Flow Max Flow MonthNear (MGD) (MGD) Jan -95 0.954 1.075 Feb -95 1.054 1.172 Mar -95 1.049 1.162 Apr -95 1.006 1.160 May -95 0.875 1.678 Jun -95 0.934 1.160 Jul -95 0.845 1.083 Aug -95 0.795 1.044 Sep -95 0.873 1.113 Oct -95 0.950 1.435 Nov -95 0.793 0.994 Dec -95 0.746 0.915 Jan -96 0.928 1.240 Feb -96 0.902 1.218 Mar -96 0.954 1.163 Apr -96 1.006 1.156 January 92 - June 95 Average (MGD) 0.853 Maximum Average (MGD) 1.054 Daily Maximum (MGD) 1.793 May 94 - Apr 96 , Average (MGD) 0.929 Maximum Average (MGD) 1.054 Daily Maximum (MGD) TABLE 2 Sorted Outfall 001 Flow Data: May 95 - April 96 CENTRAL FILES Avg Flow Max Flow Percentile MonthNear (MGD) (MGD) (%) Apr -96 1.006 1.156 100.0% Mar -96 0.954 1.163 91.7% Oct -95 0.950 1.435 83.3% Jun -95 0.934 1.160 75.0% Jan -96 0.928 1.240 66.7% Feb -96 0.902 1.218 58.3% May -95 0.875 1.678 50.0% Sep -95 0.873 1.113 41.7% Jul -95 0.845 1.083 33.3% Aug -95 0.795 1.044 25.0% Nov -95 0.793 0.994 16.7% Dec -95 0.746 0.915 8.3% CENTRAL FILES TABLE 3 Sorted Outfall 001 Flow Data: May 94 - April 96 Pi •r JUL 30 1996 CENTRAL FILES Avg Flow Max Flow Percentile MonthNear (MGD) (MGD) (%) Feb -95 1.054 1.172 100.0% Mar -95 1.049 1.162 95.8% Apr -95 1.006 1.160 91.7% Apr -96 1.006 1.156 87.5% Aug -94 1.004 1.133 83.3% May -94 0.989 1.218 79.2% Dec -94 0.989 1.793 75.0% Sep -94 0.984 1.141 70.8% Jan -95 0.954 1.075 66.7% Mar -96 0.954 1.163 62.5% Nov -94 0.952 1.228 58.3% Oct -95 0.950 1.435 54.2% Jul -94 0.947 1.179 50.0% Jun -95 0.934 1.160 45.8% Jan -96 0.928 1.240 41.7% Jun -94 0.905 1.330 37.5% Feb -96 0.902 1.218 33.3% May -95 0.875 1.678 29.2% Sep -95 0.873 1.113 25.0% Oct -94 0.858 1.169 20.8% Jul -95 0.845 1.083 16.7% Aug -95 0.795 1.044 12.5% Nov -95 0.793 0.994 8.3% Dec -95 0.746 0.915 4.2% Pi •r JUL 30 1996 CENTRAL FILES O� W +- aM 'Q Id. Q W ao T C) O *' J cts J LL 7 H � O r r rn ao r o 0 0 (aow) MO -d CENTRAL FILES Z 0 m F- T) T) tO 0 � f 0 •Q La La o) J 0) J *- a �. LLCc 0 a W 0 0) O O LO 0 MO 0 0 LO O 0 r r O O O O O (aow) moo 0- 0,^0 Y/ N .-o 0 M M 0 ld* 0 c U) ._. C d 0 L Lo a 0-0 0 - LO N 0 M co 0 N On \o 0 O O O T JUL 30 1996 CENTRAL FILES M LL! V LL ® 0 0 w q CR aoo � r r r O O O O O (aJW) moo %8 %L L %LZ %SZ %6Z %8E %8E %Zi7 %9V o ol %05 a C %bS v d %85 %E9 %L9 %LL %5L %6L %£8 %88 %Z6 %96 %001 0 n O JUL 30 1996 CENTRAL FILES d cc d a'o A � T �L Q � a N �� a) u. 0 •- LL cis N 3 0 c o ca O 0 0 0 0 0 0 'd damLO ' CM N N (Atap/ql) oplionld 0 0 0 LO 0 T T ` 96 -JIM 96 -ULT 96-AON 96-deS 96-Inr 964121 96 -JUN 96 -Mr t,6-noN V09S t,6-Inr VOUN t,6-aRW t,6-uUr £6-AoN £6-deS £6-Inr £6-ALIW £6 -JIM £6-uler Z6-noN Z6-deS Z6-Inr Z6-ARIN Z648H Z6-uL'r 0 3F c_}.hyy}�rrr 4" 0 I JUL 80 1996 CENTRAL FILES E E •X co cv � T A _ Hca Co N O � O C O 0 LO 0 LO 0 LO 0 N N r r (Aep/ql) opiaonli 96 -adv 96-ga4 96-uer 26-noN 96-100 96 -deg 96-Inf 96 -ung 56-AeW 96-aeW 96-qaj t,6 -09(l t,6-noN t,6-d9g t,6-bny p t,6 -ung t,641M t,6-ady t,6-gaj t,6-uer 66-o9a 66-lo0 66-deS E6-6ny 66-unr E6-AeW £6-aeW £6-g94 £6-uer 0 JUL 30 1996 C,F.N ; RAL FILES O 0) L > CO O a C) .� �L CL W oQw O L d N (LL C1 'a IL O _ � L Lig N O N L O O O 0 0 C0O 0 0 ce)0 N 0 CD (Aep/ql) epponld 96 -Jew 96-uer 56-noN 96-daS 96-Inr 56-Aew 96 -Jew 96-uer t,6-noN t,6-daS t,6-Inr VOLIw t,6 -Jew t,6-uer c 66-AON 66-deS 66-Inr MALIw 66 -Jew 66-uer Z6-AON W-deS Z6-Inr W -AIM W -Jew Z6-uer 0 JUL 30 1996 CENTRAL FILES E E •X O C G Q W � Vc+�a cn p CD L. if 3+-= �X C', cc N O Cc d) 0 0 o O o o O o I� (D LO 't co N T (Aop/ql) oplionld S311A 1V?l1N30 9661 pg lflf T Cl) (D h Ln V' N N (o (o M (o N (D lA a LC) It r (D NLA I t O N M CD h O Cl) h V O Cl) d' p) (01 V) (D In N O h r (D N r r' -T h It V U) V N r CM r O r V' h (D O N CD O N h h 0) Cl L0 OD OD O Q) st O q r r r r h r N 0 N r r r N O N r h h N r N 0 r r r N 0 'V' In r wt.. cc a fl o 0 0 0 0 0 0 0 0 o 0 0 0 0 0 0 0 0 0 o r o 0 0 ,= 0 6 6 6 6 6 0 6 6 6 0 6 ro ro ro ro ro ro— ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro pvaav rnvvvvvvvvvvvvav v vvvvvva70vvvv70v-0 x * ft * ft T 01 (A •f V' V' r <} tD (O O to O O O � d' M (n h (o LA O O W O N OD M O O N M O M N O O h h O W N 0 .� d' (D O N r 0) st V' M M V M CD M O r Cl r r M h LA M N O V h V (O M Cr) V V' V 00 M O) r � O r 0 0 0 0 r r O 0 0 0 r O O r O 0 0 0 0 r O O r el' 0 0 0 •- O O O O O O r 0 LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL U. LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL LL _ K ((T 2 TT �T 0 C. r7R�1 rT r2 rT (R r2 rR rR uT �T T (T T RL R ((R% rR) rR rT T (R (T (R ((R R (T uR (T% ((R �T R J m O V lJ lJ CJ V l.J U V V V V V V V V l.J lJ lJ lJ V V V V lJ U V lJ U U V l.J Q Q t y m E x a y y C = Q O 0 O N cD N 0 0 0 c >a o Nd IL W )t Na Co LL y T L to E N J T x E J o E r L O7 c 0 > x o cli O 0 � U 4 t U "t 'O M 'O at n O (�� M O 'O � �j � ��[) � U � (O � 'O V 'O I� '� "O � O C\j N!