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HomeMy WebLinkAboutNCS000222_SWPPP 2007_20070820i STORM WATER -DIVISION -CODING -SHEET PERMIT NO. rp 61) DOC TYPE ❑ FINAL PERMIT ❑ MONITORING INFO ❑ APPLICATION ❑ COMPLIANCE A OTHER DOC DATE ❑ lop-)0-5�-t- YYYYMMDD • CAROLINA POLE LELAND, INC. 0 STORM WATER • POLLUTION PREVENTION PLAN (SWPPP) SWPPP 2007 Page 1 of 23 SCHEDULE OF REQUIRED ACTIONS/CHANGES • • • ITEM # DATE DESCRIPTION OF ACTION/CHANGE SCHEDULE PERSON RESPONSIBLE COMPLETED 001 8120107 Complete Update of SWPPP (Old SWPPP in files) J. House, CHMM CERTIFICATION STATEMENT Certification Statement: I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based upon my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name Signature V--V' Mike Rouse is the Facility SWPPP 2007 Date Au-qust 20 2007 and kill sign the annual certification statements Page 2 of 23 • STORM WATER POLLUTION PREVENTION PLAN TABLE OF CONTENTS w 1. GENERAL INFORMATION.........................................................................................4 2. POLLUTION PREVENTION TEAM...............................................................................6 3. DESCRIPTION OF POTENTIAL POLLUTANT SOURCES................................................7 4. MEASURES AND CONTROLS..................................................................................10 5. SPILL PREVENTION AND RESPONSE PLAN.............................................................14 6. PREVENTATIVE MAINTENANCE PROGRAM.............................................................15 7. FACILITY SECURITY................................................................................................15 8. NON -STORM WATER DISCHARGES...........................................................................15 9. SITE EVALUATIONSISAMPLINGIMONITORiNG..........................................................16 10. SITE PLAN INFORMATION........................................................................................17 11. EMPLOYEE TRAINING.............................................................................................18 12. FORMS.................................................................................................................18 SWPPP 2007 Page 3 of 23 GENERAL INFORMATION 40 1.a Purpose The purpose of the SWPPP is to identify potential sources of pollution or contamination that originate at this facility, and to select and implement actions which prevent or minimize the release of pollutants into the storm water. The storm water management controls included in the SWPPP focus on providing adequate control of pollutant discharges with practical approaches that utilize readily available techniques, expertise, material and equipment. The SWPPP is intended to be a flexible, active operations plan to allow incorporation of changes and management practices. As the plan is implemented and methods to improve the plan are found,or as regulations change, revisions to the plan must be made. Revisions to the plan must be approved by management and recorded in all copies of the plan in order to meet the requirements of the storm water permit. This is a wood preservation facility. Logs and some untreated poles/cumber are brought on site for treatment using either an inorganic arsenical (CCA) or pentachlorophenol. Prior to treatment, the logs are peeled on site, graded, and cut to length. All chemicals used in the treatment process are kept inside containment areas. The containment systems do not have manual drain valves. Any liquids removed from the containment areas must be pumped out. Waters accumulated inside these containment areas are used back in the CCA process. All freshly treated poles/lumber are kept under cover, on a RCRA Subpart W drip pad until drippage has ceased. The production facility is entirely surrounded by a ditch that eventually leads to the only outfall (at Sunny Point). Forklifts and other vehicles are regularly inspected and maintained by the maintenance department. Most of the maintenance work is done under cover. Any oil or chemicals used at the maintenance department are kept inside the maintenance building or under cover. All bulk oil tanks have secondary containment and roofed. Chemical bulk unloading for the treating plant is within a truck containment system. • Gasoline/diesel unloading is performed in the yard near the treating plant on concrete. The gasoline/diesel tanks are located inside secondary containment. Any water contaminated with oil is run through our wastewater treatment unit. The water is used in our CCA process and any residual oils are used in our pentachlorophenol process. BMPs currently in use are located under Section 4. At this time, based upon a review of our current procedures for reducing or eliminating exposure of materials to storm water, we have determined that our current BMP's are adequate for minimizing exposure. The maintenance area is inside a building, all oil tanks in secondary containment, all chemicals in secondary containment or under cover. The untreated/treated poles and lumber stored outdoors, stacked to minimize exposure and inventory controlled to reduce potential exposure to a rain event. Housekeeping procedures are in place to regularly remove debris in the yard and inspect around our maintenance and treating plant for chemical contamination. 1.b Procedural Requirements The operator must comply with the following requirements: • A signed copy of the SWPPP must be retained at the facility. • The operator must conduct inspections at the facility in order to comply with the permit and this plan. Inspection results may determine modification of this plan. • The SWPPP will be updated whenever there is a change in design, construction, operation or maintenance which may effect potential pollutants that may enter the storm water discharge. • A copy of the permit will be kept with this plan • All records must be maintained for at least one year from the date that the storm water permit expires. SWPPP 2007 Page 4 of 23 1.c Facility Information Facility Mgr. Michael Rouse Owner Name: Cox Industries Facility Address: 1901 Wood Owner 860 Cannon Bridge Road Treatment Road Address: Orangeburg, SC 29116-1124 Leland, NC Facility Tel. # (336) 371-3131 Permit #: NCS000222 Primary SICINAiCS 24911321114 Permit February 28, 2005 (Renewal, Renewal: submitted in July, 2004 - No new permit at this time - New owner submitted in May. 2006) Latitude 34 15 16 Longitude 078 04 28 Receiving Waters: Cove Creek Runoff 0.74 Coefficient Number of Outfalls: Outfall Est. Est. Sq Ft. Coefficient Avg gals. Remarks Acres per I" rain 001 128 5,575,680 0.821 2,853,391 Facility Total Acreage: 128 Acreage 2 graveled: Acreage used for 80 Acreage paved: 0 Industrial Activity: Acreage of 48 Acreage roofed: 5 undisturbed: Process Description: Wood preservation. Logs and some untreated lumber are brought on site for treatment using either an inorganic arsenical (CCA) or pentachlorophenol. Prior to treatment, the logs are peeled on site, graded, and cut to length. The poles or lumber is placed into one of three cylinders and impregnated with a wood preservative (chromated copper arsenate or Pentachlorophenol). Once drippage has ceased, the treated poles or lumber is stored on the yard until sold. Liquid chemicals are stored inside concrete containment areas. Water that is captured inside the chemical containment areas from rain events is re -used in the wood preservation process. These containment areas cannot release any liquid without manual pumping. Truck unloading of wood preservation chemicals is within a tank truck containment area. SWPPP 2007 Page 5 of 23 • 11 2. POLLUTION PREVENTION TEAM Team Leader Name Michael Rouse Title Plant Manager Responsibilities Responsible for overall implementation of program. Ensures implementation of plan with supervisors/employees. Ensure inspections, sampling and BMPs in use. Determine effectiveness of program. Incorporate changes based upon success or failure of BMPs. May perform inspections. sampling. Performs periodic review of plan. Team Members SW PPP 2007 Name I Bobby Russ Title I Purchasing Responsibilities Ensures implementation of plan with employees. May perform inspections, sampling. Monitors BMP effectiveness. Assists with implementing any changes or modifications to plan. Name I Dale Bollinger Title I Treating Supervisor Responsibilities Ensures implementation of plan