HomeMy WebLinkAboutNCS000304_HISTORICAL WITH APPLICATION_20181107F,
STORMWATER DIVISION CODING SHEET
PERMIT NO.
NO;
DOC TYPE
El FINAL PERMIT
❑ MONITORING INFO
APPLICATION
0 COMPLIANCE
❑ OTHER
DOC DATE
❑ N1 ?) 1 I L
YYYYMMDD
Permit Number NCS000304
Central Files: APS _ SWP
11 /7/2018
Permit Tracking Slip
Program Category
Status Project Type
NPDES SW
Active Renewal
Permit Type
Version Permit Classification
Stormwater Discharge, Individual
3.00 Individual
Primary Reviewer
Permit Contact Affiliation
bradley.bennett
Bob Churchill
Environmental Manager Safety and
Coastal SWRule
PO Box 481980
Charlotte NC 28269
Permitted Flow
0
Facility
Facility Name
Major/Minor Region
Ameristeel Corporation
Minor Mooresville
Location Address
County
6601 Lakeview Rd
Mecklenburg
FaclIIty Contact Affiliation
Charlotte NC 28269 Bob Churchill
Environmental Manager Safety and
PO Box 481980
Owner Charlotte NC 28269
Owner Name Owner Type
Gerdau Ameristeel US Inc Non-Govemment
Owner Affiliation
Rodrigo Canova
/ General Manager President Vice
PO Box 481980
Dates/Events Charlotte NC 28269
Scheduled
Orig Issue App Received Draft Initiated Issuance Public Notice Issue Effective Expiration
4/14/1995 11/27/2013 9/5/2018 9/21/2018 11/6/2018 11/6/2018 10/31/2021
Regulated Activities Requested IRecelved Events
Stormwater (activities not covered) Region comments on draft requested 9/19/18
Region comments on draft received 10/22/18
Additional information requested 9/6/18
Additional information received
Outfal I 001
Waterbody Name Streamindex Number Currant Class Subbasin
Long Creek 11-120-(0.5) C 03-08-34
Outfal I 002
Waterbody Name Streamindex Number Current Class Subbasln
Lang Creek 11-120-(0.5) C 03-08-34
Central Files: APS _ SWP
11t712018
Outiall 003
Watarbody Name Streamindex Number Current Class Subbasin
Long Creek 11-120-(0.5) C 03-08-34
Outfall 004
Waterbody Name Streamindex Number Current Class Subbasin
Long Creek 11-120-(0.5) C 03-08-34
Lost update. 11/5/2018
NC Division of Energy, Mineral and Land Resources
Review for Permit Renewal — NCS000304
Gerdau Ameristeel US, Inc.
Charlotte, NC
Facility Activities and Process - SIC 3312 —Steel Manufacturing.
Monitoring —The facility has been monitoring for TSS, BOD, COD, Al, Cd, Cr, Cu, Pb, Ni, Zn, 0&G, and pH. Previous
permit did have tier system.
Data from 2009 — 2013 (in renewal app)
Al, Cu, Pb, Zn and TSS had values consistently above the benchmark numbers through this time period. The
metals results were compared to current benchmark values and not the lower ones that were in the
previous permit.
Cd, BOO and pH has more sporadic benchmark exceedances over the time period.
COD had consistent exceedances up until the middle of 2012.
Cr, Ni and O&G had few or no exceedances over the time period.
2014-present — only a few DMRs submitted? 2014 —1, 2015 —1, 2016 — 0, 2017 — 3. Facility staff are fairly
new and not aware of some past activities but felt that the few DMRs was a result of no discharge from the
facility. Data from this time period show numbers near or over benchmarks only for Cu, Zn and Cd.
Propose removing Cr, Ni, O&G and BOO.
Maintain in permit -> TSS, COD, Al, Cd, Cu, Pb, Zn and pH.
Tier structure adjusted to have the three levels as in current permits.
— Parameter codes added to permit.
Discussions with Facility — Need to check on changes in 2012 that may have resulted in the monitoring result
changes. Check on the ponds onsite and sample locations. Why are they only monitoring outfall 002? Conference
call 9/5/2018 with Bob Churchill, Jill Gee and Kristina Brink (consultant). See second page of this document with
summary email after call. Jill responded 9/14/18 and 9/17/18 through email and with documents. Information is
included in the file and in the Laserfiche folder. Main items from this information.
Facility collects a lot of onsite stormwater for use in their process. They have three onsite ponds and flow
goes through these (pumped, etc.) ultimately to the North pond to be used in their process. No process
water is mixed in the stormwater ponds so any overflow and discharge is stormwater. Exception is the west
pond that collects some slag cooling water and is treated with CO2 as needed. This has been permitted for
some time in the stormwater system and seems okay.
Nomenclature for outfalls and ponds is similar but these aren't really the same. Review the Outfall
Narrative document for clarification.
Discharges are only in larger events as overflow from areas where stormwater is collected for use in
process.
They do not feel that there is any discharge of landfill leachate as questioned in the 2013 inspection.
Oil -Water Separator on site is no longer utilized and may be removed.
— The facility wants to continue to monitor Outfall 4 as their only representative outfall. After clarification in
the outfall narrative it appears that this outfall does handle the major flow across the site and should be
okay as representative outfall. This should be evaluated at the site visit.
— The documents provided — Outfall Narrative, Water Systems Map and Topographic Map are helpful in
understanding the stormwater characteristics at the site.
Surface Water Information - Facility drains to UT to Long Creek Creek in the Catawba River Basin, 11-120-(0.5) , a
class C stream. 2016 Integrated Report does not list this stream segment specifically as having any impairment
issues. There are some parameters noted (Cu, Fe, TSS and Turbidity) as being in Category 3 indicating data is
inconclusive. There is a 2005 TMDL that was developed for various streams in the Catawba basin including Long
Creek. This facility has had some TSS values that exceeded the benchmark, though not in the most recent
monitoring.
NC National Heritage review — NHP report shows no aquatic resources within project area. Within one mile there
are some managed areas like open space. But no areas of concern for the discharge from this facility.
Regional Office Information - MRO — Draft to region and CMSWS on 9/19/2018 by email. MRO inspected 10/17/18
and emailed approval to issue 10/22/18. Talked to James 11/5/18 about sample locations and possible dry weather
flow issues. He seemed ok with sample point but had encouraged them to sample upstream of the 004 location
closer to industrial activity. James want to go out in drier weather to evaluate the possible dry weather flow.
Lost update: J11512018
Stormwater Permit Renewal Information —
See file with email responses (9/14 and
Text of email sent after call 9116118) and documents provided in
Date: September 6, 2018, 8:46 PM answering these items [Email from Jill
To: bob.churchill@gerdau.com; jill.gee@gerdau.com 9-17-181. Copy in file and in Laserfiche
folder.
Bob, Jill,
Thanks for taking the time yesterday for the conference call to discuss this permit renewal. The talk was helpful in the
process. As I indicated I am sending this email to hopefully touch on the points we discussed and highlight (underlined) the
areas where you were going to try and provide additional information.
• Contact updates —you indicated that there where a number of changes that need to be made from the report that I
forwarded previously. Please send me the needed changes and we will set them updated in our database.
• Electronic reporting — EPA regulation do now require electronic reporting of data and some other reports. At this point
our database is not yet ready to support electronic entry of stormwater DMR data. This will happen during the permit
cycle so the language will be in the permit, but at first you will continue to submit DMR data in hard copy form. When
electronic submittal is ready all permitees will be notified. We do still need to gather accurate latitude/longitude for
outfall points.
• Outfalls - We discussed the outfalls at the facility. It was noted that the facility is set up to capture stormwater and reuse
stormwater in the production process. Actual "process water" is handled in a non -discharge closed loop recycle system
that does not over flow to the stormwater ponds. This system is covered by a DWR Recycle System permit
(WQ0006060).
o Outfall listed as 1 in the application material has previously been noted as draining only employee parking area with
no other "industrial area" drainage going through it. As long as this remains the case then this area is not covered by
the stormwater NPDES permit.
o Outfall 2 - From discussions it appears that with some changes to relocate an entrance this outfall may have been
routed (pumped?) to the South pond. The South Pond is pumped to the North Pond. The South Pond may discharge
in some larger storm events. It appears that this outfall should remain in the permit since the discharge would occur
for events smaller than the 25 yr storm event. '
o Outfall 3 — North Pond. This pond is used as make up water for your process and feeds various holding ponds. No
process water is returned to the pond. Outfall location for monitoring should be at the outlet of the North Pond.
Given the use of water in your process this pond will only discharge for larger events like the South Pond.
o Outfall 4 — West Pond. Water from the West Pond is pumped to the South Pond, so it ultimately goes to the North
Pond. West pond receives stormwater flow but also some slag cooling water. Appears that this water is pH adjusted
with lime. The water is diluted through the three -pond system and this was addressed in the previous issuance of
the permit.
Please verify this information and provide narrative information and possibly site drainage info to verify to confirm the
characterization of the outfalls. In our discussions we noted that there are some questions aboutyouroutfalls that
would be best addressed as part of the site visit with our regional office staff.
