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HomeMy WebLinkAbout10036_South End Transit_Vapor Mitigation Specs -FINAL_2-4-2013-OCRFUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-1 SECTION XXXX VAPOR MITIGATION SYSTEM PART 1 - GENERAL 1.1 DESCRIPTION A. This section contains requirements for the installation of a vapor mitigation system. B. The purpose of the vapor mitigation system is to prevent potential intrusion of petroleum and chlorinated vapors from impacted soil and groundwater into the building. C. Based on the current building designed provided, the vapor mitigation system is currently not specified for the building courtyard and or proposed parking deck. 1.2 DEFINITIONS A. CAULKS AND SEALANTS - those materials which will significantly reduce the flow of gases through small openings in the building shell. B. CONDITIONED SPACE - all spaces which are provided with heated and/or cooled air or which are maintained at temperatures over 50 deg. F during the heating season, including adjacent connected spaces separated by an un-insulated component (e.g. basements, utility rooms, garages, corridors). C. CONTRACTOR - a building trades professional licensed by the state. D. DEPRESSURIZATION - a condition that exists when the measured air pressure is lower than the reference air pressure. E. ELASTOMERIC - that property of macromolecular material of returning rapidly to approximately the initial dimensions and shape, after substantial deformation by a weak stress and release of stress. F. Mil - 1mil=1/1000 of a meter G. MITIGATION - The act of making less severe, reducing or relieving. H. OUTSIDE AIR - air taken from the outdoors and, therefore, not previously circulated through the system. I. SOIL DEPRESSURIZATION SYSTEM - a system designed to withdraw air below the slab through means of a vent pipe and/or venting turbine cap or fan arrangement. J. SOIL GAS - gas which is always present underground, in the small spaces between particles of the soil or in crevices in rock. Major natural constituents of soil gas include nitrogen, water vapor, carbon dioxide, and (near the surface) oxygen. Contaminants which may be present in the soil gas include volatile and semi-volatile petroleum constituents such as benzene, naphthalene, and chlorinated solvents such as trichloroethylene. FUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-2 K. VAPOR BARRIER – High density polyethylene (HDPE) flexible sheet material; or other system of materials placed between the soil and the building for the purpose of reducing the flow of soil gas into the building. L. VENTILATION - the process of supplying or removing air, by natural or mechanical means, to or from any space. Such air may or may not have been conditioned. 1.3 SCOPE OF WORK A. Subgrade soil shall be excavated to a minimum depth of 6-inches below the bottom of the ground floor slab and any shallow foundation components and 3-feet along the vapor laterals. It should be noted that if impacted soil is encountered during excavation activities of the vapor mitigation piping, footers, grade beams, and installation of utilities a qualified hazardous materials specialty contractor will be required to handle the impacted soil as described in the site soil management plan. B. Install a minimum 6-inch thick granular blanket beneath the entire building slab. The granular blanket may be constructed of pea gravel, 57 stone, or other self-compacting material having an in-place hydraulic conductivity of greater than 1 x 10-3 cm/sec. C. The base of the excavation shall be sloped in accordance with the grading plan to prevent ponding of water in the subgrade. Therefore, the thickness of the gravel blanket will vary between 6-inches and 18+ inches. D. Install vapor recovery piping within the granular blanket. The vapor recovery piping shall be constructed of 4-inch diameter Schedule 40 PVC flush threaded well screen. The well screen will be machine slotted with minimum slot size of 0.040 inches, and covered with a geotextile sock. Vapor recovery piping shall be installed horizontally beneath the building slab as indicated on FIGURE 1 associated with this specification. E. Each of the vapor recovery pipes shall be terminated and capped above- grade immediately outside of the main building at the location shown on the drawings. F. The passive vapor recovery system should be installed to allow easy conversion to an active recovery system, if this ever should become necessary. Conversion of the system to active would require the connection of a vacuum blower or fan to the vertical vent stack(s). G. A vapor barrier, consisting of minimum 10 mil, reinforced HDPE plastic sheeting shall be installed immediately above the granular blanket and FUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-3 below the concrete slab. The vapor barrier should extend beneath the entire building slab, except for the courtyard and parking deck. H. All utility penetrations through the vapor barrier shall be sealed to the extent possible. Overlapping joints in the vapor barrier shall be sealed with a butyl rubber, or equivalent sealant. 