with employees. May perform inspections, sampling_ Monitors BMP effectiveness. Assists with implementing any changes or modifications to plan. Page 6 of 23 0 0 0 DESCRIPTION OF POTENTIAL POLLUTANT SOURCES 3.a Risk Identification and Summary of Potential Pollutant Sources Chemical or Loading, Operations Outdoor Outdoor Particulate On -site Waste Disposal Pollutant Source Unloading Storage Mfg. Generation CCA X X X Cardboard containers/drums, stored under roof in containment containment roof and inside Treated area. Shipped as hazardous waste. containment Poles/Lumber Pentachlorophenol X X X Cardboard containers/drums, stored under roof in containment containment roof and inside Treated area. Shipped as hazardous waste. containment Poles/Lumber Diesel Fuel for X X roof and inside Non -liquid placed in bulk roll -off (general trash) treatment containment containment Any liquid is drummed and recycled or shipped as haz. Waste. DiesellGasoline Double Wall Tanks Oils, hydraulic, etc. X Non -liquid placed in bulk roll -off, used oil stored bulk under roof and on concrete for recycling, used filters drummed and inside bld Pole Peeling X Area cleaned regularly. Chips/bark used in boiler as fuel. Stored in piles near boiler. Framing X Minimal Sawdust generation Material Handling X Pole/Lumber damage during handling in yard Swept up and kept in containers until shipped out as non-haz Activities Damaged Ibr I trash). Loading/Unloading — There are several locations where loading/unloading are performed. In the yard untreated logs/poles/lumber are unloaded and trailers are then reloaded with treated lumber. The pole and lumber storage areas have minimal potential for pollution since the lumber is packaged and strapped for loading. Logs can generate bark in their storage location. Logs generally are stored in one area of the facility. Bulk diesel for treatment use with pentachlorophenol, along with treatment chemicals, while unloading, is in a concreted containment area. No tank truck is allowed to hook up without management approval and a tank level check. The driver must remain at the truck during unloading. Operations — At the treatment location, the poles/lumber is treated in a roofed containment area. Once the poles/lumber is removed from the cylinder, it is placed on a drip pad, which is contained, until drippage has ceased. Poles/Lumber may then be stored under in the yard. Any water from a rain event that is captured on the drip pad or tank farm area is picked up and reused in the CCA operation. All chemical bulk storage is located under roof and inside containment. Any accumulation of water from a rain event into the containment area is picked up and reused in that operation. Outdoor Process/Particulate Generation — Log peeling is performed outdoors, near the boiler area. The bark and chips are sent through a conveyor pipe and blown out onto the ground next to the boiler. The bark and chips are then used as fuel for our boiler. Bark and chips are piled to minimize blowing or contamination to the waterways. Outdoor Storage --Treated poles/lumber is stored outdoors until used or sold. Waste Disposal — • Treating Plant— Waste generated is boxed, stored under roof and disposed of as a hazardous waste. All liquid is reused in the process • Maim Shop — Used oil generated is stored in 55 gallon drums or bulk tank until recycled. The drums are kept indoors or under shed. • Yard Debris -- Any broken pieces of lumber or general trash found in the yard is placed into the trash container and disposed of as a non- hazardous waste • Diesel Storage— The diesel tanks are inside containment. Rainwater cannot be released without manual pumping of the containment. SWPPP 2007 Page 7 of 23 • • • 3.b Pollutant Information (Inventory of materials that may potentially be exposed to precipitation) Potential Location of Potential Reason for Potential Management practices to Outfall Pollutant Pollutant Source Pollutant exposure to minimize exposure to Method of storage) precipitation* precipitation Arsenic Treating plant and in Release from containment Yard inspections, drip pad 001 treated poles/lumber on area, yard drippage under roof, chemicals inside yard containment Chromium Treating plant and in Release from containment Yard inspections, drip pad 001 treated poles/lumber on area, yard drippage under roof, chemicals inside yard containment Copper Treating plant and in Release from containment Yard inspections, drip pad 001 treated poles/lumber on area, yard drippage under roof, chemicals inside yard containment Penta Treating plant and in Release from containment Yard inspections, drip pad 061 treated poles/lumber on area, yard drippage under roof, chemicals inside and containment Diesel Treating plant, diesel Release from containment Yard inspections, drip pad 001 fueling area, and area, yard drippage, fueling under roof, chemicals inside treated poles/lumber on containment yard Oils Maintenance shop, Spillage, forklift leaks, Daily forklift inspections, 001 stacker, loaders, trucks stacker leaks training, Maint. Shop and Stacker indoors Bark, chips, Yard Pole mill operation, framing Frequent removal of sawdust 061 and operation, misc. cutting of to containers at framing yard. Sawdust poles/lumber Pole mill bark/chips are piled near boiler and away from drainage areas — material used in boiler. Frequent clean up at pole mill Boiler Yard Dirt residue from boiler clean Piled in yard away from 001 Residue out drainage areas until disposed of SWPPP 2007 Page 9 of 23 �1 3.c Record Of Significant Leaks/Spills If a significant leak/spill occurs, (such as a release that equals or exceeds a reportable quantity or if it is a potentially harmful quantity, even though it is below a reportable quantity), then the SWPPP must be modified within 14 calendar days. The modification will include a description of the release and the circumstances leading up to the release. In addition we will review and identify any measures that may be incorporated to prevent a reoccurrence. Any modifications will be added to the SWPPP. DATE OF SPILL, LEAK LOCATION MATERIAL INVOLVED QUANTITY OF SPILL, LEAK CAUSE/SOURCE OF SPILULEAK CLEAN UP ACTIVITY 12/28/06 Treating Pentachloro < 1 lb Supplier unloading hose Washed area using Plant phenol ruptured. Material sprayed water. Water Unloading inside truck unloading bay. placed into WWTU (Truck) Bay Less than 1 Ibs released for recycling. outside of containment area 4. MEASURES AND CONTROLS The results of a site assessment indicate that controls are either in place or need to be added to minimize contaminant releases to storm water run off. Housekeeping is one area that can be readily controlled to limit the discharge of wood debris and minimize the generation of dust. Best Management Practices (BMPs) as well as other controls are used to reduce potential contaminant releases. Some of our controls are as simple as ensuring that we maintain vegetation, such as grass on slopes to prevent soil erosion and keeping outfall areas clean and free of debris. All chemical bulk storage tanks are within secondary containment and under roof. None of our secondary containment structures have any type of drainage system that would allow a release into the yard. Only personnel placing a pump into the diesel containment area can remove liquid. This method prevents any release of oil from our containment system due to rain. Our chemical storage containment areas that are not located inside a building have automatic pumps that will pick up liquid and place it into a bulk storage tank located within a containment area. This liquid is then used in our treating processes. Most hose as well as the trailer connections are inside a containment area or on concrete. If any tank or hose connections would have to be outside the contained area due to an unusual circumstance, each connection would have a bucket underneath to catch drips and minor leaks. A quaffied employee with access to the proper safety equipment approves the hook up to our tank prior to unloading and monitors the loading and unloading process. All non -bulk containers, such as drums, are stored either indoors or within a contained area. Finished pole/lumber products are stored in the yard until shipment. Prior to storing any treated pole or lumber products outdoors, verification that there is no drippage has been documented (Ask to see drippage reports). The drip pad is under roof with a