• Monitoring —As I noted in our call, we have a summary of your monitoring data for 2010-2013 as part of your renewal
application submitted in 2013. Our records show only a few DMR submittals since that time. Can you please provide a
summary of your available data from 2014-the resent?
• You asked about monitoring schedule and if this could be placed on an annual cycle. All of our current permits are set up
this way and your renewed permit will required semi-annual monitoring with the first sampling period January -June and
the second July- December.
• In a 2013 inspection report to your facility it was noted that inspection staff had observed dry weather flow that
potentially came from your capped landfill. The report asked for a response on this issue, but we don't have any record
of a response. In our call youindicated that you had a copy of this report and would review the findings and provide a
response on this issue_
• Oil -Water Separator— It appears that the O/W Separator is no longer in place.
• It doesn't appear that there have been any major operational, process or site changes since the renewal application that
would impact the potential sources of stormwater pollution.
• If there is an updated site map that would help with characterizing drainage areas and outfalls, an electronic copy would
be helpful.
Bennett, Bradley
From: Moore, James
Sent: Monday, October 22, 2018 12:08 PM
To: Bennett, Bradley
Cc: Khan, Zahid; Broadway, Chad; Lee, Angela Y
Subject: RE: Four Permit Renewals in Mecklenburg County
Attachments: jm-10222018.pdf
Based on the recent site inspections for NCS000315 — Nexeo Solutions, NCS000304 — Gerdau Ameristeel and NCS000049
— IMG Resins, I recommend issuing all 3 as drafted. Please the attached inspected reports. Also, no data from Charlotte
Pipe yet, please keep that one on hold.
Call if questions- James Moore MRO-LQ
From: Bennett, Bradley
Sent: Tuesday, October 02, 2018 3:14 PM
To: Moore, James <james.moore@ncdenr.gov>
Cc: Khan, Zahid <zahid.khan@ncdenr.gov>; Broadway, Chad <Chad.Broadway@mecklenburgcountync.gov>
Subject: RE: Four Permit Renewals in Mecklenburg County
Thanks for the info James. It looks like you have communicated directly with them and they are going to email you the
results. Could you forward the results to us when you get them. Also, do you feel that these four outfalls will be the
ones they should be monitoring? If so, we will need to get locations for the outfalls (lat/Long) so we can update the
outfalls in RIMS.
Thanks
BB
From: Moore, James
Sent: Tuesday, October 02, 2018 2:58 PM
To: Bennett, Bradley <bradley.bennett2ncdenr.gov>
Cc: Khan, Zahid <zahid.khan@ncd,enr.gov_>; Broadway, Chad <Chad.Broadway@mecklenburgcountync.gov>
Subject: RE: Four Permit Renewals in Mecklenburg County
We inspected Charlotte Pipe last week and ask that you hold off on issuing the new permit until some addition sampling
/data analysis can be completed. Please see the attached report and site map. The other 3 sites will be inspected next
week.
Please call if questions.
James Moore
704.235.2138
From: Bennett, Bradley
Sent: Monday, September 24, 2018 11:10 AM
To: Khan, Zahid <zahid.khan@ncdenr.gov>; Moore, James <james.moore@ncdenr.gov>; Broadway, Chad
(Chad.Broadway@mecklen burg_countync,gov) <Chad.Broadway@ mecklenburgcountync.gov>
Subject: RE: Four Permit Renewals in Mecklenburg County
Hey Guys,
Left off one contact in case you needed it. Please add for IGM Resins:
Kim Ackerman — k.ackerman i mresins.com — (c) 704 4918215 or (0) 704 945 8741
Thanks
BB
From: Bennett, Bradley
Sent: Monday, September 24, 2018 7:39 AM
To: Khan, Zahid <zahid.khan@ncdenr.gov>; Moore, James <james.moore@ncdenr.gov>; Broadway, Chad
(Chad.Broadway@mecklenburgcountync.gov) <Chad.Broadwa mecklenbur count nc. ov>
Subject: RE: Four Permit Renewals in Mecklenburg County
Hey Guys,
Sorry I forgot to include contacts in the previous email for setting up a site visit. See below:
NCS000040 — Charlotte Pipe
David Waggoner - dwaggoner@charlottepipe.com — (704) 348-5539
Jenny Pappalardo - ipappalardo@charlottepige.com - (704) 348-5513
NCS000049 — IMG Resins
Gerald Walker—g.walker@igmresins.com — (704) 945-8702
NCS000304 — Gerdau Ameristeel
Bob Churchill — bob.churchill@gerdau.com — (704) 596-0361 x3128
Jill Gee - lill.gee@gerdau.com — (704) 596-0361 x3035
NC5000315 — Nexeo Solutions
Chris Byerman — cbverman@nexeosolutions.com_ — (281) 297-5831 ** He is located in Texas but was the main permit
contact
Tim Nightwine—tinightwine@nexeosolutions.com — (704) 391-6877
BB
From: Bennett, Bradley
Sent: Wednesday, September 19, 2018 3:34 PM
To: Khan, Zahid <zahid.khan@ncdenr.gov>; Moore, James <'ames.moore ncdenr. ov>; Broadway, Chad
(Chad. Broadwayi2 mecklenbur count nc. ov) <Chad.Broadway@mecklenburgcountync.gov>
Subject: Four Permit Renewals in Mecklenburg County
Hey Guys,
I have four more Mecklenburg County stormwater permit renewals heading to public notice. These will all appear in a
public notice in the Charlotte Observer on Friday Sept 21st and the comment period will run through October
21". Please take a took at the draft permits at the Laserfiche links below and let us know if you have any
questions/concerns. It would be helpful if you could schedule a site visit for each facility and check these out if possible
over the next 30 days. The Laserfiche links have the draft permit and cover letter and other information that is part of
the renewal file. Let me know if you need any other information or have any problems accessing the files. Below for
each I have included some areas for review.
NCS000040 — Charlotte Pipe and Foundry Co. —1335 S. Clarkson St.
https://edocs.deg.nc.gov/Stormwater/Browse,aspx?id=720757&dbid=0&repo=WaterResou rces
This facility probably needs some review of their outfall locations. They have some areas where they have questions
since at least one outfall (005A) doesn't get much flow. The facility continues to have some issues with some metals
(Cu, Pb and Zn remain in the permit).
NCS000049 — IMG Resins USA, Inc. — 3300 Westinghouse Blvd.
https://edocs.deq.nc.gov/StormwaterZBrowse,aspx?id=720887&dbid=0&repo=WaterResou rces
One big issue with this facility relates again to outfalls. Back in 2010 there was an inspection that found that a perimeter
swale around the facility may instead be a stream segment. They had been monitoring the swale. We asked them to
instead monitor an outfall to the swale. After talking with them I think this really needs to be worked out at the
site. The correspondence from before is in the Laserfiche folder.
NC5000304 — Gerdau Ameristeel US, Inc. — 6601 Lakeview Rd.
https://edocs.dec[.nc.gov/Stormwater/Browse.aspx?id=706112&dbid=0&repo=WaterResources
This facility has a number of ponds onsite and they capture and use a lot of stormwater in their industrial process. The
ponds are pumped from on to another until it gets to the North pond which feeds into their industrial process use. They
also have a closed loop wastewater recycle system. Process water apparently doesn't comingle with the stormwater but
probably a good idea to check that. The stormwater outfalls appear to only discharge when there are larger storms that
lead to overflow from the ponds (they indicated 2yr storm or more). They want to continue monitoring one outfall (4)
as representative. Probably worth reviewing this to make sure it is okay. Look at the review material in the files along
with the documents they provided. They describe their stormwater flow pretty well and give some maps that help
also. There was an issue in a 2013 inspection about potential dry weather flow from their landfill and they never
responded to the regional office's request to provide info on this. The current staff have indicated that they feel that all
of the leachate is properly collected and the flow was from surface runoff that takes a while to work its way to the
outfall. Probably worth check on this also.
NCS000315 — Nexeo Solutions, LLC — 3930 Glenwood Rd
htt s: edocs.de .nc. ov Stormwater Browse.as x?id=721118&dbid=0&re o=WaterResources
Take a look at the review document in the Laserfiche folder. There were some questions we asked that we haven't
heard back on yet. Related to two outfalls that were removed from the most recent site plan and getting more
information on the containment pond onsite and how it functions, when it discharges, etc.
Sorry for the long email. Hope it is some help. Let me know if you have any questions. My time here as a temp is
winding down. I should be here through a good bit if not all of October, so hopefully we can get these moving toward
issuance before then.
Thanks!
BB
Bradley Bennett
Stormwater Program Note Now Phone Number
NC Division of Energy, Mineral & Land Resources Phone: (919) 707-3646
512 N. Salisbury Street Fax: (919) 807-6494
1612 Mail Service Center Email: bradle .bennett ncdenr. ov
Raleigh, NC 27699-1612
3
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c harlotteobserver.com
L_akeNorman I SOU-1-1-4"A. K. I Carolina Bride. I cLr`
M A G A Z , N a M A G A A r N r
AFFIDAVIT OF PUBLICATION
Account #
Ad Number
Identification
313698
0003860C43
NC DIV. OF ENERGY, MINERAL AND LAND RESOURCES INTENT TC
Attention: Laura Alexander
NCDEMLR DIVISION OF ENERGY, MINING AND LAND
RESOURCES
1612 MAIL SERVICE CENTER
RALEIGH, NC 27699
NC DIV, OF ENERGY, MINERAL AND LAND RESOURCES'
INTENT TO ISSUE THE FOLLOWING
STORMWATER DISCHARGE PERMITS
Public comment or objection to the draft permits is invited. Submit written comments to
DEMLR at the address below. Ali comments received through October 21, 2D19 will be
considered in the final determination regarding permit issuance and permit provisions.
