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HomeMy WebLinkAboutNCG500112_HISTORICALDIVISION OF WATER QUALITY November 15, 2007 MEMORANDUM TO: File %% ,�� THROUGH: Belinda Henson "&L e746 FROM: Hughie White SUBJECT: NPDES Permit Rescission TNS Mills NPDES Permit No. NCG500112 Richmond County A letter of request for permit rescission was received by this office on. October 9, 2007. Mr. Dave Cattrell with Wellstone/TNS Mills notified this office that the mill was closed and the property had been sold. Mr. Cattrell noted that the new owners will not put the mill back into operation, instead, they plan to salvage the building. The letter of request was forwarded to Charles Weaver, NPDES Permit Unit for rescission. This office received a copy of the letter dated November 7, 2007 from Charles Weaver to Dave Cattrell granting rescission of permit NCG500112. Also, a site visit was conducted on November 8, 2007 to verify that this facility has been closed. HW/hw APIA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor November 7, 2007 Mr. David Cattrell Wellstone Mills 325 Wilcox Avenue Gaffney, S.C. 29341 William G. Ross, Jr., Secretary Coleen H. Sullins, Director Subject: Rescission of NCG500112 . TNS Mills site Richmond County Dear Mr. Cattrell: Division staff has confirmed that the subject. Certificate of Coverage [issued. under NPDES General Permit NCG500000] is no longer required. Therefore, in accordance with your request, CoC NCG500112 is rescinded, effective immediately. If in the future your company wishes to discharge to the State's surface waters, you must first apply for and receive a new NPDES permit. Discharge of wastewater without a valid. NPDES permit will subject theresponsible party to a civil penalty of up to $25,000 per day. If you have questions about this matter, please contact Charles Weaver of my staff at the telephone number or address listed below. Sin -rely Coleen H. Sullins cc: Central Files F. .Yettesitle Fte oval Office / H g ie White NPDES Permit file Fran McPherson, DWQ Budget Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Internet: h2o.enr.state.nc.us - Phone: 919-733-5083, extension 511 / FAX 919 733-0719 charles.weaver(a ncmail.net NorthCarolina Naturally An Equal Opportunity/Affirmative Action Employer — 50% Recycled/10% Post Consumer Paper WELLSTONE MILLS October 9, 2007 Ms. Belinda Henson North Carolina Division of Water Quality 225 Green Street Suite 714 Fayetteville, NC 28301 Re: Permit NCG500112 Dear Ms. Henson: Tel. (864) 487-5272 DEllha 0" ' Q I am writing to inform you that the former TNS Mills site permitted above was sold on 8-22-07. Therefore, I respectfully request that the above permit be rescinded. If you have any questions or need any additional information, please contact me by phone or e-mail. My contact information: • 864-487-2954 work • dcattrell@wellstonemills.com Sincerely, SOL=4.6i(� David Cattrell Manager of Engineering Cc: N. Kremenliev NCDWQ 10-9-07, 39a 325 Wilcox Avenue • Gaffney, South Carolina 29341 • FAX: (864) 487-5216 ATA NCDENR North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor David- Cattrell TNS Mills, Inc. P.O. Box 1905 Rockingham, NC • 28380 November 15; 2006 Subject; William G. Ross, Jr., Secretary Alan W. Klimek, P.E., Director NPDES Permit NCG500000 renewal - Certificate :of Coverage (CoC) NCG5001.12 Mill Road plant Richmond County. The facility listed above is covered under NPDES General Permit NCG500000. NCG500000 expires on July 31, 2007. Federal. (40 CFR 122,41) and North. Carolina: (15A N.CAC 2H.0105(e)). regulations require that permit renewal applications must be filed at least 180 days prior to expiration of the current permit. If you have already mailed a renewal request, you may disregard this notice. To satisfy this requirement, the Division must receive a renewal request postmarkedno later than February 1, 2007. Failure to request renewal by this' date 'may result in a civil: penalty'assessment. -Larger_. penalties may beassessed depending upon the delinquency of the request This renewal notice is being sent well in advance of the due date sothat you have adequate time to prepare your application. Ifany discharge previously covered under NCG500000.will occur after July 31, 2007, the CoC must be renewed. Discharge of wastewater without a valid permit would violate North Carolina General Statute 143-215.1; unpermitted discharges of wastewater may be assessedcivil penalties of up to, $25,000 per day. If all discharge has ceased at your facility and you wish to rescind this CoC [or if you have other questions], contact me at thetelephone number or e-mail address listed below. Sincerely,-. Charles H. Weaver, Jr.. NPDES Unit cc: Central Files NPDES File .1617 Mail Service Center„Raleigh; North Carolina 27699-1617 512 North Salisbury Street, Raleigh, North. Carolina 27604, • Phone: ' 919 733-5083, extension 511 / FAX 919 733-0719 / charles.weaver@hcmail.net One NorthCarolina aturaItlf An. Equal Opportunity/Affirmative Action Employer-50% Recycled/10% Post Consumer Paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G.•Ross Jr., Secretary Alan W. Klimek, P.E., Director May 30, 2003 Mr. Brian Honeycutt Wellstone Holdings, LLC PO Box 1727 Spartanburg, South Carolina 29304 AVA NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND:NATURAL RESOURCES ,Q l Y,l o 2003 Subject: NPDES Permit Modification — Name/Ownership Change Wellstone Rockingham Plant (Formerly TNS Mills Inc) Richmond County Dear Mr. Honeycutt: In accordance with your request received May 27, 2003, the Division is forwarding the subject permit modification. This modification documents the change in name/ownership at the subject facility. All other terms and conditions in the original permit remain unchanged and in full effect. This permit modification is issued. under the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings, Post Office Drawer 27447, Raleigh, North Carolina 27611-7447. Unless such demand is made, this decision shall be final and binding. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal Area Management Act, or any other Federal or Local government permit that may be required. If you have any questions concerning this permit, please contact Valery Stephens at the telephone number or address listed below. Sincerely, cc: Central Files Fayetteville Regional Office, Water Quality Section NPDES Unit 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 919 733-5083, extension 520 (fax) 919 733-0719 VISIT US ON THE INTERNET © http://h2o.enr.state.nc.us/ Valery.Stephens@ncmail.net STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500070 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Wellstone Holdings, LLC is hereby authorized to discharge cooling tower blowdown water from a facility located at Wellstone Rockingham Plant 401 North Lee Street Rockingham Richmond County to receiving waters designated as Hitchcock Creek, Class C, in the Yadkin -Pee Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This certificate of coverage shall become effective May 30, 2003. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day May 30, 2003. Alan W. Klimek, P.E., Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director July 26, 2002 DAVID CATTRELL TNS MILLS INCORPORATED - MILL ROAD PO BOX 1905 ROCKINGHAM, NC 28380 AtrwA NCDENR NORTH CAROLINA DEPARTMENT OF VVRON ENT, 1 R AN.D- NATURAL RESOURCES Subject: Reissue - NPDES Wastewater Discharge Permit TNS Mills Incorporated - Mill Road COC Number NCG500112 Richmond County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG500000, the Division of Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage (COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated May 9, 1994 (or as subsquently amended). The following information is included with your permit package: * A copy of the Certificate of Coverage for your treatment facility * A copy of General Wastewater Discharge Permit NCG500000 * A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, 324Lt% nP- _ for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-0719 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Alan W. Klimek, P.E., Director July 26, 2002 DAVID CATTRELL TNS MILLS INCORPORATED - LEE ST PO BOX 1905 ROCKINGHAM, NC 28380 AVA NCDENR EN NORTH CAROLINA DEPARTMENT OF AND -NATURAL RESOURCES Olt 3 ! 2002 Subject: Reissue - NPDES Wastewater Discharge Permit TNS Mills Incorporated - Lee St COC Number NCG500070 Richmond County Dear Permittee: In response to your renewal application for continued coverage under general permit NCG500000, the Division of Water Quality (DWQ) is forwarding herewith the reissued wastewater general permit Certificate of Coverage (COC). This COC is reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated May 9, 1994 (or as subsquently amended). The following information is included with your permit package: * A copy of the Certificate of Coverage for your treatment facility * A copy of General Wastewater Discharge Permit NCG500000 * . A copy of a Technical Bulletin for General Wastewater Discharge Permit NCG500000 Your coverage under this general permit is not transferable except after notice to DWQ. The Division may require modification or revocation and reissuance of the Certificate of Coverage. This permit does not affect the legal requirements to obtain other permits which may be required by DENR or relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit package please contact Aisha Lau of the Central Office Stormwater and General Permits Unit at (919) 733-5083, ext. 578 Sincerely, for Alan W. Klimek, P.E. cc: Central Files Stormwater & General Permits Unit Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-0719 ti An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director 11/26/2001 DAVID CATTRELL TNS MILLS INCORPORATED -MILL RD PO BOX 1905 ROCKINGHAM, NC 28380 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL. RESOURCES 2001 P C.,I Subject: NPDES Wastewater Permit Coverage Renewal Tns Mills Incorporated -mill Rd COC Number NCG500112 Richmond County Dear Permittee: Your facility is currently covered for wastewater discharge under General Permit NCG500000. This permit expires on July 31, 2002. Division of Water Quality (DWQ) staff is in the process of rewriting this permit with a scheduled reissue in the summer of 2002. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the DWQ for renewal of your permit coverage. To make this renewal process easier, we are informing you in advance that your permit coverage will be expiring. Enclosed you will find a general permit coverage renewal application forma This will serve as your application for renewal of your permit coverage. The application must be completed and returned with the required information by February 01, 2002 in order to assure continued coverage under the general permit. There is no renewal fee associated with this process. Your facility will be invoiced for the annual. permit fee at a later date. Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of wastewater from your facility without coverage under a valid wastewater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. If the subject wastewater discharge to waters of the state has been terminated, please complete the enclosed rescission request form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit coverage renewal procedures please contact the Fayetteville Regional Office at 910-486-1541 or Delonda Alexander of the Central Office Stormwater Unit at (919) 733-5083, ext. 584 Sincerely, al /24_ Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of Environment and Natural Resources Division of Water Quality Michael F. Easley, Governor William G. Ross Jr., Secretary Gregory J. Thorpe, Ph.D., Acting Director 11/26/2001 DAVID CATTRELL TNS MILLS INCORPORATED -LEE ST PO BOX 1905 ROCKINGHAM, NC 28380 NCDENR NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES Subject: NPDES Wastewater Permit Coverage1Zenewal Tns Mills Incorporated -lee St COC Number NCG500070 Richmond County Dear Permittee: Your facility is currently covered for wastewater discharge under General Permit NCG500000. This permit expires on July 31, 2002. Division of Water Quality (DWQ) staff is in the process of rewriting this permit with a scheduled reissue in the summer of 2002. Once the permit is reissued, your facility would be eligible for continued coverage under the reissued permit. In order to assure your continued coverage under the general permit, you must apply to the DWQ for renewal of your permit. coverage. To make this renewal process easier, we are informing you in advance that your permit coverage will be expiring. Enclosed you will find a general permit coverage renewal application form. This will serve as your application for renewal of your permit coverage. The application must be completed and returned with the required information by February 01, 2002 in order to assure continued coverage under the general permit. There is no renewal fee associated with this process. Your facility will be invoiced for the annual permit fee at a later date. Failure to request renewal within this time period may result in a civil assessment of at least $250.00. Larger penalties may be assessed depending on the delinquency of the request. Discharge of wastewater from your facility without coverage under a valid wastewater NPDES permit would constitute a violation of NCGS 143-215.1 and could result in assessments of civil penalties of up to $10,000 per day. If the subject wastewater discharge to waters of the state has been terminated, please complete the enclosed rescission request form. Mailing instructions are listed on the bottom of the form. You will be notified when the rescission process has been completed. If you have any questions regarding the permit coverage renewal procedures please contact the Fayetteville Regional Office at 910-486-1541 or Delonda Alexander of the Central Office Stormwater Unit at (919) 733-5083, ext. 584 Sincerely, Bradley Bennett, Supervisor Stormwater and General Permits Unit cc: Central Files Stormwater and General Permits Unit Files Fayetteville Regional Office 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper State of North Carolina Department of. Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, 'Jr., P.E., Director David Cattrell INS Mills, Inc. P.O. Box 1905 Rockingham , NC 28380 Dear Permittee: 27.E H N F1 �..� r Jul • y 24,1997 1 . T 1993 Subject:. Certificate of Coverage No. NCG500112 Renewal of General Permit PC Rockingham Plant Richmond County In accordance with your application for renewal of the subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6; 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an'individual permit application.'Unless such demand is made; this certificate of coverage shall be final and binding. The Certificate of Coverage for your facility is nottransferable except after notice to the Division..Use the enclosed_ Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownership of the subject facility. The Division may require modificationor revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the'Regional Office listed below at (910) 486-1541. Once discharge from your facility has ceased; this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality,: the. Division of Land Resources; Coastal Area Management Act or any other Federal or Local governmental permit that may be required:. If you have any questions concerning this permit, please contact the NPDES Group at the address below. Sincerely, 4. A. Preston Howard, Jr:, P.E. cc: ` Central Files Tay_etteville - Regional_Office- NPDES File Facility Assessment Unit P.O Box 29535, Raleigh, North Carolina 27626-0535 (919) 733-5083 'FAX`(919) 733-0719 p&e©dem.ehnr.state.nc.us An Equal Opportunity Affirmative Action. Employer 50% recycled / 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500112 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, TNS Mills, Inc. is hereby authorized to discharge non -contact cooling water, condensate, cooling tower bloivdown and other similar wastewaters from a facility located at PC Rockingham Plant 507 Mill Road Rockingham Richmond County to receiving waters designated as subbasin 30716 in the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24,1997. /.)Atn,4 A. Preston Howard, Jr., P.E.,'Director Division of Water Quality By Authority of the Environmental Management Commission State of North Carolina Department of Environment, Health and Natural Resources Division of Water Quality James B. Hunt, Jr., Governor Wayne McDevitt, Secretary A. Preston Howard, Jr., P.E., Director David Cattrell 'INS Mills, Inc. P.O. Box 1905 Rockingham , NC 28380 Dear Permittee:' E Fi. of}i,.I DJuly 24,1997 I 1.1. ,, j Subject: Certificate of Coverage No. NCG500070 Renewal of General Permit Rockingham Plant Richmond County . In accordance with your application for renewal of the, subject Certificate of Coverage, the Division is forwarding the enclosed General Permit. This renewal is valid until July 31, 2002. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated December 6,1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. . The Certificate of Coverage for your facility is not transferable except after notice to the Division. Use the enclosed Permit Name/Ownership Change form to notify the Division if you sell or otherwise transfer ownershipof the subject facility. The Division may require modification or revocation and reissuance of the Certificate of Coverage. If your facility ceases discharge of wastewater before the expiration date of this permit, contact the Regional Office listed below at (910) 486-1541. Once discharge from your facility has ceased, this permit may be rescinded. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, Coastal. Area Management Act or any other Federal or Local governmental permit that may be required.... If you have any questions concerning this permit, please contact the NPDES Group at the address below. cc: Sincerely, 4 A. Preston Howard, Jr., P.E. Central Files Fayefteville Regional -Office NPDES. File - Facility Assessment Unit P.O. Box 29535, Raleigh, North Carolina 27626-0535 . (919) 733-5083 FAX ,(919) 733-0719 p8te®demehnr.state.nc.us An Equal Opportunity Affirmative Action Employer .50% recycled / 10% post -consumer paper STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF WATER QUALITY GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE NO. NCG500070 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE, EXEMPT STORMWATER, COOLING WATERS ASSOCIATED WITH HYDROELECTRIC OPERATIONS, AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143=215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, TNS Mills, Inc. is hereby authorized to discharge cooling tower blowdown and other similar wastewaters from a facility located at Rockingham Plant 401 North Lee Street Rockingham Richmond County to receiving waters designated as subbasin 30716 in the Yadkin River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts 1, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective August 1, 1997. This certificate of coverage shall remain in effect for the duration of the General Permit. Signed this day July 24,1997. A. Preston Howard, Jr., P.E., Director Division of Water Quality By Authority of the Environmental Management Commission May 2, 1997 sent via fax (1 page) 1WEY11O ANDUM To: Mr. David Cattrell TNS Mills, Inc. From: Charles H. Weaver NC DEHNR / Division of Water Quality NPDES Group Subject: Erroneous mailing permit NCG500070 Mr. Cattrell, I apologize for the certified mailing you received last week. It was sent to you in error, and I apologize for any confusion it may have caused. Our records show you paid your $400 renewal fee with check #49478 on 3 March 1997. You owe no other fees for this renewal. . If you have any questions, call me at (919) 733-5083, extension 511. Sttof North Carolina - Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Govemor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 30,1993. David Cattrell 301 Beaunit Avenue Rockingham, NC 28379 TNS hvga 0 e AIWA E H Nii JUL ' 7 1993 ENV. MANAGEMENT c4YETTEVILLE REG. OFFICr Subject: General Permit No. NCG500000 TNS Mills, Inc. - PC Rockingham Plant COC NCG500112 Richmond County Dear Mr. Cattrell: In accordance with your application for discharge permit received on May 20, 1993, we are forwarding herewith the subject certificate of coverage to discharge under the subject state - NPDES general permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated December 6, 1983. - If any parts, measurement frequencies or sampling requirements contained in this permit are. unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverage is not transferable except after notice to the Division of Environmental Management. The Divsion of Environmental Management may require modification_ or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Ms. Susan Robson at telephone number. 919/733-5083. Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr., P. E. cc: Fayetteville Regional Office P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-7015 FAX 919-733-2496 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper • STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500112 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILIAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental. Management Commission, and the Federal Water Pollution Control Act, as amended, TNS Mills, Inc. is hereby authorized to continue operation of three cooling towers, three chiller units, and seven air washer units for the generation of non -contact cooling water with the discharge of wastewater from a facility located at PC Rockingham Plant. Rockingham on NCSR 1903 Richmond County to receiving waters designated as South Prong of Falling Creek in the Yadkin/Pee-Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective June 30, 1993 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day June 30, 1993 • Original Signed By Coleen k Sullins A. Preston Howard, Jr., P.E.,Director Division of Environmental Management. By Authority of the Environmental Management Commission 5\ 9 MI. TO N. C. /77 A • • ) •.! HAMLET 4 2 1 I. -\ l AURINBIIRC 20 MI /4. to. (HAMLET) PHILADELPHIA 1.5 A 5053 NW ABERDEEN 25 A DIVISION OF ENVIRONMENTAL MANAGEMENT June 15, 1993 MEMORANDUM TO: Donald afrit, Unit Se visor Permi t ng and rigItmer e ® . FROM: Kerr T.Stevens, Acting Regional Supery th Fayetteville Regional Office ------- SUBJECT: Issuance of NPDES Permit No NCG5001 MIS M lls-,_Inc. _ rPC Rockingham Plant _ 7 Rockingham, North Carolina Richmond County Please find enclosed the staff report and recommendations of the Fayetteville Regional Office concerning the issuance of subject NPDES Permit for coverage under NCG500000. If you have any questions or require any further information, please advise. KTS/RR/rr Enclosures cc: Technical Support Branch SOC PRIORITY PROJECT: Yes No X If yes, SOC No. To: Attention: Susan Robson Permits and Engineering Unit Water Quality Section June 15, 1993 NPDES STAFF REPORT AND RECOMMENDATIONS County Richmond Permit No. NCG500112 PART I. GENERAL INFORMATION 1. Facility and Address: PC Rockingham Plant TNS Mills, Incorporated 301 Beaunit Avenue Rockingham, North Carolina 28379 2. Date of Investigation: June 14, 1993 3. Report Prepared By: Ricky Revels, Environmental Technician III Fayetteville Regional Office 4. Persons Contacted and Telephone Number: Steve Rozier (919) 997-6072 5. Directions to Site: From the intersection of U.S. Hwy's 1 and 74 downtown Rockingham, travel U.S. Hwy 1 South for approximately .7 mile, turn left onto NCSR. 1903 (Mill Road/Beaunit Ave.), go approximately (2) miles_ The plant is located on NCSR 1903 at the intersection of NCSR 1925 • (Rogosi.n Street). 