concrete base and metal secondary containment to prevent any release. Any liquid generated from drippage or a rain event flows to a sump and then is automatically picked up and place into an effluent tank. Visual, as well as some documented Inspections are regularly performed on the drip pad and maintenance is performed as needed. (Ask to see any drip pad documented inspection reports). SWPPP 2007 Page 10 of 23 I* All cutting of poles/lumber is currently performed outdoors. This is a wood preservation facility. Logs and some untreated poles/lumber are brought on site for treatment using either an inorganic arsenical (CCA) or pentachlorophenol. Prior to treatment, the logs are peeled on site, graded, and cut to length. All chemicals used in the treatment process are kept inside containment areas. Waters accumulated inside these containment areas are used back in the CCA process. All freshly treated poles/lumber are kept under cover, on a RCRA Subpart W drip pad until drippage has ceased. Various types of equipment associated with this wood preserving facility include but are not limited to pressure retorts, mechanical pumps, fueling trucks, maintenance equipment, freight transfer vehicles, construction equipment and fork lifts. Trucks, trailers, and forklifts are cleaned in an enclosed, roofed area designed for this purpose. The water is reclaimed through an oil water separator. It is recognized that maintenance of vehicles can be a significant source of storm water pollutants. Materials associated with vehicle maintenance include waste oil, solvents and other degreasers, brake fluid, anti freeze, battery acids, radiator flush, and sludge. The following vehicle maintenance practices are utilized: Maintenance is completed indoors and protected from runoff and precipitation whenever possible. If maintenance has to be performed outside of the enclosed area, all possible means are used to prevent spillage and approved cleaning methods (oil dry, etc) are used if any spillage occurs. All used products are properly stored until they are sent for recycling or disposal. Batteries, used tired, and used solvents are collected and recycled through the appropriate vendors (Typically batteries are recycled immediately, so there is minimal to no storage). A feasibility review to determine if there is a way to modify or change our operating procedures or install controls to further reduce chemical exposure indicates the following: o Non -bulk chemical containment — All non -bulk chemicals are currently stored in secondary containment areas or under roof. o Chemical unloading — Chemical unloading is performed under roof or in containment areas that will allow the end of the trailer to be placed within this containment. Most hose connections at the tanks for bulk loading or unloading are inside the bulk storage containment area. Any tank or hose connections outside the contained area would have buckets underneath to catch drips and minor leaks. A qualified employee with access to the proper safety equipment approves the hook up to our tank prior to unloading and monitors the loading and unloading process. o Chemical containment — All chemicals are currently stored in secondary containment systems that cannot release without manual pumping. o Particulate containment — Log peeling is performed outdoors, near the boiler area. The bark and chips are sent through a conveyor pipe and blown out onto the ground next to the boiler. The bark and chips are then used as fuel for our boiler. Bark and chips are piled to minimize blowing or contamination to the waterways. o Diesel storage — The diesel tanks used to fuel lifts and other equipment is located within a secondary containment system that cannot release without manual pumping. Filling the tank and fueling procedures are performed just outside the containment area on a concrete pad. This is all under roof. Current procedures and training are in place to prevent a release on the ground as well as emergency equipment availability at the diesel area to handle a release immediately to prevent rain event contamination. o Treated wood storage —Treated lumber is typically stored outdoors. Prior to placing the treated lumber outdoors, the material is documented that all drippage has ceased. This procedure should ensure that there is minimal release of chemicals during a rain event from the treated lumber. The lumber is also not placed directly on the ground, but stored 2-6" above to prevent contact. SWPPP 2007 Page 11 of 23 To ensure that the BMPs and other controls are in use and working, employees are taught about controls in use and periodic inspections are performed. . The measures currently in use or to be implemented at our facility to control contaminant releases are found under section 4.a. s 4.a. Effective Pollutant control Options for Timber Product Facilities Activity Associated BMPs In Use Remarks Log, Lumber, Divert Storm water around storage areas with ditches, X and other Wood swales and/or berms Product Storage Locate storage areas on stable, well -drained soils with X 80% of yard Areas slope of 2-5 percent (Untreated) Line storage areas with crushed rock, gravel or porous X pavement to promote infiltration, minimize discharge and provide sediment and erosion control Stack materials to minimize surface area of materials X exposed to precipitation Frequent removal of debris X Provide collection of runoff with containment basins, sedimentation ponds and infiltration basins Activity Associated BMPs In Use Remarks Residue Storage Locate storage residues away from drainage pathways X Areas and surface waters (such as Avoid contamination of residues with oil, solvents, X untreated chemically treated wood, trash, etc. sawdust, chips) Assemble piles to minimize surface area of materials X exposed to precipitation Limit storage time of residues to prevent degradation X and generation of leachates Place materials on raised pads of compacted earth, clay, shale, or stone to collect and drain runoff Limit slopes of storage areas to minimize velocities of X runoff which may transport residues Activity Associated BMPs In Use Remarks Loading and Provide diversion berms and dikes to limit run on X Unloading, Material Provide good housekeeping measures to limit debris and X Handling Areas to provide dust control SWPPP 2007 Page 12 of 23 • • Activity Associated BMPs In Use Remarks Wood Extend drip time on drip pad (process area) before X Preservation moving to storage Activities Pave and berm areas used by equipment that has come in X contact with treatment chemicals Locate treatment chemical loading and unloading areas X away from high traffic areas where tracking of the chemical may occur. Provide frequent visual inspections of loading and X unloading areas during and after activities occur to identify any spills or leaks needing clean-up Cover and/or enclose treatment areas X Elevate stored, treated wood products to prevent contact X with runonlrunoff Provide collection of runoff with containment basins, sedimentation ponds and infiltration basins for treated wood storage areas Activity Associated BMPs In Use Remarks Chemical Storage Areas Provide secondary containment around chemical storage areas X Provide level gages X Inventory fluids to identify leakage X Locate storage areas away from high traffic areas and surface waters X Develop spill prevention, containment and countermeasure (SPCC) plans and implement X Cover and/or enclose chemical storage areas X Provide containment to allow for recycling of spill and leaks X Activity Associated BMPs In Use Remarks Equipment Provide diversion berms and dikes to limit run on X and/or vehicle maintenance Preventative maintenance program (cleaning oillwater X and cleaning separators, catch basins, vehicle mounted drip containment devices) Minimizing storm water run on and runoff at fueling X areas. Perform all maintenance activities indoors X Cover and/or enclose chemical storage areas (used oil, X oil filters, used solvents, etc.) Locate storage areas away from high traffic areas X SW PPP 2007 Page 13 of 23 • Activity Associated BMPs In Use Remarks Erosion and Sediment Grassed areas to prevent soil erosion X Controls Use of vegetation on sloped areas to prevent sediment run-off X Ditches around property to prevent water run on from neighboring locations X Sediment Trap (Such as rock, vegetation, etc.) X 5. SPILL PREVENTION AND RESPONSE PROCEDURES Spill