Appllc I" a. The following facilities have applied for renewal of their NPDES permits to
discharge stormwater from their iocafions in Mecklenburg County.
- Charlotte Pipe and Foundry Co, 1335 S. Clarkson St, Charlotte, NC. The facility discharges to
Irwin Creek in the Catawba River Basin, Permit NCS00064D.
• IGM Resins USA, Inc, 3300 Westinghouse Blvd, Charlotte, NC. The facility discharges to
Steals Creek in the Catawba River Basin. Permit NCS000049.
• Gerdau Amerimsel US, Inc, 0001 Lakeview Rd, Charlotte, NC. The facility discharges to Long
Creak in the Catawba River Basin. Permit NC5000304.
• Nexeo Sc4utions. LLC, 3930 Glenwood Rd, Charlotte, NC. The facility discharges to a UT to
Stewart Creak In the Catawba River Basin, Permit NCSOD0315.
Stormwaler Program Contact: Bradfoy Bennett
(919) 7073646
bradley. bannett(&ncd8m.gov
A copy of the draft permit is available at: httpst/1blt.ly/2JSf51a Additional permit documents are
available for the reproduction cost at:
DEMLR Stormwater Program
512 N. Salisbury Street
1612 Mail Service Center
Raleigh, NC 27699-1612
LP3a60043
EC OVER
OCT 0 2 2013
DENR-LAND QUALITY
STOR(vI AIATER PERMITING
North Carolina ) SS
Mecklenburg County j
Before the undersigned, a Notary
Public of said County and State, duly
authorized to administer oaths
affirmations, etc., personally
appeared, being duly sworn or
' affirmed according to law, doth
depose and say that he/she is a
representative of The Charlotte
Observer Publishing Company, a
corporation organized and doing
business under the laws of the State
of Delaware, and publishing a
newspaper known as The Charlotte
Observer in the city of Charlotte,
County of Mecklenburg, and State of
North Carolina and that as such
he/she is familiar with the books,
records, files, and business of said
Corporation and by reference to the
files of said publication, the attached
advertisement was inserted. The
following is correctly copied from the
books and files of the aforesaid
Corporation and Publication.
1 Insertion(s)
Published Om
September 21, 2018
Tegan . Shi n, Accounting Clerk
In Te ilnony ereof I have h eunto t
my hen affixed my ""I nn 6th
day of September, 201 a
My Commission Expiras', 12/1112022
t
Notary Signature
0
Energy. Mineral
and Land Resources
6 V'IPOWMEN7AL 011ALITV
September 19, 2018
Mr. Bob Churchill
Gerdau Ameristeel US, Inc.
Charlotte Mill
6601 Lakeview Road
Charlotte, NC 2B269
ROY COOPI R
Govcrlmr
MICHAEL S. RF.GAN
Srrrrrarn
Wi AAAM 1. (TOBY) VINSON, JR.
ln:rrim 0.,mcrur
Subject: Draft NPDES Stormwater Permit
Permit No. NCS000304
Gerdau Ameristeel US, Inc.
Mecklenburg County
Dear Mr. Churchill:
Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft
carefully to ensure thorough understanding of the conditions and requirements it contains.
The draft permit contains the following significant changes from the facility's current permit:
1. You are required to collect analytical and qualitative monitoring samples during "measurable
storm events" as defined in Part I1, Section B. This term is different from the "representative storm
event" in earlier permits.
2. Requirements for the Stormwater Pollution Plan (SPPP) have been updated in Part I1, Section A.
3. Monitoring requirements in the draft permit have changed slightly from the previous permit.
Monitoring is proposed for Total Suspended Solids (TSS), Chemical Oxygen Demand (COD), Total
Zinc (Zn), Total Aluminum (Al), Cadmium (Cd), Total Copper (Cu), Total Lead (Pb), Total Zinc (Zn)
and pH. Monitoring reported in your renewal application and additional information showed
results for Chromium (Cr), Nickle (Ni), Biological Oxygen Demand (BOD) and Oil and Grease (0&G)
below the benchmark level over the last five years. The draft permit proposes to remove these
parameters from the permit. Comments from our regional staff or other information may result in
maintaining these parameters or adding other parameters if it is apparent that your activities in
some way have the potential to release them at levels of concern through stormwater runoff.
Stormwater benchmarks remain in the permit as before. Keep in mind that benchmarks are not
permit limits, but rather guidelines for implementing the Stormwater Pollution Prevention Plan
(SPPP). A benchmark exceedance is not a permit violation; however, the permittee must respond to
exceedances. The draft permit has modified the tiered response process for benchmark
exceedances consistent with other permits in our program. Please become familiar with the tiered
process as proper response under the tiers may be enforceable items under your permit. Response
to the tiered process may include review of onsite conditions, installation of BMPs or requirements
for more frequent monitoring.
Slate of North Carolina I Environmental Quality I Energy, Mineral and Land Resources
1612 Mail Service center 1 512 North Salisbury Street I Raleigh, NC 27699-1612
919 707 9200 T
NCS000304 Draft Permit
Page 2
4. Vehicle maintenance (Tables 4 & 5) monitoring parameters have been revised. Non -Polar Oil &
Grease [EPA Method 1664 (SGT-HEM)] replaces Oil & Grease/TPH. The benchmark for Non -polar
Oil & Grease using this method is 15 mg/L. This requirement appears in all individual stormwater
permits; however, it only applies to facilities that perform onsite vehicle maintenance activities. If
the facility begins vehicle maintenance during the permit cycle, the requirements shall apply. Also,
pH monitoring is no longer required for discharges only associated with vehicle maintenance
activities.
The vehicle maintenance language in the permit has also been modified to clarify that these
activities include not just vehicles, but also other similar equipment maintenance activities that
may be exposed to stormwater. This has always been the Division's implementation of this
requirement, but hopefully the adjusted language is a little clearer about this process.
5. Language has been added under Part I1 Section D to address potential responses to qualitative
. monitoring issues.
6. A new section on Special Conditions has been added in Part 11, Section E to comply with federal
regulations requiring electronic submittal of discharge monitoring reports. Our electronic
submittal process is not available for use at this time, but we will continue to provide feedback on
when this process will be available.
7. Civil and administrative penalty amounts have been updated to reflect current federal law in
Part III, Section A, 2 (b) and (g).
8. The definition of Bulk Storage of Liquid Materials was revised in Part IV Definitions to omit the
language "located in close proximity to each other" as it applies to multiple above ground storage
containers having a combined storage of 1,320 gallons.
9. To address workload issues in the Stormwater Program we are working to have similar numbers of
individual permits for renewal over each of the next five years. In order to accomplish this some of
our permit renewals will be issued for time periods shorter than the usual five year cycle. Your
permit renewal is proposed to expire in 2 02 1.
Please review the draft permit and submit any comments to me no later than 30 days following your
receipt of the draft. Comments maybe emailed tome at bradley.bennett@ncdenr,gov or mailed to my
attention at NC DEMLR, Stormwater Permitting Program, 1612 Mail Service Center, Raleigh, NC 27699-
1612. With this notification the Division will solicit comment on this draft by publishing a notice in a local
newspaper. Following the 30 day public comment period, the Division will review comments and take
appropriate action prior to issuance of the final permit.
If you have any questions, please email me or call me at (919) 707-3646.
Sincerely,
Original Signed by Bradley Bennett
Bradley Bennett
Stormwater Permitting Program
Attachment: Draft Permit NCS000304
cc: Zahid Khan, DEMLR Mooresville Regional Office - via email
Chad Broadway, Charlotte -Mecklenburg Stormwater Services - via email
Stormwater Permitting Program Files
v7ml
Permit No. NCS000304 DRAFT
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENTAL QUALITY
DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES
TO DISCHARGE STORMWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
/f
In compliance with the provisions of North Carol ina.General'Statute 143-215.1, other lawful
standards and regulations promulgated and adoptedky,,.the North Carolina Environmental
Management Commission, and the Federal Water Pallut]on.Control Act, as amended,
Gerdau A iiierikee1 US, Inc.
is hereby authorized�C&_discVirge stormwater from a facility located at
Gerda"u Ari risteel US, Inc. — Charlotte Mill
6601 Lakeview Road
Charlotte, NC
Mecklenburg County
to receiving waters designated as UT to Long Creek, a class C stream in the Catawba River
Basin, in accordance with the discharge limitations, monitoring requirements, and other
conditions set forth in Parts 1, 11, III, and IV hereof.
Note: Draft Permit Dates are Approximate
This permit shall become effective [December 1, 2018].
This permit and the authorization to discharge shall expire at midnight on [November 30, 2021].
Signed this day [December 1, 2018].
for William E. (Toby) Vinson Jr., P.E., CPESC, CPM, Interim Director
Division of Energy, Mineral and Land Resources
By the Authority of the Environmental Management Commission
I.