1.4 DELIVERY, STORAGE AND HANDLING A. Deliver materials to site in original unbroken packages bearing manufacturers label showing brand, weight, volume, and batch number. Store materials at the site in strict compliance with the manufacturer’s printed instructions. 1.5 JOB CONDITIONS A. Perform work only when existing and forecasted weather conditions are within manufacturer’s recommendations for material and product used. B. Ambient temperature for application of the vapor mitigation system shall be in accordance with the manufacturer’s printed installation instructions. C. All plumbing, electrical, mechanical and structural items to be under or passing through the gas vapor barrier shall be positively secured in their proper positions and appropriately protected prior to vapor barrier installation. D. Vapor barrier shall be installed before placement of reinforcing steel. When not possible, all exposed reinforcing steel shall be classified as a penetration and the vapor barrier will be sealed as required by the vapor barrier manufacture’s printed installation instructions. E. Surface preparation shall be in accordance with the manufacturer’s printed installation instructions. PART 2 - PRODUCTS 2.1 PERMEABLE BACKFILL MATERIAL A. Permeable backfill shall consist of self-compacting import soil having a compacted permeability of no less than 1 x 10-3 cm/sec. Acceptable materials are: 1. Pea gravel. 2. 57 stone. 2.2 VAPOR BARRIER A. Vapor barrier membrane material shall consist of minimum 10 mil, reinforced high density polyethylene (HDPE) sheeting. FUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-4 B. Acceptable materials are Florprufe™ 120 Vapor Barrier, manufactured by Grace Construction Products or engineer-approved equivalent. C. Vapor barrier materials must provide excellent environmental stress crack resistance, impact strength and high tensile strength including additives to retard polymer oxidation and UV degradation. 2.3 VAPOR PIPING A. Horizontal (i.e., slotted) vapor piping shall consist of 4-inch diameter, Schedule 40 flush-threaded PVC, factory-slotted well screen (0.040 inch slot size). B. Horizontal vapor piping shall be wrapped in geotextile fabric (sock). C. Horizontal (i.e., non-slotted) vapor piping shall be 4-inch diameter, Schedule 40 PVC piping or piping approved by local building and/or fire codes. D. Vertical (i.e., non-slotted) vapor piping shall be 4-inch diameter, Schedule 40 PVC piping or piping approved by local building and/or fire codes. E. If a horizontal vapor lateral is to penetrate a building footing then, a 6-inch Schedule 80 PVC will be installed in the building footing to allow the Vapor Lateral with the sample tubing to pass through the building footing(s). 2.4 SUB-SLAB VAPOR SAMPLING POINTS A. One (1) Teflon vapor sampling point will be installed with each short horizontal vapor lateral. Two (2) Teflon vapor sampling point will be installed with each short horizontal vapor lateral. See Figure 2 for approximate locations of the vapor sampling points. B. Each of the horizontal Teflon vapor sampling points will consist of a continuous (non-jointed) ¼-inch I.D by 3/8-inch O.D Teflon tubing, and shall be wrapped in geotextile fabric (sock). C. Each of the horizontal Teflon vapor sampling points will be attached to the vapor piping utilizing nylon cable ties prior to wrapping the vapor piping in geotextile fabric (sock). D. Sampling point tubing will be labeled at the sampling end per Section 3.4. 2.5 CAULKS, SEALANTS and TAPES A. All caulks and sealants shall be resistant to petroleum and chlorinated solvent vapors. FUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-5 B. Acceptable caulks and sealants shall conform with ASTM C920-87 "Standard Specifications for Elastomeric Joint Sealants" and ASTM C962-86 "Standard Guide for Use of Elastomeric Joint Sealants". C. All sealant materials and methods of application shall be compatible with the location, function and material of the surface or surfaces being sealed. D. Caulks and sealants shall be applied in accordance with manufacturer’s directions. E. Tapes used as a sealant shall be resistant to petroleum and chlorinated solvent vapors and shall have a permeability of less than 10-6 cm/sec. PART 3 – EXECUTION 3.1 EXCAVATION A. Contractor shall excavate soils beneath the building slab to a minimum depth of 6-inches below the bottom of the slab, and a minimum of 3-feet in the trenches of the vapor laterals (See Figures 1 & 2) 3.2 INSTALLATION OF PERMEABLE BACKFILL A. Permeable backfill material shall be installed beneath the building slab to a minimum depth of 6-inches below the bottom of the slab, and a minimum of 36-inches in the trenches of the vapor laterals (See Figures 1 & 2). B. The vapor barrier and vapor recovery piping shall be installed within the backfill material as directed in Sections 3.3 and 3.4. C. The backfill shall be placed in a controlled manner to avoid crushing of the vapor recovery piping. 