prevention is key to preventing releases. Process controls are in place to minimize the potential for a release and employees are trained on these process controls. All chemical storage tanks are located inside containment areas. The containment areas cannot release any minor spills or drips unless liquid is manually pumped out. Facility personnel responsible for implementing the Spill Prevention and Response Procedures are as follows: o Mike Rouse — Facility Manager o Scott Russell — Pole Mill Supervisor o Palmer Matcher — Production Supervisor o Dale Bollinger — Treating Supervisor o Dale Nichols — Production Supervisor c Jerry Faulk — Maintenance Supervisor The above personnel perform visual and documented inspections of the facility's operational areas to ensure there has been no damage to containment, equipment or releases due to chemical handling. At a minimum, one of these personnel will be on site during operations. Process controls in place to prevent a release are as follows; o Daily visual inspections by above personnel and others to ensure there has been no accidental releases o Daily visual inspections of equipment by above personnel and others to ensure there are no leaks o Weekly documented inspections of equipment and containment areas to ensure there have been no releases or equipment leaks (Ask to see documented inspections) o Chemicals are handled and stored on concreted, contained, and roofed areas o Preventative maintenance program on forklifts, equipment, and containment to discover and repair leaks, damage, or other issues that might cause a release All personnel involved with the handling of hazardous chemicals or waste are trained under 40 CFR 265.16 and 29 CFR 1910.1200. Any large releases will be handled by an outside firm. Information pertaining to a release and our response procedures are located in this facility's contingency plan. 6. PREVENTIVE MAINTENANCE PROGRAM This facility has a maintenance program. This program includes regular maintenance on all vehicles used on site. Employees have been trained to notify the maintenance department or their supervisor if any vehicles have a leak that needs repair. Daily visual inspections on all tanks and equipment that store hazardous chemicals is performed by our operators to ensure prompt repairs for any leaks that may come in contact with storm water run off. SWPPP 2007 Page 14 of 23 Documented inspections on equipment is as follows: o Weekly drip pad inspections to ensure no damage to drip pad or berm that may cause a release . o Daily forklift inspection by operators o Weekly equipment and storm water controls and discharge areas inspected weekly by maintenance personnel. o Periodic facility inspection, which includes outfall, containment, oil storage, and particulate generating area inspections. This is performed at a minimum, 4 times annually. 40 All information pertaining to preventive maintenance for this facility are kept with the maintenance supervisor or the facility manager. 7. FACILITY SECURITY Security systems to prevent accidental or intentional entries that could cause a discharge are as follows: Fencin Lighting 8. NON -STORM WATER DISCHARGE 8.a Authorized Non -Storm Water Discharges Non -storm water discharges related to industrial activity that are authorized are below. Any other non - storm water discharges are not permitted without not cation and authorization from the state. Authorized by Regulation Dischar es from fire fighting activities Fire hydrant flushings NA unless required by outside reclulatorV personnel Potable water sources, including water line Rarely performed and usually water is reused in processes. Drinking fountain water Two located on site. minimal water release, does not discharge offsite unless rain event Irrigation drainage NA Lawn Water NA Routine external building wash downs which do not use detergents or other compounds Infrequent (every 2-5 years) Routine pavement wash waters where spills have not occurred which do not use detergents or other compounds Infrequent (cleaning small areas of pavement once or twice a year) Air conditioning condensate Several buildings, minimal water release, does not discharge offsite unless rain event Compressor condensate Several, minimal water release, does not discharge offsite unless rain event Uncontaminated springs NA Uncontaminated ground water NA Foundation or footing drains where flows are not contaminated with processed materials NA SWPPP 2007 Page 15 of 23 C] 8.b Non -storm water discharges The discharges from this facility are evaluated annually for the presence of non -storm water discharges. The evaluation includes a visual inspection of each outfall during a non -storm event to determine any releases. Evaluation Date Non -storm water discharges detected Person Who conducted Evaluation Signature of Person who conducted Evaluation 8120107 Visual inspection of outfall shows no release Jane House, CHMM 9. SITE EVALUATIONSISAMPLINGIMONITORING Site evaluations/sampling and/or monitoring are performed based upon this facility's storm water permit. 9.a Sampling Requirements Based upon our permit we are required to perform the following sampling. Sampling results are located at the end of this plan. Check when complete MONITORING PERIOD TYPE OF MONITORING 2005 January - March Analytical one time Burin ear April -June Visual (qualitative) Jul - September October - December Visual (qualitative) 2006 January - March Analytical one time during ear) April - June Visual (qualitative) Jul - September October - December Visual(qualitative) 2007 January - March Analytical one time during year April - June Visual qualitative Jul - September October - December Visual qualitative 2008 Janua - March Analytical April -June Ana! ical/Visual Qualitative Jul - September Analytical October- December Analytical/Visual Qualitative swPPP 2007 Page 16 of 23 0 • • ANALYTICAL REQUIREMENTS VISUAL (QUALITATIVE) REQUIREMENTS COD Color BOD5 Odor Total Suspended Solids TSS Clarity Oil and Grease Floating salids H Suspended solids Copper Foam Chromium Oil sheen Arsenic Other obvious indicators of pollution Zinc Pentachlorophenol Phenol Benzene Toluene Na thalene Anthracene Total Ammonia Total X lenes Total Phosphorus TKN OTHER REQUIREMENTS Total rainfall precipitation of event sampled Total duration of event sampled Total flow of event sampled per outfall (calculated based on the amount of area draining to the outfall, the amount of impervious area, and the total amount of rainfall Event Duration Semiannual facility inspection of stormwater systems 9.b Sample Collection Protocols Grab Sample Collection — A manual grab is collected within 30 minutes of a discharge at the outfall by inserting a container under or down current of a discharge with the container opening facing upstream. If the outfall is less accessible, then you may need to use a pole or bucket to collect the sample. o Label sample containers before sampling o Take a cooler with ice to the sampling point o Take the grab from the horizontal and vertical center of the channel o Avoid stirring up bottom sediments in the channel o Hold the container so the opening faces upstream o Avoid touching the inside of the container to prevent contamination o Keep the sample away from uncharacteristic floating debris o Use safety precautions 9.c Evaluations Semi -Annual facility compliance evaluations are completed. These include an inspection of the outfalls and a determination on whether our plan is effective. During this evaluation we will determine if any changes to the plan need to be made. Results of these evaluations are located at the end of this plan. SWPPP 2007 Page 17 of 23 10. SITE PLAN • A copy of this facility's site plan is located at the end of this plan. Information provided on the site plan is as follows: s • Chemical Storage a Outfalls • Lumber (Treated and Untreated) • Fueling Stations • Residue (Untreated) • Loading/Unloading Areas Maintenance 0 Run Off Flow Direction Drainage areas for each outfall Waste disposal areas Drainage structures • Activities occurring in each drainage area Process areas 0 Potential pollutants 11. EMPLOYEE TRAINING Employees that work at this facility will be trained periodically on Storm Water Pollution Prevention. Training will include, at a minimum, the following information: • What is Storm Water Pollution • Sediment Erosion • Treated Lumber, Ensuring No Drippage Before Leaving The Drip Pad • Housekeeping • Best Management Practices in Use • Forklifts - Oil/hydraulic leaks, fueling procedures • General Clean Up of Spills/Leaks • Maintenance Work Visual Inspections of Equipjment Mike Rouse, or whomever he dictates, will provide the annual training. All personnel involved with the handling of hazardous waste have been (or will be) trained under 40 CFR 265.16. All employees have received some training under 29 CFR 1910.1200 concerning the chemicals located on site and basic spill/leak response procedures. 