NCG090025_COMPLETE FILE - HISTORICAL_20121204

STORMWATER DIVISION CODING SHEET
NCG PERMITS
PERMIT NO.
/V (�iC� o
DOC TYPE
HISTORICAL FILE
❑ MONITORING REPORTS
DOC DATE
❑ Q( oI a. I a 0
YYYYMMDD

.,
NCDENR
North Carolina Department of Environment and Natural Resources
Beverly Eaves Perdue
Governor
Gerald Thompson
Bonakemi USA Inc
4275 Corporate Ctr Dr
Monroe, NC 28110
Dear Permittee:
Division of Water Quality
Charles Wakild, P. E,
Director
December 4, 2012
Dee Freeman
Secretary
Subject: NPDES Stormwater Permit Coverage Renewal
BonaKeml USA, Inc.
COC Number NCG09002S
Union County
In response to your renewal application for continued coverage under stormwater General Permit NCG090000
the Division of Water Quality (DWQ) is forwarding herewith the reissued General Permit. This permit is
reissued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of
Agreement between the state of North Carolina and the U.S. Environmental Protection Agency, dated October
15, 2007 (or as subsequently amended).
The following information is included with your permit package:
• A new Certificate of Coverage (COC)
• A copy of General Permit NCGO90000
• A copy of the Technical Bulletin for the General Permit
• Two copies of the Discharge Monitoring Report (DMR) Form
• Two copies of the Qualitative Monitoring Report Form
The General Permit authorizes discharges of stormwater, and it specifies your obligations for discharge
controls, management, monitoring, and record keeping. Please review the new permit to familiarize yourself
with all the changes in the reissued permit. Your facility has six (6) months from the time of receipt of the
permit to update your current SPPP to reflect all new permit requirements.
The first sample period of your permit begins January 1, 2013. Your facility must sample a "measureable
storm event" beginning during the periods beginning January i and July 1 of every year (or, if applicable,
report "No Flow," as outlined in Part III, Section E). Also, please note that Ter 3 Actions in Part II of your
permit are triggered by benchmark exceedances on four occasions beginning on the effective date of this
permit and do not count prior exceedances.
The more significant changes in the General Permit since your last COC was issued are noted either in the
Draft Permit Fact Sheet that accompanied the public notice(http://portal.ncdenr.org/web/wq/ws/su/current-
notices), or in the Response to Comments / Summary of Changes and Technical Bulletin documents that are
posted on the Stormwater Permitting Unit's website with the new General Permit. Please visit
htt0://portal.ncdenr.orp/web/wq/ws/su/npdessw (click on 'General Permits' tab) to review that information
for your specific General Permit carefully.
107 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Pt )ne: 9IM07-63001 FAX: ;19-807-6492
ir. nrnet: wwwmvatergualit�.c-4
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North Carolina
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Gerald Thompson
December 4, 2012
Page 2 of 2
Some of the changes include:
Part II:
• Section A: The Stormwater Pollution Prevention Plan (SPPP) section, if applicable, has been updated
to the most current language of our permits. Additional conditions for specific industry sectors have
been added to the SPPP requirements in some cases.
• Sertions 6, C: Failure to perform analytical stormwater mnnitaring may result_ in the Division requiring
that the perrittee begin a monthly sarnplingSdrerne:
• Sections B, C: A lower TSS benchmark of 50 mgf l for HQW, ORW, PNA and 'Tr Waters appiies to these
more sensitive waters.
• Sections 6, C. The monitoring parameter Oil & Grease (O&G) has been replaced by the parameter
Total Petroleum Hydrocarbons (TPH) for vehicle maintenance areas, and in some cases, other
analytical monitoring requirements.
• Sections B, C, D: Inability to sample due to adverse weather must be recorded in the SPPP, or in
separate on -site records if your General Permit does not require an SPPP. Adverse weather is defined
in the "Definitions" section of the permit.
• Sections B, C. The term "Representative Storm Event" has been replaced by "Measurable Storm
Event." A measurable storm event is defined in the permit.
• Section D: If the permittee fails to respond effectively to problems identified by qualitative
monitoring, DWQ may require the permittee to perform corrective action.
Please review Parts III and IV to understand the Standard Conditions of your new NPDES General Permit,
including Compliance and Liability, Reporting, Monitoring and Records requirements; Operation and
Maintenance obligations; and Definitions. Please note that all samples analyzed in accordance with the terms
of this permit must be submitted to the Division on Discharge Monitoring Report (DMR) forms available on
the Stormwater Permitting Unit's website above. DMR forms must be delivered to the Division no later than
30 days from the date the facility receives the sampling results from the laboratory. Also note that existing
permittees do not need to submit a renewal request prior to expiration unless directed by the Division.
Your coverage under the General Permit is transferable only through the specific action of DWQ. This permit
does not affect the legal requirements to obtain other permits which may be required by DENR, nor does it
relieve the permittee from responsibility for compliance with any other applicable federal, state, or local law,
rule, standard, ordinance, order, judgment, or decree. If you have any questions regarding this permit
package, please contact the Division's Stormwater Permitting Unit at [phone].
Sincerely,,
Ley
for Charles Wakild, P.E.
cc: DWQ Central Files
Stormwater Permitting Unit Files
Mooresville Regional Office