$ )g N M (V N 0 N N Sj 1 h O O r N 0 O) n q O) y h_ y y y O (Q O In c0 (�i T o Ci CpV o t- o o r� o w m o n f n (p f� �(DV COO r N C N (`] C N C C `_' Icli, r �- O C 0 lD Cn N C (O C N C w C C O M w V LD O P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P P U "O "O � 'O 'O "O 'O 'O 'O � � U U � � •O 'O 'D 'O 'O U 'D U 'O U � 'O 'D 'O "O '� U 'O 'D 'D 'O � iq N N N N N ✓) Vl Vi in y V) i/) Ny y N I� N N in N y N W N V) N 1q O O O O O O O O O O O O O O O O O O O O O O O O O O 0 O O O O O O O O O O O CM 1VD' O_ IA O o 'O CO U U M((0D0 IhA d: p N'O (aNOO0 OU 0. n OErhI\l`pVVp' 'OOy $('7p 'DOy V(8 'OOy 'OOVl N (O IN �0 0 O (OOn)ONM o r -:O N 0) 8 N O 0 CD CD C CC0CCN C CC M C n ui C N t OCh N M- P P P P P P 2 2 2 2 P P P P P P P P P P P P v P 2 v v P P P P -o P 2 P P v 'O N -O �2 N N N N N N N y y N y N NN NI y Jl IA N y N U) N O O O O O O O O O O O O O o O O O O O O O O O O O O N O O O O O O O O O O O C C C C C C C C C C C C C C C C C C C C C C C C C C 0 C C C C C C C C C C C OS 'O O O P g p 0 -0 'O O 'O "O 0 0 0 O to N 'O 4 0 'D O "O O U O O O O -0 CORO O O O O00 4 CD In_ O g b O t O 'O •O p O p Cd C °Cj CC8C@°`° C N C I C g aa g v v v v v o o v o o P v o v v oo -o U) 17 y y V) V1 y N y N y y yN W N y y 1q N 1A N y O O O O O O O O O O O O O O O O O O O O O O O O O O N O O O O O O O O O O O C C C C C C C C C C C C C C C C C C CS C C C C C C CO C C C G C C C C C C C !� (J� W LL LL In fn LL LL LL LL LL LL 111. LL LLL LL LL LL LL LL LL LL LL LVL LL LVL LVL LVL � LL LL LL LL LL LL LL U. 111 LL LL O (h d' N (0 I() _N O_ h 0 O_ h V 0 d' 10 7 N V' O_ _ a h (D p _N CO LD N h h rn P7 IA O O O O 'Q O_ N N N O N h h N N IA N 10 . IA 0 0 0 0 O O 0 O O O O O O O a 0 0 0 0 O 0 .- 0 0 0 .- 0 0 0 0 0 0 0 0 0 0 0 0 00I O) I A V'9 Iq IA O Oppp IA T )Or p N I^� fODf 1p0 IOD O O N DD 00 0O N 0) Oh) rn M M V Chn CO CD (O � D O) � .^- Cho I� I[) C7 N m � n Vn' l0 M � V V V OD tb aj a0 N O h (O 10 N a N tD CO M �O N In V 0 N N h W N N 0) M .-- .- r N N N O N CO M � � N 0�� �� IA M N N a r", n h .- M N A 2 N V N N IA A 0 a ( w 01 2 4 N N 3 N� 4 A N d O c v 3Q ,qqb `U . v v ci J d� E 0) .n7 pO O -°2Q 0 GOmZ. OO Lp Lp pro(L�0 G o 00-14) 2>+ 9 U�vZ_ RZC o G Q 2aQ{ O c a) L CLa y r 'T ICT l � r! Y N •OvaoQ 5OCb 2 Q Q 2t o VC V O C VL 2 y OC30 dCO I- V O t t CI. CI. N V V V 0 r_O OO i5 i5 12 JS Q 00 4 0 N LNX % L .0 U CV C? 4 4 M 4 V (D O 0 0 Q 0 U S 1 0 0 N CV N ci CJ WL M I pbs :.. �CE ..,.. N 4 CSI . 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P N o P N O n u 0 4 E yc j �m7 C:N c Q 0 [n CVi N m m E E E E E E E E E E E E E E; Gwro V fA N N N N N N N N m m m N N U) N N f vi 4 O O O O O O O O O O O O O O 0 O co f [ Q V qi o c o LO C) m co co co co co 0 c 00 = 0 N o n N Cl) N O C7 a E E E E E E E E E E E E E E E E E I Q N N Y) N No Ip N N N N N N N N N n N N u J 3 O o 0 0 0 0 0 0 0 0 0 0 0 0 o c0 0 o c c c c c c = c c c c C C c C c N c c c �8 C m m C O O p f0 [O N t0 [O 'D O o 'O 0 IA O 0 •- E 1 pp c0 o _ 0 0 0 8 0 0 0 0 0 0 o p c O CO p Qt to C cV cTj 5� N N O O V U m E N a. z r a y 3 0 ro r a x v E t � c 0 2 K G7 E E E E E E E E E E E E E E E E o E E 'O "O U U 'O :R 'O 'O "O p U U 'D p "O O 'D 'O N 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 c c c c c c c c c C c c C c c C C LUL LL LL LL LL LLL LL LL LUL LL LL LUL LL LUL LL !n fn n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o 0 0 o 0 0 o 6 6 o 6 6 6 6 6 6 6 O N OD N N N N N N N N N N N N N O Nf0 N V tD tD [O fl) In t0 f0 f0 tn0 �O W f0 N x = a m d v a L N fU C N =v m= _ 4) fU � T Oyy r .rs Y r T O o� >. fC w c Y C Q L ' QJ (pp c c L c o U c U)�dENN4N�d�OC�7�>: m b i5 0 ri U Q¢ 0 0 0 0 0 0 0 0 0 0 0 0 N 0 0 0 0 0 0 0 0 0 0 0 0 ro ro cTu ro m ro 0 O 0 0 0 O 000000 000000 ,10>'O>' 0 0 0 0 0 0 0 0 0 0 0 LL LL LL LL LL LL T PL R T T T 888888 E E E E E Nw N N N C',C c C c c N 9 E E E E o 0 0 0 0 0 O c c c N 3 O O M co m c0 O to h N N Cl) O O Cl) Cl) C9 Cl) Cl) Cl) Cl) C0 O f0 N W O CO Cl) LO CO (D LO LO Lc) LO LO to n tC) O d' N r r In r r r r r r r r r r r r r r h CO Q 'd 0 6 6 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro ro 0 vvvvv-o�vvv�v�vvv-ov t *t *t * f it ' xx CO 0 0) tD O m m O O O O) 01 O Ln O N Ln O . W M O O N O N N- O O O O O O C0 O to �l CO t W O M V' 0 '.! T It It �t d' V' It�* a m N C'7 w e 0 r O r 60' 0 0 O O O O 66 06 66 r tl NN N 0 N U LL LL LL LL LL LL LL LL LL LL LL LL. LL LL LL LL.. LL LL [L7 c c c c c J m c P N o P N O n u 0 4 E yc j �m7 C:N c Q 0 [n CVi N m m E E E E E E E E E E E E E E; Gwro V fA N N N N N N N N m m m N N U) N N f vi 4 O O O O O O O O O O O O O O 0 O co f [ Q V qi o c o LO C) m co co co co co 0 c 00 = 0 N o n N Cl) N O C7 a E E E E E E E E E E E E E E E E E I Q N N Y) N No Ip N N N N N N N N N n N N u J 3 O o 0 0 0 0 0 0 0 0 0 0 0 0 o c0 0 o c c c c c c = c c c c C C c C c N c c c �8 C m m C O O p f0 [O N t0 [O 'D O o 'O 0 IA O 0 •- E 1 pp c0 o _ 0 0 0 8 0 0 0 0 0 0 o p c O CO p Qt to C cV cTj 5� N N O O V U m E N a. z r a y 3 0 ro r a x v E t � c 0 2 K G7 E E E E E E E E E E E E E E E E o E E 'O "O U U 'O :R 'O 'O "O p U U 'D p "O O 'D 'O N 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 c c c c c c c c c C c c C c c C C LUL LL LL LL LL LLL LL LL LUL LL LL LUL LL LUL LL !n fn n n 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 o 0 0 o 0 0 o 6 6 o 6 6 6 6 6 6 6 O N OD N N N N N N N N N N N N N O Nf0 N V tD tD [O fl) In t0 f0 f0 tn0 �O W f0 N x = a m d v a L N fU C N =v m= _ 4) fU � T Oyy r .rs Y r T O o� >. fC w c Y C Q L ' QJ (pp c c L c o U c U)�dENN4N�d�OC�7�>: m b i5 0 ri U Q¢ 0 0 0 0 0 0 0 0 0 