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HomeMy WebLinkAbout20151117DryCleanSpot_RPTNORTH CAROLINA DIVISION OF WASTE MANAGEMENT Dry Cleaning Solvent Cleanup Act (DSCA) Compliance Program Inspection Report Date: 11/17/2015 Facility Identification Dry Clean Spot Facility ID: 920071C EPA Generator ID: NCCESQG County/FIPS: Wake/183 DSCA Cleanup ID: Facility Data Dry Clean Spot 1142 N Main St Fuquay Varina NC 27526-2613 Lat: 35.59167 Long: -78.782692 SIC: 7216 / Dry Cleaning Plants, Except Rugs NAICS: 81232/ Dry Cleaning and Laundry Services (except Coin-Operated) Date of Facility Establishment: 2008 Compliance Data Inspection Date: 11/17/2015 Time In: 09:50 AM Time Out: 11:20 AM Inspector: Pam Moore Operating Status: OO/Operating Compliance Codes: In Violation of MMP Action Code: 01/Inspection Contact Data Classification Data Service Type: Full Service (Active) Solvent: Ecosolve System: Transfer Installation Date: 2008 Installation Category: N/A Consumption Category: N/A HW Generator Status: NA Facility Contact Patricia Hilliard 1142 N. Main St. Fuquay-Varina, NC 27526 (919) 557-4800 (919) 244-4489 Facility Owner Nick Patel 1142 N. Main St. Fuquay-Varina, NC 27526 (919) 557-4800 (919) 244-4489 Property Owner Blalock Properties 6741 Rock Service Station Rd Raleigh, NC 27603 Inspector’s Signature: Date of Signature: 11/23/2015 Comments: (I) DIRECTIONS: From the DSCA office at Green Square located in Raleigh, travel south on Dawson St/Capital Blvd. Keep to the right to stay on US-401 S. Stay on US-401 until it becomes Main St. in Fuquay-Varina. The facility is located in a small shopping center on the left. (II) FACILITY HISTORY: The Dry Clean Spot was established by Mr. Nick Patel in January 2008 as a full service petroleum plant. Mr. Chris Ramji of Dry Clean City set up the facility for Mr. Patel. The facility is open from 7:00 a.m. to 7:00 p.m. Monday through Friday and from 8:00 a.m. to 5:00 p.m. on Saturday. The facility is located in a shopping center and is attached to an empty store on the right and a gift store on the left. The facility does not service any pickup stores. Solvent History: Solvent Dates Used Ecosolve Start date unknown to Present Previous Inspections: Date Visit Type Violation Type(s) Worst Violation(s) Action(s) Taken Response Due Received Date Inspector 7/22/2014 Inspection In Compliance N/A CHKLST sent on 7/22/2014 None N/A Pam Moore 10/18/2012 Inspection In Compliance N/A CHKLST sent on 10/18/2012 None N/A Jack Kitchen 12/6/2011 Initial Inspection MMP Spill containment NOV sent on 2/14/2012 CHKLST sent on 12/6/2011 3/6/2012 12/27/2011 3/6/2012 12/29/2011 Pam Moore 8/11/2009 Outreach Training Visit MMP Spill containment Recordkeeping CAL sent on 8/19/2009 9/8/2009 Not Rec'd Sarah Gornick Complaints: None DSCA Sampling: None (III) FACILITY CLASSIFICATION: NSPS INSTALLATION CATEGORY – Applicable: Dry Clean Spot utilizes dry cleaning equipment installed in 2008 with a 110 pound drying capacity. Since the solvent-recovery system was installed after December 14, 1982, and the total manufacturers' rated dryer capacity is greater than or equal to 84 pounds, the facility is subject to the National New Source Performance Standard (NSPS) for Petroleum Dry Cleaners Subpart JJJ found in Title 40 CFR Part 60, Subpart JJJ (40 CFR Sections 60.620 through 60.625). Dry Cleaning Equipment Summary No Type of Machine Gen Manufacturer (Mfr) Model # Serial # Mfr Date Install Date End Date Solvent Used Observed Operating? 1 Reclaimer n/a Marvel Petrol Dry PC-55 PC550040 -- 2008 N/A Ecosolve yes 2 Reclaimer n/a Marvel Petrol Dry PC-55 PC550039 -- 2008 N/A Ecosolve yes 3 Washer n/a Marvel Petrol Dry PS-65 PS650017 -- 2008 N/A Ecosolve yes 4 --Other-- n/a Kleenrite Solvent Filters FC-3H -- -- 2008 N/A Ecosolve -- HAZARDOUS WASTE GENERATOR CATEGORY - NA: Dry Clean Spot is not classified as a Hazardous Waste Generator because the petroleum based solvent used (Ecosolv) is not classified as a hazardous substance and it is not ignitable because the flash point is 142°F. (IV) INSPECTION SUMMARY: On November 17, 2015, Pam Moore, Compliance Inspector, with the North Carolina Division of Waste Management, Dry Cleaning Solvent Cleanup Act (DSCA) Program conducted a Compliance Inspection at Dry Clean Spot. The inspector met with Ms. Patricia Hilliard, store manager, who provided the inspector access to the facility's equipment and available records. The facility continues to use the same dry cleaning equipment observed during previous inspections, a petroleum transfer system with a washer and two solvent recovery dryers. The equipment is normally operated from 5 a.m. to 11 a.m. Monday through Friday and was observed in operation. No leaks or other problems were observed. Separator water is collected from the reclaimers in containers located within spill containment. A total of about 8 gallons of separator water is generated per week and treated onsite. A separate filter tower is located behind the washer in spill containment. There are three housings and filters in one of the housings are changed each month and are drained more than 8 hours prior to removal and disposal in the regular