l:r
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG090000
CERTIFICATE OF COVERAGE No. NCG090025
STORMWATER
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful
standards and regulations promulgated and adopted by the North Carolina Environmental
Management Commission, and the Federal Water Pollution Control Act, as amended,
Bonakemi USA Inc
is hereby authorized to discharge stormwater from a facility located at:
BonaKemi USA, Inc.
4275 Corporate Ctr Dr
Monroe
Union County
to receiving waters designated as East Fork Twelvemile Creek, a class C waterbody in the
Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and
other conditions set forth in Parts 1, 11,111, and IV of General Permit No. NCG090000 as attached.
This certificate of coverage shall become effective December 4, 2012.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this 41h day of December, 2012.
for Charles Wakild, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

0Nq:=r �
April 13, 2007
Mr. Gerald E. Thompson
BonaKemi USA, Inc.
4275 Corporate Center Drive
Monroe, NC 28110
Michael F. Easley, Govemor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E. Director
Division of Water Quality
Subject: General Permit No. NCG090000
BonaKemi USA, Inc.
COC No. NCG090025
Union County
Dear Mr. Thompson:
In accordance with your application for a discharge permit received on March 5, 2007 we
are forwarding herewith the subject certificate of coverage (COC) to discharge under the subject
state — NPDES general permit. This permit is issued pursuant to the requirements of North
Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina
and the US Environmental Protection Agency dated May 9, 1994 (or as subsequently amended).
If any parts, measurement frequencies, or sampling requirements contained in this permit
are unacceptable to you, you have the right to request an individual permit by submitting an
individual permit application. Unless such demand is made, this certificate of coverage shall be
final and binding.
Please take notice that this certificate of coverage is not transferable except after notice to
the Division of Water Quality. The Division of Water Quality may require modification or
revocation and reissuance of the certificate of coverage. This permit does not affect the legal
requirements to obtain other permits which may be required by the Division of Water Quality or
permits required by the Division of Land Resources, Coastal Area Management Act or any other
federal or local governmental permit that may be required.
If you have any questions concerning this permit please contact Aisha Lau at telephone
number [phone] ext. 578.
Sincerely,
Dp,IGINAL SIGNED By
BRADLE Y BENNETT
Alan W. Klimek, P.E.
cc: Mooresville Regional Office
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Stormwater Permitting Unit Files
Attachments
Na ` Carolina
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North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone [phone] Customer Service
Internet h2o.enr.state.nc.us 512 N. Salisbury St, Raleigh, NC 27604 FAX [phone]
An Equal Opportuno/A(hrmative Action Employer— 50% Recyded/W% Post Consumer paper

STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
GENERAL PERMIT NO. NCG090000
CERTIFICATE OF COVERAGE No. NCG090025
STORMWATER DISCHARGES
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
BonaKemi USA, Inc.
is hereby authorized to discharge stormwater from a facility located at
BonaKemi USA, Inc.
4275 Corporate Center Drive
Monroe -
Union County
to receiving waters designated as an unnamed tributary to East Fork Twelvemile Creek, class C water, in the
Catawba River Basin in accordance with the effluent limitations, monitoring requirements, and other conditions set
forth in Parts 1, 11, 111, IV, V and VI of General Permit No. NCG090000 as attached.
This certificate of coverage shall become effective April 13, 2007.
This Certificate of Coverage shall remain in effect for the duration of the General Permit.
Signed this day April 13, 2007.
ORIGINAL SIGNED BY
BRADLEY SENNETT
Alan W. Klimek, Director
Division of Water Quality
By Authority of the Environmental Management Commission

Latitude: 35'01'02" NCG090025
Longitude: 80'38'06"
County: Union BonaKerni USA, Inc.
Stream class: C
Receiving Stream: an unnamed tributary to East Fork
Twelvernile Creek
Sub -basin: 03-08-38 (Catawba River Basin)
z
Facility
Location
Not scaled