6. Discharge Point(s), List for all discharge points: Latitude: 340 54' 10" Longitude: 79° 45' 10" Attach a USGS map extract and indicate treatment facility site and discharge point on map. USGS Quad No.: H 19 NE USGS Quad Name: Rockingham, NC 7. Site size and expansion area consistent with application X Yes No (If no, explain) 8. Topography (relationship to flood plain included): Flat to gently sloping. Staff Report and Recommendation Page 2 9. Location of nearest dwelling: 400 feet. 10. Receiving stream or affected surface waters: South Prong -Falling Creek a. Classification: C b. River Basin and Subbasin No.: 030716 c. Describe receiving stream features and pertinent downstream uses: Pee Dee River is utilized for aquatic life propagation, secondary recreation and agriculture. PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. a. Volume of Wastewater to be permitted: N/A MGD (Ultimate Design Capacity) b. What is the current permitted capacity of the Wastewater Treatment facility? N/A c. Actual treatment capacity of the current facility (current design capacity). N/A d. Date(s) and construction activities allowed by previous Authorizations to Construct issued in the previous two (2) years. N/A e. Please provide a description of existing or substantially constructed wastewater treatment facilities. The existing facility discharges non -contact cooling water from three (3) cooling towers, three (3) chiller units, and seven (7) air washer units through two (2) sumps pump basins through a single outfall (001) line. f. Please provide a description of proposed wastewater treatment facilities: N/A g• Possible toxic impacts to surface waters: The biocide (Drew biosperse 240) has been deemed acceptable. h. Pretreatment Program (POTWs only): N/A In development Should be required Approved Not needed 2. Residuals handling and utilization/disposal scheme: N/A a. If residuals are being land applied, please specify DEM Permit No. Residual Contractor Telephone No. z r Staff Report and Recommendation Page 3 b. Residuals stabilization: PSRP PFRP Other N/A c. Landfill: N/A d.Other disposal/utilization scheme (Specify): N/A 3. Treatment plant classification (attach completed rating sheet): N/A 4. SIC Code(s): 2281 Wastewater Codes(s): Primary _14 Secondary _17 Main Treatment Unit Code: 5 1 0 0 0 PART III — OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds or are any public monies involved (municipals only)? N/A 2. Special monitoring or limitations (including toxicity) requests: N/A 3. Important SOC, JOC, or Compliance Schedule dates (please indicate): N/A Date Submission of Plans and Specifications Begin Construction Complete Construction 4. Alternative Analysis Evaluation: Has the facility evaluated all of the nondischarge options available. Please provide regional perspective for each option evaluated. Spray Irrigation: N/A Connection to Regional Sewer System: N/A Subsurface: N/A Other disposal options: N/A 5. Other Special Items: N/A Staff Report and Recommendation Page 4 PART IV - EVALUATION AND RECOMMENDATION It is the recommendation of the Fayetteville Regional Office that NPDES Permit No. NCG500112 be issued to TNS Mills, Inc. - PC Rockingham Plant for the discharge associated with non -contact cooling water. A Signature of Report Preparer Water Quality Regional Supervisor Date 10 N330a3Eitl ikv I VIHce130971Hd MN I 005 (E3-nilt,H) E 1010.10 .**1 •••,1%%••• • /OP • o, .• • • . • /kV V IVI/i,7 31INVII 2 -2 \\I re) 9 ZLI 3 N • .',..;, --- -N, k :1:- ••,:. . t..: • ... .7'..---..),,.. • ..:.,4: • t......,.. "... • .-----,-wr -1-, ....:,),.,,3 , ;_._ .. ,,,' •-`,\ it:.,.,.. , • .-7.; 2:- •,--.‘" / • +.!,, . , ..-•- -?` ---- r " I . r .) (s1 -.• - - • • ...•!, -' ' , , m• ' ' •- .- . - ' I- 1 P NI - i' ' ••• 03> • 2. .,,7-,;-,.. ,. , ' ''') ' , )* • ' %*'.. :' Nk • , • F. = ,_,.„, .... „..,......e" , , ' f•Y:3 ., I ... it if. • .,..,,e , -1; .. • - 3°().? ( - k. .. • • } - -'--1:::. - . ,i-.• f .• 4 < a_ N (5 -7C ' • ' ' - l't - .-- -?: ' ' •••-„„• . ,. -.'. I \ ,f` 2-• I, - 7 r"t- ..---- •%- • • . :,.. • , \.. -,....... 'et' z*\ • --- r • • ..0 • . • , . 0 ..y.,. . \ , • • ,...---114). .....• . .'. • .. , • • . ../`. ,';, . ''''' ' 1/ — - ..•1/.1 • ...k..-•• '-• ''' - :: • - ' - . -- •7"" •'' . • • . • ,•• ../.1 ..• r , \1747, ''. • . ' „,\ -___.,,,,i • ,.. ,-...,1 ,,, .0'.: _ _ . ,<:' • - , i .„,,,,.. • -- ----e- ' .7 ..• , _ . _-: Al ' ° ----, / n . . • '' .., - .!....,..,... • _. • ' ) •f, ' *-- . . 9. • 2- "----- \ •,, ;-, . , • // ' ' te._-• 7 \ . ' • I .:` . . • • ;;. _ "' , CO .iT‘ Itk. ,''. : • I ';\- -7 1 ''''''' . - 1 ••••" ' 6.-7/'• NI. / . 9. • • ,* • • /i/s-'=r .- ' ..-).r I, II . 0(:),, ,, . . e • ..\ .. "? --••••••••:ii* • • • • '-'' ':. •....„ ''"N, 'r,•-•-:, ''' •• ''' • • • • 44 ' ‘- ' ''.-,",:-:.: ;. .. / '• . / . .' ---- -::---71,------l.' 'ilj•.4.. R •• •• .11‘ "\-1 '\1 " ' ) . ) I ) f . ), -,....-=';•• .I. ' • •-- :il .•'. -* • . ' •'•"r, . ..iI - „..."..W.( — . i • * .' Z." el • : lk •7.'•,.- ) •• • _—, % , / s-,- / I r -s"..- -••'• s ' • • t• Fi' g , - - ...I 4. 4 (.: - • i fi, — ,s,.- .•. •' - , ..I °I) ' ''. j r'''' 4-- '•‘:-.c \\ ...,,, ..-•,, .,,,-,,- . ?.._ (.,.., - , . It„).,, • \, , • _...., , o 1 :.: -,'-' / • 7, , • - .• . J '.. p :t. ( I, • • I , '• ) II — -,. -. - i4' '''r-‘.--- •• •-: . - IN( 1 v' 7;'•- ,- 4. State of North .Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 1, 1993 David Cattrell TNS Mills, Inc. 400 TNS Road Spartanburg, SC 29303 Dear Mr. Cattrell: This letter is to acknowledge receipt of your application dated April 27, 1993 for coverage under General Peiiiut for non -contact cooling water. The permit number highlighted above has been assigned to the subject facility. By copy of this letter, we are. requesting that our Regional Office Supervisor prepare a.staff report and recommendations regarding this discharge. If you have questions regarding this matter, please contact Susan Robson at (919) 733-5083. wl r �EHNI V Y0 1993 ENV. MANAGEMENT FAYETTEVILLE REG, OFF!CF Subject: NOI Application NPDES: NCG500112 PC Rockingham Plant Richmond County Sincerely Coleen Sullins; P.E. Supervisor, NPDES Group cc: Fayetteville Regional:Office-(with-attachments)' Permits and Engineering Unit Central Files P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper 6-0o // rr e) State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W : obey, Jr., Secretary NOTICE OF INTENT National Pollutant Discharge Elimination System Application for Coverage under General Permit NCG500000; Non -contact cooling water, boiler blowdown, cooling tower blowdown, condensate, and similar point source discharges. 1. Name, Address , location, and telephone number of facility requesting Permit. A. Official Name: B. Mailing Address: I;(1)StreetAddress; ,(2)City; ;;;(3)State; TNS Mills, Inc. PC Rockingham Plant 301 Beaunit Ave. Rockingham North Carolina :(4)Zip; 28379 • ; (5)County; Richmond C. i &ation. (Attach map delineating general facility location) (1)StreetAddress; 301 Beaunit Ave. Rockingham North Carolina 28379 (4)County; • Richmond D. Telephone Ntunber (919 ) 997 - 6072 2. Facility -Contact A. ; Name; B. ;:';Title; Plant Engineer ;(2)City; (3)State; Steve Rozier A. Preston Howard; Jr., P.E. Acting Director C. Company Name; TNS Mills, Inc. D. ,.Phone Number, ( 919 - ) 992- 6072 3. Application type (check appropriate selection): A. New or Proposed; B. Existing; C. Modification; (Describe the nature of the modification): X If previously permitted, provide permit number and issue dale 4. Description of discharge A. Please state the number of separate discharge points. ;.2.[]; 3.[]; 4.[]; B. Please describe the amount of wastewater being discharged per each separate discharge point gallons per day (gpd) 2` (gpd) 3: (gpd) 4. (gpd) Page 1 1: 9,900 • C. Check the duration and frequency of the discharge, per each separate discharge point: • 1. Continuous: 2. Intermittent (please describe): 3. Seasonal (check month(s) the discharge occurs): January ( j; February 1 1; March 11; April j 1, May [ j;June [ j; July 11; ,August (1; September 11; October I I;Noveinheei I I; novemher I I, 4. How many days per week is there a discharge?(check the days the discharge occurs) Monday N, Tuesday 1D1, Wednesday 111, Thursday ig,Friday N. Saturday N, Sunday N. 5: How much of the volume discharged is treated? (state in percent) 0 % D. What type of wastewater is discharged, per separate discharge point. (place check next to correct type): ;Non -contact cooling water; 12. Boiler blowdown; 3. Cooling tower blowdown; X 4. Condensate; 5. Other(please describe); X Air washer bleed off Please list any known pollutants that are present in the discharge, per each separate discharge point (if applicable): E. ;Please describe the type of process the cooling water is being discharged from, per separate discharge point (i.e. compressor, boiler blowdown, cooling tower blowdown, air conditioning unit, etc.): F. •. Please check the type of chemical added to the wastewater for treatment or other, per separate discharge point: Point #1 1. 'Biocides; X 2. Corrosion inhibitors; __ 3. .'Chlorine; 4. Algae control; 5.. Other(please describe); 6. `None; If 1,2,3,4, or 5 was checked, please state the name and manufacturer of the chemical additive. Also include a completed Biocide 101 form, and manufacturers' information on the additive with the application for the Division's review. Biosperse 240 Manufacture: Drew Chemical Performax 401 Suresperse 925L G. Is there any type of treatment being provided to the wastewater before discharge (i.e. retention ponds, settling ponds, etc.); if yes, please describe. Give design specifics (i.e. design volume, retention time, surface area, etc.). Existing treatment facilities should be described in detail and design criteria or operational data should be provided(including calculations) to ensure that the facility can comply with requirements of the General Peunit. N/A NOTE: Construction of any wastewater treatment facilities require submission of three (3) sets of plans and specifications along with their application. Design of treatment facilities must comply with requirement 15A NCAC 2H .0138. If construction applies to the discharge, include the three sets of plans and specifications with the application. 5. What is the nature of the business applying for this permit? Textile Yarn Manufacturing 6. Name of receiving water. South Prong of Falling Creek Classification: C (Attach a USGS topographical map with all discharge point(s) clearly marked) Page 2 1. Is the discharge directly to the receiving water? (Y.N) N If no, state specifically the discharge point. Mark clearly the pathway to the potential receiving waters on the site map. (This includes tracing the pathway of the storm sewer to its discharge point, if a storm sewer is the only viable means of discharge.) 