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HomeMy WebLinkAbout19008 Residence Gateway Vapor Barrier Design 20150708 S&ME, Inc. / 9751 Southern Pine Blvd. / Charlotte, NC 28273 / p 704.523.4726 / f 704.525.3953 / www.smeinc.com July 8, 2015 Dominion Realty Partners 101 N. 5th Street, Suite B-1 Richmond, Virginia 23219 Attention: Mr. Michael M. Campbell via email: mcampbell@DRP-LLC.com Principal Reference: Vapor Intrusion Barrier Design and Specifications Proposed Residences at Gateway Village West Trade Street & North Sycamore Street Charlotte, Mecklenburg County, North Carolina S&ME Project No. 4335-14-267, Phase 04 NCDENR Brownfields Project Number: 19008-15-060 Dear Mr. Campbell: S&ME, Inc. (S&ME) is pleased to provide you with the attached Vapor Intrusion Barrier Design for the above referenced site. The attached document and drawings were conducted in accordance with S&ME’s proposal no. 43-1500426 dated, April 27, 2015 and authorized on April 28, 2015. These documents were prepared to address the concerns as stated in a March 17, 2015, Draft Decision Memorandum (Memorandum) by Ms. Carolyn Minnich of the North Carolina Department of Environment and Natural Resources (NCDENR), Division of Waste Management, Brownfields Section (Brownfields). Ms. Minnich stated in the Memorandum that due to site groundwater concentrations exceeding the residential vapor intrusion screening level, either assessment of soil vapors would be necessary in an attempt to possibly eliminate vapor risk, or a vapor mitigation would be necessary for site redevelopment. After receipt and review of the Memorandum, Dominion elected to proceed with vapor mitigation. The attached design is for the mitigation of potential vapors during site construction. S&ME appreciates the opportunity to provide this design for the Brownfields project. Please feel free to contact us if you have any questions regarding the information contained in this document. Sincerely, S&ME, Inc. Roger A. Smith, L.G. Thomas Raymond, P.E. Senior Geologist/Project Manager Senior Environmental Engineer Attachments: Vapor Intrusion Barrier Design Cc: Ms. Carolyn Minnich, NCDENR Brownfields (via email) Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 1 VAPOR INTRUSION BARRIER DESIGN Gateway Apartments West Trade Street Charlotte, North Carolina S&ME Project 4335-14-267 1 GENERAL The vapor intrusion barrier system is to be installed on the soil subgrade and over the gravel base and under the concrete slab. The system consists of a gas-venting system installed within the gravel base, a geotextile base layer, a spray applied vapor intrusion membrane layer and geotextile protective layer. 1.1 Materials A. GeoVent® Gas Venting System by Cetco® , or demonstrated equal, having the following specifications: Footnotes 1 – High Density Polyethylene GAS-VENTING SYSTEM CORE PROPERTIES TEST METHOD RESULTS Material N/A HDPE1 Comprehensive Strength ASTM D-1621 9,500 lbs / ft2 Thickness ASTM D-1777 1.0” Flow Rate (Hydraulic gradient = 0.1) ASTM D-4716 30 gpm / ft of width FABRIC PROPERTIES TEST METHOD RESULTS Mass per Unit Area ASTM D-5261 4.0 oz. per yd2 Grab Tensile Strength ASTM D-4632 115 lbs. Puncture Strength ASTM D-4833 65 lbs. Apparent Opening Size (AOS) ASTM D-4751 70 US Sieve Permeability ASTM D-4491 21 cm/sec Fabric Flow Rate ASTM D-4491 170 gpm / ft2 UV Resistance ASTM D-4355 70% DIMENSIONAL DATA Standard Widths 12” Roll Length 165 ft Roll Weight 65 lbs Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 2 B. BaseFabric ® base layer by Cetco® , or demonstrated equal, having the following specifications: C. Liquid Boot ® membrane layer by Cetco® , or demonstrated equal, having the following specifications: Fluid applied gas vapor intrusion barrier system – a single course, high build, polymer modified, asphalt emulsion. Waterborne and spray applied at ambient temperatures. A minimal thickness of 60 dry mils. Non-toxic and odorless. BASE LAYER PROPERTIES TEST METHOD RESULTS Grab Tensile Strength ASTM D-4632 240 lbs. Elongation ASTM D-4632 60% Trapezoid Tear ASTM D-4533 90 lbs. Mullen Burst ASTM D-3786 2,100 psi UV Stability ASTM D-4355 70% AOS ASTM D-4751 140 US Sieve Permittivity ASTM D-4491 1 second-1 Permeability Coefficient ASTM D-4491 0.1 cm/sec Vertical Water Flow Rate ASTM D-4491 15 gpm/ft2 Puncture ASTM D-4833 70 lbs. Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 3 D. UltraShield ® G-1000 protective layer by Cetco® ,or demonstrated equal, having the following specifications: Polypropylene, staple fiber, non-woven geotextile. Needle-punched fibers. PROTECTIVE LAYER PROPERTIES TEST METHOD RESULTS Tensile Bond Strength to Concrete ASTM C 297-94 7 psi Mass/Unit Area ASTM D 5261 10 oz/yd2 Thickness ASTM D 5199 105 mils Tensile Strength ASTM D 4632 270 lbs Elongation ASTM D 4632 50% Mullen Burst ASTM D 3786 520 psi Puncture Strength ASTM D 4833 180 lbs. Trapezoid Tear ASTM D 4533 105 lbs. UV Resistance ASTM D 4355 70% A.O.S ASTM D 4751 100 U.S. Sieve Permittivity ASTM D 4491 1.2 sec-1 Permeability ASTM D 4491 0.30 cm/sec Water Flow Rate ASTM D 4491 85 gal/min/ft2 1.2 Delivery Storage and Handling Deliver materials to site in original unbroken packages bearing manufacturers label showing brand, weight, volume, and batch number. Store materials at site in strict compliance with manufacturer’s instructions. Do not allow materials to freeze in containers. 1.3 Submittals A. Submit product data for each type of vapor intrusion barrier, including manufacturer’s printed instructions for evaluating and preparing the substrate, technical data, and tested physical and performance properties. B. Project Data - Submit shop drawings showing extent of vapor intrusion barrier, including details for overlaps, flashing, penetrations, and other termination conditions. C. Samples – Submit representative samples of the following for approval: 1. Gas-venting core; 2. Gas-venting geotextile fabric; 3. Base layer; 4. Vapor barrier membrane layer; 5. Protective layer. Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 4 D. Certified Installer Certificates – Submit certificates signed by manufacturer certifying that installers comply with requirements under the “Quality Assurance” article. 1.4 Project Conditions A. Protect all adjacent areas not to receive vapor barrier. Where necessary, apply masking to prevent staining of surfaces to remain exposed wherever membrane abuts to other finish surfaces. B. Perform work only when existing and forecasted weather conditions are within manufacturer’s recommendations for material and product used. C. Minimum clearance of required for application of product: 90° spray wand- 2 feet / Conventional spray wand- 4 feet. D. Ambient temperature shall be within manufacturer’s specifications. If winter conditions apply, we recommend the use space of heaters and necessary cover (i.e. polyethylene sheeting) to bring the ambient temperature to at least +45°F until the protection course and structural slab rebar or a mudslab protection course has been placed. E. All plumbing, electrical, mechanical and structural items to be under or passing through the gas vapor barrier shall be positively secured in their proper positions and appropriately protected prior to membrane application. F. Gas vapor barrier shall be installed before placement of reinforcing steel. When not possible, all exposed reinforcing steel shall be masked by General Contractor prior to membrane application. G. Expansion joints must be filled with a conventional waterproof expansion joint material. H. Surface preparation shall be per manufacturer’s specification. 2. EXECUTION 2.1 EXAMINATION All surfaces to receive gas vapor barrier shall be inspected and approved by the applicator at least one day prior to commencing work. 2.2 SURFACE PREPARATION Provide 24 inch minimum clearance out from surfaces to receive the gas vapor barrier. The application surface shall be prepared and provided to the applicator in accordance with manufacturer’s specifications listed below: A. Concrete/Shotcrete/Masonry Concrete surfaces shall be light broom finish or smoother, free of any dirt, debris, loose material, release agents or curing compounds. Fill all voids more than 1/4 inch deep and 1/4 inch wide. Masonry joints, cold joints, and form joints shall be struck smooth. All penetrations shall be prepared in accordance Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 5 with manufacturer’s specifications. Provide a 3/4 inch minimum cant of Liquid Boot®, or other suitable material as approved by manufacturer, at all horizontal to vertical transitions and other inside corners of 120° or less. Allow to cure overnight before the application of Liquid Boot®. All cracks or cold joints greater than 1/16 inch must be completely grouted with non-shrink grout as approved by engineer. Install hardcast reinforcing tape over all cold joints, cracks and form tie holes (after holes and cracks are grouted). B. Dirt & Gravel The sub-grade shall be moisture conditioned and compacted to a minimum relative compaction of 90 percent or as specified by the civil/structural/geotechnical engineer. The finished surface shall be smooth, uniform, and free of debris