If '
Permit No. NCS000304 DRAFT
TABLE OF CONTENTS
PART I INTRODUCTION
Section A: Individual Permit Coverage
Section B: Permitted Activities
Section C: Location Map
PART If MONITORING, CONTROLS, AND LIMITATIONS FOR PERMITTED
DISCHARGES J
Section A: Stormwater Pollution Prevention Plan `
Section B: Analytical Monitoring Requirements',,. �/`�
Section C: Qualitative Monitoring Requirements
Section D: Special Condition's`,,.
PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS
Section A: Compliance
-a i'd','Ciability
1.
Compliance Schedule
2.
Duty to Comply
3.
Duty to Mitigate
4.
Civil and Criminal Liability
5.
Oil and Hazardous Substance Liability
6.
Property Rights
7.
Severability
8.
Duty to Provide Information
9.
Penalties for Tampering
10.
Penalties for Falsification of Reports
11.
Onshore or Offshore Construction
12.
Duty to Reapply
H
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Permit No. NCS000304 DRAFT
Section B: General Conditions
1.
Permit Expiration
2.
Transfers
3.
Signatory Requirements
4.
Permit Modification, Revocation and Reissuance, or Termination
5.
Permit Actions
6.
Annual Administering and Compliance Monitoring Fee
Requirements
Section C: Operation
and Maintenance of Pollution Controls
3fii.;::'r''
1.
Proper Operation and Main`tenance�j
2.
Need to Halt or Reduce Not;a-Defense�-'
3.
Bypassing of Stormwater Contrpl,Facilities
�� nF!_ii' i, .
Section D: Monitoring
and Records#;rye
I.
Representative Sampli$ng
2.
Recordngp,Resuj its N.
3.
Flow Measurements
4.
Test Procedures
&I Zs
5.
),a
Representative Outfall
6.
7"A 'I/
Records�Retention
7.
Inspection and Entry
Section E: Reporting Requirements
1.
Discharge Monitoring Reports
2.
Submitting Reports
3.
Availability of Reports
4.
Non-Stormwater Discharges
5.
Planned Changes
6.
Anticipated Noncompliance
7.
Spills
8.
Bypass
9.
Twenty-four Hour Reporting
10.
Other Noncompliance
11.
Other Information
PART IV DEFINITIONS
it
Permit No. NCS000304 DRAFT
PART I INTRODUCTION
SECTION A: INDIVIDUAL PERMIT COVERAGE
During the period beginning on the effective date of the permit and lasting until expiration,
the permittee is authorized to discharge stormwater associated with industrial activity.
Such discharges shall be controlled, limited and monitored as specified in this permit.
If industrial materials and activities are not exposed to precipitation or runoff as described
in 40 CFR §122.26(g), the facility may qualify for a No Exposure Exclusion from NPDES
stormwater discharge permit requirements. Any owner or operator wishing to obtain a No
Exposure Exclusion must submit a No Exposure Certification Notice of intent (N01) form to
the Division; must receive approval by the Division; must maintain no exposure conditions
unless authorized to discharge under a valid NPDES stormwater permit; and must recertify
the No Exposure Exclusion annually.
SECTION B: PERMITTED ACTIVITIES
Until this permit expires or is modified or revoked, the permittee is authorized to discharge
stormwater to the surface waters of North Carolina or separate storm sewer system that
has been adequately treated and managed in accordance with the terms and conditions of
this permit. All stormwater discharges shall be in accordance with the conditions of this
permit.
Any other point source discharge to surface waters of the state is prohibited unless it is an
allowable non-stormwater discharge or is covered by another permit, authorization, or
approval. The stormwater discharges allowed by this permit shall not cause or contribute
to violations of Water Quality Standards.
This permit does not relieve the permittee from responsibility for compliance with any
other applicable federal, state, or local law, rule, standard, ordinance, order, judgment, or
decree.
SECTION C: LOCATION MAP
Permit No. NCS000304 DRAFT
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Permit No. NCS000304 DRAFT
PART II MONITORING, CONTROLS, AND LIMITATIONS FOR
PERMITTED DISCHARGES
SECTION A: STORMWATER POLLUTION PREVENTION PLAN
The permittee shall develop and implement a Stormwater Pollution Prevention Plan
(SPPP). The SPPP shall be maintained on site unless exempted from this requirement by
the Division. The SPPP is public information in accordance with Part III, Standard
Conditions, Section E, paragraph 3 of this permit. The SPPP shall include, at a minimum,
the following items:
1. Site Overview. The Site Overview shall provide a description of the physical facility
and the potential pollutant sources that may be expected to contribute to
contamination of stormwater discharges. The Site Overview shall contain the following:
(a) A general location map (USGS quadrangle map or appropriately drafted equivalent
map), showing the facility's location in relation to transportation routes and surface
waters; the name of the receiving waters to which the stormwater outfalls
discharge, or if the discharge is to a municipal separate storm sewer system, the
name of the municipality and the ultimate receiving waters; and accurate latitude
and longitude of the points of stormwater discharge associated with industrial
activity. The general location map (or alternatively the site map) shall identify
whether any receiving waters are impaired (on the state's 303 (d) list of impaired
waters) or if the site is located in a watershed for which a TMDL has been
established, and what the parameters of concern are.
(b) A narrative description of storage practices, loading and unloading activities,
outdoor process areas, dust or particulate generating or control processes, and
waste disposal practices. A narrative description of the potential pollutants that
could be expected to be present in the stormwater discharge from each outfall.
(c) A site map drawn at a scale sufficient to clearly depict: the site property boundary;
the stormwater discharge outfalls; all on -site and adjacent surface waters and
wetlands; industrial activity areas (including storage of materials, disposal areas,
process areas, loading and unloading areas, and haul roads); site topography and
finished grade; all drainage features and structures; drainage area boundaries and
total contributing area for each outfall; direction of flow in each drainage area;
industrial activities occurring in each drainage area; buildings; stormwater Best
Management Practices (BMPs); and impervious surfaces. The site map must
indicate the percentage of each drainage area that is impervious, and the site map
must include a graphic scale indication and north arrow.
(d) A list of significant spills or leaks of pollutants during the previous three (3) years
and any corrective actions taken to mitigate spill impacts.
Permit No. NCS000304 DRAFT
(e) Certification that the stormwater outfalls have been evaluated for the presence of
non-stormwater discharges. The permittee shall re -certify annually that the
stormwater outfalls have been evaluated for the presence of non-stormwater
discharges. The certification statement will be signed in accordance with the
requirements found in Part iii, Standard Conditions, Section B, Paragraph 3.
Z. Stormwater Management Strategy. The Stormwater Management Strategy shall
contain a narrative description of the materials management practices employed which
control or minimize the stormwater exposure of significant materials, including
structural and nonstructural measures. The Stormwater Management Strategy, at a
minimum, shall incorporate the following:
(a) Feasibility Study. A review of the technical and economic feasibility of changing
the methods of operations and/or storage practices to eliminate or reduce exposure
of materials and processes to rainfall and run-on flows. Wherever practical, the
permittee shall prevent exposure of all storage areas, material handling operations,
and manufacturing or fueling operations. In areas where elimination of exposure is
not practical, this review shall document the feasibility of diverting the stormwater
run-on away from areas of potential contamination.
(b) Secondary Containment Requirements and Records. Secondary containment is
required for: bulk storage of liquid materials; storage in any amount of Section 313
of Title III of the Superfund Amendments and Reauthorization Act (SARA) water
priority chemicals; and storage in any amount Qfhazardous substances, in order to
prevent leaks and spills from contaminating stormwater runoff. A table or summary
of all such tanks and stored materials and their associated secondary containment
areas shall be maintained. If the secondary containment devices are connected to
stormwater conveyance systems, the connection shall be controlled by manually
activated valves or other similar devices (which shall be secured closed with a
locking mechanism). Any stormwater that accumulates in the containment area
shall be at a minimum visually observed for color, foam, outfall staining, visible
sheens and dry weather flow, prior to release of the accumulated stormwater.
Accumulated stormwater shall be released if found to be uncontaminated by any
material. Records documenting the individual making the observation, the
description of the accumulated stormwater, and the date and time of the release
shall be kept for a period of five (5) years. For facilities subject to a federal oil Spill
Prevention, Control, and Countermeasure Plan (SPCC), any portion of the SPCC Plan
fully compliant with the requirements of this permit may be used to demonstrate
compliance with this permit. The Division may allow exceptions to secondary
containment requirements for mobile refuelers, as with the exemption provided by
amendments to federal SPCC regulations, as long as appropriate spill containment
and/or diversionary structures or equipment is used to prevent discharge to surface
waters. Exceptions do not apply to refuelers or other mobile tankage used primarily
as bulk liquid material storage in a fixed location in place of stationary containers.
(c) BMP Summary. A listing of site structural and non-structural Best Management
Practices (BMPs) shall be provided. The installation and implementation of BMPs
4
Permit No. NCS000304 DRAFT
shall be based on the assessment of the potential for sources to contribute
significant quantities of pollutants to stormwater discharges and on data collected
through monitoring of stormwater discharges. The BMP Summary shall include a
written record of the specific rationale for installation and implementation of the
selected site BMPs. The BMP Summary shall be reviewed and updated annually.