8. Please address possible non -discharge alternatives for the following options: A. Connection to a Regional Sewer Collection System; B. Subsurface Disposal; C. Spray Irrigation; 9. I certify that I am familiar with the information contained in the application and that to the best of my knowledge • and belief such. information is true, complete, and accurate. Printed Name of Person Signing Title Date Application Signed 4'-27- 9.3 Signature of Applicant Dave Cattrell Manager of Tech. Services - Eng. NORTH CAgOLINA GENERAL STATUTE 143-215.6B (1) PROVIDES THAT: Any person who knowingly makes any false statement, representation, or certification in any application, record. report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a'fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) Notice of Intent must be accompanied by a check or money order for $400.00 made payable to the North Carolina Department of Environment, Health, and Natural Resources. Mail three (3) copies of entire package to: Division of Environmental Management NPDES Permits Group Post Office Box 29535 Raleigh, North Carolina 27626-0535 Page 3 'p1 sue-.-. 4 _, ( „ ni —_d, N. II Cl ( 6� .I� ,, i. II II• 1 r: II • 0 0 rt • r (71 HAMLET 4 2 MI. L AURINBI/RG 20 MI SCHEMATIC OF WATER FLOW AT TNS MILLS, INC. PC ROCKINGHAM, ROCKINGHAM, N.C. 7,141 gpd AIR WASHERS AC .System #1 & AC System #2 70,005 gpd COOLING TOWERS. 1,935 gpd A/C COOLING TOWERS 600 gpd YARN CONDITIONERS 0 gpd FIRE TANK 2500 gpd RESTROOMS CITY WATER 82,181 gpd STORM WATER EVAPORATION 7,141 gpd BLEEDOFF 67,381 gpd 2,624 gpd BLEEDOFF 1,800 gpd 135 gpd BLEEDOFF PRODUCT 600 gpd 0 gpd 2,500 gpd CITY SEWER 9,900 gpd + STORM WATER OUTFALL-001 -11 Ta w.r 1,033 Callon* L A.C. SYSTEM //1 Condenser #1 1 1 BLEEDOFF 1 1 Chiller #1 BLEEDOFF C /ft NC Air Yember #1 Z400 Geliona n open • Condenser #2 soup 4.114 Oats. Role Bprwr.r ZOO 0.4lon• I I I I BLEEDOFF � 1 7' Towee ..--, t 0 1.688 Gal lone Chiller #2 BLEEDOFF ‘rIrr 110111114111 • Air Ws*.kir "Li 1406 (Wiens L1/. #1 1,100 Cal. BLEEDOFF A.C. SYSTEM #2 A.Y. /x 200 Gal. A.W. /3 1000 Gal. N )11 \Kid 4,737 Ga11on. /V(VYV/V4 1S4mp Condeierr ChI le r V BLEEDOFF A.r. %5 2,550 Cali t! 6,710 0allonti TOTRL P.03 BIOCIDE/CHEMICAL TRGATMEN I' WORKSH MEET -FORM 101 The following calculations are to be performed on any biocide' products ultimately discharged to the surfac9WI1t/rS Of North Carolina;: This worksheet must be completed separately for each bioddal product in use. This worksheet is to be returned with all appropriate data entered into the designated areas with calculations performed as indicater 4 Faaliij Name TNS Mills Inc. P/C Rockingham Plant NPDES # NC County Richmond Receiving Stream South Prong of Falling Creek 7Q10 3.3 (cis) (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the receiving Water body A.D.D. = 0.0099 (in M.G.D.) Please calculate the Instream Waste Concentration (IWC In percent) of this discharge using the data entered above. IVYC ; (A.D.D,) X 100 ( .0099) X 100 (7Q10)(0.646) — ( 3.3 )(0.646) + (A.D.D.) .0099 _ 0.462 This value (IWC) represents the waste concentration to the receiving stream during low flow conditions. U. What is the name of the whole product chemical treatment proposed for use in the discharge Identified In Part I Biosperse 240 Please list the active ingredients and percent composition: 2,2 - Dibromo - 3 - Nitrilopropionamide 5 % % What feed or dosage rate (D.R.) is used in this application? The units must be converted to grams of whole product used per day. D.R.= 13472 grams/day • D.E.M. Form 1019/90 1 HILL.) Estimate total volume Of Ilia wider handling system between *fitly 01 biocide' product and 14.14). point. On our sheet please provide lusillIcallon for this estimate (system volUhtt Off blowdown, holding lagoon elze. eto.) ,‘ , ..,... , Volurne. 0.0308 million gallons . : What Is the pH of the handling eystem prior to biocide addition? ft unknown, enter Ntht What Is the decay rate (O.K.) of the product? If unknown, assume no decay (D.K.»O) and ptId The degradation must be stated at pH level within 1/2 pH standard unit within handling yMIm Me (Half Lifelathe time required for the Initial product to degrade tO half of Its original contehthi provide copies of the sources of thls data. H.L. 0.083 Days The decay rate is equal to HX 0.69 .L. 8.31 -Decay Rate (D.K.) Calculate degradation factor (D.F.). This is the first order loss coefficient. . • • D.F. (Volume) (D.K.) C 0.0(30°8.°°99)) ( 8.31 Calculate Steady State Discharge Concentration: (D.n.) Dischn Go. . (D. F )(Volume)(3785) ( 8.63 )= 8.63 ( 13472 ) )( 0.0308 )(3 7 8 5) Calculate concentration of blodde Instream during low flow conditions. • (Receiving Stream Concentration) (Disdho. Conc.) x (IWO%) 100 13.39 ) X 0.458 ) 1 00 . • • 0.061 Receiving Stream OoneshitatIo M. Calculate regulated limitation. List all LC50 data available for the whole product according to the following columns. (Note that Unite altetlkl . , in mg/I). Please provide copies of the sources of thls data. Otgariim Test Duration (ttQ See Attached Environmental Profile D.E.M. Form 101 9/90 2 Choose the lowest LC60 listed above: Enter the LC50: 20.0 mg/ 1 If the:balf life :(H.L.) Is less than 4 days, perform the following calculation. Regulated Limitation = 0.05 x LC50 = 1 • o mg/I ii the half Ilte (H.L.) Is gmater than 4 days or unknown, perform the following calculation, Regulated Limitation = 0.01 x LC50 = N/A Choose the appropriate regulated limitation from the calculations immediately above and place In this bia 1. o mg/liter From Part II enter the receiving stream concentration: o. 061 mg/liter IV. Analysis. If the; receiving stream concentration Is greater than the calculated regulated limitation, then this bloclds ie unacceptable for use. David Cattrell Name (Print) Person In Responsible Charge D.E.M. Fonn 1019/90 B ocide/Chemical Tra tme t Wo k boat Average Daily Discharge - This value is expressed in pillion 'allows per day ''a should represent the total monthly volume divided by the N of days' :• discharged.The data 'should reflect the highest'average daily discharge over any thee. consecutive months. Instream Waste Concentration - The I. W.C. is defined as the percent waste receiving stream during low flow (7Q10) conditions. 7Q10 - This value�is expressed in cubic feet per second and represents the<lowe _•`., average flow in the receiving stream over a seven day period which reiOC idii every ,ten years. It is this low flow value by which all toxic subataftei' are=evaluated as to their instream impacts according to state regulations Dosage Rate - 'dosage rate is to be considered as the maximum daily.quantit The:*sage in grams perday of the whole treatment product. Half Life °:'`The half life of a product is the length of time, in days, that the product will require to degrade to non -toxic components. These half -liven vary considerably with pH and temperature. It is to the advantage of the discharger to'obtain this information since it allows less restrictive discharge quai}tities. 50 - An'_LC 0 value is the concentration of the whole product which causes deat to one-half of the exposed test organisms in a specified time e Ideally, this;�'time period should be 96 hours. P reed: Regulated Limitation - This is the maximum instream concentration of product which is allowed by water quality regulation to exist in natural surface' waters." By comparing this value with the predicted concentration in the' receiving stream, the evaluation as to suitability of product is deterined 162/W4/1.5 1;.15 HUM UHEW UHEMILHL UHHHLUI BIOSPERSV240 MicroblocIde: General 1310SPERSE 240 mien:biocide Is a potent, broad spectrum antimicrobial product designed specifically for control of bacterial. fungal and algal slimes in industrial recirculating cooling water systems. This Environmental Profile Is designed to address com- mon questions about the impact of BIOSPERSE 240 miorobiocide on the environment. Active Ingredient. 2.2-Dibromo-3-nitrilopropionamide (OF:MP%) Fish & Wildlife Studies LCIs. 96 Hour for BIOSPERSE 240: Organism LC go Bluegiii Sunfish 26 mg/ Rainbow Trout 20 mil)/ Fathead Minnow 27.2 mat Laroernouth Bass Fingerlings 32.8 mgil Daphnia Magna 24.8 mWl Fiddler Crab . 280 mg/ Glass Shrimp 230 MW1 Asiatic Clam >1600 mg1 Brackish Water Clam 400 moil Sheepshead Minnow 28 rrig/1 1-010, Oral for SIOSPERSE 240: Organism Mallard Duck (Male) (Female) Bobwhite Quail (Moue) ' (Female) LD 4,100 mg/kg 4.320 ma/kg 3,320 mg 3,000 mg/kg I E I U .1...7.11Eltrff r ENVIRONMENTAL PRO Degradation Data BIOSPERSE 240 Is degraded by elevated pH, temperature and a number of etnIrn0 reducing age* and/or nucleophiles such as suns; MUM., Wed* fate and sulfide. BIOSPERSE 240 degrade! to"f-''-'` • carbon dioxide under microbial attack SUM* ilw degrades BIOSPERSE 240 rapidly, After 28 davit of exposure to sunlight, less than 1 percent of the active DBNPA in a test solution of 80,000 ppm BIOSPERSE 240 remained. 5% Rates of Hydrolysis of BIOSPERSE 240 at 25*C: pH 6.0 8.7 7.3 7.7 8.0 8.9 9,7 11.3 Detoxification Half -Life in Minutes 9,300 2,220 528 348 120 2Q.4 6.6 0.4 Since the hydrolysis or breakdown of BIOSPEPOC:,-; ' 240 Is accelerated by elevated pH stud detoxification can be accomplished by t gifting the cooling tower bleedoff with the bost blowdown or merely Increasing the p11 of the tower bleed strearn. The alive ingredient in BIOSPERSE 240 Is also debtor/Meted titY philes Such as sulfas. bit:untie. thleitall10111 IMO to form cyanoacetarnide which is 61016000— BIOSPEASE Is * registered tredanaro of Ahem I.P.. 1/1e., used by New Industrial Milan. Atl ptc1000,010. onloroOKI00 101 ar•Vricrat Remo aro 014.ev00 10 bw socutroL Om** cu. or. npl 15 DO WWII, 01111,8111l. testes* woman es wtowps gorreorri IOvit11001110.1.1, or ',monk, I 0vhc0s3, 00,00$0. 0, reeq•gros00,rv.pw„,0" moo iss,m0s qui mpqr.rov. and 1110"/ ant 011.1116 ed1M1 WV. 1,2nrde'11.dA. 9,1•4010oi00.• 0n11 voh1431.0n. Stillomenic of 1,411e/141•0 O'teenel MOM, Vge th.I CNOCIUCt sr misaaveoPuNa manaantrion at warranty MN ry *.CI vs* ff.* Of 01114•Of ortmellef.enr on) we fel egterrIrmervoarpon, t9 .runrwre ion 0,7 hum. •$aDmoe, ma Lit slonpoad s,Meap 8ulenluofeq seeholdure pus mu •uosiad 4GoslAwdns Jnoh w Its Aq pootsuepun pue Pew aq pinoys WINS Mte,BS IeUeteW m0 •siewoieno pus aawtoldwi mat payoid of saa npeaoad aullpusq tonpaid E*pdoJddr )O .uwWtdO SMP anal aoJ tiOptil4124 Amu pus qiptsq ulel s'taegS s3e0 AIMS 'WWII ipnpad si! Jo ps uo s eogS eIUQ MPS IIJtaw sulswlsw Mu0 'VMS era Ames wow g $ Oqt Jo, einstiqns it sou s pus e,w,uoul"uo eta uo 9130014010;10 ObZ 4$I~13dS016 Ia loedwl e4; Mope suogaart) uowtuoO sseuppe of paueisop h fNoad Inustuuou}nv3 $iul uo�>tu.to�ul luauodw • `.r1• Tciciti) TF n I 1H-1T HRH-) r)RNn IJrlN-I 9T , CT cI.F. T /Fia /Fri JUN 7 1993 ENV. MANAGEMENT FAYETTEVILLE REG: OFFICE DIVISION OF ENVIRONMENTAL June 4, 1993 MEMORANDUM To: Susan Robson AA AN' Through: Matt Matthews (A -Fort--% From: Melissa Rosebrock P AL - Subject: Biocide use at TNS Mills, Inc.: NPDES No. NCG500112 Richmond County TNS Mills, Inc. has submitted Drew Biosperse 240 biocide for review. Data submitted by the subject facility concerning the dosage rate of the compound, system volume, average daily discharge, minimum stream flow, and toxicity of the active ingredient or breakdown product has been reviewed and evaluated. We have selected the Daphnia agna LC50 information for the Biosperse 240 evaluation as rainbow trout m were the most restrictive species listed on the Environmental Profile sheet but do not naturally occur in Richmond County. Calculations summarized on the accompanying - worksheet predict that the use of Drew Biospetse 240 at the stated rate will not result in toxic impacts to aquatic life in the receiving stream. Therefore,_the_use of this product a_ biocide at TNS Mills, Inc .isdeenied..acceptable- If there are questions regarding this review please contact me at (919)733-2136. Attachments cc: 42ommy Ssevens-EROi 7;, Central Files . TNS MILLS, INC. BIOCIDE WORKSHEET PERMIT#: RECEIVING STREAM: 7010 (cfs): I.W.C.