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HomeMy WebLinkAboutDuke Potable.Aqua Wells Treatment System.FinalI'll V Dewberry - Duke Potable -Aqua Community Well Treatment System Evaluation Duke Energy March 22, 2017 'CAVa� SUBMITTED BY: Dewberry 2610 Wycliff Road Suite 410 Raleigh, NC 27607 SUBMITTED TO: Duke Energy Table of Contents Executive Summary...............................................................................................2 1. Project Approach............................................................................................3 2. Basis of Design...............................................................................................4 3. Concept Design..............................................................................................6 4. Opinion of Probable Cost..............................................................................8 Appendix A: Basis of Design Summary Table Appendix B: Well Water Treatment Block Flow Diagrams 1.A Well Water Adsorption Treatment System Site #1 2.A Well Water Adsorption Treatment System Site #2 1.13 Well Water Ion Exchange Treatment System Site #1 2.13 Well Water Ion Exchange Treatment System Site #2 Appendix C: Well Water Treatment Opinion of Probable Cost Adsorption Treatment System Site #1 Adsorption Treatment System Site #2 Ion Exchange Treatment System Site #1 Ion Exchange Treatment System Site #2 Appendix D: Present Value and Equivalent Annual Cost Analysis Appendix E: Adsorption Treatment System Quote and Information Appendix F: Ion Exchange Treatment System Quote and Information 9 Dewberry Duke Energy Well Water Treatment 1 Executive Summary Duke Energy (Duke) contracted Dewberry Engineers Inc. (Dewberry) to prepare a concept level opinion of probable cost for the capital and annual operating costs to install treatment systems at two Aqua North Carolina (Aqua) community water well systems serving residents within the 1/2 mile compliance buffer at the Allen Steam Station. One system (Site 1) has one well and the other system (Site 2) has two interconnected wells. The cost data has been prepared for submittal to the North Carolina Department of Environmental Quality (DEQ) for review and comment. Dewberry developed basis of design information for the raw well water quality at both Aqua sites and obtained preliminary treated water requirements. The treated water requirements have not been finalized by DEQ. Comparison of the raw water quality and the treated requirements shows that raw water quality is below the treated water requirements for every parameter, although Duke has requested Dewberry to use a planning value of io ppm for vanadium, therefore the systems are designed for removal of vanadium at Site 2. Cost data is also provided for a treatment system for removal of vanadium at Site i in part because the treated water requirements have not been finalized by DEQ and water quality data from Aqua was limited to two data sets. Dewberry performed a high level technology review to evaluate technical feasibility and process sizing requirements for a well water treatment system. Assuming the Site 2 raw water quality does not change, it is deemed technically feasible to remove vanadium to the io part per billion planning value applying ion exchange or adsorption technology. Proof of concept bench scale testing is recommended prior to installation. Dewberry contacted vendors to obtain budgetary level capital cost for the well water treatment systems and developed block flow diagrams for each site to reflect the vendor ion exchange and adsorption offerings. We also developed preliminary allocations for annual operations and maintenance cost data. Opinions of probable cost were then developed for capital and operating costs for each site for ion exchange and adsorption technologies for the following four scenarios. Site i applying ion exchange technology Site 2 applying ion exchange technology Site 1 applying adsorption technology Site 2 applying adsorption technology The table below provides a life cvcle cost Capital Costs Total Estimated Capital Cost Operating, Maintenance, and Disposal Costs Total Estimated Annual O&M and Disposal Cost Present Value Cost for each scenario: $538,000.00 1 $565,000.00 1 $406,000.00 1 $561,000.00 nual cost) $77,000.00 $93,000.00 $21,000.00 1 $28,000.00 Present Value $1,500,000.00 $1,700,000.00 $700,000.00 $900,000.00 Estimated Equivalent Annual Cost (2017$1 $121,000.00 $139.000.00 $54.000.00 $74.000.00 TO Dewberry Duke Energy Well Water Treatment 2 1. Project Introduction Duke Energy (Duke) contracted Dewberry Engineers Inc. (Dewberry) to prepare a concept level opinion of probable cost for the capital and annual operating costs to install treatment systems at two Aqua North Carolina (Aqua) community water well systems serving residents within the 1/2 mile compliance buffer at the Allen Steam Station. One system (Site 1) has one well and the other system (Site 2) has two interconnected wells. The cost data has been prepared for submittal to DEQ for review and comment. As an initial activity Dewberry developed basis of design information for the raw well water quality at both Aqua sites (detailed below) and obtained preliminary treated water requirements. Site 1: Southpoint Landing • Lake Hill Court, Belmont, NC • Gaston County Parcel #: 19336o Site 2: Heather Glen/Highland on the Point • Northwest corner of Southpoint Rd and Armstrong Rd, Belmont, NC Gaston County Parcel #: 192166 Dewberry then performed a high level technology review to evaluate technical feasibility and process sizing requirements for a well water treatment system. Dewberry contacted vendors to obtain budgetary level capital cost for the well water treatment system and developed block flow diagrams for each site to reflect the vendor ion exchange and adsorption offerings. We also developed preliminary allocations for annual operations and maintenance cost data. Opinions of probable cost were then developed for capital and operating costs for each site for ion exchange and adsorption technologies for the following four scenarios. • Site 1 applying ion exchange technology Site 2 applying ion exchange technology Site 1 applying adsorption technology • Site 2 applying adsorption technology TO Dewberry Duke Energy Well Water Treatment 3 2. Basis of Design Well Water Flow Characteristics Aqua provided the following well water flow characteristics for two sites: Site is Southpoint Landing (27 household connections) • Average Daily Flow = 4,399 gallons/day • Maximum Daily Flow = 7,575 gallons/day • Average well run time/day = 1.66 hours/day • Well #i Average Flow = 44.6 gallons per minute (gpm) Site 2: Heather Glen/Highland on the Point (5o connections) • Average Daily Flow = 8,583 gallons/day • Maximum Daily Flow = 20,100 gallons/day • Average well run time/day = 3.65 hours/day • Well #1 Average flow = 35.49 gPm • Well #2 Average flow = 39.68 gpm Note that Site 2 has two interconnected wells such that one treatment system can serve both wells. Treated Well Water Quality Design Requirements Based on guidance from Duke the treated well water design planning values will apply to the following parameters: 1. Sulfate 2. Cobalt 3. Lead 4. Manganese 5. Hexavalent Chromium 6. Vanadium 7. Arsenic We understand that the treated water quality requirements for these systems have not been finalized with DEQ. Based on guidance from Duke we assumed the treated water quality requirements will be the DEQ 2L groundwater standard or one-half the value of the maximum contaminant level (MCL) (whichever is stricter between the two standards for those constituents that were identified by the Department of Health and Human Services (DHHS) in 2015 as potentially having a health concern). Duke also requested that we apply a supplemental 10 part per billion (ppb) treated water planning value for hexavalent chromium and vanadium. A change in technology may be required if DEQ requires screening values lower than what was used for this design. Raw Well Water Characterization Data Dewberry contacted Aqua to obtain well water quality characterization data for the treated water parameters listed above. Aqua provided water quality data from a sampling event conducted on April 28, 2015. The sampling event provides two data points for each well for the seven treated water parameters (except hexavalent chromium with one data point per well). There is also data for surrogate parameters such as calcium, magnesium, and iron, which can impact system performance and technology selection. TO Dewberry Duke Energy Well Water Treatment 4 Since there are only two data sets, Dewberry requested collection of additional data. This is presently underway and the design assumptions will be confirmed upon receipt of the new data. Well Water Treatment Basis of Design Results The sampling data provided by Aqua is shown in the Basis of Design Summary Table in Appendix A. The treated water requirements are also summarized. Comparison of the raw water quality and the treated requirements shows that raw water quality is below the treated water planning values for every parameter, although Duke has requested Dewberry to use a requirement of io ppm for vanadium, therefore the systems are designed for removal of vanadium at Site 2. Cost data is also provided for a treatment system for removal of vanadium at Site 1 in part because the treated water requirements have not been finalized with DEQ and water quality data from Aqua was limited to two data sets. TO Dewberry Duke Energy Well Water Treatment 5 3. Concept Design Dewberry developed four block flow diagrams (BFDs) showing the primary ion exchange unit processes and the adsorption unit processes for both Aqua sites (see Appendix B). Adsorption System The adsorption system is based on Dow Chemical Adsorbsia As600 media which is designed to remove metals (including vanadium) for potable water applications. Dow Chemical guidelines for application, start-up, and operation document for Adsorbsia As600 is included in Appendix E. Dow estimates the adsorption media would have a life exceeding ten years. Two adsorption reactors are provided in the design so that treatment can be provided during media change out. Pretreatment for suspended solids removal is provided in the design. Post adsorption treatment is deemed not required. Dewberry worked with Dow Chemical and a system installer (Light Environmental) to evaluate the technical feasibility of this approach and development of budgetary capital cost data. A Light Environmental proposal dated March 17, 2017 is included in Appendix E that describes the adsorption reactor system to be supplied along with capital and installation cost. Ion Exchange System The ion exchange system is based on a specialty resin which is designed to remove vanadium for potable water applications. Product literature was not provided. The specialty resin ion exchange reactor is designed to be replaced on an annual basis so on -site regeneration of the specialty resin is not required. Two specialty resin reactors are provided in the design so that treatment can be provided during media change out. Pretreatment for suspended solids, cationic removal, and anionic removal is provided based upon vendor recommendation. The softening and dealkalization ion exchange reactors are planned to be regenerated weekly with a brine solution. Duplex process trains are provided so that water can be treated during regeneration. Post treatment for alkalinity addition and pH neutralization is also provided. Dewberry worked with a system installer (Water Professionals) to evaluate the technical feasibility of this approach and development of budgetary capital cost data. A Water Professionals proposal received on March 15, 2017 is included in Appendix F that describes the ion exchange system equipment to be supplied along with capital cost. Site Considerations At each Aqua site there is chlorine injection for disinfection and a hydropnuematic tank for storage and motive force. For each BFD the new equipment is proposed to be installed on the supply side of the chlorine injection/hydropnuematic tank location. The unit processes at Site 1 are designed to receive the instantaneous flow of the single water well shown in Appendix A. And the unit processes at Site 2 are designed to receive the instantaneous flow of the sum of the two water wells shown in Appendix A. The daily average and daily maximum flows for each site are also shown in Appendix A. For each site the primary unit processes will be installed in a small pre-engineered building at grade. The building will include lighting, exhaust fan, and space heating for freeze protection. TO Dewberry Duke Energy Well Water Treatment 6 The ability to manually backwash the adsorption reactors has been provided to prevent solids build-up and media impaction. Backwash frequency is roughly projected to occur every month. A backwash storage tank (to be installed outside) has been provided for backwash storage and off -site disposal. The ability to store ion exchange regenerant for the softening and dealkalizer reactors has been provided. Regeneration frequency is roughly projected to occur each week. A regeneration storage tank (to be installed outside) has been provided for regeneration storage and off -site disposal. For the backwash and regeneration wastewaters described above discharge to the City of Belmont sanitary sewer was considered but not included because Belmont indicated there are capacity limitations. TO Dewberry Duke Energy Well Water Treatment 7 4. Opinion of Probable Cost Dewberry developed opinions of probable cost (see Appendix C) for the installation and operation of a new well water treatment system for the following four scenarios: • Site 1 applying ion exchange technology • Site 2 applying ion exchange technology Site 1 applying adsorption technology • Site 2 applying adsorption technology A summary of the life cycle costs for each scenario is provided in Appendix D. We used vendor budgetary costs for the primary capital equipment and used cost factors to estimate the installation costs. We did not obtain contractor installation cost estimates for this evaluation (except for installation of the adsorption skid mounted system). A 40% contingency was applied which is deemed appropriate at this concept level project stage and because the basis of design may change. Annual operating cost allocations were developed by developing allocations for the following