3.3 INSTALLATION OF VAPOR PIPING AND VAPOR SAMPLING POINTS A. The vent piping shall be installed within the permeable backfill at approximately the center of each vapor lateral trench (see Figures 1 and 2). B. Cap the ends of the piping during installation to prevent backfill material from entering the vapor recovery piping. C. Slotted vent piping shall be installed horizontally throughout the foot- print of the building area as shown on provided drawings. However, in the event that grade beams or underground obstructions will present a barrier to the lateral flow of air between horizontal piping sections, spacing shall be decreased to allow at least 1 pipe per column line. D. The lateral vapor piping shall have a minimum slope of 1/8 inch per foot in order to drain any condensation back to soil beneath the soil gas FUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-6 retarder. The system shall be designed and installed so that no portion will allow the excess accumulation of condensation. E. Vent pipes shall be terminated in locations that will minimize human exposure to the exhaust air. Locations shall be above the eave of the roof. To prevent exposure to vented soil vapor, the point of discharge from vents shall meet all of the following requirements: 1. be five feet or higher above the level of the highest occupied floor, 2. be ten feet or more from any window, door, or other opening (e.g., operable skylight, or air intake) into conditioned spaces of the structure, and 3. be ten feet or more from any opening into an adjacent building. The total required distance (ten feet) from the point of discharge to openings in the structure shall be measured either directly between the two points or be the sum of measurements made around intervening obstacles. If the point of discharge is at or below any window, door, or other opening into conditioned spaces of the structure the total required distance (ten feet) shall be measured horizontally between the two points. F. All exposed components of the vapor mitigation system shall be labeled "Soil Gas System" to prevent accidental damage or misuse. Labels shall be on a yellow band, two inches wide and spaced three feet apart on all components. G. All vent piping shall be located in compliance with existing and applicable codes, with regards to clearances from mechanical equipment and flues and notching of structural members. No vent shall penetrate a fire wall or party wall. H. Vent pipes shall be fastened to the structure of the building with hangers, strapping, or other supports that will adequately secure the vent material. Plumbing pipes, ducts, or mechanical equipment shall not be used to support or secure a vent pipe. I. Supports for vent pipes shall be installed at least every 6 feet on horizontal runs. Vertical runs shall be secured either above or below the points of penetration through floors, ceilings, and roofs, or at least every 8 feet on runs that do not penetrate floors, ceilings, or roofs or as local/state or federal codes require. J. Vent pipes shall be installed in a configuration that ensures that any rain water or condensation within the pipes drains downward into the ground beneath the slab or soil-gas barrier. K. The vent pipe shall be capped at the terminus with a minimum 4-inch diameter, galvanized venting turbine, which is capable of operating in FUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-7 low-wind conditions. The ventilator shall be a Model PT4A-4” ventilator, manufactured by WSM Company, or equivalent. L. Vent pipes shall not block access to any areas requiring maintenance or inspection. Vents shall not be installed in front of or interfere with any light, opening, door, window or equipment access area required by code. M. Cleaning solvents and adhesives used to join plastic pipes will not be used in the vapor laterals beneath the concrete slab. Piping and fittings above the slab may be joined with adhesives as recommended by the manufacturer for use with the type of piping material used. 3.4 INSTALLATION VAPOR SAMPLING POINTS A. One (1) Teflon vapor sampling point will be installed with each short horizontal vapor lateral. Two (2) Teflon vapor sampling point will be installed with each short horizontal vapor lateral (See Figure 2). B. At least three vapor sampling points will be installed on each vapor lateral. One sampling point will be installed approximately 10 feet from each end of the vapor lateral and the one vapor sampling point will be installed in the midpoint of the vapor lateral. C. Each of the vapor sampling points will be constructed of ¼-inch I.D by 3/8-inch O.D Teflon tubing which will be connected to the vapor lateral piping by nylon cable ties spaced every 18-inches. D. Once the vapor sampling tubing is installed the geotextile sock will be placed over the vapor lateral and sampling tubing. E. The vapor point sampling tubing will terminate at an end of each vapor lateral. The vapor sampling tubing will be placed in a 2-inch diameter piece of Schedule 80 PVC piping. The PVC piping will be a conduit for the sampling tubes through the building footing. Once past the building footing a PVC sweep 90 will be connected to the piping so the sample tubes and 2-inch PVC piping can be extended to the finished grade elevation. Each vapor sample tube will be labeled at the sampling end indicating its sample location as "Near", "Midpoint", and "Far", as appropriate for the sample point. F. A 6-inch diameter sewer cleanout will be installed at ground surface elevation to protect the vapor sampling tubes and conduit. 