0 0 0 N 0 0 0 0 0 0 0 0 0 0 0 0 ro ro cTu ro m ro 0 O 0 0 0 O 000000 000000 ,10>'O>' 0 0 0 0 0 0 0 0 0 0 0 LL LL LL LL LL LL T PL R T T T 888888 E E E E E Nw N N N C',C c C c c N 9 E E E E o 0 0 0 0 0 O c c c N 3 O O M co m c0 O 3 t0 O N f0 m 103 r• U E 'O 'O -2 m NN N 0 N [L7 c c c c c O O 3 3 -0 O O O O O O d c 0 0 0 N 3 pO pOp pO u) n N En m v�U) In(b U) fn C C. 0 0 0 0 0 m E c c 0 0 0 0 0 0 o 0 c 0 0 0 0 0 0 7 7 •� OQC C C O OOO O O 888088 N U) VVy N D N O O O O O O 0 CO V O O O V c7 c0 O N C7 Off[ co V C r N .pUy O. N m c O d Ol u. v. m � cc c y U E- C E E $i E o" E �E1 > v c o E 1996 (c00 O V C �j 7 0�' I�L U UN�c ow "E FILES .9 co Er �TRAL T be h' 002-Iool co•hbo DIVISION OF ENVIRONMENTAL MANAGEMENT April 15, 1996 To: Greg Nizich Through: Matt Matthews Alf"` From: Melissa Rosebrock Com` Subject: E.I. Dupont - Fayetteville Use of Water Treatment/Biocide Products NPDES No. NC0003573 (002) Bladen County E.I. Dupont - Fayetteville has submitted the following chemicals for approval: 1.) Bio-Trol 88P; 2.) Cor-Trol 778P; 3.) Balanced Polymer 54401; 4.) Opti-Meen; 5.) Continuum 41623; and 6.) Polymer CDP -41788. Material Safety Data Sheets (MSDS), memos, and Biocide/Chemical Treatment rn Worksheets - Form 101 have been reviewed and evaluated by Aquatic Toxicology Group staff. n Data submitted by E.I. Dupont concerning the dosage rate of Bio -Trot 88P, system volume, average'_ daily discharge, toxicity of the active ingredient and/or breakdown products, and minimum stream flow have also been reviewed and evaluated. Calculations summarized on the accompanying worksheet predict that the use of Bio-Trol 88 at the stated dosage rate and discharge conditions will not result in toxic impact to aquatic life in the receiving stream. Therefore, the use of this product as a biocide at E.I4;' Dupont - Fayetteville is deemed acceptable. 00 Compounds 2-6 do not appear to be, nor are they labeled as biocidal compounds and would thus not require individual review and approval using the standard biocide review process. Since many additives can affect the effluent pH, the discharge at this facility should be monitored. We performed the attached calculations for Polymer CDP -41788 as if it were a biocide to address concerns we had regarding toxicity of the active ingredient (aluminum sulfate). Calculations summarized on the accompanying worksheet predict that the use of Polymer CDP -41788 at the stated dosage rate and discharge conditions will not result in toxic impact to aquatic life in the receiving stream. Following current permitting practices, the use of these compounds 2-6 should be allowable at E.I. Dupont - Fayetteville. Please contact me at (919) 733-2136 if you have questions regarding this review. attachments cc: Michael Wicker FRO Central files JUL g® 1996 ,.. CENTpAL FILES Page 1 DvPo�T -! NCOOD6673 Note for Greg Nizich From: Dave Goodrich Date: Mon, Apr 8, 1996 8:41 AM Subject: RE: DuPont F'ville - Nafion routing To: Greg Nizich Yup. I think you've got it. Giddy -up! From: Greg Nizich on Mon, Apr 8, 1996 8:16 AM Subject: DuPont F'ville - Nafion routing To: Dave Goodrich They are planning to reroute the Nafion stream around the plant and have it rejoin the WWTP effluent before it connects with 002 (the fabulous woodlined ditch). Since the eff. guidelines have different limits for the 64 OCPSF parameters without end -of -pipe treatment, does that mean I need to set-up another outfall on the effluent sheet? I think this also means I will have two different eff. sheets for 001 (WWTP) - with and without Nafion. Does that make sense? CENTRAL FILES ***************************************************************** ***************************************************************** DIVISION OF ENVIRONMENTAL MANAGEMENT FAYETTEVILLE REGIONAL OFFICE April 17, 1996 ***************************************************************** MEMORANDU M TO GREG NIZICH, PERMITS AND ENGINEERING FROM Michael C. Wicker, P.E. Regional Water Quality Supervisor SUBJECT E. I. DUPONT :.:. NPDES PERMIT NO. NC0003573 BLADEN COUNTY This office has reviewed the request of DuPont to bypass the WWTP with the Nafion HFPO Process Scrubber and Waste Gas Scrubber discharges to the wood -lined ditch at the Fayetteville Works site. The data submitted indicates no appreciable pollutants of concern; however this office concurs that a separate outfall should be established for toxicity and OCPSF monitoring as is currently done on the WWTP discharge. Should any toxicity test fail or OCPSF value show exceedence then increased monitoring and a re-evaluation of the constituents of the discharge should be required as a permit condition. If you have any questions about this matter please contact me at (910) 486-1541. MCW:mcw:dupont Jul SU 1996 F CENTRAL FILES mow. t YHA.. 9E FEMOc-C FOP, DuPo�T- �AYF,TTC—VI LLE NG0Cb3G73 • Page 1 From: Date: Subject: To: Note for Greg Nizich Dianne Williams Wilburn Mon, Oct 17,1994 11:37 AM FW: Reusing an old outfall number Greg Nizich Hey! See Sandra's response below! Let's not use an old outfall number! From: Sandra Gillaspie on Mon, Oct 17, 1994 8:33 AM Subject: RE: Reusing an old