cost components: Ion exchange resin periodic replacement • Adsorption media periodic replacement Chemical cost Offsite haul/disposal of ion exchange regenerant and adsorption backwash • Operation & Maintenance labor Dewberry worked with the ion exchange vendor to estimate ion exchange resin replacement frequency and cost per replacement. The regeneration frequency is considered difficult to estimate at this time and can represent a significant operational cost for off -site haul and disposal. The frequency can be verified by bench scale testing prior to installation. Dewberry worked with the adsorption vendor to estimate adsorption media life and cost per replacement. The media life based on the vanadium (and other metals) loading is estimated to exceed io years. Suspended solids removal and the ability to backwash the reactors has been provided to prevent fouling/scaling. Operating and maintenance labor is based upon the assumption that the regeneration cycle for the ion exchange system will be automatically initiated, brine levels will need to be manually checked weekly, salt will need to be added monthly, and that oversight is required during the weekly removal of the regeneration wastewater for the ion exchange system. For the adsorption system, monthly backwash will be manually actuated, no chemical addition is required, and monthly oversight will be required for monthly removal of the backwash wastewater. Based upon the preliminary data and previous experience with well water systems, the existing electrical service and panel will require upgrades. However, the additional electrical usage will be minor and is not included in the operational evaluation. Also, since Aqua currently takes samples per the requirements in their operating permit, it is assumed sampling compliance will not change with the new system. Duke sampling will be based upon the performance monitoring plan that will be submitted to DEQ separately. TO Dewberry Duke Energy Well Water Treatment 8 Appendix A: Basis of Design Summary Table www.dewberry.com Basis of Design Summary Table Aqua Community Well Treatment System Site #2 - Well #1 Site #2 - Well #2 Site #1 (Heather Glen/Highland on the (Heather Glen/Highland on the (Southpoint Landing - located Point - NW Corner of Point - SW Corner of MCL Half MCL NC DEQ 2L Planning Level at end of Lake Hill Circle) Southpoint and Armstrong Southpoint and Armstrong Road) Road) Public DWW # AL112 AL113 AL114 Source Aqua NC Aqua NC Aqua NC Date of sample 4/28/2015 4/28/2015 4/28/2015 Avg. Daily Flow 4,399 8,583 (gpd) Max. Daily Flow 71575 20,100 (gpd) Avg. well runtime 1.66 3.65 (hours/day) Well #1 Instantaneous Flow 44.6 35.49 39.68 (gpm) Arsenic (µg/L) 1.42 1.2 <1 <0.5 <1 <0.5 10 5 10 Cobalt (µg/L) <1 <0.5 <1 <0.5 <1 <0.5 - - - - Hexavalent Chrome (µg/L) 0.05 2 2.2 - - - 10 Lead (µg/L) <1 <0.1 <1 0.47 <1 0.39 15 7.5 15 - Manganese (µg/L) <5 0.65 <5 0.66 <5 0.97 - - 50 Sulfate (mg/L) 6.5 6.5 1.1 2.2 1.1 2.3 250 - Vanadium (µg/L) 4.13 4 10.9 11.4 11 10.5 - 10 Calcium (mg/L) 27.3 27.2 13.8 15.6 14.4 15 - Magnesium (mg/L) 4.29 4.25 4.75 5.28 4.87 4.94 - - - Iron (µg/L) g/ 34 <50 18 <50 68 <50 300 Carbonate (mg/L) <5 <5 <5 Bicarbonate (mg/L) 89.6 49.9 52.3 TSS (mg/L) <5 <2.5 <5 <2.5 <5 <2.5 - - - Hardness (µg/L) TDS (mg/L) 140 144 130 108 130 128 PH 7.8 6.9 6.9 6.5-8.5 Strontium (µg/L) 177 187 133 169 136 162 Notes: Gray box = no data available (-) = no standard for the respective constituent DWW = Drinking Water Well MCL = Maximum Contaminant Level Appendix B: Well Water Treatment Block Flow Diagrams www.dewberry.com DUPLEX FILTER HOUSING BACKWASH STORAGE TANK t�J EXISTING WELL WITH PUMP PRELIMINARY NOT FOR CONSTRUCTION DUPLEX ADSORPTION REACTORS SODIUM HYPOCHLORATE EXISTING HYDRO PNEUMATIC TANK NOTES: 1.) SYSTEM TO BE INSTALLED IN A PRE—ENGINEERED BUILDING �`UNI teff ® DATE TITLE WELL WATER SHEET NO. WON Dewberry03/20/17 ADSORPTION TREATMENT SYSTEM Dewberry Engineers Inc. SITE #1 i SUIT WYCLIFF ROAD SUITE 41" PROJ. NO. PROJECT AQUA COMMUNITY WELL I •~ RALEIGH, NC 27807 PHONE: bNC 2 69939 FAX: 919.881.9923 50090015 CONCEPTUAL DESIGN DUPLEX FILTER HOUSING BACKWASH STORAGE TANK EXISTING WELLS WITH PUMPS PRELIMINARY NOT FOR CONSTRUCTION DUPLEX ADSORPTION REACTORS SODIUM HYPOCHLORATE EXISTING HYDRO PNEUMATIC TANK NOTES: 1.) SYSTEM TO BE INSTALLED IN A PRE—ENGINEERED BUILDING �`UNI teff ® DATE TITLE WELL WATER SHEET NO. WON Dewberry03/20/17 ADSORPTION TREATMENT SYSTEM Dewberry Engineers Inc. SITE #2 n ^ 2 2610 WYCLIFF ROAD SUITE 410 PROJ. NO. PROJECT AQUA COMMUNITY WELL •~ RALEIGH, NC 27607 PHONE: bNC 2 69939 FAX: 919.881.9923 50090015 CONCEPTUAL DESIGN t�J EXISTING WELL WITH PUMP PRELIMINARY NOT FOR CONSTRUCTION NOTES: 1.) SYSTEM TO BE INSTALLED IN A PRE—ENGINEERED BUILDING 2.) IX = ION EXCHANGE �`UNI teff ® DATE TITLE WELL WATER SHEET NO. WON Dewberr 03/20/17 ION EXCHANGE TREATMENT SYSTEM 1P� Dewberry Engineers Inc. SITE #1 i SUIT WYCLIFF ROAD SUITE 41" PROJ. NO. PROJECT AQUA COMMUNITY WELL I • RALEIGH, NG 27807 PHONE: bNC 2 69939 FAX: 919.881.9923 50090015 CONCEPTUAL DESIGN 1.) SYSTEM TO BE INSTALLED IN A PRE-ENGINEERED BUILDING EXISTING WELLS WITH 2.) IX = ION EXCHANGE PUMPS PRELIMINARY NOT FOR CONSTRUCTION �`UNI teff ® DATE TITLE WELL WATER SHEET NO. WON Dewberr 03/20/17 ION EXCHANGE TREATMENT SYSTEM 1P� Dewberry Engineers Inc. SITE #2 2.B 2610 WYCLIFF ROAD SUITE 410 PROJ. NO. PROJECT AQUA COMMUNITY WELL RALEIGH PHONE: bNC 2 6NC 27607 9939 FAX: 919.881.9923 50090015 CONCEPTUAL DESIGN Appendix C: Well Water Treatment Opinion of Probable Cost www.dewberry.com Adsorption Treatment System Site #1 Opinion of Probable Cost Item Material Unit Qty Unit Cost Extended Cost Main 1 Duplex bag filter housings LS 1 $ 2,000.00 $ 2,000 2 5,000 Gallon Backwash Storage Tank and foundation LS 1 $ 10,000.00 $ 10,000 3 Yard Piping and Appurtenances LS 1 $ 2,500.00 $ 2,500 Subtotal Materials/Equipment: $ 14,500 Installation (% of Material/Equipment): 30% $ 4,400 4 Adsorption Treatment system (Duplex Adsorption reactors, additional support equipment, Adsorbia As600 media) LS 1 $ 54,400.00 $ 54,400 5 Testing, Disinfection, Clean Up, Seed and Mulch (Assume: 0.5 acre impacted area) AC 0.5 $ 2,500.00 $ 1,250 6 Site Grading for Well/Treatment House LS 1 $ 2,500.00 $ 2,500 7 Well/Treatment House and foundation LS 1 $ 60,000 $ 60,000 SUBTOTAL $ 138,000 Sub -Total FOB Allowance (% of Material/Equipment): 8% $ 2,000 Renovation Allowance (% of Material/Equipment): 12% $ 2,000 Sub -Total $ 142,000 Contractor Overhead and Profit: 15% $ 22,000 Contractor General Conditions: MONTH 2 $ 20,000 $ 40,000 System Startup LS 1 $ 5,000.00 $ 5,000 Electrical Allowance LS 1 $ 30,000 $ 30,000 Sub -Total: $ 239,000 Contingency: 40% $ 96,000 Sub -Total: $ 335,000 Design, Permitting, Bid Phase, and Construction Phase Engineering Services 21% $ 71,000 TOTAL ESTIMATED CAPITAL COST: $ 406,000 Notes: 1.) Renovation allowance to account for private property refurbishment (signs, fences, etc.). 2.) Assume new electrical service will be required at the site. 3.) Items 1 thru 3 do not include installation cost. Items 4 thru 7 do include installation cost. 4.) Opinion of Probable Cost; actual cost may vary depending upon escalation at time of construction. 3/21/2017 11 Dewberry, Adsorption Treatment System Site #2 Opinion of Probable Cost Item Material Unit Qty Unit Cost Extended Cost Main 1 Duplex bag filter housings LS 1 $ 2,000.00 $ 2,000 2 Backwash Storage Tank and foundation LS 1 $ 10,000.00 $ 10,000 3 Yard Piping and Appurtenances LS 1 $ 2,500.00 $ 2,500 Subtotal Materials/Equipment: $ 14,500 Installation (% of Material/Equipment): 30% $ 4,400 4 Dow Treatment system (Duplex Adsorption reactors, additional support equipment, Adsorbsia As600 media) LS 1 $ 152,500.00 $ 152,500 5 Testing, Disinfection, Clean Up, Seed and Mulch (Assume: 0.5 acre impacted area) AC 0.5 $ 2,500.00 $ 1,250 6 Site Grading for Well/Treatment House LS 1 $ 2,500.00 $ 2,500 7 Well/Treatment House and foundation LS 1 $ 60,000 $ 60,000 SUBTOTAL $ 236,000 Sub -Total FOB Allowance (% of Material/Equipment): 8% $ 2,000 Renovation Allowance (% of Material/Equipment): 12% $ 2,000 Sub -Total $ 240,000 Contractor Overhead and Profit: 15% $ 36,000 Contractor General Conditions: MONTH 2 $ 20,000 $ 40,000 System Startup LS 1 $ 5,000.00 $ 5,000 Electrical Allowance LS 1 $ 30,000 $ 30,000 Sub -Total: $ 351,000 Contingency: 40% $ 141,000 Sub -Total: $ 492,000 Design, Permitting, Bid Phase, and Construction Phase Engineering Services 14% $ 69,000 TOTAL ESTIMATED CAPITAL COST: $ 561,000 Notes: 1.) Renovation allowance to account for private property refurbishment (signs, fences, etc.). 2.) Assume new electrical service will be required at the site. 3.) Items 1 thru 3 do not include installation cost. Items 4 thru 7 do include installation cost. 4.) Opinion of Probable Cost; actual cost may vary depending upon escalation at time of construction. 3/21/2017 11 Dewberry' Ion Exchange Treatment System Site #1 Opinion of Probable Cost Item I Material Unit Qty Unit Cost Extended Cost Main Ion Exchange Treatment system 1 (Duplex bag filters, Duplex softener reactors, Duplex dealkalizer reactors, Duplex Vanadium resin reactors, duplex LS 1 $ 107,200 $ 107,200 brine tanks, Duplex calcite addition, additional support equipment) 2 Regenerant Storage Tank and foundation LS 1 $ 10,000 $ 10,000 3 Yard Piping Appurtenances LS 1 $ 2,500 $ 2,500 Subtotal Materials/Equipment: $ 119,700 Installation (% of Material/Equipment): 30% $ 35,910 4 Testing, Disinfection, Clean Up, Seed and Mulch (Assume: 0.5 acre impacted area) AC 0.5 $ 2,500 $ 1,250 5 Site Grading for Well/Treatment House LS 1 $ 2,500 $ 2,500 6 Well/Treatment House and foundation LS 1 $ 60,000 $ 60,000 SUBTOTAL $ 220,000 Sub -Total FOB Allowance (% of Material/Equipment): 2% $ 3,000 Renovation Allowance (% of Material/Equipment): 1% $ 2,000 Sub -Total $ 225,000 Contractor Overhead and Profit: 15% $ 34,000 Contractor General Conditions: MONTH 2 $ 20,000 $ 40,000 System Startup LS 1 $ 4,000.00 $ 4,000 Electrical Allowance LS 1 $ 30,000 $ 30,000 Sub -Total: $ 333,000 Contingency: 40% $ 134,000 Sub -Total: $ 467,000 Design, Permitting, Bid Phase, and Construction Phase Engineering Services 15% $ 71,000 TOTAL ESTIMATED CAPITAL COST: $ 538,000 Notes: 1.) Renovation allowance to account for private property refurbishment (signs, fences, etc.). 2.) Assume new electrical service will be required at the site. 3.) System design is subject to regulatory approval. 4.) Items 1 thru 3 do not include installation costs. Items 4 thru 6 do include installation costs. 5.) Opinion of Probable Cost; actual cost may vary depending upon escalation at time of construction. 3/21/2017 It Dewberry, Ion Exchange Treatment System Site #2 Opinion of Probable Cost Item I Material Unit Qty Unit Cost Extended Cost Main Ion Exchange Treatment system 1 (Duplex bag filters, Duplex softener reactors, Duplex dealkalizer reactors, Duplex Vanadium resin reactors, Duplex LS 1 $ 120,400 $ 120,400 brine tanks, Duplex calcite addition, additional support equipment) 2 Regenerant Storage Tank and foundation LS 1 $ 10,000 $ 10,000 3 Yard Piping and Appurtenances LS 1 $ 2,500 $ 2,500 Subtotal Materials/Equipment: $ 132,900 Installation (% of Material/Equipment): 30% $ 39,870 4 Testing, Disinfection, Clean Up, Seed and Mulch (Assume: 0.5 acre impacted area) AC 0.5 $ 2,500 $ 1,250 5 Site Grading for Well/Treatment House LS 1 $ 2,500 $ 2,500 6 Well/Treatment House and foundation LS 1 $ 60,000 $ 60,000 SUBTOTAL $ 237,000 Sub -Total FOB Allowance (% of Material/Equipment): 2% $ 3,000 Renovation Allowance (% of Material/Equipment): 1% $ 2,000 Sub -Total $ 242,000 Contractor Overhead and Profit: 15% $ 37,000 Contractor General Conditions: MONTH 2 $ 20,000 $ 40,000 System Startup LS 1 $ 4,000.00 $ 4,000 Electrical Allowance LS 1 $ 30,000 $ 30,000 Sub -Total: $ 353,000 Contingency: 40% $ 142,000 Sub -Total: $ 495,000 Design, Permitting, Bid Phase, and Construction Phase Engineering Services 14% $ 70,000 TOTAL ESTIMATED CAPITAL COST: $ 565,000 Notes: 1.) Renovation allowance to account for private property refurbishment (signs, fences, etc.). 2.) Assume new electrical service will be required at the site. 3.) System design is subject to regulatory approval. 4.) Items 1 thru 3 do not include installation costs. Items 4 thru 6 do include installation costs. 5.) Opinion of Probable Cost; actual cost may vary depending upon escalation at time of construction. 3/21/2017 It Dewberry, Appendix D: Present Value and Equivalent Annual Cost Analysis www.dewberry.com Present Value and Equivalent Annual Cost Analysis Ion Exchange Treatment System Site #1 Ion Exchange Treatment System Site #2 Adsorption Treatment System Site #1 Adsorption Treatment System Site #2 Capital Costs Total System, including Installation, Well house, Engineering, Shipping, Electrical, Startup, Contractor Overhead and GCs, and Contingency $ 538,000.00 $ 565,000.00 $ 406,000.00 $ 561,000.00 Operating, Maintenance, and Disposal Costs (annual cost) Ion Exchange Softener replacement/disposal $ 240.00 $ 240.00 Ion Exchange Dealkalizer replacement/disposal $ 4,600.00 $ 9,200.00 Ion Exchange Specialty Anion replacement/disposal $ 18,000.00 $ 18,000.00 Adsorptia As600 replacement/disposal $ 3,000.00 $ 8,000.00 Chemical cost $ 2,000.00 $ 3,000.00 Offsite Haul/Disposal of regenerant/backwash (frequency can vary; lx/wk - Ion Exchange, Ix/month - Absorption has been assumed) $ 32,000.00 $ 42,000.00 $ 8,000.00 $ 10,000.00 O&M Labor $ 20,000.00 $ 20,000.00 $ 10,000.00 $ 10,000.00 Total Estimated Annual O&M and Disposal Cost $ 77,000.00 $ 93,000.00 $ 21,000.00 $ 28,000.00 Present Value Cost Analysis (PVCA) Present Value $1,500,000.00 $1,700,000.00 $700,000.00 $900,000.00 Estimated Equivalent Annual Cost (2017$)l $121,000.00 $139,000.00 $54,000.00 $74,000.00 Notes: 1.) Estimated Capital costs are based on preliminary opinions of probable costs contained in Appendix C. 2.) Operating, maintenance, and disposal costs are based on verbal conversations with suppliers and costs listed in vendor quotes. 3.) Compliance sampling is not included. Duke plans to follow the requirments of the Performance Monitoring Plan, which is to be determined. 