12. FORMS Forms used for evaluations and inspections are as follows: SWPPP 2007 Page 18 of 23 • STORM WATER POLLUTION PREVENTION PLAN ANNUAL CERTIFICATION I CERTIFY, UNDER PENALTY OF LAW, THAT THIS DOCUMENT AND ALL ATTACHEMENTS WERE PREPARED UNDER MY DIRECTION OR SUPERVISION IN ACCORDANCE WITH A SYSTEM DESIGNED TO ASSURE THAT QUALIFIED PERSONNEL PROPERLY GATHER AND EVALUATE THE INFORMATION SUBMITTED. BASED ON MY INQUIRY OF THE PERSON OR PERSONS WHO MANAGE THE SYSTEM, OR THOSE PERSONS DIRECTLY RESPONSIBLE FOR GATHERING THE INFORMATION, THE INFORMATION SUBMITTED, 1S, TO THE BEST OF MY KNOWLEDGE AND BELIEF, TRUE, ACCURATE, AND COMPLETE. I AM AWARE THAT THERE ARE SIGNIFICANT PENALTIES FOR SUBMITTING FALSE INFORMATION, INCLUDING THE POSSIBILITY OF FINES AND IMPRISONMENT FOR KNOWING VIOLATIONS. DATE PRINTED NAME SIGNATURE s I CERTIFY, UNDER PENALTY OF LAW, THAT THIS DOCUMENT AND ALL ATTACHEMENTS WERE PREPARED UNDER MY DIRECTION OR SUPERVISION IN ACCORDANCE WITH A SYSTEM DESIGNED TO ASSURE THAT QUALIFIED PERSONNEL PROPERLY GATHER AND EVALUATE THE INFORMATION SUBMITTED. BASED ON MY INQUIRY OF THE PERSON OR PERSONS WHO MANAGE THE SYSTEM, OR THOSE PERSONS DIRECTLY RESPONSIBLE FOR GATHERING THE • INFORMATION, THE INFORMATION SUBMITTED, IS, TO THE BEST OF MY KNOWLEDGE AND BELIEF, TRUE, ACCURATE, AND COMPLETE. I AM AWARE THAT THERE ARE SIGNIFICANT PENALTIES FOR SUBMITTING FALSE INFORMATION, INCLUDING THE POSSIBILITY OF FINES AND IMPRISONMENT FOR KNOWING VIOLATIONS. DATE PRINTED NAME SIGNATURE � I CERTIFY, UNDER PENALTY OF LAW, THAT THIS DOCUMENT AND ALL ATTACHEMENTS WERE PREPARED UNDER MY DIRECTION OR SUPERVISION IN ACCORDANCE WITH A SYSTEM DESIGNED TO ASSURE THAT QUALIFIED PERSONNEL PROPERLY GATHER AND EVALUATE THE INFORMATION SUBMITTED. BASED ON MY INQUIRY OF THE PERSON OR PERSONS WHO MANAGE THE SYSTEM, OR THOSE PERSONS DIRECTLY RESPONSIBLE FOR GATHERING THE INFORMATION, THE INFORMATION SUBMITTED, IS, TO THE BEST OF MY KNOWLEDGE AND BELIEF, TRUE, ACCURATE, AND COMPLETE. I AM AWARE THAT THERE ARE SIGNIFICANT PENALTIES FOR SUBMITTING FALSE INFORMATION, INCLUDING THE POSSIBILITY OF FINES AND IMPRISONMENT FOR KNOWING VIOLATIONS. DATE PRINTED NAME SIGNATURE SWPPP 2007 Page 19 of 23 • • • STORM WATER POLLUTION PREVENTION SEMI-ANNUAL FACILITY SITE COMPLIANCE INSPECTION NAME OF PERSON CONDUCTING INSPECTION DATE OF INSPECTION Has your SWPPP been updated to include current Non -Storm Water YES NO NIA Discharge Evaluation results? Has your SWPPP been amended for any new construction that would YES NO NIA effect the site map or drainage conditions at the facility? Has your SWPPP been amended for any changes in facility operations YE5 NO NIA that could be identified as new source areas for contamination of storm water? Are there any materials at the facility that are handled, stored or YES NO NIA disposed in a manner to allow exposure to storm water that are not currently addressed in your SWPPP? Are outside areas kept neat and orderly? YES NO NIA Are regular housekeeping inspections made? YES NO NIA Do you see spots, pools, puddles, or other traces of oils, grease, or YES NO NIA other chemicals on the ground? Are particulates on the ground from industrial operations or processes YES NO NIA being controlled? Do you see any leaking equipment, pipes or containers? YES NO NIA Do drips, spills, or leaks occur when materials are being transferred from YES NO NIA one source to another? Are drips or leaks from equipment or machinery being controlled? YES NO NIA Are clean up procedures used for spilled solids? YES NO NIA Are absorbent materials (floor dry, kitty litter, etc.) regularly used in YES NO NIA certain areas to absorbs ills? Can you find discoloration, residue, or corrosion on the roof or around YES NO NIA vents or pipes that ventilate or drain work areas? Are Best Management Practices implemented to reduce or eliminate YES NO NIA contamination of storm water from source areas at the facility? Are Best Management Practices adequately maintained? YES NO NIA Are there significant changes that will have to be made to your SWPPP to YES NO NIA correct any inadequacies that the plan may have to effectively control a discharge of contaminated storm water from your facility? Are outfall locations clean and free of debris? YES NO NIA Any signs of erosion on the property site? YES NO NIA Are all bulk tank containment areas in good condition, no sign of damage YES NO NIA and no contamination outside of containment areas? Swale areas in good condition? YES NO NIA Ditch areas in good condition, not overgrown or damaged? YES NO NIA If any of the ditches require maintenance, circle the type(s) needed Sediment removal Mowing Re -vegetation of side slopes Erosion area repair Debris removal of pondloutlet REMARKS: SWPPP 2007 Page 20 of 23 GRAB SAMPLE FORM . LOCATION: 001 a • DATE; RAIN EVENT START TIME: DISCHARGE START TIME: GRAB SAMPLE COLLECTION TIME OF COLLECTION FLOW DEPTH AT OUTFALL RAINFALL GAUGE READING pH RAIN EVENT INFORMATION TIME EVENT STOPPED DURATION OF RAIN EVENT (HOURS) RAINFALL GAUGE READING TOTAL RAINFALL (INCHES) ESTIMATED TOTAL RAIN EVENT RELEASE FROM SITE 2,853,391 gallons per one inch of rain incises x 2,853,391 gallin = gals. Rel SAMPLING PERSONNEL Frequency of Sampling Ouffaiis to Sample Type of Sam tin Analytical Requirements.. See SWPP Plan 001 Grab COD Pentachloro henol BOD5 Phenol Total Suspended Solids `TSS Benzene Oil and Grease Toluene H Na thalene Copper Anthracene Chromium Total Ammonia Arsenic Total Xylenes Zinc Total Phos horus SWPPP 2006 Page 21 of 23 9 • STORM WATER POLLUTION PREVENTION SEMI-ANNUAL VISUAL (QUALITATIVE) INSPECTION REPORTS OUTFALL NUMBER 2007 APRIL-JUNE OUTFALL 001 2007 SEPT-NOV OUTFALL 001 2008 APRIL-JUNE OUTFALL 001 2008 SEPT-NOV OUTFALL 001 2009 APRIL-JUNE OUTFALL 001 2009 SEPT-NOV OUTFALL 001 INSPECTOR DATEITIME COLOR ODOR CLARITY FLOATING SOLIDS SUSPENDED SOLIDS FOAM OIL SHEEN OTHER OBVIOUS INDICATORS OF POLLUTION J = Indicates no problems X = Indicates contamination (Nate probable sources of any observed storm water contamination) 'Observations to note: Color, odor, turbidity, floating solids, foam, oil sheen, or any other Indications of storm water pollution. Note the probable sources of any observed storm water contamination. "Observations should be made within first 30 minutes of precipitation, but no later than 60 minutes in daylight and when sufficient runoff occurs. SWPPP 2006 Page 23 of 23 • • INCO Leland, NC INTEGRATED Carolina Pole — Leland, NC Contingency Plan Page 1 of 13 2006 This Contingency Plan meets requirements of 2NCAC9L.1900 Inspectors Signature Date Inspectors Signature Date Inspectors Signature Date INTEGRATED HAZARDOUS MATERIALS & WASTE CONTINGENCY PLAN TABLE OF CONTENTS FACILITY INFORMATION EMERGENCY RESPONSE CONTACTS TEAM MEMBERS AND JOB DESCRIPTIONS MEDICAL INFORMATIONIPROGRAM SITE INFORMATION OVERVIEW OF FACILITY OPERATIONS INCIDENT HISTORY EVACUATION PROCEDURES GENERAL FIRE PROCEDURES GENERAL SPILL/EMERGENCY RESPONSE ® PROCEDURES EMERGENCY EQUIPMENT DECONTAMINATION DOCUMENTATION OF INCIDENT PERSONNEL TRAINING INSPECTIONS SECURITY COMMUNICATION PROCEDURES PREVENTION & BEST MANAGEMENT PRACTICES NATURAL DISASTERS APPENDIX DECONTAMINATION LAYOUT HAZARDOUS MATERIALS STORAGE LOCATIONS AND REPORTABLE QUANTITIES FACILITY SITE PLAN FIRE FIGHTING TACTICS FOR PESTICIDES • TANK LAYOUT ................................................................... 3 ................................................................... 3 ................................................................... 4 .................................................................. 4 ................................................................... 4 .................................................................. 5 ................................................................... 5 ................................................................... 5 ................................................................... 