outfall number To: Dianne Williams Wilburn You're right. If the old outfall number is used we would loose the historical data. For example: If the outfall was made inactive in 91 and the made active in 94 with a new wastestream it would look as though the old data was going into the new wastestream. From: Dianne Williams Wilburn on Mon, Oct 17, 1994 8:18 AM Subject: FW: Reusing an old outfall number To: Sandra Gillaspie See Greg]s question. I wouldn't think we would want to use the same number. What do you think? From: Greg Nizich on Mon, Oct 17, 1994 7:47 AM Subject: Reusing an old outfall number To: Dianne Williams Wilburn Do we have a policy on using a discontinued outfall number? This is for ALCOA. The new wastestream is not the same wastestream that was previously dropped from the permit. CENTRAL FILES JAN 10 '96 11:29 615 P02 ENVIRONMENTAL 1•ROTECYION AGENCY OAT& OF M109CTION REPORT ON OPERATION AND MAINTENANCE OF WASTEWATER TREATMENT PLANT A. GENERAL IN091 MA N i. PLANT a.) NAME VM46 (b.) ow K" 4 cry 1. TYPE Of PLANT S_ PROJECT NO. A AVa. 1till FLOW (m44 E. i1GN ProyLAt10N {VALNT i. COLLECTION SYSTEM 7. DATE PRESENT PLANT BEGAN OPERATING 1 127'o / 'U B. STATE PERMIT NO, NC.D 000-5517-j COM OI NEt? SSV;!-"CSOTN I. IN TME SPACE PROVIDED BELOW. FURN154 A SI LI f FI,OW DIA31jM4 00 A WRITTItH DCSCATION OF THC PLANT UNITS IN FLOW SEQUENCE. CCI( INGr k/4SX o. i Z M I &li j�ISGN/t�4Cs u 2 M61) i s �Ov pW ,e55 f m) 045 OuTGRLG, R�15 AS R/vElZ 17*r- P sS DI�YFRS .�. LAiv�l=itG 10. IDENTIFY RECEIVING MATERS �+ nc �e�1z- V� 11. IDENTIFY PERTINENT STREAM STANDAROS ANI). OR USES OF TWE RRC&IViNG WATERS 12. GIVE TWE EFF4UENT STANDARDS AMD; Op REOUIREMENTS $0Oft STATIC OPERATING PERMIT S. cueleeNt PLANT Lo Na 1, ANNUAL AVG DAILY FLOW PATE (mRd) ]. PEAK FLOW RATE (NO**7. rOrULAT10N !ft V O v' t'fAY WCA TMSR WET WEA TM&A �� (nf uNIC,{/0a)f( u��NouJ 4. ANNVAL AVG 8000 OF RAW SEWAGE )RRI)) S. ANNUAL AVG SUSPENDED SOLID L1)6 6. PRINCIPAL TVPES OF tNOUSTRfAL WASTE DISCWARp*O To 7. OO 44 t N EQUIVALCNT opow IFW 1 Dui RIAL WASTES MUNICIPAL SYSTEM S. O UL I N EQUIVALENT -418S) OF INDUS I L UM L �lM 11D. INFILTRATION PROBLEMS - JUL 30 1996 CENTRAL FILES LiJ Q W L.L. s� vAteF x U 1-- O G W Z J O 1 O 3 AVERAGE FLOWS IN TH WEIS OF GALLONS PER GAY. SOX FLOWS ARE ESTIMATED TO GIVE IMARE AND OTSDIAROE TOTALS. SCHEMATIC WATER FLOW E.I. DU PONT OE NEMOURS & CO. FAYETTEVILLE WORKS JUL 30 1996 PAGE I OF 2 ENT RAL CFILES m WFFAWNT SCHEMATIC WATER FLOW PROCESS USES E.I.OU PONT DE NEMOURS & CO. FAYETTEVILLE WORKS PAGE 2 OF 2 t 3 31JL 30 1996 ��NTRpL F110 Pu POA) l- F4 YC- j -e v i (.C.G O v 5 7 3 L11-1;73 RCVI'S) a JV - OJT"C.L 001 11114Y 94- 4�p29(4 - 0.998 MU. 4 G 4 s�B��aT Z> Mo. /DA/) oQ (y t3o� 18� • d 5r7(o • d 7I-55 31 Co, 3 I , oz7, 8 i SAY_ r -D Da,ly c---- f�oD � T55 I 5 2.25 Mo."'b!� Daily 5a -t> z4 y T55 40 13 O iyo CM& U-) pa; OaD 39 45 755 30 45 I� Mo. Darcy � OLD I Sq , 7 t) 5 S D(D * 2 25 •-->� � 11 T 53 31 (,o,3-,+-),6 1027.8 t2,z5 T55 -65N �-18—`3Co �/ D -i 191.3 Ste, Z DIVISION OF ENVIRONMENTAL MANAGEMENT March 8, 1996 MEMORANDUM To: Michael Wicker Fayetteville Regional Office From: Greg Nizich `�O NPDES Permits Group Subject: DuPont Automotive NPDES Permit No. NC0003573 Bladen County A letter from Mike Johnson is enclosed questioning the rating of their wastewater treatment facility as a Class IV plant. Let me know if you agree with their interpretation of the classification definitions. Attachment JUL 80 1996 i i CENTRAL FILES Ji DuPont Automotive P.O. Drawer Z Fayetteville, NC 28302 M DuPont Automotive March 4, 1996 Mr. Gregory Nizich NC DEHNR - DEM w o, r Water Quality Section Permits & Engineering Unit P. O. Box 29535 Raleigh, NC 27626-0535 rn RE: NPDES Permit No. NC0003573 Reclassification of DuPont -Fayetteville Wastewater Treatment Facility 0 Dear Mr. Nizich, A letter dated February 26, 1996, from Mr. Michael Wicker (DEHNR-Fayetteville Regional Office) states that this site's Wastewater Treatment Plant (WWTP) will be reclassified from a Class III to a Class IV facility upon the renewal of the referenced NPDES Permit. In reviewing the points allocated to the WWTP in determining this reclassification, I believe two items totaling four points were incorrectly included. Without these four points, the facility assessment would total 65 points, and the WWTP would remain a Class III facility. After you have reviewed this letter, please call me so that we can discuss this issue. Assuming that you agree with my following assessment, we could then discuss what steps would be needed to reverse this reclassification. PRE -DIGESTER TANK The Pre -Digester Tank is a 250,000 gallon above -ground tank with a diffused air system, and acts as the first stage of the two-stage activated sludge system. The Pre -Digester Tank receives the untreated influent from the Equalization Basin. Returned activated sludge (RAS) and the diffused air provides the initial biological treatment. The effluent from this tank is sent to the 1.7 -million gallon Aeration Tank, which is the second and final stage of activated sludge. The RAS from the two clarifiers is sent to both the Pre -Digester and