4.) Present Worth and Annual cost analysis is based on useful equipment life of 20 years and 5% nominal interest rate. Present worth has been calculated as the present value of capital and annual cash flows over the life of the project, discounted to present dollar value. Appendix E: Adsorption Treatment System Quote and Information www.dewberry.com March 17, 2017 DewBerry Attn: Erin Gallimore & Dan Wilkinson 2610 Wycliffe Road Ste. 410 Raleigh, North Carolina 27607 919-710-6892 These proposals have been amended based on our discussions on system designs on March 15, 2017 with Bernie Lalli and Eddie Sechrest in response to your inquiry regarding two (2) systems to remove Vanadium from groundwater for municipal drinking water applications using Dow Chemical's ADSORBIA As600 media proposal #17093Rev1 they are as follows: Site 1 (L) Two (2) Train x One (1) Stage Treatment System using two (2) — 63" diameter x 86" nominal height, 150 psig pressure rated, High Density Polyethylene (HDPE) lined, Fiberglass Reinforced Plastic (FRP) vessels, skid mounted. (2.) Each vessel has the capacity to contain up to 55 cu. ft. of ADSORBIA As600 media. (3.) The distributors and hub and lateral underdrains will be fabricated from Polyvinyl Chloride (PVC). (4.) The face piping will be fabricated from 3" diameter Schedule 80 PVC pipe, fittings and valves. (5.) All ancillary components including sample ports, pressure gages, differential pressure indicator, vacuum breakers, vents and drains required to operate the two (2) vessels downflow on-line either individually or in parallel. (6.) 110 cu. ft. total of ADSORBIA As600 media required for the initial fill for both vessels. (7.) 4,800# of pea gravel and 1,400# of filter fine sand will be provided in 50# bags as the total required support media for the two (2) ADSORBIA As600 beds. (8.) One (1) — 7 1/, horse power, 220 volt, 3 phase backwash pump, skid mounted including 3" diameter hoses with quick connect fittings for the inlet line to the pump and outline from the pump. * (9.) One (1) carbon steel skid sandblasted, primed and painted. Dow Chemical's ADSORBIA As600 media x 110 cubic feet X $320/cubic foot = $35,200.00 FOB Buyer adsorbs Freight Midland Michigan Attached is a drawing providing additional information on this system for Site 1. (*Please note backwashing will be a manual operation when the differential pressure across the vessel that is on-line reaches 15 psig.) Attached is a flow schematic providing additional information on this system for Site 1. The price for this system delivered to North Carolina is $122,263.00. This price does not include any costs for Federal, State or Local taxes, if applicable. Also, the following will be provided with this treatment system: (1.) Installation of the skid including connecting the inlet, outlet, backwash inlet, backwash outlet and electrical lines at the battery limit of the skid mounted treatment system. (2.) Placement of the medias into both vessels. (3.) Disinfection of the treatment system including the medias, as required. (4.) Operating Manual. (5.) Start-up and operator training. Total Project Cost Site 1 - $157,463.00 Site 2 (1.) Two (2) Train x One (1) Stage Treatment System using two (2) — 36" diameter x 72" nominal height, 150 psig pressure rated, HDPE lined, FRP vessels, skid mounted. (2.) Each vessel has the capacity to contain 20 cu. ft. of ADSORBIA As600 media. (3.) The distributors and hub and lateral underdrains will be fabricated from PVC. (4.) The face piping will be fabricated from 2" diameter Schedule 80 PVC pipe, fittings and valves. 2 (5.) All ancillary components including sample ports, pressure gages, differential pressure indicator, vacuum breakers, vents and drains required to operate the two (2) vessels down flow on-line either individually or in parallel. (6.) 40 cu. ft. total of ADSORBIA As600 media required for the initial fill of both vessels. (7.) 500# of pea gravel and 500# of filter fine sand will be provided in 50# bags as the total required support media for the two (2) ADSORBIA As600 beds. (8.) One (1) — 3 horsepower, 220 volt, 3 phase backwash pump, skid mounted including 2" diameter hoses with quick connect fittings for the inlet line to the pump and outlet line from the pump*. (9.) One (1) carbon steel skid sandblasted, primed and painted. (10.) Dow Chemical's ADSORBIA As600 media x 40 cubic feet X $320/cubic foot = $12,800.00 FOB Buyer adsorbs Freight Midland Michigan (*Please note backwashing will be a manual operation when the differential pressure across the vessel that is on-line reaches 15 psig.) Attached is a flow schematic providing additional information on this system for Site 2. The price for this skid mounted treatment system delivered to North Carolina is $46,563.00. This price does not include any costs for Federal, State or Local taxes. Total Project Cost Site 2 - $59,363.00 Also, provided with this system are the same five (5) additional line items previously listed above for Site 1. Similarly, the responsibility of others will be the same as the four (4) line items previously listed above for Site 1. (Please note for Line Item 4 the quantity of water needed will be 800 gallons.) Finally, pricing provided is contingent upon both treatment systems being delivered and installed concurrently. After you have reviewed the information provided in this correspondence, please let me know if you have any questions or comments. 3 In the meantime, that you for your continued interest in our products and treatment systems. We appreciate the opportunity to provide this proposal, should you have questions please feel free to contact me. Sincerely, Eddie Sechrest System Integration Director LIGHT ENVIRONMENTAL, INC. 27404 E. Outerbelt Road Greenwood, Missouri 64034 (816) 537-9190 fax (816) 537-9113 www.lightenvironmental.com El / \ a b ? 2 \ ^ \«Lj - © A 0, \ \ / / U� \ \ M /®�s / \ o \ / \ / \----------------------------------- z , � > / - § o >�( \ 5 \ ¥ ¥ ¥ ¥ \ \ LLI ' \�--©--------------\ � D / Li\ \ { } 6 -E �J F-- Lij / � y 4 \ / y \ i < \ 2 \ \ ( a \ . §,\ ` ^ \ > < « } \ / \ \ \ x z \ \ \ < L------------------------------------------------ = S z MO z © g z ( LLI \ \ \ \ \ \ \ \ \ \ \ \ \ z ® m w c ®o it Q N o " � W W o ®� o rn W L- � o � ® U W O O 6 Z � Y G Z = a Z m3o o woo o ix o\ �p W 0 4 3 = z � U — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — — I I I I iN3n w I I I I = I j I z I I VWlNx W w 3 w 0 > M s J a F w z o SM w J Y � J m O z I I I = n w `. w Y z - -- ILL-- ---------- 00 Q o Li m m z m _ a Q z O:5 Li I w I J m z CD z J U) z 3�: Q �0m z IL O Q Y� O ILCO N w w O? cn Q _ Y .j F O m NO m m > e F ~� w ~ wLLI J Z z = z z w J iN3n cn Ozw o w J a L------------------------------------------------- w u ro m_ O w U X 3 J = cn cn O O U) w > G I Z w �N Q = H O 0 o vi w w ADSORBSIA As600 Guidelines for application, start-up and operation Chemical and Physical Characteristics ADSORBSIATm As600 is an easy to use, granular titanium oxide adsorbent designed for non -regenerative applications. It has strong affinity for arsenic, lead and other heavy metals. The inherently high adsorptive capacity of Dow's titanium oxide based technology has been formulated into a mechanically stable media suitable for use in a broad range of potable water applications. When exhausted, it is removed from the vessel and replaced with new media. Spent media from arsenic loading tests have been shown to pass the U.S. Environmental Protection Agency's TCLP extraction protocol as well as both the WET and TTLC tests for California. ADSORBSIA As600 media is NSF/ANSI 61 certified without limitations. Property Composition Titanium oxide based granulation Color White Particle Size micron 250 — 1180 Mesh 16-60 > 1180 microns On 16 mesh <5 % <250 microns (Through 60 mesh <10 % Bulk Density 0.65 /cm3 40 Ibs/ft3 Pore Volume 0.30 — 0.44 cc/ Specific Surface Area 250 m2/ Avg. Pore Size 60 to 80 Angstroms Moisture Content <15% ADSORBSIA As600 Loading Capacity Equilibrium Loading Capacity — At 50 ppm, pH 7 Arsenic v 12-15 /K Arsenic III 3-4 /K Selenite IV 4-5 /K Lead II 11 /K Guidelines for Operational Design and Application ADSORBSIA As600 has been primarily designed as a convenient, disposable media for arsenic removal from drinking water. Substances which may be effectively adsorbed by a surface -activated crystalline titanium oxide product include aluminum, antimony, arsenic(I), arsenic(V), barium, cadmium, cesium, chromium, cobalt, copper, gallium, gold, iron, lead, manganese, mercury, molybdenum, nickel, platinum, radium, selenium, silver, strontium, tellurium, tin, tungsten, uranium, vanadium, zinc, nitrite, phosphate, sulfite, sulfide, and low -molecular weight organic arsenic compounds, such as monomethylarsonic acid, dimethylarsinic acid and phenylarsonic acid. In particular, the surface -activated crystalline titanium oxide product is effective in adsorbing arsenite (As(III)), arsenate (As(V)) and the dissolved metals antimony, cadmium, chromium, copper, lead, mercury, tungsten, uranium and zinc. Some customers in some applications have seen very high (>98%) removal. In complex waters, competitive loading can become a factor so customers are encouraged to perform their own testing to validate the suitability of ADSORBSIA for their application. A simple loading test method is provided in this link. Link to Equilibrium Isotherm Test method here Form No. 177- 01721-597QRP Installation Sizing: The sizing of an ADSORBSIA As600 bed depends on many different factors. • Complete water usage information — average daily rate and peak flow rates. • Site capabilities — drain for backwash water, space and utilities available. • Water chemistry — properties such as pH, hardness and components that will influence arsenic loading such as Arsenic (III) to (V) ratio, silica, dissolved iron, manganese, selenium, antimony, vanadium and uranium. Systems using ADSORBSIA As600 media should be designed according to these guidelines. Feed Water Flow Rate — Down Flow 12-20 m/h or m3/hr/m2 bed area (5 to 8 gpm/ft2) Minimum bed Depth 0.75m (30 in.) Pressure Drop, Typical 0.4 bar/m bed depth @25 m/h (<2 psi/ ft media depth @ 10 gpm/ft2) See Figure 1 Maximum Operating Temperature 65 C 150 F Empty Bed Contact Time EBCT 3 min Backwash Flow Rate Up to 12 m/h 5 m/ft2 See Figure 2 Backwash Volume 5 — 8 BVs Freeboard above media 30 to 50% An Adsorbsia system sizing projection tool is available to aid in system design allowing you to: • Determine loading capacity of the media based on water chemistry and other components • Adjust pretreatment parameters (like pH) to determine sensitivity of overall treatment cost • Size treatment vessels • Estimate the overall treatment cost Insert link to Sizing Projection Tool here Guidelines for Start-up and Operation Media Loading Before loading the media, make a detailed inspection of the empty vessel: • Remove all debris from previous materials or foreign material. • Clean up distributors and collectors, and inspect all laterals and splash -plates for damage or plugging. • Inspect the nozzles, check that they are in good shape, clean and tight, and gaskets are intact and in place. Whenever possible, replace with new ones if older than 5 years. • Whenever possible, check the pressure loss of the empty vessel at nominal flow rate and observe the flow patterns for uniformity. • Loading of the Underfill: • Dow recommends using an underfill covering the bottom lateral to a depth of at least 2.5 - 5 cm (1 - 2 inches) above the bottom laterals. Any particle size between 300 microns (50 mesh) and 1000 microns (16 mesh) is acceptable, but a fine mesh material is preferred. A graded bed of two or more sizes of underfill can also be used if needed to prevent entrainment of underfill and/or ADSORBSIA media into bottom distributor. A high density underfill (>1.2 kg/L or 75 Ibs/ft3), such as garnet, sand or stone should be used. Additional underfill can also be used to raise the height of the bed, so that there is only enough freeboard sufficient for 50% bed expansion above the media. • Fill the vessel with water to at least 150cm (6 inches) above the height of the subfill before loading the underfill to avoid damaging the lower distributor. Other standard methods for loading underfill may be acceptable. Load ADSORBSIATm As600 Media • Fill vessel with sufficient water (— 1/3 vessel height) to allow settling and avoid media damage. • Load the media into the vessel by dumping from the top of the vessel or physically transferring the media. • Use appropriate personal protective equipment while loading the media. A particulate filter (respirator or dust mask), safety glasses, and body covering clothing are specified for use while transferring the dry media. (Refer to MSDS for detailed safety information.) ADSORBSIATm As600 Backwash and Start-up • Fill the vessel with water from the bottom. • Initially backwash the media at a reduced flow rate of 5 m/h (2 gpm/ft2) to classify the media and displace fines • Slowly increase flow rate to a maximum of 12 m/h (5 gpm/ft2) or until the media is expanded by 40%. • Check the backwash water for media and reduce backwash flow rate if present. • Backwash water will appear cloudy white at the beginning and will diminish with backwash. • Backwash for 5 to 7 bed volumes. Note: the backwash will not run to clear during this period but will clear rapidly during downflow operation. • Stop backwash and place the system in normal down flow service. Some cloudiness of the treated water can be expected in the first few bed volumes of water treated. • Record the differential pressure across the bed at start-up. This should conform with data provided in Figure 1. If pressure drop is greater than prescribed, repeat the backwash step. ADSORBSIA As600 Disinfection for first time service and media replacement • Disinfection should be performed any time that the sanitary condition of the media, vessels or piping may have been compromised. • After backwashing the media, treat the system with 25 ppm chlorine added to the feed water, sending the treated water to drain. Continue flow until the residual chlorine in the treated water exceeds 15 ppm. Stop flow and hold for 12 hours. Resample effluent water and validate that residual chlorine level persists at 15 ppm levels. If not, repeat chlorine addition and 12 hour hold step. • After disinfection, flush system to drain until treated water is <2 ppm chlorine then test for coliforms. Allow the vessel to stand for 24 hours then resample the water and retest for coliforms. If coliforms are detected, repeat the disinfection procedure. Pretreatment of feed water • Particulate material in the feed water can accumulate and cause an increase in pressure drop requiring periodic backwash. No specific recommendations can be offered as particulate