and standing water. Remove all stones or dirt clods greater than 1/4 inch. (NOTE: Aggregate sub-bases shall be rolled flat, free from any protruding sharp edges). Penetrations shall be prepared in accordance with manufacturer’s specifications. All form stakes that penetrate the membrane shall be of rebar which shall be bent over and left in the slab. Trenches shall be cut oversize to accommodate gas vapor barrier membrane and protection course with perpendicular to sloped sides and maximum obtainable compaction. Adjoining grade shall be finish graded and compacted. Excavated walls shall be vertical or sloped back, free of roots and protruding rocks. Specific sub-grade preparation shall be designed by a qualified civil or geotechnical engineer. If organic materials with potential for growth (i.e.: seeds or grasses) exist within the sub-base, spray apply soil sterilant at the sterilant manufacturer's recommended rate. 3. VAPOR INTRUSION BARRIER SYSTEM INSTALLATION 3.1 INSTALLATION ON CONCRETE/SHOTCRETE/MASONRY (Follow the procedures below carefully) A. Refer to section 3.3, "Sealing Around Penetrations", for procedures to seal the vapor intrusion barrier around penetrations. B. Provide a ¾” minimum bead of Liquid Boot® material, or other suitable material as approved by engineer, at all horizontal to vertical transitions and other inside corners of 120° or less. Allow to cure overnight before the application of Liquid Boot membrane®. C. Delineate a test area on site with a minimum dimension of 10 feet by 10 feet (3m by 3m). Apply Liquid Boot® to a thickness of 60 mils and let it cure for 24 hours. Observe for blisters. If minor or no blistering occurs, proceed to the next step. (See note regarding blisters). If significant blistering does occur, apply a thin (10 mil) tack coat of Liquid Boot® “A” side without catalyst to the entire Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 6 concrete surface and allow curing before proceeding. (See also information regarding blister repair). D. Spray-apply Liquid Boot® to a 60 mil minimum dry thickness. Increase thickness to 100 dry mils if shotcrete is to be applied directly to membrane. If a second coat is required, remove any standing water from the membrane before proceeding with the second application. E. Do not penetrate membrane. Keep membrane free of dirt and debris and traffic until a protective cover is in place. It is the responsibility of the General Contractor to insure that the membrane and the protection system are not penetrated. F. After membrane has cured and checked for proper thickness and flaws, install protection material pursuant to manufacturer’s instructions. NOTE: All testing or inspection to be performed prior to placing protection course. NON-HORIZONTAL SURFACES: Spray on non-horizontal surfaces should begin at the bottom and work towards the top. This method allows the product to adhere to the surface before hitting catalyst runoff. NOTE: Due to the nature of concrete as a substrate, it is normal for some blistering to occur. This is caused by either concrete's tendency to off-gas or water that is temporarily trapped between the concrete and the membrane. With time and the applied pressure of backfill or over-slab, blisters will absorb into the concrete without detriment to the membrane. A small number of blister heads should be sampled and checked for proper membrane thickness. If the samples have the minimum required membrane thickness, then the remaining blisters should not be punctured or cut. If the samples have less than the minimum required membrane thickness, then the area can either be re-sprayed to obtain the proper thickness, or the blisters can be cut out and the area resprayed or patched with Liquid Boot® Trowel Grade. 3.2 INSTALLATION ON DIRT SURFACES AND MUDSLABS A. Roll out BaseFabric® T-60 geotextile on sub-grade with the heat-rolled side facing up. Overlap seams a minimum of 6 inches. Lay geotextile tight at all inside corners. Apply a thin 10 mil tack coat of Liquid Boot® “A” side without catalyst within the seam overlap. Line trenches with geotextile extending at least six inches (6") onto adjoining sub-grade if slab and footings are to be sprayed separately. B. Minimize the use of nails to secure the geotextile to the dirt subgrade. Remove all nails before spraying membrane, if possible. Nails that cannot be removed from the dirt subgrade are to be patched with geotextile or hardcast reinforcing tape overlapping the nail head by a minimum of two inches (2"). Apply a thin Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 7 tack