AkIT M_ WWAA
Division of Water Quality I Water Quality Section
NCDENR National Pollutant Discharge Elimination System
No"a
megav�
NCG090000
NOTICE OF INTENT
Year
National Pollutant Discharge Elimination System application for coverage under General Permit
N CGO90000:
STORMWATER DISCHARGES associated with activities classified as:
SIC' 285 Paints, Varnishes, Lacquers, Enamels, and Allied Products
" Standard industrial Classification Code
(Please print or type)
1) Mailing address of owner/operator:
Name BonaKemi USA, Inc.
Street Address 4275 Corporate Center Drive
City Monroe State NC ZIP Code 28110
Telephone No. 704 220- 6943 Fax: [phone]
Address to which all permit correspondence will be mailed
2) Location of facility producing discharge:
Facility Name BonaKemi USA, Inc.
Facility Contact Gerald E. Thompson
Street Address 4275 Corporate Center Drive
City Monroe State NC ZIP Code 28110
County Union County
Telephone No. 704 220- 6943 Fax: [phone]
3) Physical Location Information:
Please provide a narrative description of how to get to the facility (use street names, state road numbers, and
distance and direction from a roadway intersection). located on Corporate Center Drive formed by the
intersections of Airport Road and Goldmine Road in Monroe, NC.
(A copy of a county map or USGS quad sheet with facility clearly located on the map is required to be submitted with this application)
4) This NPDES Permit Application applies to which of the following :
New or Proposed Facility
❑ Existing
5) Standard Industrial Classification:
Date operation is to begin April 1, 2007
Provide the 4 digit Standard industrial Classification Code (SIC Code) that describes the primary industrial
activity at this facility
SIC Code: 2 8 5 1
6) Provide a brief narrative description of the types of industrial activities and products manufactured at
this facility: BonaKemi manufactures and packages waterborne finishes and cleaners for the wood floor
industry utilizing waterborne polyurethane dispersions, surfactants, additives, and glycol ether type
solvents.
Page 1 of 3
5 W U-224-101701

NCGO90000 N.O.I.
7) Discharge points 1 Receiving waters:
How many discharge points (ditches, pipes, channels, etc.) convey stormwater from the property? 1
What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facility stormwater
discharges end up in? twelve mile creek
If the site stormwater discharges to a separate storm sewer system, name the operator of the separate storm
sewer system (e.g. City of Raleigh municipal storm sewer).
8) Does this facility have any other NPDES permits?
,5KN o
❑ Yes
If yes, list the permit numbers for all current NPDES permits for this facility:
9) Does this facility have any Non -Discharge permits (ex: recycle permits)?
XNo
❑ Yes
If yes, list the permit numbers for all current Non -Discharge permits for this facility:
10) Does this facility employ any best management practices for stormwater control?
❑ No
R_-1y' es
If yes, please briefly describe: BonKemi USA, Inc. has implemented non-structural BMPs
11) Does this facility have a Stormwater Pollution Prevention Plan?
❑ No
Yes
If yes, when was it implemented? Fbruary 2007
12) Are vehicle maintenance activities occurring at this facility?
e14<0 ❑ Yes
13) Hazardous Waste:
a) Is this facility a Hazardous Waste Treatment, Storage, or Disposal Facility?
Af"o ❑ Yes
b) Is this facility a'Small Quantity Generator (less than 1000 kg. of hazardous waste generated per month) of
hazardous waste?
❑ No ) Yes
c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of
hazardous waste?
,X'No ❑ Yes
d) If you answered yes to questions b. or c., please provide the following information:
Type(s) of waste: D001
How is material stored:55 gallon drums
Where is material stored: -Inside facility
How many disposal shipments per year:3-4
Name of transport 1 disposal vendor:Ashland Environmental Services
Vendor address: 3930 Glenwood Dr., Charlotte, NC 28208
Page 2 of 3
5WU-224-101701