3.5 INSTALLATION OF VAPOR BARRIER A. The vapor barrier shall be installed to form a continuous sheet across the entire building footprint, except below the courtyard and parking deck. FUND Southline – Multi-Family Development Brownfields Project Number 10036-06-60 XXXXX-8 B. All seams of the vapor barrier membrane shall be lapped at least 12 inches or as required by the manufacturer. Seams shall be sealed with an approved sealant. C. Where pipes, columns or other objects penetrate the vapor barrier, it shall be cut and sealed to the pipe, column or penetration. D. Punctures or tears in the vapor barrier membrane shall be repaired with the same or compatible material. E. Seal vapor barrier membrane to foundation walls or grade beams at building perimeter using approved sealant. F. Avoid extended traffic over vapor barrier to prevent punctures or tears in the vapor barrier membrane. Any punctures or tears will be repaired as specified by the manufacturer’s guidelines. 3.6 SEALING AROUND PENETRATIONS OF VAPOR BARRIER A. Clean all penetrations. B. Small cracks and joints with widths less than 1/16 inch (0.0625") shall be repaired by the application of an elastomeric material capable of withstanding at least 25 percent extension and extending at least 4 inches beyond the length and width of the crack. C. Large cracks and joints with widths larger than 1/16 inch (0.0625") shall be enlarged to a recess with minimum dimensions of ¼ inch by ¼ inch (0.25" x 0.25") and sealed with an approved caulk or sealant applied over a sealant backer in accordance with the manufacturer's recommendations. D. For utility penetrations, work spaces and large slab openings, such as at a bath tub drain or a toilet flange, an acceptable method for sealing the exposed slab sub-base and/or soil shall include fully covering the exposed slab sub-base and/or soil with a solvent based plastic roof cement or other approved to a minimum depth of 1 inch. Where voids between masonry foundation walls and the slab edge are accessible, and are sealed in order to reduce vapor entry, non-shrinking cementitious material may be used. E. Any sump located in a conditioned portion of a building, or in an enclosed space directly attached to a conditioned portion of a building, shall be covered by a lid. An air tight seal shall be formed between the sump and lid and at any wire or pipe penetrations. - - - E N D - - - FIGURES P r o p o s e d S u b - S l a b M i t i g a t i o n S y s t e m C h e c k e d : B . L u c a s S c a l e : N o n e D a t e : 1 2 - 2 0 - 1 2 F i g u r e : 3 0 4 5 7 - 2 1 4 P r o j e c t N u m b e r : C . M o r a n 0 4 5 7 2 1 4 - 1 . d w g D r a w n : Informati o n To Build O n P r o p o s e d S u b - S l a b M i t i g a t i o n S y s t e m C h e c k e d : B . L u c a s S c a l e : N o n e D a t e : 1 2 - 2 0 - 1 2 F i g u r e : 4 0 4 5 7 - 2 1 4 P r o j e c t N u m b e r : C . M o r a n 0 4 5 7 2 1 4 - 1 . d w g D r a w n : Informati o n To Build O n Typical Vapor Barrier Specifications Description FlorprufeTM 120 is a high performance vapor barrier with Grace’s Advanced Bond TechnologyTM that forms a unique seal to the underside of concrete floor slabs. Comprising a highly durable polyolefin sheet and a specially developed, non-tacky adhesive coating, Florprufe 120 seals to liquid concrete to provide integrally bonded vapor protection. Florprufe exceeds ASTM E1745 Class A rating. Advantages •Forms a powerful integral seal to the underside of concrete slabs •Protects valuable floor finishes such as wood, tiles, carpet and resilient flooring from damage by vapor transmission •Direct contact with the slab complies with the latest industry recommendations •Remains sealed to the slab even in cases of ground settlement •Ultra low vapor permeability •Durable, chemical resistant polyolefin sheet •Lightweight, easy to apply, kick out rolls •Simple lap forming with mechanical fixings or tape Use Florprufe 120 is engineered for use below slabs on grade with moisture-impermeable or moisture-sensitive floor finishes that require the highest level of vapor protection. Florprufe complies with the latest recommendations of ACI Committees 302 and 360, i.e. for slabs with vapor sensitive coverings, the location of the vapor barrier