type, concentration and size play a role in accumulation on the media bed. In general, if particulate levels are >5 mg/I TSS at 25 microns, some kind of filtration should be used. • Iron and Manganese can be present in some waters and can precipitate onto the surface of the media impairing arsenic access to adsorption sites inside the media and reducing the effective capacity of the media. If levels excess 0.3 ppm Fe or 0.05 ppm Mn, treatment by oxidation and filtration or pyrolusite media can be effective. • Install ADSORBSIA As600 before a water softener. Hardness in water can tie up silica and prevent silica fouling of the media. In-service Maintenance • Particulate accumulation and bed compaction will occur during operations requiring occasional backwash of the media. • Keep good records of pressure drop across the bed so that increases in pressure drop can be noticed. See Figure 1. ADSORBSIA As600 Pressure Drop vs. Flow rate. • If the pressure drop across the media bed exceeds typical pressure drop by more than 25%, consider backwashing the media. For specific directions on backwash procedures, see the previous section on this topic. • As water temperatures experience seasonal variation, be sure to adjust backwash flow rate for the change in the density of water. See the footnote to Figure 2. • Sub -surface backwash laterals (buried about 1/3rd of the way below the surface of the media) can be considered for a more efficient backwash operation. Removal of Spent ADSORBSIA As600 • Media can be removed from the service vessel by backwash and slurry transfer or vacuum truck. • Repeat inspection of internal equipment. • Replace underfill as needed. Disposal of Spent ADSORBSIA As600 Spent media from arsenic loading tests have been shown to pass the U.S. Environmental Protection Agency's TCLP extraction protocol as well as both the WET and TTLC tests for California. • ADSORBSIA As600 media is NSF/ANSI 61 certified without limitations. • Dispose of media in accord with all federal, state and local regulations. Storage of Used ADSORBSIA As600 • During media storage, microbial growth can occur due to organics that accumulate from the feed water so guidelines on disinfection of the media should be consulted. • During storage of the media, it can dry out and should be rehydrated according to the start-up guidelines. Figure 1. ADSORBSIA As600 Pressure Drop vs. Flow rate. ADSORBSIA As600 Pressure Drop (20°C) Liquid Flow Rate (gpm/ft2) 0 5 10 15 20 1.6 7CL s 1.4 6 1.2 .a 5 a 1.0 w 0 0 0.8 3 0.6 000ec fA a 0.4 L 2 fA 0.2 1 a a 0.0 0 0 10 20 30 40 50 Linear Flow Rate (m/h) For other temperatures use: PT = P20°c /(0.026 Toc +0.48), where P = bar/m PT = P68°F /(0.014 (F-F +0.05), where P = psi/ft Figure 2. Backwash Bed Expansion vs. Flow Rate 100 90 80 70 0 .N 60 50 a „x, 40 m 30 20 10 He ADSORBSIA As600 Bed Expansion (20°C) Linear Flow Rate (gpm/ft2) 0 2 4 6 8 10 12 0 5 10 15 20 25 30 Linear Flow Rate (m/h) For other temperatures use: FT = F250c [1 + 0.008 (1.8Foc -45)], where F = m/h FT = F770F [1 + 0.008 (FOF -77)], where F = gpm/ft2 Case studies and installation lists will be in separate documents that will be linked to this page. Appendix F: Ion Exchange Treatment System Quote and Information www.dewberry.com W016IF101033100013. McCollum Water Conditioning, Inc. P.O. Box 570, Blountville, TN 37617 P: 423.323-4195, 800-999-4195 F: 423-323.4908 Email: info@waterprofessionals.com www. wate r pro fa ss i ona I s . com Quotation for POE IX System PROPOSAL AND ACCEPTANCE: PROPOSAL SUBMITTED TO: Mr. Daniel B. Wilkinson Vice President Dewberry 2610 Wycliff Road, suite 410 Raleigh, NC 27607 Office: (919) 424-3752 Mobile: (919) 710-6892 DWilkinson@Dewberry.com Quote # 20170313KC04 DATE: August 14, 2016 SUBJECT: Quotation for water treatment systems for reduction of Vanadium by Ion Exchange IX Systems Assumptions: System is designed around the reduction of Vanadium based on the raw water flow and characterization date forward to our offices by email on March 1", 2017. We propose these systems to use the same ion technology that is currently being trialed by Duke Energy. Two systems are being quoted, System 1 is for 45 gpm and System 2 is for 76 gpm. Quotes are for equipment only. System 1— 45 G P M The system consists of the following equipment: • Two (2) Harmsco Bag filter housings and associated gauges • Two (2) — Culligan CSM-150-2-CD strong acid cation exchange softeners 0 24" x 54" ASME CODE Steel Media tank o Seven (7) ft3 of Cation Media 0 2" Stainless Steel Flowmeter Kit o Duplex Alternating Kit o Pressure Gauges and Sample Valve Kit 0 39" x 48" Brine Tank Commercial, Industrial, Medical and MenicipaI Water Treatment Systems Blountville. TN • Knoxville. TN • Asheville, NC • Greenville. SC Mus prnfeasionale® ie a licensed tradenema sad serrvi. mark. Page 1 of 6 • Two (2) — Culligan HFxN-300-2-CD strong base Anion dealkalizers 0 30" x 60" ASME CODE Media Tank o Ten (10) ft3 of Anion Media 0 2" Stainless Steel Flowmeter Kit o Duplex Progressive Kit o Pressure Gauges and Sample Valve Kit 0 39" x 48" Brine Tank • Three (3) - Down Flow Ion Specific Resin Tanks (2 in service, 1 back-up) 0 36" diameter x 75" Height Steel Exchange Tanks 0 30 ft3 of Ion Specific Specialty Exchange Resin (each) • Two (2) - Harmsco Bag filter housings o Used for resin traps (5 micron) • Two (2) - Chemical Injection systems o Calcite injection for Alkalinity and pH adjustment One (1) Lot - Pressure gauges and sample ports before, between and after each piece of equipment. Freight, Installation and Start-up are not included. BUDGETARY PRICING..........................................................................................................$107,178.00 System 2 — 76 GPM The system consists of the following equipment: • Two (2) Harmsco Bag filter housings and associated gauges • Two (2) — Culligan HFxN 300-2CD strong acid cation exchange softeners 0 24" x 54" ASME CODE Steel Media tank o Ten (10) ft3 of Cation Media o 2" Stainless Steel Flowmeter Kit o Duplex Alternating Kit o Pressure Gauges and Sample Valve Kit o 39" x 48" Brine Tank • Two (2) — Culligan HFxN-600-2-CD strong base Anion dealkalizers 0 30" x 60" ASME CODE Media Tank o Twenty (20) ft3 of Anion Media 0 2" Stainless Steel Flowmeter Kit o Duplex Progressive Kit o Pressure Gauges and Sample Valve Kit 0 39" x 48" Brine Tank • Three (3) - Down Flow Ion Specific Resin Tanks (2 in service, 1 back-up) 0 36" diameter x 75" Height Steel Exchange Tanks 0 30 ft3 of Ion Specific Specialty Exchange Resin (each) • Two (2) - Harmsco Bag filter housings o Used for resin traps (5 micron) Page 2 of 6 • Two (2) - Chemical Injection systems o Calcite injection for Alkalinity and pH adjustment One (1) Lot - Pressure gauges and sample ports before, between and after each piece of equipment. Freight, Installation and Start-up are not included. BUDGETARY PRICING..........................................................................................................$120,395.00 Note: Exchange tanks designed the same for each system to accommodate spares, Prices are F.O.B.: Manufacturers Delivery: TBD Payment: 10% with Order 40% upon approved submittals 50% upon shipment Authorized Signature Kirk Crump Date 03/13/2017 Accepted By Purchase Order Number Date This quotation is subject to the conditions attached, and is based on current prices. Prices are firm for 30 days. Sales tax is not included. We thank you for the opportunity of quoting on your requirement Page 3of6 TERMS AND CONDITIONS OF SALE 1. Agreement. This order of sale, including all attachments hereto and any amendments or modifications made in accordance with the forms hereof (collectively, the "Order"), constitutes an expression of intent by McCollum Water Conditioning, Inc, dba Culligan Industrial of the Tri Cities, Tennessee ("Company") to sell to the purchaser named in the accompanying order ("Purchaser") goods ("Goods") at the price(s) and with the delivery date(s) so specified, upon the terms and conditions set forth herein and in accordance with any specifications on the face hereof and in any attachments, schedules, exhibits, designs or drawings attached hereto (collectively, the "Specifications"). This Order shall not constitute an acceptance of any provision in any purchase order or confirmation of Purchaser that add to or conflict with the terms hereof, and this Order shall constitute the entire contract between Purchaser and Company, notwithstanding any such varying provisions or any form or electronic message sent by Purchaser before or after the date hereof Any proposal to vary any of the terms hereof is hereby objected to and rejected, and shall not form a part of the contract. There are no oral understandings between Purchaser and Company and no agreements other than those embodied herein. This Order may not be amended or modified except by writing signed by an authorized representative of Company, provided, however, that Company may correct stenographic and clerical errors from time to time in Company's sole discretion. The parties agree that the quantities ordered may vary based on shipping requirements and/or efficiencies. 2. Cancellation; Returns. Purchaser may not cancel this Order, or any part, without Company's written consent. All sums owing pursuant to this paragraph shall be payable in full immediately upon Purchaser's receipt of written notice thereof from Company. If Purchaser cancels all or any part of this Order, with or without Company's consent, Purchaser agrees to pay a cancellation charge equal to the cost of direct labor and material expended up to date of cancellation, plus the associated manufacturing overhead, plus a pro rata percentage of gross profit, based on amount of work completed. Company reserves the right to not accept the return of any item already shipped. Purchaser must request Return Goods Authorization from Company before returning any item that is shipped to Purchaser, and agrees to pay a 20% restocking fee on all items returned. 3. Price. (a) All prices are quoted F.O.B. shipping point, and unless otherwise agreed in writing do not include any costs of freight, insurance, export or special packaging, installation, any costs of inspection, permits or other compliance with governmental laws and regulations, any sales, use, excise, customs or other taxes, duties or fees, or any other charges, all of which must be paid by Purchaser. In the event Company includes any such charges in any price herein, Company may adjust such charges at any time prior to payment thereof by Company on Purchaser's behalf in respect of any applicable changes in governing laws or regulations; and Purchaser agrees to pay any additional charges incurred as a result of any such adjustment. Any quotation of such charges by Company represents Company's estimate of the actual amount thereof, and shall not bind Company. (b) Unless specifically stated otherwise in a quotation, prices are firm for 30 days. Company may increase the price, change the transportation terms, terms of payment, or minimum requirement per shipment at any time provided Company gives Purchaser 30 days prior written notice. Purchaser's failure to object to the increase or change by written objection received by Company prior to the effective date of the increase or change will be considered acceptance. Company will advise Purchaser within 15 days from receipt of timely written notice form Purchaser whether Company will (1) continue to supply on terms and conditions in effect prior to the announced increase or change, (2) enter into negotiations with Purchaser, or (3) cancel this Order. If Company elects to enter into negotiations under (2), and if within 30 days from the date of Company's increase or change the parties have not reached agreement and Company has not agreed to continue to supply on the terms and conditions in effect prior to the announced increase or change, then either party may by written notice terminate the negotiations and cancel this Order. Unless otherwise agreed as part of the negotiation, price and other terms applicable during the negotiating period will be those which Company implemented by the notice. 4. Payment. Unless otherwise agreed in writing, payment for Goods delivered hereunder is due in U.S. dollars within 30 days of the date of invoice of the shipment of the Goods or any portion thereof. Payment due dates, including discount periods, shall be computed from date of shipment of goods or date of mailing of invoice, whichever is later, to date Purchaser's check is received. Any discount taken will be taken on the amount billed for goods, only, and not on freight or other charges. Company may ship the Goods in one or more separate shipments. All sums due hereunder are payable to the order of Company. In the event Company elects to deliver and invoice Goods in installments, Purchaser shall pay the invoice for each such shipment as provided herein. If Purchaser delays delivery of any Goods, Company shall submit, and Purchaser shall pay, invoices for such Goods as if delivery had been made on the originally estimated delivery date; and in addition, Purchaser shall pay all reasonable storage and other expenses incurred by Company as a result of such delay. At the request of Company, the Purchaser shall from time to time furnish Company with reasonable evidence that financial arrangements have been made to fulfill the Purchaser's obligations to Company. If Purchaser's financial responsibility becomes unsatisfactory to Company and Company considers itself insecure, Company may accelerate the due date and demand immediate payment on any outstanding invoice for goods and services delivered under this Order, or may require cash payments or satisfactory security for future deliveries. 5. Inspection. Purchaser may inspect Goods delivered hereunder upon receipt at final destination. Within ten business days thereafter, Purchaser shall give written notice to Company of any alleged defect in the condition or quality of such Goods, or of any alleged nonconformities with the Specifications, and shall indicate the basis of its claim in detail. Such inspection and notice, if any, shall be performed or given before the Goods or any part or portion thereof have been treated, processed, modified, or otherwise changed from their condition upon delivery. Purchaser's failure to furnish such notice in a timely Page 4 of 6 manner, or Purchaser's action in causing any such change in the condition of the Goods or any part or portion thereof, shall constitute irrevocable acceptance of the Goods. Purchaser agrees to pay interest on any payment due under this Order at a rate of 18% per annum, computed on the basis of a 360-day year and the actual days elapsed and to accrue from the date such payment is due until paid in full; provided, however, that if such rate exceeds the maximum rate permitted under applicable law, then interest shall be charged at the maximum rate permitted under such law. In addition, Purchaser agrees to pay all costs, including reasonable attorneys' fees, incurred by Company in the enforcement of any obligation of Purchaser under this Order. 