3. Spill Prevention and Response Procedures. The Spill Prevention and Response
Procedures (SPRP) shall incorporate an assessment of potential pollutant sources based
on a materials inventory of the facility. Facility personnel responsible for implementing
the SPRP shall be identified in a written list incorporated into the SPRP and signed and
dated by each individual acknowledging their responsibilities for the plan. A
responsible person shall be on -site at all times during facility operations that have
increased potential to contaminate stormwater runoff through spills or exposure of
materials associated with the facility operations. The SPRP must be site stormwater
specific. Therefore, an oil Spill Prevention Control and Countermeasure plan (SPCC)
may be a component of the SPRP, but may not be sufficient to completely address the
stormwater aspects of the SPRP. The common elements of the SPCC with the SPRP may
be incorporated by reference into the SPRP.
4. Preventative Maintenance and Good Housekeeping Program. A preventative
maintenance and good housekeeping program shall be developed and implemented.
The program shall address all stormwater control systems (if applicable), stormwater
discharge outfalls, all on -site and adjacent surface waters and wetlands, industrial
activity areas (including material storage areas, material handling areas, disposal areas,
process areas, loading and unloading areas, and haul roads), all drainage features and
structures, and existing structural BMPs. The program shall establish schedules of
inspections, maintenance, and housekeeping activities of stormwater control systems,
as well as facility equipment, facility areas, and facility systems that present a potential
for stormwater exposure or stormwater pollution where not already addressed under
another element of the SPPP. Inspection of material handling areas and regular
cleaning schedules of these areas shall be incorporated into the program. Timely
compliance with the established schedules for inspections, maintenance, and
housekeeping shall be recorded and maintained in the SPPP.
Facility Inspections. Inspections of the facility and all stormwater systems shall occur
as part of the Preventative Maintenance and Good Housekeeping Program at a
minimum on a semi-annual schedule, once during the first half of the year (January to
June), and once during the second half (July to December), with at least 60 days
separating inspection dates (unless performed more frequently than semi-annually).
These facility inspections are different from, and in addition to, the stormwater
discharge characteristic monitoring at the outfalls required in Part II B, C, and D of this
permit.
6. Employee Training. Training programs shall be developed and training provided at a
minimum on an annual basis for facility personnel with responsibilities for: spill
response and cleanup, preventative maintenance activities, and for any of the facility's
operations that have the potential to contaminate stormwater runoff. The facility
Permit No. NCS000304 DRAFT
personnel responsible for implementing the training shall be identified, and their
annual training shall be documented by the signature of each employee trained.
7. Responsible Party. The SPPP shall identify a specific position or positions responsible
for the overall coordination, development, implementation, and revision of the SPPP.
Responsibilities for all components of the SPPP shall be documented and position
assignments provided.
8. SPPP Amendment and Annual Update. The permittee shall amend the SPPP
whenever there is a change in design, construction, operation, site drainage,
maintenance, or configuration of the physical features which may have a significant
effect on the potential for the discharge of pollutants to surface waters. All aspects of
the SPPP shall be reviewed and updated on an annual basis. The annual update
shall include:
(a) an updated list of significant spills or leaks of pollutants for the previous three
(3) years, or the notation that no spills have occurred (element of the Site
Overview);
(b) a written re -certification that the stormwater outfalls have been evaluated far
the presence of non-stormwater discharges (element of the Site Overview);
(c) a documented re-evaluation of the effectiveness of the on -site stormwater
BMPs (BMP Summary element of the Stormwater Management Strategy).
(d) a review and comparison ofsample analytical data to benchmark values (if
applicable) over the past year, including a discussion about Tiered Response
status. The permittee shall use the Division's Annual Summary Data
Monitoring Report (DMR) form, available from the Stormwater Permitting
Program's website (See: https://deg.nc.gov/about/divisions/energy-mineral-land-
resources/npdes-stormwater-individual.
The Director may notify the permittee when the SPPP does not meet one or more of the
minimum requirements of the permit. Within 30 days of such notice, the permittee
shall submit a time schedule to the Director for modifying the SPPP to meet minimum
requirements. The permittee shall provide certification in writing (in accordance with
Part III, Standard Conditions, Section B, Paragraph 3) to the Director that the changes
have been made.
9. SPPP Implementation. The permittee shall implement the Stormwater Pollution
Prevention Plan and all appropriate BMPs consistent with the provisions of this permit,
in order to control contaminants entering surface waters via stormwater.
Implementation of the SPPP shall include documentation of all monitoring,
measurements, inspections, maintenance activities, and training provided to
employees, including the log of the sampling data and of actions taken to implement
BMPs associated with the industrial activities, including vehicle maintenance activities.
Such documentation shall be kept on -site for a period of five (5) years and made
available to the Director or the Director's authorized representative immediately upon
request.
Permit No. NCS000304 DRAFT
SECTION B: ANALYTICAL MONITORING REQUIREMENTS
Analytical monitoring of stormwater discharges shall be performed as specified in Table 1.
All analytical monitoring shall be performed during a measurable storm event ate c
stormwater discharge outfall (SDO). Only SDOs discharging stormwater associated with
industrial activity must be sampled (See Definitions).
A measurable storm event is a storm event that results in an actual discharge from the
permitted site outfall. The previous measurable storm event must have been at least 72 hours
prior. The 72-hour storm interval does not apply if the permittee is able to document that a shorter
interval is representative for local storm events during the sampling period, and the permittee
obtains approval from the local DEMLR Regional Engineer. See Definitions.
The permittee shall compare monitoring results to the benchmark values in Table 1.
Exceedances of benchmark values require the permittee to increase monitoring, increase
management actions, increase record keeping, and/or install stormwater Best Management
Practices (BMPs) in a tiered program. See below the descriptions of Tier One, Tier Two, and
Tier Three response actions below. In the event that the Division releases the permittee from
continued monthly monitoring and reporting under Tier Two or Tier Three, the Division's
release letter may remain in effect through subsequent reissuance of this permit, unless the
release letter provides for other conditions or duration.
The benchmark values in Table 1 are not permit limits but should be used as guidelines for
implementation of the permittee's SPPP. An exceedance of a stormwater benchmark value
is not a permit violation; however, failure to respond to the exceedance as outlined in this
permit is a violation of permit conditions.
Please note that the parameters in the last two rows in Table 1 (non -polar oil and grease
and new motor oil usage) are only required for outfalls that discharge runoff from vehicle
or equipment maintenance areas in which more than SS gallons of new motor oil and/or
hydraulic oil per month is used when averaged over the calendar year.
Table 1. Analytical Monitoring Requirements
Parameter
Code„.:.
................. .
„ ; Discharge.,. ,;;,.,,..
Characteristics_._
Units
Measurement
Fre uenc 1
Sample
T e2Location3
Sample
Bench -
mark
340
Chemical Oxygen Demand COD
m L
semi-annual
Grab
SDO
120
C0530
Total Suspended Solids (TSS)
m L
semi-annual
Grab
SDO
100
1105
'Aluminum, Total Al
m L
semi-annual
Grab
SDO
0.75
Cadmium Cd
m L
semi-annual
Grab
SDO
0.003
1042
Copper, Total Cu
MgZL
semi-annual
Grab
SDO
0.010
1051
Lead, Total Pb
m L
semi-annual
Grab
SDO
0,075
1092
Zinc, Total Zn
m L
semi-annual
Grab
SDO
0.126
400
JpH
standard
I semi-annual
Grab
SDO
6-9
46529
1 Total Rainfall"
inches
semi-annual
IRain Gauge
I -
7
Permit No. NCS000304 DRAFT
Parameter
; ,, Code,
( b- f
DischargeF{
Characteristics �,.
i-= P� 3, 1
Umtsj'
f E
Me`asurementr
Fie'' uenc 1 ''
I`
'Sample
' T `2 4'
Sample
I;ocation3
J
Bench
mark
Non -Polar Oil & Grease by EPA
552
Method 1664 (SGT-HEM) for
mg/L
semi-annual
Grab
SDO
15
outfalls with vehicle/equipment
maintenance activitiess
New Motor Oil Usage
for outfalls with vehicle/
Gallons/
semi-annual
Estimate
-
--
equipment maintenance
month
activitiess
Footnotes:
Measurement Frequency: Twice per year (unless other provisions of this permit prompt monthly
sampling) during a measurable storm event, until either another permit is issued for this facility or until
this permit is revoked or rescinded. If the facility is monitoring monthly because of Tier Two or Three
response actions under the previous permit, the facility shall continue a monthly monitoring and
reporting schedule in Tier Two or Tier Three status until relieved by the provisions of this permit or
the Division.
2 Grab samples shall be collected within the first 30 minutes of discharge. When physical separation between
outfalls prevents collecting all samples within the first 30 minutes, sampling shall begin within the first 30
minutes, and shall continue until completed.
3 Sample Location: Samples shall be collected at each stormwater discharge outfall (SDO) unless
representative outfall status (ROS) has been granted. A copy of the Division's letter granting ROS shall be
kept on site.
4 For each sampled measurable storm event, the total precipitation must be recorded. An on -site rain gauge
is required. Where isolated sites are unmanned for extended periods of time, a local rain gauge reading
may be substituted for an on -site reading.