NCO090000 N.O.I.
14) Certification:
North Carolina General Statute 143-215.6 b (1) provides that:
Any person who knowingly makes any false statement, representation, or certification in any application, record, report,
plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental
Management Commission implementing that Article, or who falsifies, tampers with or knowingly renders inaccurate any
recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a
fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both. (16 U.S.C. Section 1001 provides
a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.)
I hereby request coverage under the referenced General Permit. I understand that coverage under this permit
will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an
individual permit.
I certify that I am familiar with the information contained in this application and that to the best of my knowledge
and belief such information is true, complete, and accurate.
Printed Name of Person Signing: Gerald E. Thompson
Title: ' ector of R&DIQua ' trollRe u tory Compliance
-_- Ski
Signtafure of plicant) (Date Signed)
Notice of Intent must be accompanied by a check or money order for $80.00 made payable to:
NCDENR
Final Checklist
This application will be returned as incomplete unless all of the following items have been included:
Check for $80 made payable to NCDENR
This completed application and all supporting documents
Copy of county map or USGS quad sheet with location of facility clearly marked on map
Mail the entire package to:
Stormwater and General Permits Unit
Division of Water Quality
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Note
The submission of this document does not guarantee the issuance of an NPDES permit.
Page 3 of 3
SWU-224-101701

BonaKemi USA, Inc.
Stormwater Management Plan
Prepared by: Lisa King
Compliance Officer
Prepared — February 16, 2007

The State of North Carolina requires all facilities apply for a General Permit for Stormwater
Discharges associated with SIC 285 Paints, Varnishes, Lacquers, Enamels, and Allied Products to
submit a Stormwater Management Plan (SWMP). It is the intent of BonaKemi USA (Bona) to
comply with all requirements of the North Carolina Discharge Permit System and reduce or
eliminate pollution to North Carolina's water. This program will describe the steps Bona is taking to
comply with the SWMP requirements.
I. Industrial Activity Description
Bona manufactures and sells hardwood flooring products including finishes (waterborne and
solvent -based), polishes, sealers, stains, cleaners, fillers, and maintenance products. Products
at this facility are handled in two ways:
1) Products are manufactured, processed, and packaged on -site
2) Products are imported in bulk and repackaged into smaller containers on -site
II. Site Map
Attached to this plan are the site maps that describe Bona's facilities. The structure consists
of an office/manufacturing building on approximately 25 acres of land. The building is
divided into offices, warehouse, a research and development laboratory, quality control
laboratory, filling area and a manufacturing area where product is mixed/manufactured
(referred to in this program as "Manufacturing'D. There are approximately 10,209 square
feet of office space and 40,704 square feet used for the remainder of the site activities.
III. Description of Potential Pollutant Sources/Containment
A. Manufacturing
Bona manufactures and processes waterborne products and a small quantity of
solventbased products on site.
The waterborne products manufactured on -site are combined in open -top stainless
steel vessels and then repackaged into smaller containers. The vessels are pressure -
washed and the rinse water is kept in holding tanks to be reused in future batches.
The solventbased products manufactured on -site are combined in either a 55-gallon
drum or in an open -top stainless steel vessel and then repackaged into smaller
containers. Any spills that might occur during manufacturing or packaging are taken
care of by either an absorbent pad designed for oils or a natural mineral absorbent
that is swept into a drum and disposed of in accordance with the city and state
regulations. All production personnel are trained to prevent any solventbased
materials from entering the system.
Page 2 of 6

BonaKemi USA Stormwater Management Plan - Continued
B. Warehousing
All spills in the warehouse will be contained with absorbent materials. A spill release
center containing necessary materials for containing spills is located the
manufacturing area.
IV. STORMWATER MANAGEMENT CONTROLS AND PREVENTION
A. SWMP Administrator
The Compliance Officer has been designated as the SWMP Administrator and will
be responsible for developing, implementing, maintaining and revising the SWMP.
The Compliance Officer will report to the Director of Research and Development,
who will be ultimately responsible for compliance with all regulations regarding spills
of any kind.
Risk Identification and Assessment
Discussed below are four possible sources that could contribute pollutants to runoff.
1) Loading and Unloading operation — All dock doors are equipped with dock
seals, which prevent precipitation from coming into contact with materials
while being loaded or unloaded. Any spill inside the warehouse is
immediately contained with the spill materials found at the spill response
center. Therefore, no raw materials or manufactured products will be
introduced into the stormwater system.
Receiving of raw materials and other goods takes place at the main dock area
on the east side of the building. Damaged containers which are known to
contain leaking materials will not be accepted for delivery at the Bona facility.
Should a container arrive that does contain leaking material, absorbent socks
will be placed under the trailer to prevent spills to run toward the nearest
storm drain.
2) Outdoor Storage Activity — Atomic Trailers, wooden pallets and metal
housings for totes are temporarily stored outdoors. No manufactured
products are stored outdoors. Thus, none are exposed to precipitation and
will not be introduced into the stormwater system.
Page 3 of 6