6. Delivery. Goods are sold F.O.B. shipping point. Unless otherwise agreed in writing, Company may select the method of, and arrange for, transportation to final destination. The delivery date specified on the face hereof represents Company's estimate of the date(s) of delivery of the Goods. Accordingly, Company will attempt in good faith, but does not guarantee or covenant, to deliver the Goods by such estimated delivery date(s), and Company shall not be obligated to take any extraordinary steps to meet such delivery date(s) (including the use of overtime labor) nor shall Company be liable for any damages suffered by Purchaser as a result of Company's inability to meet the estimated delivery date(s). If, in order to comply with Purchaser's required delivery date, Company must ship by a more expensive way than specified in the Order, Purchaser shall pay for any increased transportation costs, unless Company has caused the need for such increased transportation costs. 7. Passage of Title, Risk of Loss and Security Agreement. Title to the Goods, or any portion thereof, delivered hereunder shall pass to Purchaser at the time of F.O.B. delivery to carrier, and Purchaser agrees to assume all risk of loss of the Goods or such portion thereof at that time. Purchaser hereby grants to Company a security interest in all such Goods to secure payment of all sums due Company hereunder. Purchaser agrees to execute promptly any financing statements or further documents Company deems necessary to perfect its security interest, and to perform all other acts necessary for its perfection and preservation of such security interest. So long as any sum payable under this Order by Purchaser is outstanding, Purchaser shall be in default hereunder upon (i) failure to pay any sum due hereunder when due, (ii) the commencement of any insolvency or bankruptcy proceeding by or against Purchaser or any guarantor of Purchaser's obligations hereunder, (iii) failure to comply with or conform to any representation, warranty or covenant contained herein, (iv) failure to keep the Goods adequately insured, free of all liens and encumbrances (including tax liens, and other than the security interest granted herein) and in good and working condition, (v) the sale, lease or assignment of, or removal from the present or designated location of the Goods or any portion thereof, or (vi) if Company shall, in its sole discretion, deem Purchaser's credit or financial responsibility to be impaired or otherwise unsatisfactory. Upon default by Purchaser, Company shall have the right, without notice to Purchaser, to declare all sums owed by Purchaser hereunder immediately due and payable, to take possession of, set off and apply against Purchaser's obligations, to Goods or any portion thereof, to sell, assign and deliver the Goods or any portion thereof, at public or private sale at its option and in any commercially reasonable manner, and to discontinue future shipments of undelivered portions of the Goods, and in addition, Company shall have all the rights and remedies of a secured party under the Uniform Commercial Code and as otherwise provided by law. Company shall have the right to apply any and all proceeds from the disposition of Goods to Purchaser's obligations in such order as Company shall effect, and in addition to the expenses incurred by Company in enforcing its rights hereunder, including reasonable attorneys' fees. In the event of default, Company may require Purchaser to assemble and make the Goods reasonably available to Company at one or more places designated by Company and reasonably convenient to the parties.] 8. Buyer's Indemnity And Assumption Of Duties Regarding Safety, Health, Unloading, Use, Handling And Disposal Of The Goods. Company will provide Purchaser with any required material safety data sheets (MSDS) setting forth information concerning the goods and describing certain precautions to be taken in the storage, handling and use of the same. Purchaser assumes the following duties and obligations: (1) Purchaser will familiarize itself with all information and precautions disclosed in safety and health information, including but not limited to any MSDS, transmitted, supplied or otherwise available to Purchaser by or from Company before or during the term of this Order; (2) Purchaser will adopt and follow safe handling, storage, transportation, use, treatment and disposal practices with respect to the goods, including such special care and practices as Purchaser's use of the goods requires, including, but not limited to, all such practices required by federal, state and local government statutes, rules, regulations or ordinances.; (3) Purchaser will instruct its employees, independent contractors, agents and customers of the precautions and safe use practices required in connection with the unloading, handling, storage, use, transportation and disposal of the goods, including, but not limited to, information contained in Company's most current MSDS; and (4) Purchaser will comply with applicable safety and environmental laws and take action necessary to avoid spills or other dangers to persons, property or the environment. Purchaser will indemnify Company against all claims, loss, liability and expense (including but not limited to reasonable attorneys' fees) on account of any damage to property or injury or death of persons (including Purchaser's employees) arising out of buyer's unloading, storage, handling use or disposal of the goods except for any portion of damages attributable to Company's negligence. 9. Assignment of Manufacturer's Warranty. Company assigns, to the extent assignable, to the Purchaser, any and all warranties made by the manufacturer of a product sold to Purchaser by Company. SELLER ITSELF MAKES NO EXPRESS, IMPLIED OR STATUTORY WARRANTY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, AND ALL SUCH WARRANTIES ARE HEREBY EXPRESSLY DISCLAIMED AND EXCLUDED. No person is authorized to give any warranties on Company's behalf or to assume for Company any other liability in connection herewith, except in writing signed by an authorized officer of Company. For purposes of this paragraph, "Goods" shall specifically include any and all parts thereof. 10. Limitation of Remedies. SELLER SHALL NOT BE LIABLE FOR ANY LOSS OR DAMAGE ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF GOODS Page 5 of 6 SOLD HEREUNDER OR FOR ANY SPECIAL, INCIDENTAL, OR CONSEQUENTIAL DAMAGES WHATSOEVER. ANY ACTION RESULTING FROM ANY BREACH OR FAILURE OF COMPANY TO PERFORM HEREUNDER MUST BE COMMENCED WITHIN ONE YEAR AFTER THE CAUSE OF ACTION HAS ACCRUED. For purposes of this paragraph, "Goods" shall specifically include any and all parts thereof. Company shall not accept returned goods unless such return shipment has been approved in writing by Company prior to shipment. Purchaser is solely responsible for any shipping costs associated with such return shipments. 11. Confidential Information. Purchaser acknowledges that Company has a proprietary interest in all information, technical data designs, specifications and memoranda relating to the Goods (collectively, the "Information"), that the Information is a unique and valuable business asset of Company, and that Company would be seriously and irreparably harmed by its wrongful disclosure or other misuse. Purchaser therefore agrees not to use any of the Information for any purpose other than the servicing of the Goods, not to copy any of the Information or disclose any part thereof to any person or entity other than its employees (and then only to the extent required in the performance of their work), and to return all of the Information in its possession to Company upon request. Purchaser additionally agrees to use reasonable care to insure that its employees, subcontractors and suppliers do not disclose any part of the Information to any other person or entity or appropriate any part of the Information to their own use. 12. Specifications. Company expressly disclaims any knowledge of, and is not responsible for conforming the Goods to, any information not contained in the Specifications. Purchaser represents and warrants that no valid patent, trademark or copyright of any third party has been or will be infringed by the manufacture, sale or use of any Goods manufactured in accordance with the Specifications. Purchaser agrees to indemnify, defend and hold harmless Company from and against any loss, damage, claims, suits or actions for infringement of any such patent, trademark or copyright arising from or associated with the manufacture, sale, or use of any such Goods, including, but not limited to, any attorneys' fees and costs associated with the defense of any such action. Company shall not be liable for damages of any kind resulting from errors, omissions, or inconsistencies in the Specifications, nor shall Company have any responsibility to ascertain whether such Specifications are in accordance with applicable laws, statutes, ordinances, codes, rules and regulations. If Company's representatives review any data or specifications developed by Purchaser in connection with this Order, any suggestions, comments or approvals by Company are only expressions of opinion by Company and do not serve to relieve Purchaser of any responsibility for any requirements it makes in connection with this order. 13. Changes. If Purchaser makes any changes in drawings, designs, specifications, materials, packaging, time and place of delivery, or method of transportation and such changes cause an increase in the cost or the time required for the performance, an equitable adjustment shall be made and this Order shall be modified in writing accordingly. Company agrees to accept any such changes subject to this paragraph. 14. Force Majeure. Each party shall be excused from the duty to render timely performance of any obligation hereunder if such inability to perform is caused directly or indirectly by act of God, flood, war, riot, fire, accident, explosion, strikes or labor trouble, act of government, delay or default by subcontractor or supplier of materials or services, transportation difficulty, the existence of any circumstance making performance commercially impracticable or any other cause beyond the party's reasonable control, provided, however, that the obligation to make any payment due and owing under this Order shall not be excused for any reason whatsoever. 15. Waiver of Compliance; Severability. Waiver by either party of a breach by the other of any provision of this Order shall not be deemed a waiver of future compliance therewith, and such provision shall remain in full force and effect. Any part of this contract held to be invalid or unenforceable shall be deemed ineffective to the extent thereof without affecting the validity or enforceability of any other part of this contract. 16. Governing Law; Jurisdiction. This Order shall be governed and construed under the laws of the State of Tennessee and of the United States of America, and Purchaser hereby irrevocably stipulates and agrees to the exercise of personal jurisdiction over it by the courts of Tennessee, specifically including but not limited to the Superior or District Courts of Sullivan County, Tennessee. 101661/16304 DOC # 00337523 Ver.3 GSW Page 6 of 6 MATRIX CSM Water Softener Engineer's Specification Project Name: 45 GPM AQUA WELL Prepared By: Kirk Crump 1.0 SCOPE Date: 3/13/2017 1.1 Provide as indicated a vertical pressure type water softener system complete with pressure vessel, softening resin, control valve, brine maker and electronic controller. The system will be of an approved design as fabricated by a manufacturer regularly engaged in the production of water treatment equipment. All equipment and material will be supplied in compliance with the specifications as intended for a complete and operational system. 1.2 Qualified manufacturers of water softener equipment must be engaged in the manufacture of this equipment for a period of not less than fifteen (15) years. Acceptable manufacturers are Culligan International Company or the Engineer's approved equal. 2.0 GENERAL DESCRIPTION 2.1 The system specifications are based on Culligan International model CSM 150-2CD configured as Duplex Parallel/Water Meter/Demand. The purpose of the Culligan International Series CSM Duplex Parallel/Water Meter/Demand automatic water softener will be to remove mineral hardness from a known water supply to a level not to exceed 8.0 mg/I, as determined by an accepted ASTM or EDTA test method, when the system is operated at 45.0 gpm and in accordance with the operating instructions. The system will be capable of supplying 62517.5 gallons of softened water between regenerations based on the influent water analysis listed in Section 3.1 of this equipment specification. The systems performance is rated at a design flow rate of 45.0 gpm with a rated pressure drop of 2.9 psi, and will be capable of a peak flow rate of 188.0 gpm for sustained periods of 90 minutes with a pressure drop of 25.0 psi. There shall be a quantity of two (2) of the above described systems. 3.0 PERFORMANCE AND DESIGN DATA 3.1 INFLUENT WATER ANALYSIS Total Hardness, gpg : 2.0 Eff. Hardness, gpg @ 100% Cap. : 2.0 Calcium, Ca : N/A Magnesium, Mg : N/A (Constituents above are expressed in mg/I as CaCO3 or as otherwise specified.) Iron, Fe : 0 Turbidity, NTU : 0 Total Dissolved Solids, TDS : N/A pH : 7 Manganese, Mn : 0 Color : 0 (Constituents above are expressed in mg/I or as otherwise specified.) 