5 ................................................................... 6 ................................................................... 7 ............................................................... 7 ................................................................... 8 ................................................................... 8 ..................... ................................ I............. 8 ................................................................... 8 ................................................................... 9 ................................................................. 9 .................................................................. 9 Carolina Pole - Leland, NC Contingency Plan Page 2 of 13 2006 INTEGRATED HAZARDOUS MATERIALS & WASTE CONTINGENCY PLAN • 0 FACILITY INFORMATION Facility Name Carolina Pole Leland, Inc. Telephone # (910) 371-3131 Location Address 1901 Wood Treatment Rd Fax # (910) 371-3137 Leland, NC 28451 Mailing Address P. O. Box 370 EPA I.D. # NCD093137636 Leland, NC 28451 County Brunswick SIC Code 2491 Facility Lat— 34 15 16 NAICS 321114 Latitude/Longitude: Long— 078 04 28 Directions to Facility: Going 74 West past the 2''d Leland Exit (past Leland Industrial Park). Sign on left side of road says 'Carolina Pole" 141711 have to turnaround to enter facility. Primary Emergency Coordinator Secondary Emergency Coordinator Name: Mike Rouse Name: Dale Bollinger Address: 2001 Bonner Bussells Drive 2089 East 53 Southport, NC 28461 Kelly, NC 29448 Telephone #: (910) 457-9779 (Horne) Telephone #: (910) 669-2084 (Home) (910) 620-0465 tCell) (910) 876-2342 (Cell) The Primary and Secondary Emergency Coordinators are authorized to spend company funds in the event of an emergency. EMERGENCY RESPONSE CONTACTS Local State Fire Department 911 Environmental Quality Dept. (800) 858-0368 of North Carolina (336) 771-4600 Ambulance Service 911 Federal Environmental Protection (404) 347-4062 Agency Region 4 Sheriff's Department 911 Brunswick Count (910) 253-4376 National Response Center 1-800-424-6802 Emergency Mgmt. NC Dept of Agriculture (919) 733-3556 Arch Chemicals Emergency (800) 654-3970 Action Network (ACEAN) Copies of this contingency plan have been given to the following outside support groups to assist in the event of an emergency: Sheriff's Department— To provide traffic and crowd control during an event, as well as assist in overseeing any ambulance services necessary for injured personnel. Emergency Management'Fire Department— Respond to any fires located on the site. It is also expected that the Emergency Management Coordinator will bring in their hazardous materials response team to provide assistance in stopping a chemical release and preventing any materials from leaving the property site. New Hanover Regional Medical Center- The hospital is expected to provide triage and any medical services for injured personnel brought in due to an event at our facility. •NCDENR — The state is expected to provide technical guidance during and after an incident that may affect the environment. Carolina Pole — Leland, NC Contingency Plan Page 3 of 13 2006 TEAM MEMBERS AND JOB DESCRIPTIONS A decision has been made to only have employees provide minimal/defense or no response to emergency situations. The following contractor will be used for response and/or cleanup. We do not currently have a contract with any .emergency response services, but the following company is local and may provide services after the Fire Department HAZMAT team has completed its response. Southeast Response & Remediation, Inc. Wilmington, NC (910) 763-6274 MEDICAL INFORMATION/PROGRAM The local Physician and Hospital below have a copy of this plan along with Material Safety Data Sheets for all of our major chemicals to use in the event of an injury, exposure or medical emergency. PHYSCIAN North Brunswick Family Medicine 117-H Village Road Leland, NC 371-0404 HOSPITAL New Hanover Regional Medical Center 2131 S. 17r" Street Wilmington, NC (910) 343-7000 Employees are not qualified to perform any rescues on personnel located in a potentially hazardous environment due to a spill, leak or fire. If a rescue is necessary, the fire department will be notified to provide rescue and emergency services. Several employees may have been trained in first aid and CPR procedures. However, it is not in any job descriptions that employees must perform first aid duties_ Any medical assistance would be voluntary. SITE INFORMATION Within a Y2 mile radius of this facility: • Industrial: Vic Taulic Hydraulics, Industrial Pump Service • Residential: None — Population estimated at less than 500 Schools: None • Soil Type: Mandarin fine sand. Waters: None within 1 to 1.5 miles • Surrounding Only on North side of facility are any industrial sites (See Industrial for list). These Occupancies & sites are located past a small woodland area and railroad tracks. Forest surrounds Land Use: the South, East, and West sides. The nearest stores to purchase items are: Company: Bame Ace Hardware & Lumber Address: 117 B Village Road Leland, NC Telephone #: 383-6688 OVERVIEW OF FACILITY OPERATIONS This facility involves wood preservation of utility poles and piling. Wood preservatives are impregnated into wood by pressure treatment in cylinders. Operations include: Treating plant using Pentachlorophenol and Chromated Copper Arsenate wood preservatives; wastewater treatment system; Two Pole peelers, Dry Kiln; Boiler, Maintenance Shop. Carolina Pale - Leland, NC Contingency Plan Page 4 of 13 2006 INCIDENT HISTORY There have been no spills or releases within the last five years from the date on this plan. . EVACUATION PROCEDURES Evacuation location: Grassy area in front of main office Weather related evacuation: Main Office - Center Room; Treating Plant - Under Office; Boiler - Office Manage Evacuation Mike Rouse Oversee Evacuation Jerry Faulk Plan: of the Maintenance area: Oversee Evacuation Mike RouselSobby Russ Oversee Evacuation Dale Nicholas/Alton Stanley of the Office Location: of Framing and West Yard area: Oversee Evacuation Dale Bollinger/Robert Oversee Evacuation Scott RusselUCollis of the Treating Plant Bollinger of Pole Mill and East Graham Location: Felton Graham (Night) yard Area: Emergency Mike Rouse/Dale Oversee Evacuation Palmer Hatcher/James Assistance Bollinger of Boiler Area: McMillan/Allen Notification: Maragne/Roscoe Maye Visitor Log and Radio Mike Rouse/Palmer Notification: Hatcher/Dale Nicholas *Senior management officials will determine any outside notifications necessary and/or ensure that these are completed. Personnel Notification of an Emergency This plan will be instituted anytime the emergency alarm system goes on, whether manually or automatically. Below are some (tut not all) of the potential emergencies that may occur at this ® facility. • Fire Severe chemical spill or leak Person seen or found unconscious for an unknown reason Evacuation routes are posted through out this facility. This facility does not have an alarm system. Notification of an emergency to all personnel will be on radio. Emergency Equipment Shutdown Procedures Emergency shut down procedures are required for the following equipment only if it can be done without planing anyone in danger: Treating cylinders. If one or more of the treating cylinders are running a cycle, then pumps may need to be shut down, valves closed and pressure removed from the cylinder prior to evacuation to prevent a spill. Boiler may need to be shut down. Accounting for Personnel after Evacuation is Complete The listed personnel will determine that all visiting employees have been accounted for. Department supervisors will determine that ail employees have been accounted for. Carolina Pole - Leland, NC Contingency Plan Page 5 or 13 2006 GENERAL FIRE PROCEDURES Small fire —Fire extinguishers are kept in several locations throughout the facility. In the event of a small fire, select employees have been trained in the use and handling of the fire extinguishers. Large Fire - all employees are to evacuate. The local fire department will be notified to handle this type of emergency, Water is available on site for the fire department to use. Note:Evidence shows that the smoke from fires involving CCA treated lumber is not significantly more toxic than untreated lumber. ALSO ashes from treated lumber may contain arsenic, copper, chromium, and