the Aeration Tank to introduce the biological microbes into the untreated and partially treated wastewater respectively. The Facility Assessment counted the Pre -Digester Tank as a "Preaeration Unit' the Preliminary Units/Processes Category. Per definition No. 31 of NCAC T . A\Chapter JUL 30 1996 E. I. du Pont de Nemours and Company GENTR,AL FILES ® Printed on Recycled Paper Z-544 Rev. 8/95 Mr. Gregory Nizich NC DEHNR - DEM March 4, 1996 Page 2 Rule .0004, "Preaeration" is "a tank constructed to provide aeration prior to primary treatment." In doing so, two (2) separate points were counted for this tank. As described above, the Pre -Digester Tank provides activated sludge biological trreatment (secondary treatment), and should have been counted as part of the Carbonaceous Stage -Diffused Air System [Item 5(a)(i)] under the Secondary Treatment Units/Processes Category, along with the Aeration Tank. The ten (10) points for this item should have covered both the Pre -Digester Tank and the Aeration Tank. Therefore, I request that the Pre -Digester Tank be counted under Item 5(a)(i), and the two (2) points added for "Preaeration" be eliminated. SLUDGE DISPOSAL The site's wasted excess sludge is dried via steam -heated dryers, and then disposed of at the BFI (Subpart D) Landfill in Sampson County. The Facility Assessment counted the sludge disposal as "Land Application (surface and subsurface) by contracting to a land application operator or landfill operator who holds the land application permit or landfill permit" [Item 8(b)] under the Residuals Utilization/Disposal Category. In doing so, two (2) separate points were counted for this disposal activity. Item 8(b) is defined by Definition No. 22a of NCAC Title 15A\Chapter8\Rule .0004, which states in part: "(22) Land application: (a) Sludge Disposal. A final sludge disposal method by which wet sludge may be applied to land either by spraying on the surface or by subsurface injection" I believe that our sludge disposal is outside of this definition. Our dried sludge is not wet and could not physically be sprayed on the surface nor injected underground. If the sludge does not meet Definition 22a, then our sludge disposal should not be counted under Item 8(b). Therefore, I request that the two (2) points. allocated for the sludge `disposal activity counted under Item 8(b) be eliminated. SUMMARY I hope that you will agree that the above two items have been incorrectly categodv- , and that the ; four total points given for those items should be removed from the classification poin'tc 1, CENSRII:- l S Mr. Gregory Nizich NC DEHNR - DEM March 4, 1996 Page 3 resulting in a new point total of 65 points, and a maintaining of the current Class III Facility classification for this site's WWTP. Please feel free to call me at (910) 678-1155 to discuss this matter. cc: Mr. Michael Wicker, DEHNR, Fayetteville Mr. Ken Averitte, DEHNR, Fayetteville Mr. John E. Hagle, DuPont Mr. Robert J. Geddie, DuPont Michael E. Johnson Environmental Coordinator - Its UUL 30 1996 CENTRAL FILES DIVISION OF ENVIRONMENTAL MANAGEMENT March 26, 1996 MEMORANDUM To: Ken Averitte Fayetteville Regional Office From: Greg Nizich NPDES Pers oup Subject: Rerouting Nafion® Wastestream DuPont Automotive NPDES Permit No. NC0003573 Bladen County The attached correspondence from Michael Johnson documents the facilities plan to reroute wastewater from the Nafion® BFPO Process Scrubber and Waste Gas Scrubber around the WWTP and discharge into the wood lined ditch. The/have performed BOD analysis and WET testing on these wastestreams. No measurable BOD was found and the WET data indicated no toxic effects. To incorporate this proposal into their permit, it would be necessary to establish a new outfall and require quarterly toxicity testing and annual monitoring for the OCPSF priority pollutants contained in 40 CFR 414, Appendix J. Let me know if you have any concerns with their proposal, or with the need to establish a new outfall to monitor this wastestream. Attachment JUL 30 1996 CENTRAL FILES DIVISION OF ENVIRONMENTAL MANAGEMENT March 26, 1996 M E M 0 R A N D U M TO:LNPDES g Nizich Review Engineer Per itsFROM:Averitte Fayettevilleegional Office SUBJECT: Plant Classification E.T. DuPont, NPDES Permit NC0003573 Bladen County RFCFT7F MAS 1995 , ,- 6 anV We have reviewed the memorandum from Ron Ferrell of the Technical Assistance and Certification Group and agree with their decision on removal of the points for preaeration and sludge disposal. Although there is a possibility of "super bug" addition, which would keep in place the Class IV rating, it is our opinion that there is no justifiable need to pursue this issue at this time. This is based on the compliant history of the facility and questions over the real value of the extra data. If you have questions or if we can be of assistance, please advise. KLA/ka JUL 30 1996 t, CENTRAL FILES DIVISION OF ENVIRONMENTAL MANAGEMENT March 22, 1996 MEM zich To: Greg Ni pj� NPDES up 7%7 From: Ron Ferrell Technical Assistance and Certification Group Subject: Plant Classification DuPont Autoi"ve NPDES Permit No. NC0003573 A0 Bladen