5 This parameter is only required for outfalls that discharge runoff from vehicle / equipment maintenance
areas in which more than 55 gallons of new motor oil per month is used when averaged over the
calendar year.
The permittee shall complete the analytical samplings in accordance with the schedule
specified below in Table 2, unless adverse weather conditions prevent sample collection
(see Adverse Weather in Definitions). Sampling is not required outside of the facility's
normal operating hours. A minimum of 60 days must separate Period 1 and Period 2
sample dates, unless monthly monitoring has been instituted under a "Tier Two"
response. Inability to sample because of adverse weather conditions must be documented
in the SPPP and recorded on the DMR. The permittee must report the results from each
sample taken within the monitoring period (see Part III, Section E). However, for purposes
of benchmark comparison and Tiered response actions, the permittee shall use the
analytical results from the first sample with valid results within the monitoring period.
Table 2. Monitoring Schedule
Seml Annual , E
Start Date
End Date ¢
,Mdnitcrm Eventst 2,
g
,a; All Years 3 , ,,E .
C ) ,
„-(Al1Years) E ,
Period 1
January 1
June 30
Period 2
July 1
December 31
Permit No. NCS000304 DRAFT
Maintain semi-annual monitoring until either another permit is issued for this facility or until this
permit is revoked or rescinded. The permittee must submit an application for renewal of coverage
before the submittal deadline (180 days before expiration) to be considered for renewed coverage
under the permit. The permittee must continue analytical monitoring throughout the permit
renewal process, even if a renewal permit is not issued until after expiration of this permit.
If no discharge occurs during the sampling period, the permittee must submit a monitoring report
indicating "No Flow" or "No Discharge' within 30 days of the end of the sampling period.
Monitoring periods remain consistent through the permit term and through the renewal process.
Failure to monitor semi-annually per permit terms may result in the Division requiring
monthly monitoring for all parameters for a specified time period. "No discharge" from an
outfall during a monitoring period does not constitute failure to monitor, as long as it is
properly recorded and reported.
Tier One
lf: The first valid sampling results are above a benchmark value, or outside of the benchmark range, for any
parameter at any outfall;
Then: The permittee shall:
1. Conduct a stormwater management inspection of the facility within two weeks of receiving sampling
results.
2. Identify and evaluate possible causes of the benchmark value exceedance.
3. Identify potential, and select the specific feasible: source controls, operational controls, or physical
improvements to reduce concentrations of the parameters of concern, and/or to bring concentrations
within the benchmark range.
4. Implement the selected feasible actions within two months of the inspection.
S. Record each instance of a Tier One response in the SPPP. Include the date and value of the benchmark
exceedance, the inspection date, the personnel conducting the inspection, the selected actions, and the
date the selected actions were implemented.
6. Note: Benchmark exceedances for a different parameter separately trigger a tiered res 'onse.
:.. Vert wo'.
If: The first valid sampling results from two consecutive monitoring periods (omitting periods with no
discharge) are above the benchmark values, or outside of the benchmark range, for any specific parameter at
a specific discharge outfall;
Then; The permittee shall:
1. Repeat all the required actions outlined above in Tier One.
2. Immediately institute monthly monitoring and reporting for all parameters. The permittee shall conduct
monthly monitoring at every outfall where a sampling result exceeded the benchmark value for two
consecutive samples. Monthly (analytical and qualitative) monitoring shall continue until three
consecutive sample results are below the benchmark values or within benchmark range.
3. If no discharge occurs during the sampling period, the permittee is required to submit a monthly
monitoring report indicating "No Flow" to comply with reporting requirements.
4. Alternatively, in lieu of steps 2 and 3, the permittee may, after two consecutive exceedances, exercise the
option of contacting the DEMLR Regional Engineer as provided below in Tier Three. The Regional
Engineer may direct the response actions on the part of the permittee as provided in Tier Three,
including reduced or additional sampling parameters or frequency.
5. Maintain a record of the Tier Two response in the SPPP.
6. Continue Tier Two response obligations throughout the permit renewal process.
9
Permit No. NCS000304 DRAFT
- ti` `gl `ii- i Fit:' `r' € i a.;�a E-(.t�':' g3, �•>`� E o;jr
Tier Three`
If: The valid sampling results required for the permit monitoring periods exceed the benchmark value, or
are outside the benchmark range, for any specific parameter at any specific outfall on four occasions, the
permittee shall notify the DEMLR Regional Engineer in writing within 30 days of receipt of the fourth
analvtical results:
Then: The Division may but is not limited to:
• require that the permittee revise, increase, or decrease the monitoring and reporting frequency for
some or all of the parameters herein;
• require sampling of additional or substitute parameters;
• require the permittee to install structural stormwater controls;
• require the permittee to implement other stormwater control measures;
• require the permittee to perform upstream and downstream monitoring to characterize impacts on
receiving waters; or
• require the permittee implement site modifications to qualify for a No Exposure Exclusion;
• require the permittee to continue Tier Three obligations through the permit renewal process.
This site discharges to a segment of Long Creek that has a Total Maximum Daily Load
(TMDL) approved for turbidity issues. The permitee should assure that all appropriate
BMPs are in place to minimize any impact to this stream segment. This stream segment
also has potential issues with Copper, Iron and total suspended solids. If additional BMPs
are needed to achieve the required level of control for pollutants of concern, the permittee
may be required to (1) develop a strategy for implementing appropriate BMPs, and (2)
submit a timetable for incorporation of those BMPs into the Stormwater Pollution
Prevention Plan.
SECTION C: QUALITATIVE MONITORING REQUIREMENTS
The purpose of qualitative monitoring is to evaluate the effectiveness of the Stormwater
Pollution Prevention Plan (SPPP) and identify new potential sources of stormwater
pollution. Qualitative monitoring of stormwater outfalls must be performed during a
measurable storm event.
Qualitative monitoring requires a visual inspection of each stormwater outfall regardless of
representative outfall status. Qualitative monitoring shall be performed semi-annually
during required analytical monitoring events (unless the permittee is required to perform
further qualitative monitoring per the Qualitative Monitoring Response, below). Inability
to monitor because of adverse weather conditions must be documented in the SPPP and
recorded on the Qualitative Monitoring Report form (see Adverse Weather in Definitions).
Only SDOs discharging stormwater associated with industrial activity must be monitored
(See Definitions),
In the event an atypical condition is noted at a stormwater discharge outfall, the permittee
shall document the suspected cause of the condition and any actions taken in response to
the discovery. This documentation will be maintained with the SPPP.
10
Permit No. NCS000304 DRAFT
Table 6. Qualitative Monitoring Requirements
Discharge Characterlstic§ , ;'
,.
Frequency)
Monitoring
Location2
Color
semi-annual
SDO
Odor
semi-annual
SDO
Clarity
semi-annual
SDO
Floating Solids
semi-annual
SDO
Suspended Solids
semi-annual
SDO
Foam
semi-annual
SDO
Oil Sheen
semi-annual
SDO
Erosion or deposition at the outfall
semi-annual
SDO
Other obvious indicators
of stormwater pollution
semi-annual
SDO
Footnotes:
1 Monitoring Frequency: Twice per year during a measurable storm event unless other provisions of this
permit prompt monthly monitoring. See Table 2 for schedule of monitoring periods. The permittee must
continue qualitative monitoring throughout the permit renewal process until a new permit is issued.
2 Monitoring Location: Qualitative monitoring shall be performed at each stormwater discharge outfall
(SDO) regardless of representative outfall status.
A minimum of 60 days must separate monitoring dates, unless additional sampling has
been instituted as part of other analytical monitoring requirements in this permit.
If the permittee's qualitative monitoring indicates that existing stormwater BMPs are
ineffective, or that significant stormwater contamination is present, the permittee shall
investigate potential causes, evaluate the feasibility of corrective actions, and implement
those corrective actions within 60 days, per the Qualitative Monitoring Response, below.
A written record of the permittee's investigation, evaluation, and response actions shall be
kept in the Stormwater Pollution Prevention Plan.
Qualitative_
Monitoring Response
Qualitative monitoring is for the purposes of evaluating SPPP effectiveness, identifying new
potential sources of stormwater pollution, and prompting the permittee's response to pollution. If
the permittee repeatedly fails to respond effectively to correct problems identified by qualitative
monitoring, or if the discharge causes or contributes to a water quality standard violation, the
Division may but is not limited to:
• require that the permittee revise, increase, or decrease the monitoring frequency for some
or all parameters (analytical or qualitative)
• require the permittee to install structural stormwater controls;
• require the permittee to implement other stormwater control measures;
• require the permittee to perform upstream and downstream monitoring to characterize
impacts on receiving waters; or
• require the permittee implement site modifications to qualify for a No Exposure Exclusion.
Permit No. NCS000304 DRAFT
SECTION D: SPECIAL CONDITIONS
ELECTRONIC REPORTING OF MONITORING REPORTS [G.S. 143-215.1(b)]
Federal regulations require electronic submittal of all discharge monitoring reports
(DMRs) and program reports. The final NPDES Electronic Reporting Rule was adopted and
became effective on December 21, 2015.