pentachlorphenol. GENERAL SPILLIEMERGENCY RESPONSE PROCEDURES ONLY EMPLOYEES THAT HAVE BEEN TRAINED ARE ABLE TO CONTAIN, STOP LEAKS OR PERFORM CLEAN UP. ALL OTHER EMPLOYEES ARE ONLY AUTHORIZED TO NOTIFY MANAGEMENT ALL REQUIRED PPE MUST BE DONNED PRIOR TO RESPONDING TO ANY SPILLS. Liquid spill in a contained area — For all water soluble chemicals, the hazardous chemical can be washed down to the nearest sump and then picked up and placed back into the effluent system for re -use in the process. For non -water soluble chemicals (such as Diesel fuel), an absorbent will be placed over the spill area to pick up the chemical. After the maximum amount of chemical has been picked up, the area will be cleaned and mopped using a mild detergent. The material will be stored in sealed, labeled, compatible drums or buckets and disposed of according to State and Federal Regulations. Liquid spill in a non -contained area — For all chemicals, the following procedures apply: Safely stop the flow, if possible Contain the spill by building a dam type, U-shaped structure using sand, kitty litter, lime or dirt. The containment structure should be built back far enough away from the spill to allow time for complete containment Notify the proper authorities lithe amount of chemical released was at or above the reportable quantity. (This should be done As Soon As Possible and immediately if the spill has left the property) Once contained, inspect the area to ensure that the release did not leave the properly. If the release left the property site, notify the local and state emergency contacts. Prevent any further quantity of the chemical from leaving the property. Have a topographical map available to assist in determining the flow pattern of the released chemical. (At the Treating Plant, where the bulk chemicals are stored, the closest property edge is greater than 500 feet before these products can leave the property.) Pick up any liquid using a wet/dry vacuum system or pump. This liquid goes back to a containment area for re -use or is properly stored for disposal. Diesel Fuel and/or other chemicals will be picked up using absorbents if vacuuming or pumping is not feasible. • Dig up the contaminated dirt a minimum of 2-4 inches. Store in properly sealed, labeled, compatible drums. All products in bulk are compatible with steel drums with a painted liner. • Sample the area after cleaning to determine that all of the contaminated soil has been removed. Solid chemical spill in a contained area - The spill will be swept or vacuumed up and placed in properly sealed, labeled and compatible drums or buckets for re -use or approved Federal and State disposal. Solid chemical spill in a non -contained area - The spill will be swept, shoveled or vacuumed up and placed in properly sealed, labeled and compatible drums or buckets for re -use or approved Federal and State disposal. The top layer of contaminated soil will be removed and placed into property sealed, labeled and compatible drums for approved State and Federal disposal. Sample the area after clean up to ensure that all contaminated soil has been removed. GENERAL SPILUEIVIERGENCY RESPONSE PROCEDURES CONTD Gas, fume or vapor releases into the atmosphere — Most of the chemicals kept at the facility generate minimum to no vapors or fumes, except in a fire situation. Diesel Fuel, gasoline, and propane may represent a potential fiammability vapor hazard. The exposure levels are as follows: Hazard LEL UEL Vapor Density Diesel fuel 0.9% 7.0% 3-4 Gasoline 1.3% 6.0% 3-4 Propane 2.3% 9.5% 1.56 Carolina Pole— Leland, NC Contingency Plan Page 6 of 13 2006 The vapor will remain close to the ground, if a quantity greater than 50 gallons of any of the above is released, electrical equipment within a 100 foot radius will be shut down and the local fire department notified. • • G EMERGENCY EQUIPMENT The following spill/response equipment is available: Equipment Location Purpose Portable Pumps Treating Plant/Maint Shop Transfer of Material Speedi-Dry Maint Shop Absorbent Shovels Treating PlanUMaint Shop Containment and container filling Absorbent boom Maint Shop Containment Absorbent Pads Maim Shop Absorbent Lime Near Tank Farm Neutrafizing and absorbent Marl Near Tank Farm Containment and stabilizing Earth Beside Boiler room Stabilizing Shavings Boiler Room Absorbent Drums/boxes/etc. Near Tank Farm Storage of material picked up PPE (Gloves, etc.) Treating Plant/Maint Shop Employee protection Earth Moving Equipt. Maint Shop Containment Water Treating Plant/etc. Eliminate Fire DECONTAMINATION A decontamination area will be set up using the following equipment: • Plastic baby pool (one for wash, one for rinse) • Roll of plastic to lay down under the decontamination area • Scrub brushes • Cleaner for removal of diesel fuel Plastic will be laid down to form a path from the spill area (under the decontamination area) to the "dean" area to prevent the spread of contamination. Equipment and personnel wiR use the water from the pool to clean equipment. All equipment, once cleaned will be returned to the treating plant area. Any disposable items will be cleaned and thrown away into the clean trash or, if not cleanable, will be placed into drums and disposed of according to State and Federal regulations. If diesel fuel or other "oily" product is involved, a cleaning aid will be added to the water_ Once completed, the water will be pumped back to the treating plant for re -use. If the liquid cannot be re -used, then it will be drummed and disposed of according to State and Federal regulations. (See attached diagram) DOCUMENTATION OF INCIDENT Documentation will be kept in a file that is located in the office. Information included is as follows: Weather Conditions Time Details on control of incident (containment/dean up) Measures taken to prevent future incidents Agencies Notified See the form used in the back of this plan. Carolina Pole — Leland, NC Contingency Plan 2006 • Date • Product • Investigation information on how accident occurred e Whether incident was recordable • Agencies to receive written report Page 7 of 13 PERSONNEL TRAINING All personnel involved with the handling of hazardous waste have been (or will be) trained under 40 CFR 265.16. All employees have received some training under 29 CFR 1910.1200_ Any personnel that will be involved in an emergency • response incident has training in the following areas: Hazardous chemical properties for on site + Hazardous waste training (40 CFR 265.16) chemicals (29 CFR 1910.1200) Personal Protective Equipment to use • Emergency equipment and its usage Spill/leak containment + Hygiene procedures Decontamination procedures • Contingency plan Appropriate phone call procedures Training will be per OSHA's HAZWOPER training requirements under 29 CFR 1910.120 0 • An emergency response is defined as a release that requires personnel to be pulled from other departments to assist. INSPECTIONS • Weekly inspection of Drip pad containment area to ensure there is no leakage • Monthly inspection of the entire facility, including emergency equipment and the security fence • Weekly inspection of Hazardous waste storage area • Daily visual inspections by treating operators SECURITY Due to the relatively small work force, employees know all others that work at this facility. Visitors entering the plant must check in at the office. Employees have been told to question any personnel on the plant site that are not with another employee or are unfamiliar. Security systems in place are as follows: Phone System: Phones are located in the office, lab, treating room, maintenance shop, boiler room, scale house, and guard shack. Interplant communication is available on al! phones. Phones from all locations, except the scale house, are available for extemal communication. Phones are used on a daily basis and any malfunctions are reported for prompt repair. Portable Radio System A portable radio system is maintained with all supervisors plus the lab and office have units. Radios are used daily. Two spare units are maintained in order to keep working units available during repair. Entrance Gate: The entrance to the plant has a steel gate, which is kept closed when the plant is not in operation. Personnel: At least one employee, and typically two or more employees are on site 24 hours a day, 7 days per week. Approximately 2-4 weekends per year, the boiler is shut down and personnel are not required During