County cri In Michael Johnson's letter of March 4, 1996, there are two items on the rating sheet that are being questioned. The facility was assigned points for having the Pre -Digester Tank rated as a preacration unit and for having their sludge disposal method rated under the section heading of Residuals Utilization/Disposal. Preaeration is a wastewater treatment process used to help grit removal, to freshen wastewater, to remove gases, to add oxygen, and to aid coagulation. Preaeration consists of aerating wastewater for 10 to 45 minutes. On the basis of the description of the Pre - Digester Tank in Mr. Johnson's letter, the detention time in this tank is greater than three hours and the tank contains activated sludge. Ile stabilization process will start in this tank if the aeration requirements are met and there are sufficient amounts of microorganisms. This tank does not meet the requirements to be rated as a preaeration unit. Based upon the available information, the Pre -Digester Tank is a part of the secondary treatment unit and no additional points should be assigned to this unit. The disposal of residuals by burial in a landfill is not subject to rating (the purpose of the rating sheet is to establish the level of certification of the operator in responsible charge and it doesn't require much knowledge or training to bury residuals). Land application of residuals at a landfill means that the residuals are applied to the final landfill cover or incorporated into the top six inches of final cover. The two points given to DuPont in section 8 (b) should be eliminated. cc: Michael Wicker, FRO trill CENTRAL FILES DuPont Automotive P.O. Drawer Z Fayetteville, NC 28302 DuPont Automotive December 8, 1995 Mr. Gregory Nizich NC DEHNR - DEM Water Quality Section Permits & Engineering Unit P. O. Box 29535 Raleigh, NC 27626-0535 RE: NPDES Permit No. NC0003573 Dear Mr. Nizich: Enclosed are the confidential pages for our recently submitted NPDES renewal application. Due to the sensitive nature of this information, i.e. production rates, we request that you treat this material as "company confidential", and ensure that it does not become part of the public file. Also, as we discussed last week, two additional Outfall 002 analyses for di-n-octyl phthlate will be sent to you within the next several weeks. The single Outfall 002 Method 625 analysis performed as part of the application's required OCPSF priority pollutant monitoring, indicated - the presence of di-n-octyl phthlate at 23 gg/L. We believe that this was due to some sampling „r contamination, and are confident that the two additional analyses will prove the absence of this compound. If you have any questions, please feel free to call me at (910) 678-1155. Michael E. Johnson Environmental Coordinator i.. t f �• i i -A }� 3' Enclosures i U L Q 1,996 E. I. du Pont de Nemours and Company ® Printed on Recycled Paper FF -9522 Rev 5/93 DEPARTMENT OF ENVIRONMENT HEALTH AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT FRCT SHEET APPLICATION FOR NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM PERMIT TO DISCHARGE TREATED WASTEWATER Application No. NC0003573 1. SYNOPSIS OF APPLICATION Applicant's Name E.I. DuPont de Nemours & Co., Inc. Applicant's Address PO Drawer Z Fayetteville, NC 28302 Facility Address NC Highway 87 Duart Date 4119/96 Type of Operation Manufacture of polyvinyl butyral resin, fluoro carbons, and sheeting products Design Capacity of Facility 2 MGD Applicant's Receiving Waters Receiving Stream: Cape Fear River Classification: C Sub -Basin: 03-06-16 See Attachment A for a map showing the discharge location (s). 9dw n ,p JUL 30 1996 CENTRAL FILES , 1 Description of Wastewater Treatment Facilities The existing wastewater treatment facilities consisting of neutralization, equalization, a nutrient feed system, a sludge aeration basin, an aeration tank, clarification, disinfection facilities, a sludge filter press (001), boiler blowdown, once through cooling water, and filter backwash discharge (002), Nafion® scrubber and Nafion® waste gas scrubber discharge (004). See Attachment B (for operating facilities). Type of Wastewater (as reported by applicant) 3 % Domestic 97 % Industrial 2. 3 4. 5. 11 ':•i• Y 0=1LIM1000131imptemp See attached copy of Effluent Page (s) from Draft Permit. Qi .IY • 1 70 Lei: • 11: ul ►Y The applicant will be required to monitor regularly for flow and those parameters limited in Section 2 above with sufficient frequency to ensure compliance with the permit conditions. Frequency, methods of sampling, and report dates will be specified in the final permit. EFFECTIVE DATE OF PROPOSED EFFLUENT LIM1TS (AND COMPLIANCE SCHEDULE IF APPLICABLE) The limits become effective on the date of permit issuance. Part III, Condition 6. Chronic Toxicity Limit BASIS FOR PROPOSED EFFLUENT LIMIT JUL SO 1996 CENTRAL FILES The proposed effluent limits for BOD5, TSS, and pH are based on 40 CFR Part 414.41, Subpart D - Thermoplastic Resins. The chronic toxicity limit is based on the instream waste concentration in the receiving stream. The remaining effluent limits in the permit are based on 40 CFR Part 414.91, Subpart I - Direct Discharge Point Sources that Use End -of -Pipe Biological Treatment (outfall 001) and Subpart J - no End -of -Pipe Treatment (outfall 004). The limit for Fluoride (outfall 002) is based on Water Quality criteria covered in NCAC 2B .0211. 