NOTE: This special condition supplements or supersedes the following sections within
Part III of this permit (Standard Conditions for NPDES Permits):
• Section B. (3.) Signatory Requirements
• Section D. (6.) Records Retention
• Section E. (1.) Discharge Monitoring Reports
• Section E. (2.) Submitting Reports
1. Reporting Requirements [Supplements Section E. (I.) and Supersedes Section E.
L"
Effective December 21, 2016 or when the agency's electronic reporting system is able
to accept NPDES stormwater permit monitoring data, the permittee shall report
discharge monitoring data electronically using the NC DWR's Electronic Discharge
Monitoring Report (eDMR) internet application. NC DEMLR will notify permittees
when eDMR is ready to accept stormwater monitoring data.
Monitoring results obtained during the previous month(s) shall be summarized for each
month and submitted electronically using eDMR. The eDMR system allows permitted
facilities to enter monitoring data and submit DMRs electronically using the internet.
Until such time that the state's eDMR application is compliant with EPA's Cross -Media
Electronic Reporting Regulation (CROMERR), permittees will be required to submit all
discharge monitoring data to the state electronically using eDMR and also will be
required to complete the eDMR submission by printing, signing, and submitting one
signed original and a copy of the computer printed eDMR to the following address;
NC DEQ / Division of Water Resources / Water Quality Permitting Section
ATTENTION: Central Files
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
If a permittee is unable to use the eDMR system due to a demonstrated hardship or due
to the facility being physically located in an area where less than 10 percent of the
households have broadband access, then a temporary waiver from the NPDES
electronic reporting requirements may be granted and discharge monitoring data may
be submitted on paper DMR forms or alternative forms approved by the Director.
Duplicate signed copies shall be submitted to the mailing address above. See "How to
Request a Waiver from Electronic Reporting" section below.
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Permit No. NCS000304 DRAFT
Regardless of the submission method, the first DMR is due no later than 30 days from
the date the facility receives the sampling results from the laboratory.
TV M-MIT1111DIM
The permittee may seek a temporary electronic reporting waiver from the Division. To
obtain an electronic reporting waiver, a permittee must first submit an electronic
reporting waiver request to the Division. Requests for temporary electronic reporting
waivers must be submitted in writing to the Division for written approval at least sixty
(60) days prior to the date the facility would be required under this permit to begin
submitting monitoring data and reports. The duration of a temporary waiver shall not
exceed 5 years and shall thereupon expire. At such time, monitoring data and reports
shall be submitted electronically to the Division unless the permittee re -applies for and
is granted a new temporary electronic reporting waiver by the Division. Approved
electronic reporting waivers are not transferrable. Only permittees with an approved
reporting waiver request may submit monitoring data and reports on paper to the
Division for the period that the approved reporting waiver request is effective.
Information on eDMR and the application for a temporary electronic reporting waiver
are found on the following web page:
http: j/dea,nc.gov/about/divisions f water -resources f edmr
3. Signatory Requirements [Supplements Section B. (3.) (h)-and Supersedes Section
B. (3.)fd11
All eDMRs submitted to the permit issuing authority shall be signed by a person
described in Part III, Section B. (3.)(a) or by a duly authorized representative of that
person as described in Part Ili, Section B. (3.)(b). A person, and not a position, must be
delegated signatory authority for eDMR reporting purposes.
For eDMR submissions, the person signing and submitting the DMR must obtain an
eDMR user account and login credentials to access the eDMR system. Far mare
information on North Carolina's eDMR system, registering for eDMR and obtaining an
eDMR user account, please visit the following web page:
http//deQ..nc.gov/aboutjdivisions/water-resources/edmr
Certification. Any person submitting an electronic DMR using the state's eDMR system
shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF
CERTIFICATION WILL BE ACCEPTED:
'7 certify, under penalty of law, that this document and all attachments were prepared
under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my
inquiry of the person or persons who manage the system, or those persons directly
responsible forgathering the information, the information submitted is, to the best of my
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Permit No. NCS000304 DRAFT
knowledge and belief, true, accurate, and complete. I am aware that there are significant
penalties for submitting false information, including the possibility offines and
imprisonmentfor knowing violations."
i1 PIT +. Miami MTXU +1. 1-1111
The permittee shall retain records of all Discharge Monitoring Reports, including eDMR
submissions. These records or copies shall be maintained for a period of at least 3
years from the date of the report. This period may be extended by request of the
Director at anytime [40 CER 122,41].
14
Permit No. NCS000304 DRAFT
PART III STANDARD CONDITIONS FOR NPDES STORMWATER INDIVIDUAL PERMITS
SECTION A: COMPLIANCE AND LIABILITY
Compliance Schedule
The permittee shall comply with Limitations and Controls specified for stormwater discharges in
accordance with the following schedule:
Existing Facilities already operating but applying for permit coverage for the first time: The
Stormwater Pollution Prevention Plan shall be developed and implemented within 12 months of the
effective date of the initial permit and updated thereafter on an annual basis. Secondary
containment, as specified in Part I1, Section A, Paragraph 2(b) of this permit, shall be accomplished
within 12 months of the effective date of the initial permit issuance.
New Facilities applying for coverage for the first time. The Stormwater Pollution Prevention Plan
shall be developed and implemented prior to the beginning of discharges from the operation of the
industrial activity and be updated thereafter on an annual basis. Secondary containment, as specified
in Part 11, Section A, Paragraph 2(b) of this permit shall be accomplished prior to the beginning of
stormwater discharges from the operation of the industrial activity.
Existing facilities previously permitted and applying for renewal: All requirements, conditions,
limitations, and controls contained in this permit (except new SPPP elements in this permit renewal)
shall become effective immediately upon issuance of this permit. New elements of the Stormwater
Pollution Prevention Plan for this permit renewal shall be developed and implemented within 6
months of the effective date of this permit and updated thereafter on an annual basis. Secondary
containment, as specified in Part 11, Section A, Paragraph 2(b) of this permit shall be accomplished
prior to the beginning of stormwater discharges from the operation of the industrial activity.
2. Duty to Comply
The permittee must comply with all conditions of this permit Any permit noncompliance constitutes
a violation of the Clean Water Act (CWA) and is grounds for enforcement action; for permit
termination, revocation and reissuance, or modification; or denial of a permit upon renewal
application [40 CFR 122.411.
a. The permittee shall comply with standards or prohibitions established under section 307(a) of
the CWA for toxic pollutants within the time provided in the regulations that establish these
standards or prohibitions, even if the permit has not yet been modified to incorporate the
requirement [40 CFR 122.41].
b. The CWA provides that any person who violates section[s] 301, 302, 306, 307, 308, 318 or 405 of
the Act, or any permit condition or limitation implementing any such sections in a permit issued
under section 402, or any requirement imposed in a pretreatment program approved under
sections 402(a)(3) or 402(b)(8) of the Act, is subject to a civil penalty not to exceed $51,570 per
day for each violation [33 USC 1319(d) and 40 CFR 122.41(a)(2)].
c. The CWA provides that any person who negligently violates sections 301, 302, 306, 307, 308,
318, or 405 of the Act, or any condition or limitation implementing any of such sections in a
permit issued under section 402 of the Act, or any requirement imposed in a pretreatment
program approved under section 402(a)(3) or 402(b)(8) of the Act, is subject to criminal
penalties of $2,500 to $25,000 per day of violation, or imprisonment of not more than 1 year, or
both. In the case of a second or subsequent conviction for a negligent violation, a person shall be
subject to criminal penalties of not more than $50,000 per day of violation, or by imprisonment
of not more than 2 years, or both [33 USC 1319(c)(1) and 40 CFR 122.41(a)(2)].
15
Permit No. NCS000304 DRAFT
d. Any person who knowingly violates such sections, or such conditions or limitations is subject to
criminal penalties of $5,000 to $50,000 per day of violation, or imprisonment for not more than 3
years, or both. In the case of a second or subsequent conviction for a knowing violation, a person
shall be subject to criminal penalties of not more than $100,000 per day of violation, or
imprisonment of not more than 6 years, or both [33 USC 1319(c)(2) and 40 CFR 122.41[a)(2)].
e. Any person who knowingly violates section 301, 302, 303, 306, 307, 308, 318 or 405 of the Act,
or any permit condition or limitation implementing any of such sections in a permit issued under
section 402 of the Act, and who knows at that time that he thereby places another person in
imminent danger of death or serious bodily injury, shall, upon conviction, be subject to a fine of
not more than $250,000 or imprisonment of not more than 15 years, or both. In the case of a
second or subsequent conviction for a knowing endangerment violation, a person shall be
subject to a fine of not more than $500,000 or by imprisonment of not more than 30 years, or
both. An organization, as defined in section 309(c)(3)(B)(iii) of the CWA, shall, upon conviction
of violating the imminent danger provision, be subject to a fine of not more than $1,000,000 and
can be fined up to $2,000,000 for second or subsequent convictions [40 CFR 122.41(a) (2)].
f. Under state law, a civil penalty of not more than $25,000 per violation may be assessed against
any person who violates or fails to act in accordance with the terms, conditions, or requirements
of a permit [North Carolina General Statutes § 143-215.6A].
g. Any person may be assessed an administrative penalty by the Administrator for violating section
301, 302, 306, 307, 308, 318 or 405 of this Act, or any permit condition or limitation
implementing any of such sections in a permit issued under section 402 of this Act.