%: PRODUCT: ACTIVE INGREDIENT: NCG500112 South.Prong of Falling Creek 3.30 0.462 DREW BOISPERSE 240 2, 2 DIBROMO-3-NITRILOPROPIONAMIDE 5.00% HALF LIFE (DAYS):. 0..083 LC50 OF SELECTED TOX DATA (MG/L): 24.8 DECAY RATE: 8.31 DOSAGE RATE (GRAMS/DAY): , , 13,472. AVG DAILY DISCHARGE (MGD): 0.0099 VOLUME OF SYSTEM (MIL. GAL'S): 0.0308 STEADY STATE DISC CONC: DEGRADATION FACTOR: APPLICATION FACTOR: 00 INST.REAM BIOCIDE CONC: REGULATED LIMITATION: 13.383483 8.63 0.050 0.062 1.24 PASS/FAIL: PASS State of North Cai-olina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr., P.E., Director June 1, 1993 MEMORANDUM To: Melissa Rosebrock, Aquatic Toxicology From: Susan Robsim, Permits and Engineering Subject: Request for Biocide Review TNS Mills, Inc. Richmond County NPDES: NCG500112 Attached please find Biocide 101 Worksheets for the subject facility. We are requesting that you review and comment on these worksheets. Thank you for your help, in this matter. JUN ,3 199,7 ENVIRON11181/141. SCIENCES BRANCH • P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9916 An Equal Opportunity Affirmative Action Employer 50% recycled/ 10%,post-consumer paper BIOCIDE/CHEMICAL TRCATMCN f WOFRKSHEET•FORM 101 The following calculations are to be performed on any blocidal products ultimately discharged to the surfaco,W*t0(8 Of North Carolina. This worksheet must be completed separately for each biocide! product In use, This Workel*ti to be returned with all appropriate data entered into the designated areas with calculations performed as indicate L Fadlity Narne TNS Mills Inc. P/C Rockingham Plant NPDES # NC County Richmond ReCeiVing Stream South Prong of Falling Creek 7(310 3.3 (COS (All above information supplied by the Division of Environmental Management) What is the Average Daily Discharge (A.D.D.) volume of the water handling systems to the Melvin; Otter body A.D.D.. 0.0099 (in M.G.D.) Please calculate:the Instream Waste Concentration (IWC In percent) of this discharge using the data entered above. IWC (A.D.D,) X 100 ( .0090 X 100 (7Q10)(0.646) — (-3.3 )(0.646) + (A.D.D.) .0099 This value (IWC) represents the waste concentration to the receiving stream during low flow condittOflti. II. What is the name of the whole product chemical treatment proposed for use in the discharge identified to part I; Biosperse 240 Please list the active ingred'+ents and percent composition: 2,2 - Dibromo - 3 - Nitrilopropionamide 5 % 14 % What feed or dosage rate (D.R.) Is used in this application? The units must be converted to grams of whole; product used per day. D.R.= 13472 grams/day D.E.M. Form 101 9/90, WPM Wal 06/6 tot uog •W-H-Q aTT3Ozd Teluamuo;TAUa pau3s33y aas •Flap el11110 seo1nos eta to sejdoo'epinad esse!d *(lbw u! 1:41010N) ''suwntoo 6u1Mollol eta o16utPJoie {onpoJd elotlM ey1 Jol egoiguene eteif0901 Ile lsl7 ' 1011ellw!I palgir ei erinotea •tp .00 00 ( 8s'r o) X - ( 6E • £T . F_s(%oMIr X (•OUOO •ouos!a)' (uolleiluue6uoo wgeil3 butnlaoatl) •suolllp uoo Moil mot Suitnp weansul eplotq to uoleflusouoo aleinoIEO (99Le)( 8080 0 )( £9.18 ) _ (S9L£)(ewr 0M('d'a) 006uOSKj ZLi7ET ) (Ira) :uollewlueouo0 eBietiosla e18;S Xp!o1$ elelnple0 :98 l £ ' 8 ) + ( ' 80 j0.0, .. (.m.01 + (.t__ __oA�)) .� •�.Q 6600 0 luatallleoo ssol Jam ism !Ng st situ '('r'a) Joloel uonep! P elelnote° _ ('era) elect Aeoep- T t ' 8 69.0 X 'T H pi tBnba Si Cal AeOap a41 648a 880' o ' 1'H •step siyl to seanos sy1 to seldoo epuwdd I All pi4auQo !Ruppo sit to NE4 of epe,6ep of pnpad ieRnul e n iol putnbeJ etup et s(eu-I AeH) ell fyj ll8 otopueti W411M llun PJeP11ets Hd Z1i u1411M teAei Hd is Paiute eq lenw uoltepeJ ep eL11 pu (0''N'a) Auoop ou ewnsse 'uMouilun 11 .Llonpoad 84110 bra) elegy Ae;,op eii si le4M '1t'1N J01u0'u itotm n p Zuo11IPPe aPloolq of RIM wotsh Otouttgotll to Hd ell sI le1IM suolleB uoutw 80£0 • o,..,.-ownlon (vie- ezle uooQel Qullaloq 'uMopMolq 1A ' wr QA ulalsis) a uwoue olili Jol uolloallllsn1 opinoid otrold 10941 pegarlif ur up •lulod SIN Nun 10npord IMP o q go argue ua.Mlw<l JelVM 011110 ewnjoA_ii1o1 eietJJlp3 Choose the bwest LC60 listed above; Enter the LC50: 20.0 mg/ If the had Gfe (H.L.) Is less than 4 days, perform the following calculation. Regulated Limitation, = 0.05 x LC50 = 1.0 mg/l tf the half qfe (H.L) is greater than 4 days or unknown, perform the following calculation. Regulated Limitation • 0.01 x LC50 = N/A mgi Choose the appropriate regulated imitation frt m the calculations immediately above and place Irt.thts.bllattik 1.0 mg/liter From Part Il enter the receiving stream concentration: 0.061 mg/liter IV. Analysis. if the receiving stream concentration is greater than the calculated regulated limitation, then this biocide is unacceptable for use. David Cattrell Nam (Pitt) --27- 95 Date Person in Responsible Charge D.E.M. Form 1019/90 - J. -• • 1II I I J. I-L- _ . . •. -41IW DailyAveragaDilaarge - This value As expresmed in Milian gallene par ds •- '$;!; A ' Biocide/Chemical TrealmatVolkoheet Termlgs% ino should represent the total monthly volume divided by the # of days ' .. discharged.The data 'should reflect the highest'average daily discharge , over any three conm secutive onths. - . .. • :,4,1Ep Instream Waste Concentration - The I.W.C. is defined as the percent waste in'the" , . receiving stream during low flow (7Q10) conditions. _ • ' -W-.i, ., 7Q10 - This value4s expressed in cubic feet per second and represents t7:__ :4, average flowiin the receiving stream -over * seven day period which ra466400 every ten yeirs. It is this low flow value by which all toxic subitAfidek are evaluated as to their instream,impacts according to state regel4tie , . _ . Dosage Rate - Thepsage rate is to be considered as the maximum daily quahtit i in grams perAiy of the whole treatment product. Half Life - The half life of a product is the leeith'of time, in days, that the-=,-,_ .._ product willrequire to degrade to non -toxic components. These half.l.ivel vary considerably with pH and temperature. It is .to the advantage of -the- discharger to',obtain this information since it allows less restrictive discharge quaigities. LC50 - An LC50 value is to one-half of the • Ideally, thiatima the concentration of the whole product which causesdetth exposed test organisms in a specified time period.: period shOUld be 96 hours. Regulated Limitation - This is the maximum instream concentration of product which is allowed by water quality regulation to exist in natural surface waters. By comparing this value with the predicted concentration in 0111; receiving streem, the evaluation as to suitability of. product is determinedo ' . . •• • Tn 1919997A5A1 P.02 02/02/1993 15.:15 FROM DREW CHEMICAL CHARLOTTE Draw Industrial Division ONO, O F One Drew Plan. Boonton. New Jersey 07005 BIOSPERSE!:240 Microbiocide. General BIOSPERSE 240 micro33iocido is a potent. broad spectrum antimicrobial product designed specifically for control of bacterial fungal and algal dimes in industrial recirculating cooling water systems. This Environmental Profile Is designed to address com- mon questions about the impact of BIOSPERSE 240 microbiocide on the environment. Active ingredient. 2.2•Dibromo-3-nitriioprvpionamida (IBNPA) 5% Fish & WiIdlife Studies LC%, 96 Hour for BIOSFBASE 240; Organism LC„ ',swoon Sunfish 26 rt 11 ainbow Trout::: 20 rrtgi Fathead Minnow 27.2 mci1 largemouth Bass Fingortfpgs 32.8 mg/1 ..0.143hrda Magna. , 24.8E Fiddler Crab -280 Glass Shrimp 230 nicli Asiatic Clam >1600 mg11 Brackish Water Clam 400 mgll Sheepshead Minnow 28 mg/1 LD32, Oral for BIOSPERSE 240: Organism Mallard Duck Bobwhite Quail 1.05,2 (Male) • 4,100 mgfk9 (Female) 4.320 rnq/kg (Mate): 3,320 mpg (Female) 3,000 mghcg • ENVIRONMENTAL PROM Degradation Data EIOSPEASE 240 is degraded by elevated pH, temperature end a number of strong redoing sgM and/or nucleophles such as sulfite, bhumW, th�odflti•.'`: fate and sulfide. BIOSPERSE 240 dudes td`"'' carbon dioxide under microbial attack.' &Wight.lie degrades-BIOSPERSE 240 rapidly,' Aftef e0 dt911 exposure to sunlight, less then 1 perrent 0t the Wive DBNPA in a test solution of 80,000 ppm BIOSPERSE 240 remained. Rates of Hydrolysis of BIOSPERSE 240 at 26'C: pH Half -Life in Minutes 6.0 6.7 7.3 7.7 8.0 8.0 9,7 1t.3 Detoxification 0,300 2,220 528 348 120 20.4 6.6 0.4 Since -the -hydrolysis or breakdown of glOSPERSI 240 Is accelerated by elevated pH and terhOitIttOlk detoxification can be accomplished by ti bining the cooling tower bleedof with the We blowdown or merely increasing the pH 04 the got tower bleed stream. The active ingrediettt lit BIOSPERSE 240 is also debromineted _ philes such as sulfite. blsuttito. Ih UMHO laid to form cyanoacetamide which is biota@ BOSPEASE a re red t*0Sltwx oI Asheham I.P.. tile.. mod by Now Indttlt sal Dtvisian. na ataarnWraa. wittvWalairl Vol eau 01,j4 "W Mra•n are ofrev.d 10 by accurate ana rekaE' tu• oat not 1C ba tetra" II rl,want$$ Melee w'ttan" to •Mb1•a { wan V`r'1 eft A•arinVhN.bN 0r +t +$I ter a Dan.eUtar oVrvQse. or reorasN.at.O, r rPnl w moires, rot *mot, eosa''t1 utrf 9 1, a ino. arf pflorageori tta• t POr. dray M•Itith1�+C� ' *4 01 VA 0 11NM w4•.f M.!.' an0 NO �Ort r ecvmm.rrvaW�'+v, to ••n1n^'la e. .r/+� ea1e1l. Taos e.•ar>vl r.eNaantara+ a • . . Important Information _ This Environmental Profile Is designed to address common questions about the impact of SIOSPERSEI1.24o microbloolde on the environment and hi not a substitute for the products Material Safety Data Sheet. Drew maintains Material Safetytata Sheets on all of its products: Material Safety Data Sheets contain heath and safety Information for your developrrent of appropriate product handling procedures to protect your employees and customers. Our Material Safety Data Sheets should be read and understood by all of your supervisory person- nel and employees beionsusing Dreves productS in your facilities. CWI-EP-03 1%7Ti41_ EL:2 State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary A. Preston Howard, Jr.., P.E., Director June 30, 1993 David Cattrell TNS Mills, Inc. 400 TNS Road Spartanburg, SC 29303 Dear Mr. Cattrell: TfprA �EHNF1 c .E. JUN 301993 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE Subject: Biocide Worksheet 101 Permit: NCG500112 PC Rockingham Plant Richmond County This letter is in response to the revised Biocide Worksheet 101 form you submitted to our Aquatic Toxicology Unit. Enclosed please find a copy of the memo from that Unit. According to their review of the data submitted, use of Biosperse 240 is deemed acceptable at the stated dosing rate and wastewater discharging rate. Under separate cover, we will be issuing a Certificate of Coverage with the permit number listed above for coverage under a general permit for cooling water discharges. If you have any questions concerning this matter, please contact Susan Robson at (919) 733-5083. cc: Faye yilleRegionalOffice Permits and Engineering Central Files Sinc .Preston oward, Jr., P.E. P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 ' An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper 631 MAY 12 1993 r ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27604 James B. Hunt, Jr., Governor Jonathan B. Howes, Secretary Mr. David Cattrell P O Box 1905 Rockingham, NC 28379 January 29, 1993 Subject: General Permit No. NCG500000 TNS Mills Rockingham Plant COC NCG500070 Richmond County Dear Mr. Cattrell: In accordance with your application for discharge permit received on September 24, 1991, we are forwarding herewith the subject certificate of coverage. to discharge under the subject state - NPDES general permit. Issuance of this certificate of coverage supercedes the individual NPDES permit No. NC0029017. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215 .1 and the Memorandum of Agreement- between North Carolina and the US Environmental Protection agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, this certificate of coverage shall be final and binding. Please take notice that this certificate of coverageis not transferable except after notice to the Division of Environmental Management. The Divsion of Environmental Management may require - modification or revocation and reissuance of the certificate of coverage. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Environmental. Management or permits required by the Division of Land Resources, Coastal . Area Management Act or any other Federal or Local governmental permit that may be required. Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919. 733-7015 An Equal Opportunity Affirmative Action Employer If you have- any questions concerning this permit, please contact Mr. Charles Lowe at telephone number 919/733-5083. cc: Winston-Salem Regional Office Sincerely, Original Signed By Coleen H. Sullins A. Preston Howard, Jr.; Acting Director STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT GENERAL PERMIT NO. NCG500000 CERTIFICATE OF COVERAGE No. NCG500070 TO DISCHARGE NON -CONTACT COOLING WATER, COOLING TOWER AND BOILER BLOWDOWN, CONDENSATE AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision. of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, TNS Mills, Inc. is hereby authorized to continue the discharge of cooling tower blowdown or similar waste streams with the discharge of treated wastewater from a facility located at TNS Mills Rockingham Plant off of US Highway 220 Rockingham Richmond County to receiving waters designated as Hitchcock Creek in the Yadkin Pee -Dee River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit No. NCG500000 as attached. This certificate of coverage shall become effective February 1,1993 This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day January 29,1993 Original Signed By Coleen H. Sullins A. Preston Howard, Jr:, P.E., Acting Director Division of Environmental Management By Authority of the Environmental Management Commission .• ;. cam A • " r.... Z v zs ":*-4 \'• - • --. 1----.--so''''-'-':' c"..\-7-4--"'------:.----.---:----•-..s . •- ---e' (5--,--------•:s . ..,...,:..74., ' • ,r) .•.. o o N 1/ TNS Mills, Inc. NCG500070 Discharge Point: Latitude: 34°56'29" Longitude: 79°46'36" Eitt F•Cem•I 1 •• ' I ' . ••1 • ••:;.t.- • ; . . 1 t. .1 • •• ;..,\.. all—. - .-••••-1......,-,-- Tt`s ' . : i: : •...--,,.! Water ., ' •';‘e-....----?.. • . iii.L- .....1":(•%;:r•-:.ci. eeLl'‘I xiii ouittrouse "; . --- :. . ,- .fe.:_.-.! . .....:: ..12 ..,.......„z" .•...s.... ,....4.11...: z•_.•,,\ _.---- .7-1---:i .s. ••.1 1:1-4°' Bldgri-il ji?I'): .-s. / .._y .;: • s. • • -.-..-- • .,-, 41";-.• • '-3N iter.. - ----4-.,,...,7.• 2 Pt 7 • • — is • 7:" • `. . •'› omriwitty _ ' :q . _ c1,3 /t fir- C ic'r(e4 LJ3 `‘. i. j u, S c S /Z 0 C� f1 v DIVISION OF ENVIRONMENTAL MANAGEMENT January 11, 1993 MEMORANDUM TO: Donald Safrit, Unit Supervisor Permits and Engineering Unit Q FROM: M. J. Noland, RegioriplOdp Fayetteville Regional` ce SUBJECT: Renewal Issuance of NPDES Per tlp o., Ng002+9. %17,J under, N. - 000 rTNSTAMikIts� .j.;Inc5) Richmond County It is this office's recommendation that subject Permit be issued the appropriate NPDES No. under the General Permit No.NCG50000. Should you need further information or clarification, please contact Ricky Revels at (919) 486-1541. MJN/RR/rr CC: Technical Support Branch JUL1E1 ' 21 1992 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE RECEIVaD N.C. Dept. of EHNR 5 1992 Winston-Salem RegionDJ Office State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary Mr. David Cattrell TNS Mills, Inc. Post Office Box 1905 Rockingham, NC 28379 George T. Everett, Ph. D. Director July 13, 1992 Subject: NPDES Permit No. NC0029017 Rockingham Plant Richmond County Dear Mr. Cattrell: The Division of Environmental Management is in receipt of your letter dated January 24, 1992 and is in need of further information regarding biocides:. Before a review of the request can be completed, please complete a copy of the attached Biocide/Chemical Treatment Worksheet - Form 101 for each biocide that you use or propose to use at the facility. Your chemical supplier should be able to provide you with assistance in completing this form. For your review purposes, please find attached a copy of a memorandum concerning the use of the biocide. Please note that this information was originally requested by the Division on February 21, 1992. If this information is not received by September 1, 1922, the Division may return the renewal package as incomplete. If you have any questions please contact Mr. Ken Eagleson or me at 919-733-5083. Charles M` Lowe Environmental Engineer cc: teoe'_1GIau ey, WQ Supervisor, Winston-Salem Regional Office Ken Eagleson Permit File Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer MEMORANDUM TO: FROM: DIVISION OF ENVIRONMENTAL MANAGEMENT - November 5,1991 Donald Safrit, Unit. Supervisor Permits and Engineering n 6>( M. J. Noland, RegionaT:-Super isd, Fayetteville Regional;Office SUBJECT: Renewal of NPDES Permi NaNC00L 901 TN M l Is ; Inc.. Rockingham, North Carolina Richmond County Please find enclosed the staff report and recommendations'of the Fayetteville Regional Office concerning the renewal of.subject NPDES Permit. If you have any questions or require any further information,,please advise. MJN/RR/tf Enclosure cc: Technical Support Branch November 5, 1991' NPDES STAFF REPORT. AND RECOMMENDATIONS County 'Richmond NPDES .-Permit 'No. NC0029017 PART I. GENERAL INFORMATION 1. Facility. and Address: TNS Mills, Inc. P.O. Box 1905 Rockingham, NC 28379 2. Date of Investigation: October 25, 1991 3. Report Prepared -By: Ricky Revels, Environmental Tech. III, FRO 4. Persons Contacted and Telephone Number Richard Young, Central Engineer (919) 895-0654 5. Directions,to Site: At the intersection of US.220_and Lee Street. (SR 1405) go north on Lee Street. Plantis located on left side of the road just across the railroad tracks. Plant was formerly J. P. Stevens, Martha Baum plant. Discharge-Point(s), List for all discharge points::... Latitude: 34° 56' 29" Longitude: 79° 46'.36" Attach a.USGS map extract and indicate treatment facility -site and discharge point on map. USGS Quad No•. H19NE USGS Quad Name. Rockingham,NC 7. Size (land available for expansion and upgrading): Approximately 3.5 acres. 8. Topography (relationship to flood plain included): Rolling. 9. Location of nearest dwelling: None within 1,000 feet. 10. Receiving stream or affected surface waters:. Hitchcock Creek.. a. Classification: Class :"C"., b: River Basin and Subbasin No.: 030716.. c. Describe receiving stream features and pertinent downstream uses: Fishing, boating, wading,and other uses except for bathing or as a source of water supply for drinking, culinary, or food processing purposes.. Staff Report and Recommendation Page 2 PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS. 1. Type of wastewater: % Domestic 100 % Industrial a. Volume of Wastewater: .01 MGD (Design Capacity) b. Types and quantities of industrial wastewater: Air washer blow down from three (3) different units and cooling tower overflow from three (3) different units. All cooling towers are located outside and behind the plant building. Chemical additives are utilized at this facility and added by automatic feed units. c. Prevalent toxic constituents in wastewater: None known. d., Pretreatment Program (POTWs only): in development _N/A_ approved N/A should be required _N/A_ not needed N/A 2. Production rates (industrial discharges only) in pounds per day: a. Highest month in the past 12 months: N/A lbs/day b. Highest year in the past 5 years: N/A lbs/day 3. Description of industrial process (for industries only) and applicable CFR Part and Subpart: N/A 4. Type of treatment: Facility is a cooling water discharge with direct discharge --no treatment. 5. Sludge handling and disposal scheme: N/A 6. Treatment plant classification: Less than 5 points; no rating (include rating sheet, if appropriate). No class assigned to this facility. 7. SIC Code(s): 2281 Wastewater Code(s):Primary 17 Secondary PART III - OTHER PERTINENT INFORMATION 1. Is this facility being constructed with Construction Grants Funds (municipals only)? N/A 2. Special monitoring requests: Elimination of stream monitoring requirements due to high dilution flow of receiving stream. Staff Report and. Recommendation Page 3 3. Additional effluent limits requests: None. 4. Other: This facility has three (3) discharge points. Discharge Point 001 is a collective discharge point for cooling tower No. 1 and 2 and air washer No. 1. Discharge point No. 002 is a collective discharge point for cooling tower No. 3 and air washer No. 2. .Discharge point No."003 isa collective discharge point for cooling tower No. 1 and air washer No. 3. PART IV - EVALUATION AND RECOMMENDATION It is the recommendation of the Fayetteville Regional Office that NPDES Permit No. NC0029017 be issued to TNS Mills, Inc. This recommendation is contingent on approval of the additives by the Technical Support Branch. Signature oReport Preparer Water Quality Regional Supervisor Date ''4 v �• .� • ..\• • % • y • I \ CD •�_ moo;: N i 'L:• • c/ M/'\.%., .I I /-\ `� ! -� t•�''• ••' ; � �, • /•••, , rl• ••• •• .,••. •. „,: • • - �,+ . jib . r?' <r A.r. MI cr 4,' M+ (HAMLET) PHlL.10EL PHlA I5MI N i .1,!RINUf+H(i :•0 Al/p�j 5$31NW - ABERDEEN 25 M7 Ln LEDBETTER 2 9 M+ V W 0 1 �'• cry \\1 • lUgganip da OCT 14 1991 ENV. MANAGEMENT State of North Carolina gAYETTEVILLE REG. OFFICE Department of Environment, Health, and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor George T. Everett, Ph.D. William W. Cobey, Jr., Secretary Director October 8, 1991 Mr. David Cattrell TNS Mills, Inc. Post Office Box 1905 Rockingham, NC 28379 Dear Mr. Cattrell : Subject: NPDES Permit Application NPDES Permit No.NC0029017 Rockingham Plant Richmond County This is to acknowledge receipt of the following documents on Application Form Engineering Proposal (for proposed control facilities), Request for permit renewal, Application Processing Fee of $200.00, _Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other , September 24, 1991: The items checked below are needed before review can begin: Application Form , _Engineering proposal (see attachment), Application Processing Fee of _Delegation of Authority (see attached) Biocide Sheet (see attached) Engineering Economics Alternatives Analysis, Local Government Signoff, Source Reduction and Recycling, Interbasin Transfer, Other Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If the application is not made complete within thirty (30) days, it will be returned to you and may be resubmitted when complete. This application has been assigned to (919/733-5083) of our Permits Unit for review. You will be advised of any comments recommendations, questions or other information necessary for the review of the application. Charles M. Lowe I am, by copy of this letter, requesting that our R gional ffi Supervisor prepare a staff report and recommend reg din; this discharge. If you have any questions regardin i appl cat' o s please contact the review person listed abo Si CC• Fayetteville Regional Office ale Overcas'h, P.E. lilt 1, c] E3 w e SEP 27 1991 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street . Raleigh, North Carolina 27604 James G. Martin, Governor George T. Everett,Ph.D. William W. Cobey, Jr., Secretary Director September 25, 1991 Mr. DAVID CATTRELL P.O. BOX 1905 ROCKINGHAM, NORTH CAROLINA 28379 Subject: Application No. NC0029017 TNS MILLS, INC. Richmond County Dear Mr. CATTRELL: The Division's Permits and Engineering Unit acknowledges