should always be in direct contact with the slab1. The membrane is loose laid onto the prepared sub-base, forming overlaps that can be either mechanically secured or taped. The unique bond of Florprufe to concrete provides continuity of vapor protection at laps. Alternatively, if a taped system is preferred, self-adhered Preprufe®Tape can be used to overband the laps. Slab reinforcement and concrete can be placed immediately. Once the concrete is poured, an integral bond develops between the concrete and membrane. FlorprufeTM 120 Integrally bonded vapor protection for slabs on grade V apor Barrier Membranes www.graceconstruction.com PRODUCT DATA UPDATES TECH LETTERS DETAILS MSDS CONTACTS FAQS 1 ACI 302.1R-96 Addendum Building wall Exterior grade at or below level of subgrade – slope away from structure Footing Moisture sensitive flooring Concrete slab Florprufe 5 in. x 8 in. open drain rock Compacted subgrade Typical Assembly Expansion board (optional) Preprufe Tape Bituthene Liquid Membrane Physical Properties: Exceeds ASTM E1745 Class A rating Property Typical Value Test Method Color White Thickness (nominal) 0.5 mm (0.021 in.)ASTM D3767 – Method A Water Vapor Permeance 0.03 perms ASTM E96 – Method B1 Tensile Strength 68 lbs/in.ASTM E1541 Elongation 300%ASTM D412 Puncture Resistance 3300 gms ASTM D17091 Peel Adhesion to Concrete >4 lbs/in.ASTM D903 1. Test methods that comprise ASTM E1745 standard for vapor retarders Supply Florprufe 120 Supplied in rolls 1.2 m x 35 m (4 ft x 115 ft) Roll area 42 m 2 (460 ft2) Roll weight 37 kg (81 lbs) approx. Ancillary Products Preprufe Tape is packaged in cartons containing 4 rolls that are 100 mm x 15 m (4 in. x 49 ft). Bituthene Liquid Membrane is supplied in 5.7 L (1.5 gal) pails. W. R. Grace & Co.-Conn.62 Whittemore Avenue Cambridge, MA 02140 Florprufe is a trademark and Preprufe is a registered trademark of W. R. Grace & Co.-Conn. We hope the information here will be helpful. It is based on data and knowledge considered to be true and accurate and is offered for the users’ consideration, investigationand verification, but we do not warrant the results to be obtained. Please read all statements, recommendations or suggestions in conjunction with our conditions of sale,which apply to all goods supplied by us. No statement, recommendation or suggestion is intended for any use which would infringe any patent or copyright. W. R. Grace & Co.-Conn., 62 Whittemore Avenue, Cambridge, MA 02140. In Canada, Grace Canada, Inc., 294 Clements Road, West, Ajax, Ontario, Canada L1S 3C6. These products may be covered by patents or patents pending. Copyright 2003. W. R. Grace & Co.-Conn. PF-001B Printed in USA 4/03 FA/GPS/2M Visit our web site at www.graceconstruction.com printed on recycled paper For Technical Assistance call toll free at 866-333-3SBM (3726). Installation Health & Safety Refer to relevant Material Safety Data Sheet. Complete rolls should be handled by 2 persons. Florprufe 120 can be applied at temperatures of -4ºC (25ºF) or above. Membrane installation is unaffected by wet weather. Installation and detailing of Florprufe 120 are generally in accordance with ASTM E1643-98. Prepare substrate in accordance with ACI 302.1R Section 4.1. Install Florprufe 120 over the leveled and compacted base. Place the membrane with the smooth side down and the plastic liner side up facing towards the concrete slab. Remove and discard plastic liner. End laps should be staggered to avoid a build up of layers. Succeeding sheets should be accurately positioned to overlap the previous sheet 50 mm (2 in.) along the marked lap line. Laps 1. Mechanical fastening method – To prevent the membrane from moving and gaps opening, the laps should be fastened together at 1.0 m (39 in.) maximum centers. Fix through the center of the lap area using 12 mm (0.5 in.) long washer- head, self-tapping, galvanized screws (or similar) and allowing the head of the screw to bed into the adhesive compound to self- seal. It is not necessary to fix the membrane to the substrate, only to itself. Ensure the membrane lays flat and no openings occur. (See Figure 1.) Additional fastening may be required at corners, details, etc. Continuity is achieved once the slab is poured and the bond to concrete develops. OR 2. Taped lap method – For additional security use Grace Preprufe Tape to secure and seal the overlaps. Overband the lap with the 100 mm (4 in.) wide Preprufe Tape, using the lap line for alignment. Remove plastic release liner to ensure bond to concrete. Penetrations Mix and apply Bituthene Liquid Membrane detailing compound to seal around penetrations such as drainage pipes, etc. (See Figure 2 and refer to the Bituthene Liquid Membrane data sheet, BIT-230.) Concrete Placement Place concrete within 30 days. Inspect membrane and repair any damage with patches of Preprufe Tape. Ensure all liner is removed from membrane and tape before concreting. Preprufe Tape Bituthene Liquid Membrane Florprufe Figure 2 Figure 1