3.2 DESIGN PARAMETERS Normal System Flow & Pressure Drop : 134.0 gpm @ 15.0 psi Maximum System Flow & Pressure Drop : 188.0 gpm @ 25.0 psi Backwash/Rinse Flow : 10.0 gpm Backwash Volume : 361.0 gallons nominal Daily Water Usage : 5000.0 gpd Daily Hours of Water Demand : 24 Operating Temperature Range : 40-120 °F Operating Pressure Range (System) : 30-100 psi Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 1 of 5 Electrical Requirements System Dimension (L x W x H) 3.3 EFFLUENT WATER QUALITY 4.0 EQUIPMENT SPECIFICATIONS 24 Volts AC, 50/60 Hz, 1 Ph (dedicated receptacle req'd, ref. ¶ 4.4) 103.0 in. L x 31.0 in. W x 76.0 in. H ZERO GPG HARDNESS (ASTM soap test method) 4.1 SOFTENER TANK(S) Each system shall include two (2) tank(s). Each softener tank shall be 20.0 in. in diameter. The overall tank height (less base) shall be 54.0 in., sufficient to allow for a proper freeboard space above the resin bed for adequate expansion of the resin during backwashing. 4.1.1 Tank Construction Tank(s) shall be electrical welded pressure vessel, low carbon steel construction rated for 125.0 psi working pressure and hydrostatically tested at 1.3 times the working pressure rating. Tank construction shall conform to the latest edition of Section VIII for ASME Code pressure vessels and shall be so stamped and certified. 4.1.2 Access Openings Each tank will be equipped with openings for mineral filling and periodic inspection. 4.1.3 Tank Finish — Exterior Tank finish on the exterior shall be a high solids polyurethane monochromatic gloss enamel applied to a 1.25 to 1.50 mils DFT over a 1.00 to 1.25 mil DFT prime coat. 4.1.4 Tank Finish — Interior Tank interior shall have near white sandblast and be coated to 8 to 10 mil DFT with an epoxy phenolic designed specifically as a high chemical resistant, non toxic, odorless protective coating. The lining shall meet the requirements of the US Federal Register, Food and Drug Regulations, Title 21, Chapter 1, Paragraph 175.300. 4.1.5 Tank Supports Tank supports shall be structural steel strap leg type welded to lower tank head. 4.2 INTERNAL DISTRIBUTION 4.2.1 The upper distribution system shall be of the single point baffle type, constructed of PVC pipe. 4.2.2 The lower distribution system shall be of the hub and radial arm type, constructed of PVC pipe, a hub radial and individual distributors arranged for even flow distribution through the resin bed. No distributor slots will face upwards to minimize the opportunity for channeling. The distribution system shall be embedded in a single layer subfill of washed inorganic material to support the resin bed. 4.3 MAIN OPERATING VALVE The main operating valve shall be a fully automatic multiport diaphragm type. The multiport design shall incorporate all valves necessary for complete control of the softener service and regeneration steps. The diaphragm valves shall be slow opening and closing, free of water hammer. The diaphragm assembly shall be fully guided on its perimeter to assure a smooth reliable shut off without sticking. There shall be no dissimilar metals within the valve and no special tools shall be required to service the valve. The main operating valve shall include a valve mounted automatic self adjusting brine injector to draw brine and control rinse at a constant rate regardless of water pressure in the range of 30.0 and 100.0 psi. The main operating valve shall be designed and manufactured by the same manufacturer as the water softener system and tested prior to shipment. The valve shall have a soft water sampling cock. Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 2 of 5 The unit shall be supplied so that the valve will not allow automatic bypass of untreated water during regeneration. The bypass shall be integral to the main operating valve body and be capable of being easily modified to allow untreated water bypass. 4.4 PIPE AND FITTINGS The main operating valves and manifold piping shall be factory assembled and shipped attached to the resin tank for ease of installation and start up. Piping shall be Schedule 40 galvanized steel and galvanized fittings shall be standard Class 150 threaded malleable iron. All system inlet, outlet and drain connections shall be less than 50.0 in. in distance from the softener support level to provide ease of installation and service. 4.5 FLOW CONTROL The backwash flow controller shall be a pressure -compensating orifice capable of providing and maintaining proper backwash flows over the entire listed operating pressure range of the system. The backwash flow controller shall be easily serviced without special tools and design so that service to the flow controller can be performed without disassembly of the valve body or the sequencing controller and without disconnecting existing inlet and outlet piping connections. 4.6 CONTROLS A fully integrated programmable microprocessor driven electronic controller shall be provided to automatically cycle the main operating valve through the regeneration sequence. The electronic controller shall be designed and manufactured by the same manufacturer as the water treatment equipment. The controller shall be capable of initiating a regeneration by accepting an internal signal from the controller time keeping device; an external Hall -Effect flow sensor, a Culligan Aqua-Sensora, an external device such as a remote start push-button or any combination of these methods. The controller shall sequence all steps of an automatic regeneration and automatically return the softener to a service or stand-by mode. The initiating time and/or volume setpoints shall automatically reset upon completion of the regeneration sequence. The controller shall include a sealed keypad, capable of programming all controller functions, located on the face of the controller. The controller display shall be a multi -line OLED display capable of full text readouts of operating status and codes. An audible alarm beeper capable of emitting a tone of --70 dBA shall be available but capable of being disabled if so desired. The controller shall allow for a manual initiation of the automatic regeneration sequence by utilizing a regeneration selection from the controller menu. The controller shall operate on a low voltage electrical system. The system shall include a UL/CUL listed transformer. The entire electronic control package and its associated inputs/outputs shall require not more than 24 VAC @ 50VA. The controller shall utilize EEPROM to save pertinent programmed data and statistical functions. The controller must retain all functionality for power interruptions of less than 72 hours. A battery backup shall be installed and capable of maintaining the time of day for a minimum of 5 years. 4.6.1 System control options An operator selected program of immediate or delayed volume initiated regeneration for parallel/progressive configurations shall be available. The controller shall be capable of being programmed in the field without additional interface devices. The controller shall indicate various data that includes flow rate, capacity remaining, total flow since installation, number of regenerations in the last 14 days, days since the last regeneration, total number of regenerations for the life of the unit, time of day, Progressive Flow Trip Point, and unit in regeneration. Each control shall have a dedicated flow sensor. Mode of operation shall be as follows: All media tanks are on-line simultaneously. As each media tank's user specified volume of treated water is reached, it shall immediately be taken off line, regenerated and returned to an on line status. Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 3 of 5 Multiple Unit Communication input/output shall be type RS485. The communication input/output feature will recognize when another controller within a multiple controller system is in a regeneration sequence, prohibiting the chance of multiple units regenerating simultaneously. 4.6.2 In addition the following functions shall be provided as part of the system controller: Regeneration sequence timers: The controller shall allow control customization of individual regeneration cycle times, each programmable from 1 - 99 minutes. The regeneration cycle and time of cycle remaining shall be displayed when in regeneration. Lockout function: The controller shall include a lockout to prevent unauthorized personnel from altering program data. Regeneration override: The controller shall include a function to direct pre-programmed regeneration after a user determined period of time (hours or 24 hour intervals) without an input signal from another regeneration initiation device. Alarm status indicator: The controller shall monitor operation of internal functions. If a fault is identified, the need for operator intervention will be signaled visually within the controller display. Two Auxiliary Outputs: Two Auxiliary Outputs shall be integral to the controller circuit board. Each Output shall be capable of being programmed to provide power to a "Normally Open" or "Normally Closed" contact (user choice). These 24VAC outputs shall be used only for the purpose of energizing a relay coil. Flow rate indication: The controller shall be capable of indicating the flow rate of the treated water. Totalizer: The controller shall include a totalizer function and a display capacity to 99,999,999 units before resetting to zero. The totalizer value shall be displayed through the controller display during operation. 4.6.3 Flow Sensor(s) A flow sensor package shall be provided consisting of an insertion -type Hall Effect flow transducer with an appropriately sized installation fitting; the package shall include a total of two (2) flow sensors with fittings. The fitting provided shall be 2.0 inches, compatible with the specified piping. It will be designed to allow ease of removal of the sensor for inspection without modification of the piping system. A 15 foot length of cable shall be provided for direct connection to the system controller. The flow sensor package provided shall be functional within the flow range of 1.5 to 150.0 gpm and will be provided with a 2.0" flow sensor installation fitting. The operating temperature/pressure range of flow sensor fittings shall be 34°-100°F at 100.0 psi max. The wetted surfaces of the flow sensor shall be constructed of non -corroding materials such as polypropylene, black Polyvinylidene (PVDF) and titanium. The flow sensor shall have an accuracy to 1 % over full range and repeatability to +/-0.5% of full range. 4.7 EXCHANGE RESIN The ion exchange resin shall be virgin high capacity "standard mesh" of sulfonated polystyrene type stable over the entire pH range with good resistance to bead fracture from attrition or osmotic shock. Each cubic foot of resin will be capable of removing 30000.0 grains of hardness as calcium carbonate when regenerated with 15.0 Ibs of salt. The resin shall be solid, of the proper particle size of 16x40 mesh, U.S. standard screen and will contain no agglomerates, shells, plates or other shapes that might interfere with the normal function of the water softener. The resin shall be manufactured to comply with the food additive regulation 21 CFR 173.25 as set forth by the USFDA. The system shall include 5.0 ft3 of exchange resin per vessel and a total of 20.0 ft3 of resin for the system. 4.8 BRINE SYSTEM Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 4 of 5 Provide a complete brine system consisting of a plastic tank, cover, salt platform, brine well, an automatic brine valve and all necessary fittings for operation with the water softening system. The system shall consist of a combined brine measuring and salt storage tank with salt platform. The tank will be sized 39.0 in. x 48.0 in.; the system will include a total of two (2) brine tank(s). The brine tank can hold 2000.0 Ibs of salt which provides for 40.0 regenerations per salt fill. The brine tank will be equipped with a float operated non -corrosive field serviceable brine float valve for automatic control of brine withdrawal and fresh water refill. The brine valve will automatically open to admit brine to the resin tank during eduction and close automatically providing positive shut-off to prevent air from entering the system. The brine valve will also regulate the flow of soft water into the brine tank during refill. The brine valve works with the timed fill feature of the main operating valve controls to admit the correct volume of fresh water to the brine tank in accordance with the refill time setting in the control program. The brine valve will include a float operated safety shut-off valve as a back up to the timed refill from the main operating valve control to prevent brine tank overflow. 4.9 ACCESSORIES 4.9.1 Pressure Gauges for hard water inlet and soft water outlet. 4.9.2 Sampling Cocks for hard water inlet. 5.0 INSTRUCTIONS One (1) complete sets of installation, operating and maintenance manuals shall be provided. 6.0 FIELD SERVICE The services of a factory authorized service representative can be made available to supervise, inspect and provide operator training as required for initial start-up and system operation. Contact your local Culligan dealer for service rates and scheduling. 7.0 WARRANTY A single written warranty must be provided from the manufacturer of the water softener system covering workmanship and materials. 