receipt of your permit application and supporting materials received on September 24, 1991. This application has been assigned the number shown above. Please refer to this number when making inquiries on this project. Your project has been assigned to Charles Lowe for a detailed engineering review. A technical acknowledgement will be forthcoming. If this acknowledgement is not received within thirty (30) days, please contact the engineer listed above. CBe_.aware that the -Division's regional office, copied below, must provide recommendations from the - r Regional Supervisor for this project priorxo-final action by. the Division,' If you have any questions, please contact Charles Lowe at (919) 733-5083. Sincerely, \fina7P M. Dale Overcash, P.E. Supervisor, NPDES Permits Group cc: L -a ette 11 evi Regional=Office. Pollution Prevention Pays P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 An Equal Opportunity Affirmative Action Employer NORTH CAROLINA DEPT. OF NATURAL RESOURCES AND COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT, P.O. BOX 27687, RALEIGH, NC 27611 NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM APPLICATION FOR PERMIT TO DISCHARGE - SHORT FORM C To be filed only by persons engaged in manufacturing and mining FOR AGENCY USE • APPLICATION NUMBER Lrnotom p DATE RECEIVED (411 1 o1_11 z ( YEAR Do not attempt to complete this form before reading accompanying instructions Please print or type 1. Name, address, location, and telephone number of facility producing discharge • TNS Mills, Inc. (Existing NPDES Permit ##NC0029017) 2. SIC A. Name B. Mailing address 1. Street address P.O. Box 1905 MJ. DAY �Zov C(oa9'5% 2. City Rockingham 3. State North Carolina 4. County Richmond 5. ZIP 28379 C. Location: 1. Street 401 North Lee Street 2. City Rockingham 3. County Richmond 4. State North Carolina D. Telephone No. 919 895-0654 Area Code (Leave blank) 3. Number of employees 189 171 — If all your waste is discharged into a publicly owned waste treatment facility and to the best of your knowledge you are not required to obtain a discharge permit, proceed to item 4. Otherwise proceed directly to item 5. t_fl 4. If you meet the condition stated above, check here ❑ and supply the information Cm asked for below. After completing these items, please complete the date, title, and signature blocks below and return this form to .the proper reviewing office without, completing the remainder of the form. A. Name of organization responsible for receiving waste B. Facility receiving waste: 1. Name 2. Street address 3. City 4. County 5. State 6. ZIP SS. ❑ Principal product, ciraw material (Check one) /6. Principal process Yarn Manufacturing Cotton 7. Maximum amount of principal product produced or raw material consumed per (Check one) Basis Amount 1-99 (1) 100-199 (2) 200-499 (3) 500-999 (4) ' 1000- 4999 (5) 5000- 9999 (6) 10,000- 49,999 (7) 50,000.: or more (8) A. Day X B. Month C. Year PREVIOUS EDITION MAY BE USEDUNTIL SUPPLY IS EXHAUSTED tl. M.xln,mI nnuxrpt of principal prudur 1. prodiord or raw wntr•rInl rrur•. aat.d, rrlmr tr•rl r in. item I, above, Is measured in (Check one): A. impounds B.0 tons C. ❑ barrels D. ❑ bushels E. O square feet F.0 gallons G.0 pieces or units H.❑other, specify 9. (a) Check here if discharge occurs all year Clc, or (b) Check the month(s) discharge occurs: 1.0 January 2.0 February 3.0 March 4.0 April 5.0 May 6.0 June 7.0 July 8.0 August 9.0 September 10.0 October 11.0 November 12.0 December (c) Check ,how many days per week: 1.0 1 2.0 2-3 3.0 4-5 4. tEll 6-7 10. Types of waste water discharged to surface waters only (check as applicable) Discharge per operating day F low, gallons per operating day Volume treated before discharging (percent) 0.1-999 (1) 1000-4999 (2) 5000-9999 (3) 10,000- 49,999 (4) 50,000- or more (5) None (6) 0.1- 29.9 (7) 30- 64.9 (8) 65- 94.9 (9) 95- 100 (10) A. Sanitary, daily average B. Cooling water, etc. daily average X X C. Process water, daily average I. Maximum per operat- ing day for total discharge (all types)_ 11. If any of the three types of waste identified in item 10, either treated or untreated, are discharged to places other than surface waters, check below as applicable. Waste water is discharged to: - Average flow, gallons per operating day 0.1-999 (1) 1000-4999 (2) 5000-9999 (3) 10,000-49,999 (4) 50,000 or more (5) A. Municipal sewer system X B. Underground well C. Septic tank D. Evaporation lagoon or pond E. Other, specify 12. Number of separate discharge points: A.0 1 B. 2-3 C.❑ 4-5 13. Name of receiving water or waters Hitchcock Creek 14. Does your discharge contain or is it possible for your discharge to contain one or more of the following substances added as a result of your operations, activities, or processes: ammonia, cyanide, aluminum, beryllium, cadmium, chromium, copper. lead, mercury, nickel, selenium, zinc, phenols, oil and .grease, and chlorine (residual). A.o yes B.rs no I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete', and accurate. David Cattrell Printed Name o§ Peerr4on4i((gning Title Date Application Signed Corporate D.06 or more Plant Engineer Signature of Applicant a North Carolina General Statute 143-215.6(b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method required to be Dperated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor pumishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provide: a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.) gETZIO JUL ' 22 1991 ENV. MANAGEMENT FAYETTEVILLE REG. OFFICE July 19, 1991 TOMMY KENNEDY NS MILZS : INCH P. 0. BOX 2394 ROCKINGHAM, NC 28379 Subject: NPDES PERMIT NO. NC0029017 RICHMOND COUNTY Dear Permittee: The subject permit issued on 4/18/90 expires on 4L50/9 2. North Carolina General Statute (NCGS) 143-215.1(c) requires that an application for permit renewal be filed at least 180 days prior to the expiration date. As of the date of this letter, the Division of Environmental Management had not received an application for renewal. If operation of a.discharge or waste treatment facility is to occur after the permit's expiration date, or if continuation of the permit is desired, it must not be allowed to expire. A renewal request must be submitted no later than 180 days prior to the permit's expiration date. Operation of the waste treatment works or continuation of a discharge after the expiration date would constitute a violation of NCGS 143-215.1 and could result in assessment of civil penalties of up to $10,000 per day. If continuation of the permit is desired, failure to request renewal at least 180 days prior to expiration will result in a civil assessment of at least $300.00; larger penalties may be assessed depending upon the delinquency of the request. A renewal application shall consist of a letter requesting permit renewal along with the appropriate completed and signed application form (copy attached), submitted in triplicate, referenced in Title 15 of the North Carolina Administrative Code (15 NCAC) Subchapter 2H .0105(a). Primary industries listed in Appendix A of Title 40 of the Code of Federal Regulations, Part 122 shall also submit a priority pollutant analysis in accordance with Part 122.21. A processing fee must be submitted with the application. In addition to penalties referenced above, a permit renewal request received after the expiration date will be considered as a new application and will require the higher application fee. Attached is a copy of the fee schedule from 15 NCAC 2B.0105(b). The application processing:.:fee.is,._based on the design or permitted flow, whichever is appropriate, listed in the; first five categories of facilities. Presently, no facility is allowed to submit'; a.. fee' -for the.general permits listed in the schedule since the Environmental Protection,'Agency has not approved the State of North Carolina's general permit. If the facility covered b.y this permit contains some type of treatment works, a narrative description of,the sludge management plan must be submitted with the application for renewal:-, The Environmental Management Commission adopted revised rules on October 1, 1990 (attached), requiring the payment of an annual fee for most permitted facilities. You will be billed separately for that fee (if applicable), after your permit is approved. The letter requesting renewal, the completed Permit application, and appropriate fee should be sent to: Permits and Engineering Unit Division of Environmental Management Post Office Box 29535 Raleigh, North Carolina 27626-0535 The check should be made payable to the North Carolina Department of Environment, Health, and Natural Resources which may be abbreviated as DEHNR. If there are questions or a need for additional information regarding the permit renewalprocedure, please contact me at telephone number (919) 733-5083. Sincerely, M. Dale Overcas , P.E. Supervisor, NPDES Permits Group cc: Fayetteville Regional Office Permits and Engineering Unit Central Files a►:da tpa : �L 3FF1OE State "of -North Carolina Department of Natural Resources and Community Development — -.-. ..---=Division. of -Environmental Management.. 512-North Salisbury Street It Raleigh, North Carolina27611 James G. Martin, Governor S. Thomas Rhodes, Secretary Mr. Lawrence Blakely Department Head Maintenance Fox Yarn Mill Doran Textiles, Inc. --PO Drawer A- Shelby,- NC --- 28151-3200 Dear Mr. Blakely: March::.r, : 1988 R. Paul Wilms Director Subject:, ,NPDES Permit No, NC0029017 Biocide -Additives Fox Yarn Mill R.ichmond County- - The Division of Environmental Management has reviewed -the information in your letter of February 12,.1988 concerning the use of theb_i.oci_d.e additives Biosperse..2.40 and.Blosp.erse 263 in the.cooling _water- at your=-fac-ilit:y in -_Rockingham. 0ur review has found that the:. - bioc_ide additives should be_--a-ppro.priate,:fo_r use in your application. Therefore.; -the .Division of Environmental -Management. grants approval to -Doran Textiles, Inc. for.. the --use of the above mentioned additives in its cooling water... Should you plan to change to a different-additive'in the future, you should contact this office and submit the appropriate information prior to the change. If you have any questions, please contact Mr. Dale 0vercash 919/733-5083. ORIGINAL SIGN .D BY ARTHUR MOUSERRY .. FOR -• -- R.- Paua Wilms cc_: 'M . Mick: Noa.an Mr. Steve •Te=dder- - -- M.r..:,. _Da Le 0vercas'h`-.- -- Patlutian-Prevention Pays RO. Bar 27687,.Raleigh, North Carolina 2760-7687 Telephone 919-733-7015 I-05--9� ENy��:. A-i2 State of North Carolina Department of Environment, Health, and Natural Resources Fayetteville Regional Office • James G. Martin, Governor William W. Cobey, Jr., Secretary DIVISION OF ENVIRONMENTAL MANAGEMENT November 4, 1991 Mr. Tommy Kennedy, Plant, Manager TNS Mills, Inc. P.O. Box 1905 Rockingham, NC 28379 SUBJECT: Compliance Evaluation Inspection TNS - Richmond Plant NPDES Permit No. NC0029017- Richmond County Dear Mr. Kennedy: Enclosed please find a copy of the Compliance Evaluation Inspection Report for -the inspection' conducted on October. 