BonaKemi USA Stormwater Management Plan, - Continued
Specific liquid raw materials are stored in the tank farm located at the rear of
the facility. These raw materials are not SARA Title II Water Priority
Pollutants. The tanks are surrounded by secondary containment. The
unloading area for the tank farm has a sump pump for pumping material out
of the area under the loading/unloading area. The sump pump is turned off
at all times to ensure that raw material from the tank farm cannot enter the
stormwater discharge. Water from rain events will only be pumped out of
,the containment area when a qualitative inspection has been performed by
the Facilities Manager. If the water does not pass the qualitative inspection;
the water will be allowed to evaporate or be pumped into totes and disposed
of in accordance with local, state, federal regulations.
3) On -site Waste Disposal Practices — Wastewater from manufacturing
processes is collected indoors and is never exposed to precipitation.
Product and raw material containers are disposed of in several ways, none of
which exposes any substances to precipitation.
4) Outdoor Manufacturing or Processing Activities — There are no outdoor
manufacturing or processing activities. Therefore, there is no risk of this
contributing pollutants to stormwater runoff.
B. Monitoring Requirements
BonaKemi USA, Inc. must perform analytical monitoring of the Stormwater
discharges once a year commencing on the effective date of the permit. The
Stormwater discharge will be analyzed for the following parameters.
Discharge
Characteristics
Units
Measurement
Fre uen
Sample Type
Sample
Location
Cadmium, Total
/l
annually
Grab
SDO
Chromium, Total
/l
annually
Grab
SDO
Lead, Total
/l
annually
Grab
SDO
Total Rainfall
Inches
annuall
Event Duration
minutes
annually
Total Flow
MG
annually
SDO
Discharge Characteristic
Cut-off Concentration
Cadmium, Total
5 /1
Chromium, Total
984 /l
Lead, Total
33 /l
Bona must submit analytical results no later than 30 days from the date the facility
received the sampling results from the laboratory. Analyticatal results will be
submitted the fitst year and the last year of the permit to the Division. The last year
analytical results will be sent in with the permit renewal application.
Page 4 of 6

BonaKemi USA Stormwater Management Plan - Continued
C. Preventive Maintenance/Good Housekeeping
All manufacturing at Bona takes place indoors, and the following preventive
maintenance and good housekeeping policies/procedures are in place to ensure
stormwater discharge will not occur:
1) The manufacturing equipment (tanks, hoses, valves) is used daily (Monday --
Friday) and is inspected daily for any potential problems or leaks.
2) The dumpsters in the yard are emptied four times a week and have a lid
attached which is kept closed.
3) Forklifts are inspected on a bi-monthly basis by the manufacturer and are
maintained so as to prevent any fluids from entering the system.
4) The warehouse personnel make every effort to keep the building and yard
clean and free of debris.
D. Spill Response
The Plant Manager will document any spill/leak involving any raw materials or totes
and any other spills greater than 5 gallons.
Maps of the drainage system will be kept in the office of the Facility Manager so that
it may be ascertained whether material has entered the system. Any significant spills
will be reported as per CERCLA, EPCRA, the North Carolina Department of
Health Water Quality Control Division, or other affected local, state and federal
regulations.
The Director of R&D and/or the Vice President of Operations will meet with the
employees involved to discuss how to prevent future such occurrences. The
occurrence will be noted in the Spill Summary Log located in the Compliance Office.
Copies of the Spill Summary Log will be given to: Manufacturing, Purchasing, and
the Vice President of Operations.
E. Employee Training
All warehouse, manufacturing and lab employees are subject to training under the
Stormwater Management Plan. These employees work directly with the chemicals
and therefore must be aware of the potential hazards. Training will be conducted
annually and in conjunction with the Hazard Communications training for new
warehouse, lab and manufacturing employees. The Plant Manager will briefly train
any temporary employee before they start work. Training consists of the following:
1) spill response, 2) good housekeeping, and 3) material management practices.
Page 5 of 6

BonaKemi USA Stormwater Management Plan - Continued
F. Qualitative Monitoring Requirements (Inspections)
A comprehensive inspection is conducted twice annually by the Compliance Officer
one in the spring (April -- June) and Once in the fall (September — November). The
SWU-242 Qualitative Monitoring Form will be used. The Director of Research &
Development or Vice President of Operations will review and sign off.
The Qualitative Monitoring Form will be sent in with the Analytical Monitoring
Form during the first year of the permit. Subsequent Qualitative Monitoring Forms
will be filed and kept on hand at all times.
Page 6 of 6

Corporate Center Orl.,
BonaKemi USA, Inc. Site Plan
4275 Corporate Center Drive
Monroe, NC 28110
704-220-6943 )(— S�r� S-�r�•�f�•�

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