trash. The dry cleaning system does not have a still and therefore no solvent still waste is generated. One 55-gallon drum of Ecosolv solvent is stored onsite, adjacent to the dry cleaning washer in spill containment. The spill containment unit is equipped with an expandable bladder attachment which provides the necessary volumetric capacity. The facility has a 55-gallon waste drum onsite, near the back door in spill containment (with expandable bladder). The only waste disposed in the drum are spent filters from the wastewater treatment unit. The drum was about half full. Facility generated contact water is treated in a Galaxy mister located within the spill pan of the reclaimers. The misting nozzle is mounted on the roof and is not visible. Ms. Hilliard told the inspector that Mr. Patel changes the filters on the mister and that she thought he did so every two to three months but was not sure. During the previous inspection it was noted that the filter change dates were being recorded on a piece of paper attached to the wall near the dry cleaning machine (the solvent filter change dates are also recorded on the same paper). The inspector looked at the paper attached to the wall and observed the last WWTU filter change recorded in June 2014. Solvent filter change dates had been recorded through October 2015. Based on the estimated amount of contact water generated (about 64 gallons per month, 32 gallons from the reclaimers and 32 gallons from the vacuum pump), the filters should be changed every 5 months, indicating the filters should have been changed three times since the last recorded change date. The vacuum pump is located in the boiler room. Pump condensate is drained into a container and treated in the mister. About 8 gallons of condensate are generated per week, according to Ms. Hilliard. The spotting table is located next to the reclaimers and is equipped with a waste collection container. The inspector observed a 1-gallon container of Picrin on the floor under the spotting table but it had only a very little in it. Ms. Hilliard said, to her knowledge, it is rarely, if ever, used. Waste manifests were onsite, attached to a cork board near the front of the facility. The latest manifest was dated April 9, 2013 and the inspector called MCF and verified that was the last waste pickup. Since the facility only uses the 55-gallon waste drum to dispose spent filters from the WWTU it takes a long time to fill it up. The inspector saw that the invoice for the waste manifest was attached and noticed it read, “PERC still bottom liquid”, and then noticed that the manifest listed the waste as “tetrachloroethylene”. The inspector pointed this out to Ms. Hilliard and recommended that she have Mr. Patel contact MCF to be sure they were correctly identifying the waste. An emergency information form was completed and posted by the phone, the operation manual for the mister was onsite, and spill cleanup material (pig mats) was stored onsite. The inspector gave Ms. Hilliard a copy of the 2015 petroleum compliance calendar and instructed her on how to complete the WWTU inspection log and where to record the filter change dates for the mister. The following is a summary of Dry Clean Spot's compliance with respect to the DSCA Required Minimum Management Practices provided in 15A NCAC 02S.0202, National New Source Performance Standard (NSPS) for Petroleum Dry Cleaners Subpart JJJ found in Title 40 CFR Part 60, Subpart JJJ (40 CFR Sections 60.620 through 60.625), and Recovery Act (RCRA) referenced in 40 CFR part 261.5 and 262. MMP VIOLATIONS - 15A NCAC 02S.0202 1. A complete three year history of records of purchase, maintenance, and service of wastewater treatment equipment was not made available to the Department. NSPS VIOLATIONS - 40 CFR Part 60, Subpart JJJ None (V) CONCLUSIONS: Based on observations documented by the DSCA Inspector during the November 17, 2015 inspection, Dry Clean Spot is currently in violation of the following regulations: MMPs - 15A NCAC 02S.0202 (b)(1) Failure to maintain and/or make available to the Department required records pertaining to the wastewater treatment unit (atomizer, evaporator, carbon filter, or other equipment for the treatment of wastewater containing solvents) [15A NCAC 02S.0202(b)(1)]. Records shall be kept for a period of three years. (VI) ENFORCEMENT HISTORY (Penalties): None (VII) RECOMMENDATIONS: A DSCA Compliance Program Checklist (#01645) was issued to Ms. Patricia Hilliard, manager of Dry Clean Spot, indicating the compliance issues to be addressed. Ms. Hilliard was instructed to respond (or have Mr. Nick Patel respond) to DSCA Compliance in writing by December 8, 2015, the actions taken to bring about compliance. A follow-up inspection should be conducted by November 17, 2016 to confirm compliance. Petroleum washer (right) and one of the two reclaimers (left). 55-gallon waste drum only used for spent WWTU filters, in spill containment. Invoice from MCF for waste pickup, with “PERC STILL BOTTOM LIQUID” listed as the waste; this facility was established in 2008 as a petroleum plant and has only ever used a non-hazardous petroleum solvent, Ecosolv.