7. RE QUESTED VARIANCES OR ALTERNATIVES TO REQUIRED STANDARDS O•Z • •• NT M I •I ON fm a "IT t MW• • • The previous NPDES permit contained the following limitations (expressed as monthly averages): 002 Fluoride 5000lbs/day The NPDES Permit expires on: 6-- 1- 01 9. THE ADMMSTRATIVE RECORD JUL SO 1996 The administrative record, including application, draft permit, fact sheet, public notice, comments received, and additional information is available by writing the Division of" w `--" --" - R 001 Flow 2.0 MGD BOD, 5 -day, 20°C 175 lbs/day TSS 292 lbs/day pH 6-9 s.u. 002 Fluoride 5000lbs/day The NPDES Permit expires on: 6-- 1- 01 9. THE ADMMSTRATIVE RECORD JUL SO 1996 The administrative record, including application, draft permit, fact sheet, public notice, comments received, and additional information is available by writing the Division of" w `--" --" - R Environmental Management, Water Quality Section, P.O. Box 29535, Raleigh, North Carolina 27626-0535. The above documents are available for review and copying at the Archdale Building, 9th Floor, Water Quality Section, Permits and Engineering Unit, 512 North Salisbury Street, Raleigh, North Carolina 27611 between the hours of 8:00 a.m. and 5:00 p.m. Monday through Friday. Copies will be provided at a charge of 10 cents per page. 1 kQ n • el Additional information concerning the pemnit application may be obtained at the above address during the hours stated in item No. 9 by contacting: Greg Nizich at (919) 733-5083. Draft Permit to Public Notice - 4/24/'96 Permit Scheduled to Issue - 6(1/96 12. PROCEDURES FOR THE FORMULATION OF FINAL DETERMINATIONS The Division of Environmental Management proposed to issue an NPDES Permit to this applicant subject to the effluent limitations and special conditions outlined above. These determinations are tentative and are open to comment from the public. Interested persons are invited to submit written comments on the permit application or on the Division of Environmental Management's proposed determinations to the following address: DIVISION OF ENVIRONMENTAL MANAGEMENT WATER QUALITY SECTION POST OFFICE BOX 29535 RALEIGH, NORTH CAROLINA 27626-0535 All comments received within thirty days following the date of public notice will be considered in the formulation of final determinations with regard to this app 'o b. Public Hearing JUL 30 1996 The director of the Division of Environmental Management may hold a public WL FILES there is a significant degree of public interest in a proposed permit or grog p of permits. Public notice of such a hearing willtie circulated in newspapers in the geographical area of the discharge and to those on the Division of Environmental Management's mailing list at least thirty days prior to the hearing. C. AMmal Hearings An applicant whose permit is denied, or is granted subject to conditions he deems unacceptable, shall have the right to a hearing before the Commision upon making written demand to the Director within 30 days following issuance or denial of the permit. d. Issuance of the nernut when no hearing is held If no public hearing or appeal hearing is held, and after review of the comments received, the Division of Environmental Management's determinations are substantially unchanged, the permit will be issued and become effective immediately. This will be the final action of the Division of Environmental Management. If a hearing is not held, but there have been substantial changes, public notice of the Division of Environmental Management's revised determinations will be made. Following a 30 -day comment period, the permit will be issued and will become effective immediately. This will be the final action of the Division of Environmental Management unless a public or appeal hearing is granted. JUL f 1996 CENTRAL FILES �, \ �-: ��� ��_ � ! �. .ice �e-' i . � �') \✓ ;i `\` ' /-' 'r r l� s-. , is . - •. � � 8e 1 • J �'� .�� !'��~ + f�-. Wh. %., � �/�� �,,' �! °rte � \,Aj — r� -�`� (� �;(/'- f� � � \ / 1 ✓�%�i r ' �I!( v 'l' Y 11 ( \j / 10 tl i I er 2257 - j' �l i �°P \/ ) �r _ � _ 1 �i�� � ,7/^ � 1✓^�� Vii` � t ��' �:; ✓ � ��� -� � ly, /. ( C C t %Tanks `u 158 � If i l,.�r�:. ��• i �4i , l:• O� Tan r _ a A nd Wastonds e =• `��� '. ;, j1 I, •\ / f bstatK'M Ku`ske • ,1 � � ;-•� Lock:a Dam No O6M 149 \ ; \,�i ,11 t � �_ ' �_ ����: =-ter-. f-: ^�• - I. �, � ,\� �, a ,��•-�� \ — Y ' • - ` -,\� ,���V��--., � ,1 `✓�`i -n\\ DISCHARGE POINT l ^ 1302 ,`lttY 00 i 30 JUL 6 j �` ��_ �\`♦� /) a �� ,�'� ~!` /' ' Ii`. 1306 / ° �� ' ° ^� e / e,'"'174"-".:.:�.�--.� /i. , ��• , o �- \\ \(moi'` �.__J � ��` - . \ ! � \ �% � ' \,. PP�� rao_�'•+ /Z '\ ��'"'�11 Gag 'A\.