coat of Liquid Boot® under the geotextile patch, when patching with geotextile. C. Refer to section 3.3, "Sealing Around Penetrations", for procedures to seal around penetrations. D. Spray-apply Liquid Boot® onto geotextile to a 60 mil minimum dry thickness. Increase thickness to 100 dry mils if shotcrete is to be applied directly to membrane. If a second coat is required, remove any standing water from the membrane before proceeding with the second application. E. Do not penetrate membrane. Keep membrane free of dirt, debris and traffic until a protective cover is in place. It is the responsibility of the General Contractor to insure that the membrane and the protection system are not penetrated. F. After membrane has cured and checked for proper thickness and flaws, install protection material pursuant to manufacturer’s instructions. NOTE: All testing or inspection to be performed prior to placing protection course. 3.3 SEALING AROUND PENETRATIONS 3.3.1 OPTION 1 A. Clean all penetrations. All metal penetrations shall be sanded clean with emery cloth. B. Lay BaseFabric® layer on sub-grade with the heat-rolled side facing up, overlapping seams a minimum of six inches (6"). Cut the geotextile around penetrations so that it lays flat on the sub-grade. Lay BaseFabric® tight at all inside corners. Apply a thin (10 mil) tack coat of Liquid Boot® “A” side without catalyst within the seam overlap. BaseFabric® should extend up penetration no more than 1”. Wrap penetration with polypropylene cable tie at a point two inches (2") above the base of the penetration to hold the BaseFabric® layer in place. C. Spray apply Liquid Boot® to an 60 mils minimum dry thickness around the penetration, completely encapsulating the collar assembly and to a height of one and one half inches (1 1/2") minimum above the BaseFabric® as described in 3.3.1 B above. Spray-apply Liquid Boot® to surrounding areas as specified for the particular application. (SEE MANUFACTURER’S STANDARD DETAIL) Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 8 3.4 FIELD QUALITY CONTROL Field Quality Control is a very important part of all Liquid Boot® applications. Applicators should check their own work for coverage, thickness, and all around good workmanship before calling for inspections. The membrane must be cured at least overnight before inspecting for dry-thickness, holes, shadow shrinkage, and any other membrane damage. If water testing is to be performed, allow the membrane to cure at least 72 hours prior to the water test. When thickness or integrity is in question the membrane should be tested in the proper manner as described below. 3.4.1 ON CONCRETE/SHOTCRETE/MASONRY & OTHER HARD SURFACES A. Membrane shall be checked for proper thickness with a blunt-nose depth gauge, taking one reading every 500 square feet. Record the readings. Mark the test area for repair, if necessary. B. If necessary, test areas shall be patched over with Liquid Boot® to a 60 mils minimum dry thickness, extending a minimum of one inch (1") beyond the test perimeter. 3.4.2 ON DIRT AND OTHER SOFT SUBSTRATES A. Samples shall be cut from the membrane and geotextile sandwich to a maximum area of 2 square inches. Measure the thickness with a mil reading caliper, per 500 sq. feet. Deduct the plain geotextile thickness to determine the thickness of Liquid Boot® membrane. Mark the test area for repair. B. Voids left by sampling shall be patched with geotextile overlapping the void by a minimum of two inches (2"). Apply a thin tack coat of Liquid Boot® under the geotextile patch. Then spray or trowel-apply Liquid Boot® to a 60 mils minimum dry thickness, extending at least three inches (3") beyond geotextile patch. 3.4.3 SMOKE TESTING FOR HOLES A smoke test shall be conducted by the contractor/applicator to detect any holes or other breaches in the membrane. A smoke test involves pumping smoke under the membrane for a specified period of time, under a specified pressure, which varies from project to project. Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 9 4. QUALITY ASSURANCE A. Gas vapor barrier contractor/applicator shall be certified by the vapor barrier manufacturer. A pre-installation conference shall be held prior to application of gas vapor barrier to assure proper substrate and installation conditions, to include contractor, applicator, architect/engineer, special vapor barrier inspector and other trades influenced by vapor barrier installation. B. Manufacturer Qualification: Obtain vapor intrusion barrier materials and system components from a single manufacturer source. C. Field Sample: Apply vapor intrusion barrier system field sample to approximately 100 square feet of work site surface area to demonstrate application, detailing, thickness, texture, and standard of workmanship. 