these infrequent times, the entrance gate is closed and locked. Lighting: Lighting has been installed through out the facility to reduce vandalism. Carolina Pole — Leland, NC Contingency Plan 2006 Page 8 of 13 COMMUNICATION PROCEDURES The senior employee on site at the time of the accident will initially notify the primary or secondary coordinator and inform them of the following; • Chemical spilled • Estimated quantity • Location of spill • Any injuries • If the spill leis the property site • If the spill has been contained The primary or secondary coordinatorwill notify the proper authorities if necessary On site communications is verbal, radio or by telephone PREVENTION AND BEST MANAGEMENT PRACTICES This facility • Weekly inspections of the drip pad area • Weekly hazardous waste storage area • Monthly full facility inspections • Bulk Chemicals are kept in contained (diked) areas • Periodic training on handling and spill control of the chemicals on site for employees • Initial forklift training and continued evaluations • Daily visual inspections of chemical storage equipment by employees prior to use • Maintenance program which includes immediate repairs of equipment that shows signs of leakage Unloading of bulk liquid chemicals are done by trained professional drivers on concreted or asphalted areas using buckets at each hook up point that is not in a contained area. Spill equipment is immediately available and with the driver. is NATURAL DISASTERS • A natural disaster pertains to a threat to the operations or equipment as related to severe and unusual weather conditions. Examples of such weather conditions include, but are not limited to; hash flooding, snow/ice storms, tornado or high winds, Hurricanes, severe cold. The best defense against these events is early warning. With advance notice from a radio, we can plan to minimize a natural disaster impact with the following preparations: • Orderly plant shutdown, which includes valve closures and/or pipe draining to prevent breakage • Stocking of extra absorbents and other items that might be needed in the event of a problem • Moving of potential problem chemicals (small quantities) into more secure areas, Our goal is to always be proactive in preventing potential problems due to natural disasters by maintaining emergency equipment inventories, anticipating problems through inspections, and quality training. In the event of a tornado or other type severe weather, employees will be directed to designated locations within their departments for shelter. (See Evacuation Section for more information). Carolina Pole - Leland, NC Contingency Plan Page 9 of 13 2006 DECONTAMINATION LAYOUT 0 0 PLASTIC WASH POOL RINSE POOL CLEAN DISPOSAL CAN Carolina Pole — Leland, NC Contingency Plan 2006 (SPILL L OCA TION) (CLEAN AREA) DOUS vv.y�a � DISPOSAL CAN 0 Page 10 of 13 CAROLINA POLE LELAND INC. (FORMERLY GENERAL WOOD PRESERVING, INC.) 1901 Wood Treatment Road Leland, NC 28451 . (910) 371-3131 • DIRECTIONS: 74 West past the Leland Exit, Sign on lets says "Carolina Pole" Name & Telephone # of Person Reporting Release: Evacuation Required? Yes No Date/Time of Release Name of Chemical(s) Released: Location of Release: Approximate Quantity Released: What was affected by Release? Soil Water Air Other Any Injuries due to Release? Yes No # Any damage due to Release? Yes No Current measures in use to stop the release: Internal Notification to Whom? (include time of notification) External Notification to what Agencies? (Include time of notification} Weather Information: Other Information: Carolina Pole — Leland, NC Contingency Plan 2006 Page 11 of 13 • HAZARDOUS MATERIALS STORAGE INFORMATION Product Name Hazards Location Reportable Type Of Gallons in Bulk Storage Secondary Quantity Containers Or container or Construction Containment Tanks tank Materials, Year (Concrete With Built Curbing) Chromated Poison Treating Plant >1/2 gal Bulk Tank #23 4,885 Steel — 20+ yrs Yes Copper Arsenate (7.5 Ibs) 60% Concentrate Solution CCA Work Poison Treating Plant >6.7gallons Bulk Tank #4 40,290 Steel — 20+ yrs Yes Solution 7.5% 60.3 Ibs CCA Work Poison Treating Plant '27gallons Bulk Tanks # 5, 29,930 gals each Steel — 20+ yrs Yes Solution 2.3% 227 lbs 6,7 CCA Effluent Poison Treating Plant *54 gallons Bulk Tank Solution Pe nta chloro phenol Poison Treating Plant Bulk Tank #10 20,929 Steel — 20+ yrs Yes 40% Concentrate Combustible Penta Mix Tank Poison Treating Plant Bulk Tank # 30 29,594 Steel --18+ yrs Yes Penta Work Poison Treating Plant Bulk Tanks # 1, 40,290 gals each Steel — 20+ yrs Yes Solution 7.5% 2 Potassium Wastewater Bulk Tank # 29 26,762 Steel - Yes Permanganate Plant Feed Tank Hazardous Waste Poison Treating Plant 1 pound Drums (Max 24), Drums = 55 gals NA On concrete, no cardboard boxes Boxes = 100 gals berm (Max 24) or bulk roll Bulk = 20 cubic yds off Max 1 Gasoline Flammable Yard or Maint. 25 Gallons; sheen; from �uik DD D Shop<100' water i Diesel Fuel #2 Combustible Treating Plant 25 Gallons; sheen; Bulk Tank 2,500 Steel —15+ yrs Yes <1 W from water Hydraulic Oil Irritant Treating Plant 25 Gallons; sheen; Bulk Tank x 2 550 gals each Steel — 10+ yrs No — Tanks are <100' from water Double containment Waste water Misc. tanks used to separate penta/oil from water. List is located under Appendix " Yes treatments stem HAZARDOUS WASTE TSD FACILITY Name Clean Harbors Reidsville LLC Address 208 Waflington Industrial Drive Reidsville, NC 27320 Telephone # (336) 342-6106 EPA ID # NCDO00648451 Carolina Pole — Leland, NC Contingency Plan Page 13 of 13 2006 0 0 0 Map Source: USGS Topographic Map Winnabow, North Carolina Quadrangle 1990 0 2000' 4000' ffMACTEC APPROX. SCALE IN FEET SITE LOCATION MAP DRAWN: KAT DATE: 6/29/04 GENERAL WOOD APPROVAL; JCP SCALE: AS SHOWN HIGHWAY 74176 JOB M 6470-03-0500 FIG. NO. 1 LELAND, NORTH CAROLINA U8 HWv - - Ws WATER SUPPLY pWELL t :� CouerzCQ 0�.� > > ck I n S �-� X Aian,�a":L"A-r1 I C) Z h GRAPHIC SCALE - IN FEET 0 400 800 U SITE MAP Co olTA VoIQ, LdAn4 M A C T EC DRAWN: WBM JOB: 6470-03-0500 GENERAL WOOD FACILI APPROVAL: JCP DATE: 6/29/04 LELAND, NORTH CAROLINA SCALE: AS SHOWN FIG: 2 • • 0 0 HAZARDOUS MATERIALS STORAGE INFORMATION . ... ... . ... ................................. Secondary Product Name Hazards Location Reportable Type Gallons in Bulk Storage Quantity Containers Or container or Construction Containment Tanks tank Materials, Year (Concrete With Built Curbing) ..... . . .... ..... . ...... .. - - ------------- Chromated Poison Treating Plant >112 gal Bulk Tank #23 4,885 Steel - 20+ yrs Yes i,,Uppel tAlbe1141,e 1 Z) rut,) 60% Concentrate Solution .. . .......... . I ­ ................... . . . . . . CCA Work . . .......... . ........ Poison . . ......... . ......... . . . . .... fneatiflg Plant ...... . ..... . . .... . ........... >6.7gallon5 B 11k T3 nk #4 l 40,25 Solution 7.5% . . . .......... ........ . .... (60.31 CCA Work Poison Treating Plant *27giiillons Bulk Tanks i 2�9 9 Solution 2.3% CCA Effluent Poison Treating Plant _6,7 . . . *54 gallons Bulk Tank . . ....... ... ... ..... . .................. . ,--Solution ------- Pentachlorophenol Poison Treating Plant Bulk Tank #10 20,9: 40% Concentrate Combustible i nta Mix Tank Poison Treating Plant Bulk Tank # 30 1 29,5' Penta Work Poison Treating Plant tBulk _Tanks #_ 17 40 , 2! Solution 7.5% 2 Potassium VVastewa_te_r_­. Bulk Tank# 29 26,71 Permanganate I Plant Feed Tank Hazardous Waste- _P o i _so_n Treating Plant 1 Drums (Max 2df. pound cardboard boxes Drur�< Boxes (Max 24) or bulk roll Bulk off (Max_11.._ Gasoline Flammable Yard or Maint. 125 Gallons. sheen: Shop <100, from water Diesel Fuel #2 Combustible Treating Plant 25 Gallons: sheen: j Bulk Tank 2,501 Hydraulic; Oil -100' from water Irritannt Treating Plant 25 Gallunt,, sheen, Bulk Tank x 2 550 1. <1 00'frorn water Misc used to separate pentaloil from water. List is located under App Waste water treatment system ... .............................................. .... ........................................................ )0 Steel - 20-+ yrs Yes 10 Qqls each Steel - 20+ yrs Yes ..... .. . .. ... ....................... !9 Steel - 20+ yrs Yes 14 Steel - 18+ yrs Yes 10 gals, each Steel - 20+ yrs Yes i 2 Steel - Yes HAZARDOUS WASTE TSD FACILITY Name Clean Harbor: Reidsville LLC Address 208 Wattingtoti lodustrial Drive Reidsville, NC 27320 Telephone # (336) 342-6106 EPA ID # NCD000648451 Carolina Pole — Leland, NC Contingency Plan f! 2006