`�1 �TT 5 DFS36501 SESSION READY FOR INPUTGKEX8VMP COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 1 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN 50050 00310 00530 TGP3B 00010 00400 00556 00600 MONTH Q/MGD BOD RES/TSS CERI7DPF TEMP PH OIL-GRSE TOTAL N LIMIT F 2.0000 F 175.40 F 292.3 NOL 9.0 6.0 NOL NOL 95/03 1.0488 47.69 71.7 21.76 8.3-6.7 5.000 13.800 95/04 1.0058 47.00 127.1 22.41 8.1-7.6 5.000 31.300 LIMIT F 2.0000 F 175.40 F 292.3 NOL NOL 9.0 6.0 NOL NOL 95/05 .9067 85.21 123.3 1 24.40 7.6-7.2 5.000 27.400 95/06 .9339 136.69 215.8 26.30 7.6-7.1 5.000 31.000 95/07 .8451 53.50 90.2 30.91 7.7-7.3 5.000 5.000 95/08 .7947 44.78 3.6 1 25.92 7.6-7.1 .000 5.000 95/09 .8784 29.41 13.0 26.66 7.5-7.1 .000 34.000 95/10 .9504 24.46 18.9 23.00 7.6-7.1 .000 39.000 95/11 .7928 115.61 382.9F 1 20.15 7.6-7.0 .000 10.000 95/12 .7460 18.45 181.6 17.66 8.0-7.5 96/01 .9280 77.53 301.6F 17.86 7.7-7.3 .000 31.900 96/02 .9023 52.65 50.4 1 19.08 7.4-6.6 .000 4.970 AVERAGE .8944 61.08 131.6 1 23.00 2.272 21.215 MAXIMUM 1.6780 1006.00 3632.0 1 35.00 8.300 5.000 39.000 MINIMUM .3260 LESSTHAN LESSTHAN 1 13.00 6.600 .000 4.970 UNIT MGD LBS/DAY LBS/DAY PASS/FAI DEG.0 SU MG/L MG/L JUL 30 1996 CENTRAL FILES GKEX88/MP 04/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 2 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN 00665 32102 32103 34200 34205 34215 34220 34230 MONTH PHOS -TOT CARBNTET 12DICLET ACENAPHT ACENAPHT ACRYLONI ANTHRACE BENZBFLU LIMIT NOL 95/03 2.1000 95/04 6.1000 LIMIT NOL 95/05 3.1000 95/06 1.9000 95/07 2.5000 95/08 .3000 95/09 .6000 95/10 .2200 95/11 .3000 95/12 96/01 3.4000 96/02 2.6000 AVERAGE 2.1018 MAXIMUM 6.1000 MINIMUM .2200 UNIT MG/L LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY i JUL 30 1996 t CENTRAL FILE'S GKEX88/MP 104/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 3 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN 34242 34247 34301 34311 34320 34336 34341 34371 MONTH BENZO W BENZO W CHLOROBE CHLOROET CHRYSENE DIETHYLP DIMETHYL ETHYLBEN LIMIT 95/03 95/04 LIMIT 95/05 95/06 95/07 95/08 95/09 95/10 95/11 95/12 96/01 96/02 AVERAGE MAXIMUM MINIMUM UNIT LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY JUL 80 1996 CENTRAL FILES GKEX88/MP 04/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 4 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE. REGION/COUNTY--06 BLADEN 34376 34381 34396 34418 34423 34447 34461 34469 MONTH FLUORANT FLUORENE HEXACHLO METHYLCH METHYLEN NITROBEN PHENANTH PYRENE LIMIT 95/03 95/04 LIMIT 95/05 95/06 95/07 95/08 95/09 95/10 95/11 95/12 96/01 JUL 80 1996 96/02 ttNTRAL FILES AVERAGE MAXIMUM MINIMUM UNIT LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY GKEX88/MP 04/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 5 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN 34475 34496 34501 34506 34511 34526 34536 34541 MONTH TETRACHL 11DICHLO 11DICHLO 111TRICH 112TRICH BENZO(A) 12DICHLO 12DICHLO LIMIT 95/03 95/04 LIMIT 95/05 95/06 95/07 95/08 95/09 95/10 95/11 95/12 96/01 96/02 AVERAGE MAXIMUM MINIMUM UNIT LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY JUL 30 1996 ;': CENTRAL FILES GKEX88/MP 04/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 6 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN 34546 34551 34566 34571 34591 34601 34606 34611 MONTH 12DICHLO 124TRICH 13DICHLO 14DICHLO 2NITROPH 24DICHLO 24DIMETH 24DINITR LIMIT 95/03 95/04 LIMIT 95/05 95/06 95/07 95/08 95/09 95/10 95/11 95/12 96/01 96/02 AVERAGE MAXIMUM MINIMUM UNIT LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY JUL 30 1996 ' CENTRAL FILES �'� GKEX88/MP 04/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 7 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN MONTH LIMIT 95/03 95/04 LIMIT 95/05 95/06 95/07 95/08 95/09 95/10 95/11 95/12 96/01 96/02 34616 34626 34646 34657 34696 39100 39110 39175 24DINITR 26DINITR 4NITROPH 46DINITR NAPTHALE B2E PHTH DNB PHTH VINYLCHL AVERAGE MAXIMUM MINIMUM UNIT LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY LBS/DAY JUL 30 1996 �ENTRAI- FILES GKEX88/MP 04/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 8 PERMIT--NC0003573 PIPE --001 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN 39700 39702 MONTH HCB HEXCLBD LIMIT 95/03 95/04 LIMIT 95/05 95/06 95/07 95/08 95/09 95/10 95/11 95/12 96/01 96/02 AVERAGE MAXIMUM MINIMUM UNIT LBS/DAY LBS/DAY i JUL s0 1996 i CENTRAL FILES GKEX88/MP 04/19/96 COMPLIANCE EVALUATION ANALYSIS REPORT PAGE 1 PERMIT--NC0003573 PIPE --002 REPORT PERIOD: 9503-9602 LOC ---E FACILITY--DUPONT-FAYETTEVILLE DESIGN FLOW-- 2.0000 CLASS --2 LOCATION--FAYETTEVILLE REGION/COUNTY--06 BLADEN 50050 00310 00340 00010 00400 00951 MONTH Q/MGD BOD COD TEMP PH FLUORIDE LIMIT NOL NOL NOL 9.0 6.0 95/03 14.8345 22.58 8.3-7.5 469.250 95/04 14.4570 25.80 8.3-7.7 376.250 LIMIT NOL NOL NOL NOL 9.0 6.0 95/05 15.8035 2.00 17.0 27.93 8.3-7.3 914.200 95/06 17.6660 27.96 7.3-6.7 1110.250 95/07 14.9635 29.41 7.3-6.7 1094.000 95/08 15.5196 .00 .0 26.00 7.7-7.0 1225.400 95/09 12.5253 22.36 7.7-6.9 1176.750 95/10 13.0548 21.22 7.4-6.8 1333.400 95/11 13.0550 .00 32.0 11.70 8.2-7.2 1184.750 96/01 12.1132 8.03 8.1-7.2 1428.600 96/02 11.1762 3.48 27.0 6.66 7.7-7.2 1033.750 AVERAGE 14.1062 1.37 19.0 20.87 1031.509 MAXIMUM 19.6200 3.48 32.0 33.00 8.300 2446.000 MINIMUM 6.9200 LESSTHAN .0 4.00 6.700 44.000 UNIT MGD MG/L MG/L DEG.0 SU LBS/DAY JUL 30 1996 CENTRAL FILES