1. Notify engineer one week in advance of the dates and times when field sample will be prepared. 2. If engineer determines that field sample does not meet requirements, reapply field sample until field sample is approved. 3. Retain and maintain approved field sample during construction in an undisturbed condition as a standard for judging the completed vapor intrusion barrier. An undamaged field sample may become part of the completed work. A. Coupon Sampling: Coupon sampling is the most accurate way to verify the Liquid Boot® thickness. The following steps will be followed by the engineer or designated representative: 1. Create a membrane testing log by obtaining a copy of the foundation plan and then draw a 500 square foot grid over the foundation plan. 2. Note time, date, project name, inspector name, temperature and weather conditions on testing log. 3. Number each quadrant and inspect sequentially. 4. When arriving at each quadrant quickly assess if there are any conditions that might present any challenges in establishing a proper seal. Note areas and discuss with applicator. 5. Conduct a visual inspection of the membrane. Look for areas where a proper seal was not created, i.e. a fish-mouth at the termination and areas where the membrane might be sprayed thin. Mark areas needed for repair in the field with florescent paint or with chalk. Also make a note on the testing log. 6. Calibrate mil reading caliper to account for the thickness of the BaseFabric® layer. This is best done by obtaining a sample of the Vapor Intrusion Barrier Design S&ME Project 4335-14-267 Gateway Apartments, West Trade St., Charlotte, NC July 2015 10 BaseFabric® layer and then zeroing out the caliper to the BaseFabric® layer. 7. Collect a coupon sample in the area that is suspected to be sprayed thin. Use a box cutter to cut a 3 square inch sample from the membrane. Measure each side to confirm the specified minimum thickness has been obtained. Number each sample and save in the job file. Mark the area for repair in the field and on the site plan. 8. After sampling five quadrants it is at the discretion of the inspector to continue collecting samples every 500 or 1,000 square feet. 9. Samples may be collected prior to the Liquid Boot® layer fully curing. Observed shrinkage of the Liquid Boot® layer during the curing process for horizontal surfaces is 10%. Assuming a 10% loss, a minimum of 66 mills thickness should be measured for a cured measurement of 60 mils. Keep the coupon samples for the file. B. Visual inspections prior to placement of concrete, but after the installation of concrete reinforcing, is recommended to identify punctures that may have occurred during the installation of rebar, post tension cables, etc. Punctures in the Liquid Boot® system should be easy to indentify due to the color contrasting layers of the system. C. Smoke Testing: Smoke Testing shall be conducted by pumping non-toxic smoke underneath the Liquid Boot® vapor barrier membrane and then repairing the areas where smoke appears. This test is intended to visually verify and confirm the proper installation of the Liquid Boot® system. The smoke test will be performed by the applicator. Smoke testing should occur after the Liquid Boot® layer has been installed and mil thickness verified and before the UltraShield® G-1000 layer is installed. To conduct a smoke test follow these steps: 1. One smoke test can cover between 2,000-3,000 square feet per test. However, coverage will greatly depend on the sub grade under the membrane. On sites where multiple smoke tests will be needed, use the first two smoke tests to estimate the coverage area per test. 2. Visual verification of soundness of seams, terminations and penetrations should be performed. Identify/correct any apparent deficiencies and/or installation problems. 3. Note time, date, project name, inspector name, temperature and weather conditions on testing log. In addition, record humidity, barometric pressure, and wind speed/direction. Confirm wind speed is below 15 mph. Visual identification of leaks becomes more difficult with increasing wind speed. 4. Cap other vapor-vents and outlets. 5. Activate the smoke generator/blower system and connect to sub-slab vent riser. 6. To confirm the adequate flow of smoke under the membrane cut a 2” vent in the membrane to facilitate the purging of air pockets under it. If working