8.0 CSM MANUAL REFERENCE Installation Instructions : 01016370 Electronic Timer Addendum : 01021161 Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 5 of 5 MATRI�(CSM Water Softener S�T-�;,_ Specifications and Operating Data Softener Unit Selected is: CSM 150-2 The CSM 150-2 will Provide: Continuous Flow, gpm Peak Flow, gpm Min. Recommended Flow, gpm Resin Quantity, ft3 Maximum Capacity, kgr Minimum Capacity, kgr Tank Size, in. Tank Area, ft2 Freeboard, in. 67.0 @ 15.0 psi loss 94.0 @ 25.0 psi loss 4.4 5.0 150.0 @ 75 Ibs Salt 100.0 @ 30 Ibs Salt 20x54 : 2.18 : 25.5 Note: Exchange capacities based on treating water containing 10.0 gpg total hardness, free of color, oil, and turbidity and at a continuous flow rate of approximately 50 percent of the peak flow rate. These are nominal capacities and will vary with influent water characteristics, water temperature, and other factors. Regeneration Data: Backwash Flow Req'd, gpm : 10.0 Recond. Water Req'd, gals : 369.0 Total Regen Time, min. : 80 Brine Tank Size, in. : 24x50 Initial Salt Fill, Ibs : 800.0 The CSM 150-2 System Requirements: Operating Press., psi : 30-100 Operating Temp., °F : 40-120 Voltage : 24 Volts AC, 50/60 Hz, 1 Ph Full Load Amps : 0.32 Pipe Conn, in NPT... Inlet : 2.0 Outlet : 2.0 Drain : 0.75 Weight, Ibs... Shipping : 830.0 Operating : 2500.0 Overall Dimensions, in.... Width : 56.0 Depth : 31.0 Height : 73.0 (ASME: 76.0) Generated by the Culligan CAAPo Program Version 9.4.7 (2013) 11 &9r, r Markets Served: Clinics Educational Facilities Energy / Power Food / Beverage Production Food Service / Restaurants Grocery Healthcare / Hospitals / Bio-Pharmaceutical Hospitality / Lodging Manufacturing Municipal Drinking Water Oil / Gas The Culligan Side Mount (CSMTM) Series WATER SOFTENER SYSTEM Efficient and Scalable Heavy -Duty Water Treatment System Use Culligan° equipment to help meet the highest standard of water quality at your facility. The Culligan° Side Mount heavy-duty softener reduces hard water contaminants*, even for large flow volume applications, reducing scale buildup that can affect equipment performance. The Culligan° -exclusive Smart Controller allows you to efficiently set up and manage your water treatment. : Using optional accessories, monitor water usage data, such as the flow rate and volume, and regenerate the system as needed, saving resources and money. The CSM softener is part of the Culligan° Commercial and Industrial Solutions that combine durable and efficient equipment, systems experience, and technical experts who understand your unique requirements. From planning your system to installing your water treatment equipment, Culligan° Commercial and Industrial Solutions offer options that help deliver the quality of water to meet your needs. Contact Culligan° today to learn more about the CSM softener system. CULLIGAN''COMMERCIAL & INDUSTRIAL ADVANTAGES: Simple System Integration • Global Product Platform : ® Flexible Configurations • Quick Delivery / Easy Installation ® Exclusive Culligan Advanced Electronics - Historical Operating Data -Alarm Recognitions - US Standard and Metric Readings - Remote Monitoring Options - Telemetry Options *Contaminants may not necessarily be in your water. SYSTEM SPECIFICATIONS Warranty Culligan's CSM water softeners are backed by a limited 1-year warranty against defects in material, workmanship and corrosion. In addition, softener tanks are warranted for a period of 5 years.t t See printed warranty for details. Culligan® will provide a copy of the warranty upon request. Some localities have corrosive water. A softener cannot correct this condition, so its printed warranty disclaims liability for corrosion of plumbing lines, fixtures, or water -using equipment. If you suspect corrosion, your independently operated Coiligi dealer has equipment to help control the problem. System Specifications Specification us Metric Inlet Pressure 30-100 psig 210-690 kPa (dynamic) Power Voltage 120Volts Frequency 50/60Hz Phase Feed Water 40-120o F 4-49' C Temperature Turbidity 5 NTU, max.' Chlorine 1 mg/L, max.' Iron 5 mg/L, max.' ' 120 Volt/24 Volt CU IJUL listed Transformer Included. ' See media specification for details. 1°N�oc� wt.Q___ky N�USIRY StP� rested end CedNled by WOA to NSF/ANSI 372 CSM Water Softener System Examples of Softener Applications • Food and Beverage -Improved taste Educational Facilities -Boiler and cooling tower make-up water for scale reduction and improved energy costs • Restaurants -For dishwashing, cleaning material savings, scale reduction • RO Softener / DI Pretreatment Standard Features • Single, Multiple Tank Configurations - Hardness removal capacities up to 900,000 grains per tank Continuous flow rates up to 201 gpm per tank • Culligan's Smart Controller- More control over your equipment with programming and monitoring capabilities typically found in more expensive PLC controls A variety of add -on options for advanced instrumentation and communication let you easily customize the system to help meet your needs Optional Features & Accessories • Corrosion resistant brine system construction for long life • Skid Mounted -fully pre -piped and wired systems for single point field utility connection of inlet, outlet, drain and power supply • Patented Progressive Flow-Culligan's Smart Controller can monitor flow demands bringing additional softening tanks on-line or offline as flows increase or decrease • Car washes -Quality results, detergent and water heating savings, scale reduction • Apartment buildings, assisted living facilities and hotels -Quality water for laundry, dishwashers, boilers • Grocery / Retail -Quality water for aesthetics and help extend equipment life Telemetric Capability Regeneration initiation by choice or combination of time clock, meter or Aqua -Sensor" inputs Culligan's Multiport Valve - Our guided perimeter -designed diaphragm valves are built with reinforced rubber components to resist damage from particulates in the water and ensure smooth operation free of water hammer. The inside and outside surfaces of the valve are electron -coated to deter • ASME Code Tanks • Brine Reclaim - reduces operating costs • Patented Aqua -Sensor® Control - initiates regeneration only when needed based upon water hardness, automatically adjusts to changes in raw water hardness and water consumption • Light industry -For process and make-up water, boiler and cooling system pretreatment, general housekeeping • Office buildings -For heating plant pretreatment, tenant convenience, general housekeeping corrosion. The valve was designed with serviceability in mind; accessibility for installation and maintenance won't be an issue. • Corrosion resistant tanks - Made of low carbon steel with epoxy interior lining and finish coat painted exterior • Flow Measuring Devices - are available for direct connection to the Culligan® Smart Controller for volume based regeneration initiation • Remote Display • RS232, RS485, Modbus PLC Output Model Resin Qty. (ft'/L) - Pipe Size (in/mm) 2 Flow Rates Continuous* -61 g• Peak** 94 Softener 20 x 54 Brine**** 24 x 50 150-2 i 42 50.8 253.6 355.8 508 x 1,372 610 x 1,270 7 2 76 102 24 x 54 24 x 50 210-2 198 50.8 287.7 386.1 610 x 1,372 610 x 1,270 10 2 84 112 30 x 60 30 x 50 300-2 283 50.8 317.9 423.9 762 x 1,524 762 x 1,270 10 3 152 210 30 x 60 30 x 50 300-3 283 76.2 575.3 794.9 762 x 1,524 762 x 1,270 15 2 79 106 30 x 60 30 x 50 450-2 425 50.8 299 401.2 762 x 1,524 762 x 1,270 15 3 135 192 30 x 60 30 x 50 450-3 425 76.2 511 726.7 762 x 1,524 762 x 1,270 20 2 94 125 36 x 60 39 x 48 600-2 566 50.8 355.8 473.1 914x 1,524 991 x 1,219 20 3 183 252 36 x 60 39 x 48 600-3 566 76.2 692.7 953.8 914x 7,524 991 x 1,219 25 2 97 129 42 x 60 42 x 48 750-2 708 50.8 367.1 488.3 1,067 x 1,524 1,067 x 1,219 25 3 201 267 42 x 60 42 x 48 750-3 708 76.2 760.8 1010.6 1,067 x 1,524 1,067 x 1,219 30 2 96 127 42 x 60 42 x 48 900-2 850 50.8 363.4 480.7 1,067 x 1,524 1,067 x 1,219 30 3 193 259 42 x 60 42 x 48 900-3 850 76.2 730.5 980.3 1,067 x 1,524 1,067 x 1,219 www.culligan.com • 866-787-4293 "Flow rate at a 15 psi pressure loss. ""Flow rate at a 25 psi pressure loss. -Dimensions are diameter by tank height. ""Brine systems ate optional. Flow rates shown are per tank Low flow channeling (flow rates less than D.5 gallons per minute per cubic foot of resin) may cause hardness leakage into effluent. CSM product formerly sold under the Bruner label. For over 80 years, Culligan® has made better water. Our global network, comprised of 800+ dealers and international licensees in over 90 countries, is dedicated to addressing your water -related problems. As a worldwide leader in water treatment, our sales representatives and service technicians are familiar with the local water conditions in your area. Being global and local position us to deliver customized solutions to commercial and industrial water issues that affect your business and your bottom line. All trademarks used herein are registered trademarks of Culligan International Company. Products manufactured or marketed by Culligan and its affiliates are protected by patents issued or pending in the United States and other countries. Culligan reserves the right to change the specifications referred to in this literature at any time, without prior notice. 02016 Culligan International Company Part No. 46964 MATRIX HF xN-CD Water Softener Engineer's Specification Project Name: 45 GPM AQUA WELL Prepared By: Kirk Crump 1.0 SCOPE Date: 3/13/2017 1.1 Provide as indicated a vertical pressure type water softener system complete with pressure vessel, softening resin, control valve, brine maker and electronic controller. The system will be of an approved design as fabricated by a manufacturer regularly engaged in the production of water treatment equipment. All equipment and material will be supplied in compliance with the specifications as intended for a complete and operational system. 1.2 Qualified manufacturers of water softener equipment must be engaged in the manufacture of this equipment for a period of not less than fifteen (15) years. Acceptable manufacturers are Culligan International Company or the Engineer's approved equal. 2.0 GENERAL DESCRIPTION 2.1 The system specifications are based on Culligan International model HFxN 300-2CD-ASME configured as Duplex Parallel/Water Meter/Demand. The purpose of the Culligan International Series HF xN-CD Duplex Parallel/Water Meter/Demand automatic water softener will be to remove mineral hardness from a known water supply to a level not to exceed 8.0 mg/I, as determined by an accepted ASTM or EDTA test method, when the system is operated at 45.0 gpm and in accordance with the operating instructions. The system will be capable of supplying 125035.0 gallons of softened water between regenerations based on the influent water analysis listed in Section 3.1 of this equipment specification. The systems performance is rated at a design flow rate of 45.0 gpm with a rated pressure drop of 1.7 psi, and will be capable of a peak flow rate of 258.0 gpm for sustained periods of 90 minutes with a pressure drop of 25.0 psi. There shall be a quantity of two (2) of the above described systems. 3.0 PERFORMANCE AND DESIGN DATA 3.1 INFLUENT WATER ANALYSIS Total Hardness, gpg : 2.0 Eff. Hardness, gpg @ 100% Cap. : 2.0 Calcium, Ca : N/A Magnesium, Mg : N/A (Constituents above are expressed in mg/I as CaCO3 or as otherwise specified.) Iron, Fe : 0 Turbidity, NTU : 0 Total Dissolved Solids, TDS : N/A pH : 7 Manganese, Mn : 0 Color : 0 (Constituents above are expressed in mg/I or as otherwise specified.) 3.2 DESIGN PARAMETERS Normal System Flow & Pressure Drop : 186.0 gpm @ 15.0 psi Maximum System Flow & Pressure Drop : 258.0 gpm @ 25.0 psi Backwash/Rinse Flow : 20.0 gpm Backwash Volume : 733.0 gallons nominal Daily Water Usage : 5000.0 gpd Daily Hours of Water Demand : 24 Operating Temperature Range : 40-120 °F Operating Pressure Range (System) : 30-100 psi Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 1 of 3 Electrical Requirements System Dimension (L x W x H) 3.3 EFFLUENT WATER QUALITY 4.0 EQUIPMENT SPECIFICATIONS 24 Volts AC, 50/60 Hz, 1 Ph (receptacle required) 93.0 in. L x 52.0 in. W x 85.0 in. H ZERO GPG HARDNESS (ASTM soap test method) 4.1 SOFTENER TANK(S) Each system shall include two (2) tank(s). Each softener tank shall be 30.0 in. in diameter. The overall tank height (less base) shall be 60.0 in., sufficient to allow for a proper freeboard space above the resin bed for adequate expansion of the resin during backwashing. 4.1.1 Tank Construction 4.2 INTERNAL DISTRIBUTION 4.2.1 4.2.2 4.3 MAIN OPERATING VALVE The unit shall be supplied so that the valve will not regeneration. The bypass shall be integral to the main modified to allow untreated water bypass. 4.4 CONTROLS 4.4.1 System control options allow automatic bypass of untreated water during operating valve body and be capable of being easily 4.5 EXCHANGE RESIN The ion exchange resin shall be virgin high capacity "standard mesh" of sulfonated polystyrene type stable over the entire pH range with good resistance to bead fracture from attrition or osmotic shock. Each cubic foot of resin will be capable of removing 30000.0 grains of hardness as calcium carbonate when regenerated with 15.0 Ibs of salt. The resin shall be solid, of the proper particle size of 16x40 mesh, U.S. standard screen and will contain no agglomerates, shells, plates or other shapes that might interfere with the normal function of the water softener. The resin shall be manufactured to comply with the food additive regulation 21 CFR 173.25 as set forth by the USFDA. The system shall include 10.0 ft3 of exchange resin per vessel and a total of 40.0 ft3 of resin for the system. 4.6 BRINE SYSTEM 4.7 ACCESSORIES 4.7.1 Pressure Gauges for hard water inlet and soft water outlet. 4.7.2 Sampling Cocks for hard water inlet. 5.0 INSTRUCTIONS One (1) complete sets of installation, operating and maintenance manuals shall be provided. 6.0 FIELD SERVICE The services of a factory authorized service representative can be made available to supervise, inspect and provide operator training as required for initial start-up and system operation. Contact your local Culligan dealer for service rates and scheduling. Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 2 of 3 7.0 WARRANTY A single written warranty must be provided from the manufacturer of the water softener system covering workmanship and materials. 8.0 HF xN-CD MANUAL REFERENCE Installation Instructions : 01016370 Electronic Timer Addendum : 01021161 Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 3 of 3 AT HF xN-CD Water Softener 91�( Specifications and Operating Data Softener Unit Selected is: HFxN 300-2CD-ASME The HFxN 300-2CD-ASME will Provide: Continuous Flow, gpm Peak Flow, gpm Min. Recommended Flow, gpm Resin Quantity, ft3 Maximum Capacity, kgr Minimum Capacity, kgr Tank Size, in. Tank Area, ft2 Freeboard, in. 93.0 @ 15.0 psi loss 129.0 @ 25.0 psi loss : 9.8 : 10.0 300.0 @ 150 Ibs Salt 200.0 @ 60 Ibs Salt 30x60 4.91 : 21.9 Note: Exchange capacities based on treating water containing 10.0 gpg total hardness, free of color, oil, and turbidity and at a continuous flow rate of approximately 50 percent of the peak flow rate. These are nominal capacities and will vary with influent water characteristics, water temperature, and other factors. Regeneration Data: Backwash Flow Req'd, gpm : 20.0 Recond. Water Req'd, gals : 750.0 Total Regen Time, min. : 80 Brine Tank Size, in. : 30x50 Initial Salt Fill, Ibs : 1200.0 The HFxN 300-2CD-ASME System Requirements: Operating Press., psi : 30-100 Operating Temp., °F : 40-120 Voltage : 24 Volts AC, 50/60 Hz, 1 Ph Full Load Amps : 0.32 Pipe Conn, in NPT... Inlet : 2.0 Outlet : 2.0 Drain : 1.0 Weight, Ibs... Shipping : 1600.0 Operating : 4081.0 Overall Dimensions, in.... Width : 42.0 Depth : 52.0 Height : 85.0 1 Generated by the Culligan CARP® Program Version 9.4.7 (2013) MATRIX HF xN-CD Water Softener t=r.._. Engineer's Specification Project Name: 76 GPM AQUA WELL Prepared By: Kirk Crump 1.0 SCOPE Date: 3/13/2017 1.1 Provide as indicated a vertical pressure type water softener system complete with pressure vessel, softening resin, control valve, brine maker and electronic controller. The system will be of an approved design as fabricated by a manufacturer regularly engaged in the production of water treatment equipment. All equipment and material will be supplied in compliance with the specifications as intended for a complete and operational system. 