23, 1991, by Mr. Ricky Revels of this office. The report should be self-explanatory and contains observations and recommendations. If you have any questions or require additional clarification, please do not hesitate to contact Mr. Revels at (919) 486-1541. MJN/RR/tf Enclosure cc: Dan Ahern H SicerX6" / yr J � �.lJ. Regional Supervisor Wachovia Building, Suite 714 • Fayetteville, North Carolina 28301-5043 • Telephone 919-486-1541 • FAX 919-486-0707 An Equal Opportunity Affirmative. Action Employer V • United States Environmental -Protection Agency Washington, D. C. 20460 E PA NPDES Compliance Inspection Report Form Approved OMB No. 2040-0003 Approval Expires 7-31-85 Section A: National Data System Coding Transaction Code NPDES yr/mo/day ` Inspection Type Inspector Fac Type 1L.1 21A 4-IN IC 10IO I21910 I1 I7 I„ 121 I 1 1 q 4 1,7 ,lL ,gA 2d 21 Remarks I l 1 I I -I .1 I I I I I I I I I I I I l I 1 1 I I 1 I I l I 1 I I l I i 1 1 1 I 1 1 1 1 1 1 2Ii 66 Reserved Facility Evaluation Rating BI OA Reserved 671 I I .69 70W 71u. 72 ) 7311174 751 1 1 1 1 1 180. Section B: Facility Date Name and Location of Facility Inspected TNS Mills, Inc. (Rockingham Plant) Entry Time AM ❑ 3:40 PM , . Permit Effective Date 900418 P.O. Box 1905 Rockingham, NC 28379 - Richmond County Exit Time/Date 5:35 911023 Permit Expiration Date 920430 Name(s) of On -Site Representative(s) Richard Young Title(s) • Central Engineer Phone No(s) (919) 895-0654 Name, Address of Responsible Official Tommy Kennedy Title Plant Manager Phone No. _ (919) 997-6072 Contacted ❑ Yes Gi No • Section C: Areas Evaluated During Inspection (S = Satisfactory, M = Marginal, U = Unsatisfactory, N = Not Evaluated) s Permit Records/Reports Facility Site Review NA Flow Measurement Laboratory Effluent/Receiving Waters N Pretreatment Compliance Schedules Self -Monitoring Program S Operations & Maintenance Sludge Disposal Other: NA N NA S N S S ` Section D: Summary of Findings/Comments (Attach additional sheets if necessary) 1. It was determined that biocide usage has not changed during the term of the NPDES permit. 2. All areas were in compliance with the NPDES permit requirement. 3. An additional (air) chillier is currently being installed along with an additional outfall which will be covered by No. 003 in the new permit. 4. This inspection was conducted in regard to the renewal .of NPDES Permit No. NC0067199. • • Name(s) end Sigitature(s) of Inspector(s)r( or Ricky Revels n • /t Agency/Office/Telephone NC DEHNR/DEM/FRO (919) 486-1541 Date 10/31/91 Signature of Reviewer Agency/Office 'Date Regulatory Office Use Only Action Taken - ' . Date Corm-pliance Status U Noncompliance ❑ Compliance EPA Form 26B0.3 (Rev. 3-861 Previous editions are obsolete. TNS M ; Its) 1.'G N0 I." "N:dar: S rre1u e4, RECEIVED Dorc, Te N.C. Dept. NRCD State of North Carolina Department of Environment, Health and Natural Resources Division of Environmental Management 512 North Salisbury Street • Raleigh, North Carolina 27611 James G. Martin, Governor William W. Cobey, Jr., Secretary April 18, 1990 Mr. Tommy Kennedy TNS Mills, Inc. PO Box 2394 Rockingham, NC 28379 Dear Mr. Kennedy: APR 27 1990 Winston-Salem Regional Office George T. Everett, Ph.D. Director Rrn <• < a Cc rn Subject: NPDES No. NC0029017 PF TNS Mills, Inc. O m formerly issued to 2211 Doran Textiles, Incorporated PI Richmond County In accordance with your request received March 30, 1990, we e are forwarding herewith the subject permit _now issued to TNS Mills, Inc. The_only changes iri Phis _permit are in riame� cand-ownership as- well as update the permit to.=current DEM_ regulations. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U. S. Environmental Protection Agency dated December 6, 1983. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings, Post Office Drawer 11666, Raleigh, North • Carolina 27604. Unless such demand is made, this decision shall be final and binding. Please take notice that this permit is not transferable. Part II, D. 3. addresses the requirements to be followed in case of change in ownership or control of this discharge. This permit does not affect the legal requirement to obtain other permits which may be required by the Division of Environmental Management or permits required by the Division of Land Resources, Coastal Area Management Act or any other Federal or Local governmental permit that may be required. Pollution Prevention Pays P.O. Box 27687, Raleigh, North Carolina 27611-7687 Telephone 919-733-7015 An Equal Opportunity Affirmative Action Employer If you have any questions concerning this permit, please contact Mr. Mack Wiggins at telephone number 91,9/733-5083. Sincerely, Original signed by. Dale.Overcash for George T. Everett Director cc: Mr. Jim Patrick, EPA Winston Salem Regional Office Compliance Central Files Permit No. NC0029017 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT, HEALTH, AND NATURAL RESOURCES DIVISION OF ENVIRONMENTAL MANAGEMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, TNS Mills, Inc. is hereby authorized to discharge wastewater from a facility located at TNS Mills, Inc. Rockingham Plant ''off US Highway 220 Rockingham Richmond County to receiving waters designated as Hitchcock Creek in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, and III hereof. This permit shall become effective April 18, 1990 This permit and the authorization to discharge shall expire at midnight on April 30, 1992 Signed this day April 18, 1990 Original signed by Dale Overcash for George T. Everett, Director Division of Environmental Management By Authority of the Environmental Management Commission Permit No. NC0029017 SUPPLEMENT TO PERMIT COVER SHEET TNS Mills, Inc. is hereby authorized to: 1. Continue to discharge non -contact cooling water from a facility located at TNS Mills, Inc. Rockingham Plant, off US Highway 220, Rockingham, Richmond County (See Part III of this Permit), and. - 2. Discharge from said treatment works at the location specified on the attached map into Hitchcock Creek which is classified Class C waters in the Yadkin -Pee Dee River Basin. A. (). EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0029017 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 001. Such discharges shall be limited and monitored by the permittee.as specified below: Effluent Characteristics Flow Temperature Total Residual Chlorine Discharge Limitations Monitoring Requirements Lbslday Units (specify) Measurement Sample *Sample Mon. Avg. •Daily Max Mon. Avg. Daily Max. Frequency Type Location THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. *The temperature of the effluent shall be such as not to cause and increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit). The pH shall not be less that 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts. A. (). EN-LUENT LIMITATIONS AND MONITORING REQUIREMENTS FINAL Permit No. NC0029017 During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from outfall(s) serial number 002. Such discharges shall be limited and monitored by the permittee as specified below: Effluent Characteristics Flow' Temperature Total Residual Chlorine Discharge Limitations Monitoring Requirements LI s/day Units (specify) Measurement Sample *Sample Mon. Avg. Daily Max Mon. Avg. Daily Max. Frequency Type Location .z THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER. *The temperature of the effluent shall be such as not to cause and increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C. The permittee shall obtain authorization from the Division of Environmental Management prior to utilizing any biocide in the cooling water (See Part III of this Permit)." The pH shall not be less that 6.0 standard units nor greater than 9.0 standard units. There shall be no discharge of floating solids or visible foam in other than trace amounts. • • •.\\ �•. ti 0 • • • •� •? i • 7,7 '� am'( • ti o •c• •,•1 • 1 J( /• //, --,• \:>.�•.• •. tP • c3 • • 1 %." .\ • .• .. • • 0 O • • \ } 1 n = '•i. • y tr s (HAMLET) �, •. g tED13E'•'E. •' v 0, 5057 , N , CO • 0 • Dora. el Tev1-. Lv.G Fox `lcrn M it N . Permit No. NC0029017 STATE OF NORTH CAROLINA DEPARTMENT OF NATURAL RESOURCES & COMMUNITY DEVELOPMENT DIVISION OF ENVIRONMENTAL MANAGEMENT PERM I T To Discharge Wastewater Under the NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards, and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, DORAN TEXTILES, INCORPORATED is hereby authorized to discharge wastewater from a facility located at Fox Yarn Mill Plant off US Highway 220 in Rockingham Richmond County to receiving waters designated as Hitchcock Creek in the Yadkin -Pee Dee River Basin in accordance with effluent limitations, monitoring requirements, and other condition! set forth in Part I, 1I, and III hereof. This permit shall become effective May 1, 1987 This permit and the authorization to discharge shall expire at midnight on April 30, 1992 Signed this day of April 23, 1987 ORIGINAL SIGNED BY ARTHUR MOUSERRY FOR R. PAUL WILMS, DIRECTOR DIVISION OF ENVIRONMENTAL MANAGEMEN' BY AUTHORITY OF THE ENVIRONMENTAL MANAGEMENT COMMISSION M1 & 11 Permit No. NC0029017 SUPPE..AF:1.1T TO E.;!.;.:iTM-1 COVER SHEET lilc.oeporated • Continu .dischatge rif.n-contact ,vater from a facility located at the Yarn 1111iii Plant off r; 2-:;,.? in Rockingham, Richmond County fiSe Part 1;11i _of thc: Creek which is classified _Class H$1 waters ?n. the Yadk;n-F-E.,=, . . • • • • . Sample locations: E - Effluent, U - Upstream, D The temperature of the effluent shall besuch as receiving stream of more than 2.8°C and in no ca sonitoring requirements only apply if chlorine Che permittee shall obtain authorization from :o utilizing any biocide in the cooling water • EFFLUENT LIMITATION AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit the permittee is authorized to discharge from outfall(s) serial Such discharges shall be limited and monitored by the permittee `luent Characteristics Discharge Limitations kg/day (lbs/day) Other Units (Specify) Daily Avg. Daily Max. Daily Avg. Daily Max. It perature idual Chlorine ** andAla'sting until expiration, num)er(s) 001. as:sspe;ified below: THERE SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED. TO THE COOLING WATER - Downstream Measurement • Frtequency .4. k o nthly o;nthly onthly ?,;Monitoring Eequire'aenta i.� Sample .*Sample Type Location In&;tantane-ous Grab Grab E E,U,D not to cause an inc,reas`e in the temperature of the se cause the ambient'; wager temperature to exceed 32°C, is•added to the cooli:n a:t'e: the Division of Environmental Management prior (See Part III of this Pe<rm.i.t) . 'he pH shall not be less than 6.0 standard units nor greater than 9.0.43 ►onitored monthly at the effluent, by grab 'samples here shall be no discharge of floating solids or Visible foam in other than .;trace amounts. aidard units and shall be x ►ti ro od"x 7 N R H (� to T EFFLUENT LIMITATION AND MONITORING REQUIREMENTS During the period beginning on the effective date of the permit and lasting until expiration, the permittee is authorized to discharge from outfall(s) serial number(s (DM Such discharges shall be limited and monitored by the permittee as specified Fluent Characteristics Discharge Limitations Monitoring Requirements kg/day (lbs/day) Other Units (Specify) Measurement Sample *Sample Daily Avg. Daily Max. Daily' Avg. Daily Max. Frequency Type Location w Monthly Instantaneous -E perature ** ** Monthly Grab E,U,D idual Chlorine *** *** Monthly Grab E below: THERE. SHALL BE NO CHROMIUM, ZINC, OR COPPER ADDED TO THE COOLING WATER Sample locations: E - Effluent, U - Upstream, D - Downstream The temperature of the effluent shall •be such as not to cause an increase in the temperature of the receiving stream of more than 2.8°C and in no case cause the ambient water temperature to exceed 32°C. donitoring requirements only apply if chlorine is added to the cooling water. Che permittee shall obtain authorization from the Division of Environmental Management prior :o utilizing any biocide in the cooling water. (See Part •III of this Permit). ;he pH shall not be less than 6.0 standard units nor greater than 9.0 standard units and shall be x b►b uonitored monthly at the effluent by grab samples m CO M ere shall be no discharge of floating solids or visible foam in other than trace amounts. N ^ 1-' !' 1c