1.2 Qualified manufacturers of water softener equipment must be engaged in the manufacture of this equipment for a period of not less than fifteen (15) years. Acceptable manufacturers are Culligan International Company or the Engineer's approved equal. 2.0 GENERAL DESCRIPTION 2.1 The system specifications are based on Culligan International model HFxN 600-2CD-ASME configured as Duplex Parallel/Water Meter/Demand. The purpose of the Culligan International Series HF xN-CD Duplex Parallel/Water Meter/Demand automatic water softener will be to remove mineral hardness from a known water supply to a level not to exceed 8.0 mg/I, as determined by an accepted ASTM or EDTA test method, when the system is operated at 76.0 gpm and in accordance with the operating instructions. The system will be capable of supplying 250070.0 gallons of softened water between regenerations based on the influent water analysis listed in Section 3.1 of this equipment specification. The systems performance is rated at a design flow rate of 76.0 gpm with a rated pressure drop of 3.1 psi, and will be capable of a peak flow rate of 288.0 gpm for sustained periods of 90 minutes with a pressure drop of 25.0 psi. There shall be a quantity of two (2) of the above described systems. 3.0 PERFORMANCE AND DESIGN DATA 3.1 INFLUENT WATER ANALYSIS Total Hardness, gpg : 2.0 Eff. Hardness, gpg @ 100% Cap. : 2.0 Calcium, Ca : N/A Magnesium, Mg : N/A (Constituents above are expressed in mg/I as CaCO3 or as otherwise specified.) Iron, Fe : 0 Turbidity, NTU : 0 Total Dissolved Solids, TDS : N/A pH : 7 Manganese, Mn : 0 Color : 0 (Constituents above are expressed in mg/I or as otherwise specified.) 3.2 DESIGN PARAMETERS Normal System Flow & Pressure Drop : 208.0 gpm @ 15.0 psi Maximum System Flow & Pressure Drop : 288.0 gpm @ 25.0 psi Backwash/Rinse Flow : 30.0 gpm Backwash Volume : 1087.0 gallons nominal Daily Water Usage : 5000.0 gpd Daily Hours of Water Demand : 24 Operating Temperature Range : 40-120 °F Operating Pressure Range (System) : 30-100 psi Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 1 of 3 Electrical Requirements System Dimension (L x W x H) 3.3 EFFLUENT WATER QUALITY 4.0 EQUIPMENT SPECIFICATIONS 24 Volts AC, 50/60 Hz, 1 Ph (receptacle required) 96.0 in. L x 58.0 in. W x 88.0 in. H ZERO GPG HARDNESS (ASTM soap test method) 4.1 SOFTENER TANK(S) Each system shall include two (2) tank(s). Each softener tank shall be 36.0 in. in diameter. The overall tank height (less base) shall be 60.0 in., sufficient to allow for a proper freeboard space above the resin bed for adequate expansion of the resin during backwashing. 4.1.1 Tank Construction 4.2 INTERNAL DISTRIBUTION 4.2.1 4.2.2 4.3 MAIN OPERATING VALVE The unit shall be supplied so that the valve will not regeneration. The bypass shall be integral to the main modified to allow untreated water bypass. 4.4 CONTROLS 4.4.1 System control options allow automatic bypass of untreated water during operating valve body and be capable of being easily 4.5 EXCHANGE RESIN The ion exchange resin shall be virgin high capacity "standard mesh" of sulfonated polystyrene type stable over the entire pH range with good resistance to bead fracture from attrition or osmotic shock. Each cubic foot of resin will be capable of removing 30000.0 grains of hardness as calcium carbonate when regenerated with 15.0 Ibs of salt. The resin shall be solid, of the proper particle size of 16x40 mesh, U.S. standard screen and will contain no agglomerates, shells, plates or other shapes that might interfere with the normal function of the water softener. The resin shall be manufactured to comply with the food additive regulation 21 CFR 173.25 as set forth by the USFDA. The system shall include 20.0 ft3 of exchange resin per vessel and a total of 80.0 ft3 of resin for the system. 4.6 BRINE SYSTEM 4.7 ACCESSORIES 4.7.1 Pressure Gauges for hard water inlet and soft water outlet. 4.7.2 Sampling Cocks for hard water inlet. 5.0 INSTRUCTIONS One (1) complete sets of installation, operating and maintenance manuals shall be provided. 6.0 FIELD SERVICE The services of a factory authorized service representative can be made available to supervise, inspect and provide operator training as required for initial start-up and system operation. Contact your local Culligan dealer for service rates and scheduling. Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 2 of 3 7.0 WARRANTY A single written warranty must be provided from the manufacturer of the water softener system covering workmanship and materials. 8.0 HF xN-CD MANUAL REFERENCE Installation Instructions : 01016370 Electronic Timer Addendum : 01021161 Generated by the Culligan CAAPo Program Version 9.4.7 (2013) Page 3 of 3 MATRI� HF xN-CD Water Softener - = Specifications and Operating Data Softener Unit Selected is: HFxN 600-2CD-ASME The HFxN 600-2CD-ASME will Provide: Continuous Flow, gpm Peak Flow, gpm Min. Recommended Flow, gpm Resin Quantity, ft3 Maximum Capacity, kgr Minimum Capacity, kgr Tank Size, in. Tank Area, ft2 Freeboard, in. 104.0 @ 15.0 psi loss 144.0 @ 25.0 psi loss 14.2 20.0 600.0 @ 300 Ibs Salt 400.0 @ 120 Ibs Salt 36x60 7.07 24.5 Note: Exchange capacities based on treating water containing 10.0 gpg total hardness, free of color, oil, and turbidity and at a continuous flow rate of approximately 50 percent of the peak flow rate. These are nominal capacities and will vary with influent water characteristics, water temperature, and other factors. Regeneration Data: Backwash Flow Req'd, gpm : 30.0 Recond. Water Req'd, gals : 1120.0 Total Regen Time, min. : 80 Brine Tank Size, in. : 39x48 Initial Salt Fill, Ibs : 1800.0 The HFxN 600-2CD-ASME System Requirements: Operating Press., psi : 30-100 Operating Temp., °F : 40-120 Voltage : 24 Volts AC, 50/60 Hz, 1 Ph Full Load Amps : 0.32 Pipe Conn, in NPT... Inlet : 2.0 Outlet : 2.0 Drain : 1.0 Weight, Ibs... Shipping : 2211.0 Operating : 5917.0 Overall Dimensions, in.... Width : 48.0 Depth : 58.0 Height : 88.0 1 Generated by the Culligan CARP® Program Version 9.4.7 (2013) Markets Served: Clinics Educational Facilities Energy / Power Food / Beverage Production Food Service / Restaurants Grocery Healthcare / Hospitals / Bio-Pharmaceutical Hospitality / Lodging Manufacturing Municipal Drinking Water Oil / Gas The Culligan Hi -Flo® xN Series WATER SOFTENER SYSTEM Durable, Efficient & Expandable Water Treatment for Commercial & Industrial Applications The Hi -Flo xN Series softener reduces hard water contaminants* reducing scale build-up that can affect equipment performance. The corrosion resistant innovative valve design offers improved reliability and ease of service. The Culligan° Smart Controller allows you to efficiently set up and manage your water treatment equipment. Customers can set up a single or multiple tank system that adjusts to flow demand. Customers can also monitor their water treatment system performance, consumable usage, and maintenance needs, at a single site or across multiple ones 24 hours a day. The Hi -Flo xN softener is part of the Culligan° Commercial and Industrial Solutions that combine durable and efficient equipment, systems experience, and technical experts who understand your unique requirements. From planning your system to installing your water treatment equipment, Culligan° Commercial and Industrial Solutions offer options that help deliver the quality of water to meet your needs. Contact Culligan° today to learn more about the Hi -Flo xN softener system. CULLIGAN° COMMERCIAL & INDUSTRIAL ADVANTAGES: R Simple System Integration ® Global Product Platform • Flexible Configurations ® Quick Delivery / Easy Installation . Exclusive Culligan Advanced Electronics - Historical Operating Data -Alarm Recognitions - US Standard and Metric Readings - Remote Monitoring Options - Telemetry Options *Contaminants may not necessarily be in your water. SYSTEM SPECIFICATIONS Warranty Culligan's Hi -Flo xN water softeners are backed by a limited 1-year warranty against defects in material, workmanship and corrosion. In addition, softener tanks are warranted for a period of 5 years.t t See printed warranty for details. Culligan• will provide a copy of the warranty upon request. Some localities have corrosive water. A softener cannot correct this condition, so its printed warranty disclaims liability for corrosion of plumbing lines, fixtures, or water -using equipment. If you suspect corrosion, your independently operated Culligan" dealer has equipment to help control the problem. System Specifications Specification us Metric Inlet Pressure 30-100 psig 210-690 kPa (dynamic) Power 120Volts' Voltage 50/60Hz Frequency Feed Water Temperature q0-120° F 4-49° C Vacuum None' None' Turbidity 5 NTU, max' Chlorine 1 mg/L, max.' Iron 5 ri max.' 120 volt/24 Volt CULIUL listed Transformer Included. 'FRP tank warranty is void it subject to vacuum ' See media specification for details. l� pp1� R �pF 11 w�gl,aty y ��6SrRV �paQ Tatted and 0erri6ed by w0A to NSF/ANSI 61 and 372 Hi -Flo xN Water Softener System Examples of Softener Applications • Food and Beverage —Improved taste Educational Facilities —Boiler and cooling tower make-up water for scale reduction and improved energy costs • Restaurants —For dishwashing, cleaning material savings, scale reduction • RO Softener / DI Pretreatment Standard Features • Single, Multiple Tank Configurations - Hardness removal capacities up to 900,000 grains per tank Continuous flow rates up to 148 gpm per tank • Culligan's Smart Controller - More control over your equipment with programming and monitoring capabilities typically found in more expensive PLC controls A variety of add -on options for advanced instrumentation and communication let you easily customize the system to help meet your needs • Telemetric Capability Optional Features & Accessories • Corrosion resistant brine system construction for long life • Skid Mounted -fully pre -piped and wired systems for single point field utility connection of inlet, outlet, drain and power supply • Patented Progressive Flow-Culligan's Smart Controller can monitor flow demands bringing additional softening tanks on-line or offline as flows increase or decrease • Car washes —Quality results, detergent and water heating savings, scale reduction • Apartment buildings, assisted living facilities and hotels —Quality water for laundry, dishwashers, boilers • Grocery / Retail —Quality water for aesthetics and help extend equipment life • Regeneration initiation by choice or combination of time clock, meter or Aqua - Sensor inputs • Culligan® Exclusive Hi -Flo xN Valve -AII plastic "corrosion resistant" valve designed for reliability, ease of service with fewer parts compared to that of traditional valve nest. • DC Motor Driven Piston - The motor driven piston does not require pilot valve when compared to a traditional valve nest. Self cleaning piston movement is ideal for challenging water conditions. • Brine Reclaim - reduces operating costs • Patented Aqua -Sensor® Control - initiates regeneration only when needed based upon water hardness, automatically adjusts to changes in raw water hardness and water consumption • Light industry —For process and make-up water, boiler and cooling system pretreatment, general housekeeping • Office buildings —For heating plant pretreatment, tenant convenience, general housekeeping Plastic Valve Sleeves -The valve sleeves provide a smooth sealing surface and guides the piston travel. The sleeves are designed to minimize wear on the 0-ring and for ease of service Internal blocking Valves Functionality - Eliminates the need for external blocking valves for multi -tank systems Available with FRP or ASME Code Steel Tanks • Flow Measuring Devices - are available for direct connection to the Culligan® Smart Controller for volume based regeneration initiation • Remote Display • RS232, RS485, Modbus PLC Output Model Media city. liters 5 Pipe Size mm 2 Service Flow Continuous" Ipm a kPa drop 74 Rates PI psi drop 1pm @ kPa drop 108 Softener FRP in torn 21 x 72 Tank Sii Softener Steel in rom 20 x 54 Brirl in mm 24 x 50 Hi -Flo xN 150-2 142 50.8 280 409 533 x 1829 508 x 1372 607 x 1270 7 2 84 119 24 x 78 24 x 54 24 x 50 Hi -Flo xN 210-2 198 50.8 318 450 607 x 1981 607 x 1372 607 x 1270 10 2 93 129 30 x 76 30 x 60 30 x 50 Hi -Flo xN 300-2 283 50.8 352 488 762 x 1930 762 x 1524 762 x 1270 15 2 88 122 30x76 30x60 30x50 Hi -Flo xN 450-2 425 50.8 333 462 762 x 1930 762 x 1524 762 x 1270 20 2 104 144 36 x 76 36 x 60 39 x 48 Hi -Flo xN 600-2 566 50.8 394 545 914 x 1930 914 x 1524 991 x 1219 25 2 108 148 42 x 83 42 x 60 42 x 48 Hi -Flo xN 750-2 708 50.8 409 560 1067 x 2108 1067 x 1524 1067 x 1219 30 2 107 146 42 x 83 42 x 60 42 x 48 Hi -Flo xN 900-2 850 50.8 405 553 1067 x 2108 1067 x 1524 1067 x 1219 wm�olp MOP www.culligan.com • 866-787-4293 `Flow rate is @ 15 psi pressure drop "'Flow rate is @) 25 psi pressure drop "'Dimensions are diameter by height "'Brine Systems are optional a FRP Tank height is measured flange to flange b Steel Tank height is shell height For over 80 years, Culligan® has made better water. Our global network, comprised of 800+ dealers and international licensees in over 90 countries, is dedicated to addressing your water -related problems. As a worldwide leader in water treatment, our sales representatives and service technicians are familiar with the local water conditions in your area. Being global and local position us to deliver customized solutions to commercial and industrial water issues that affect your business and your bottom line. All trademarks used herein are registered trademarks of Culligan International Company. Products manufactured or marketed by Culligan and its affiliates are protected by patents issued or pending in the United States and other countries. Culligan reserves the right to change the specifications referred to in this literature at any time, without prior notice. 02016 Culligan International Company Part No. 46803