Administrative penalties for Class I violations are not to exceed $20,628 per violation, with the
maximum amount of any Class I penalty assessed not to exceed $51,570. Penalties for Class 11
violations are not to exceed $20,628 per day for each day during which the violation continues,
with the maximum amount of any Class II penalty not to exceed $257,848 [33 USC 1319(g)(2)
and 40 CFR 122.41(a)(3)].
Duly to Mitigate
The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this
permit which has a reasonable likelihood of adversely affecting human health or the environment (40
CFR 122.41(d)].
4. Civil and Criminal Liability
Except as provided in Part III, Section C of this permit regarding bypassing of stormwater control
facilities, nothing in this permit shall be construed to relieve the permittee from any responsibilities,
liabilities, or penalties for noncompliance pursuant to NCGS 143-215.3, I43-215.6, or Section 309 of the
Federal Act, 33 USC 1319. Furthermore, the permittee is responsible for consequential damages,
such as fish kills, even though the responsibility for effective compliance may be temporarily
suspended.
S. Oil and Hazardous Substance Liability
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the
permittee from any responsibilities, liabilities, or penalties to which the permittee is or may be
subject to under NCGS 143-215.75 et seq. or Section 311 of the Federal Act, 33 USC 1321.
6. ftgperty Rights
The issuance of this permit does not convey any property rights in either real or personal property,
or any exclusive privileges, nor does it authorize any injury to private property or any invasion of
personal rights, nor any infringement of federal, state or local laws or regulations [40 CFR 122.41(g)].
16
Permit No. NCS000304 DRAFT
Severability
The provisions of this permit are severable, and if any provision of this permit, or the application of
any provision of this permit to any circumstances, is held invalid, the application of such provision to
other circumstances, and the remainder of this permit, shall not be affected thereby [NCGS 150B-231.
8. DAY to Provide Information
The permittee shall furnish to the Permit Issuing Authority, within a reasonable time, any
information which the Permit Issuing Authority may request to determine whether cause exists for
modifying, revoking and reissuing, or terminating the permit issued pursuant to this permit or to
determine compliance with this permit. The permittee shall also furnish to the Permit Issuing
Authority upon request, copies of records required to be kept by this permit [40 CFR 122.41(h)].
9. Penalties for Tampering
The Clean Water Act provides that any person who falsifies, tampers with, or knowingly renders
inaccurate, any monitoring device or method required to be maintained under this permit shall, upon
conviction, be punished by a fine of not more than $10,000 per violation, or by imprisonment for not
more than two years per violation, or by both. If a conviction of a person is for a violation committed
after a first conviction of such person under this paragraph, punishment is a fine of not more than
$20,000 per day of violation, or by imprisonment of not more than 4 years, or both [40 CFR 122.41],
10. Penalties -for -Falsification of Reports
The Clean Water Act provides that any person who knowingly makes any false statement,
representation, or certification in any record or other document submitted or required to be
maintained under this permit, including monitoring reports or reports of compliance or
noncompliance shall, upon conviction, be punished by a fine of not more than $10,000 per violation,
or by imprisonment for not more than two years per violation, or by both [40 CFR 122.41].
11. Onshore or Offshore Construction
This permit does not authorize or approve the construction of any onshore or offshore physical
structures or facilities or the undertaking of any work in any navigable waters.
12. Duty to Reapply
If the permittee wishes to continue an activity regulated by this permit after the expiration date of
this permit, the permittee must apply for and obtain a new permit [40 CFR 122.41(b)].
SECTION B. GENERAL CONDITIONS
1. Permit Expiration
The permittee is not authorized to discharge after the expiration date. In order to receive automatic
authorization to discharge beyond the expiration date, the permittee shall submit forms and fees as
are required by the agency authorized to issue permits no later than 180 days prior to the
expiration date, unless permission for a later date has been granted by the Director. (The Director
shall not grant permission for applications to be submitted later than the expiration date of the
existing permit) [40 CFR 122.21(d)]. Any permittee that has not requested renewal at least 180 days
prior to expiration, or any permittee that does not have a permit after the expiration and has not
requested renewal at least 180 days prior to expiration, will be subjected to enforcement procedures
as provided in NCGS §143-215.36 and 33 USC 1251 et seq.
17
Permit No. NCS000304 DRAFT
2. Transfers
This permit is not transferable to any person without prior written notice to and approval from the
Director in accordance with 40 CFR 122.61. The Director may condition approval in accordance with
NCGS 143-215.1, in particular NCGS 143-215.1(b)(4)b.2., and may require modification or revocation
and reissuance of the permit, or a minor modification, to identify the new permittee and incorporate
such other requirements as may be necessary under the CWA [40 CFR 122.41(l) (3), 122.611 or state
statute. The Permittee is required to notify the Division in writing in the event the permitted
facility is sold or closed.
3. Signatory Requirements
All applications, reports, or information submitted to the Permitting Issuing Authority shall be signed
and certified 140 CFR 122.41(k)].
a. All permit applications shall be signed as follows:
(1) For a corporation: by a responsible corporate officer. For the purpose of this Section, a
responsible corporate officer means: (a) a president, secretary, treasurer or vice president
of the corporation in charge of a principal business function, or any other person who
performs similar policy or decision making functions for the corporation, or (b) the manager
of one or more manufacturing, production, or operating facilities, provided, the manager is
authorized to make management decisions which govern the operation of the regulated
facility including having the explicit or implicit duty of making major capital investment
recommendations, and initiating and directing other comprehensive measures to assure
long term environmental compliance with environmental laws and regulations; the manager
can ensure that the necessary systems are established or actions taken to gather complete
and accurate information for permit application requirements; and where authority to sign
documents has been assigned or delegated to the manager in accordance with corporate
procedures.
(2) For a partnership or sole proprietorship: by a general partner or the proprietor,
respectively; or
(3) For a municipality, state, federal, or other public agency: by either a principal executive
officer or ranking elected official [40 CFR 122,22],
b. All reports required by the permit and other information requested by the Permit Issuing
Authority shall be signed by a person described in paragraph a. above or by a duly authorized
representative of that person. A person is a duly authorized representative only if:
(1) The authorization is made in writing by a person described above,-
(2) The authorization specified either an individual or a position having responsibility for the
overall operation of the regulated facility or activity, such as the position of plant manager,
operator of a well or well field, superintendent, a position of equivalent responsibility, or an
individual or position having overall responsibility for environmental matters for the company.
(A duly authorized representative may thus be either a named individual or any individual
occupying a named position.); and
(3) The written authorization is submitted to the Permit Issuing Authority [40 CFR 122.22].
c. Changes to authorization: If an authorization under paragraph (b) of this section is no longer
accurate because a different individual or position has responsibility for the overall operation of
the facility, a new authorization satisfying the requirements of paragraph (b) of this section must
be submitted to the Director prior to or together with any reports, information, or applications to
be signed by an authorized representative [40 CFR 122.22].
18
Permit No. NCS000304 DRAFT
Certification. Any person signing a document under paragraphs a. or b, of this section, or
submitting an electronic report (e.g., eDMR), shall make the following certification [40 CFR
122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED:
"1 certify; under penalty of law, that this document and all attachments were prepared under my
direction or supervision in accordance with a system designed to assure that qualified personnel
properlygather and evaluate the information submitted. Based on my inquiry of the person or
persons who manage the system, or those persons directly responsible forgathering the
information, the information submitted is, to the best of my knowledge and belief, true, accurate,
and complete. I am aware that there are significant penalties forsubmitting false information,
including the possibility of fines and imprisonment for knowing violations."
4. Permit Modification, Revocation and Reissuance. or Termination
The issuance of this permit does not prohibit the Permit Issuing Authority from reopening and
modifying the permit, revoking and reissuing the permit, or terminating the permit as allowed by the
laws, rules, and regulations contained in Title 40, Code of Federal Regulations, Parts 122 and 123;
Title 15A of the North Carolina Administrative Code, Subchapter 2H .0100; and North Carolina
General Statute 143-215.1 et al.
5. Permit Actions
The permit may be modified, revoked and reissued, or terminated for cause. The notification of
planned changes or anticipated noncompliance does not stay any permit condition [40 CFR
122.41(f)].
6. Annh,3i_Administering and Compliance Monitoring Fee Requirements
The permittee must pay the administering and compliance monitoring fee within 30 (thirty) days
after being billed by the Division. Failure to pay the fee in timely manner in accordance with 15A
NCAC 2H .0105(b)(2) may cause the Division to initiate action to revoke the permit.
SECTION C: OPERATION AND MAINTENANCE OF POLLUTION CONTROLS
1. Proper Operation and Maintenance
The permittee shall at all times properly operate and maintain all facilities and systems of treatment
and control (and related appurtenances) which are installed or used by the permittee to achieve
compliance with the conditions of this permit. Proper operation and maintenance also includes
adequate laboratory controls and appropriate quality assurance procedures. This provision requires
the operation of back-up or auxiliary facilities or similar systems which are installed by a permittee
only when the operation is necessary to achieve compliance with the conditions of this permit [40
CFR 122.41(e)].
2. Need to Halt or Reduce Not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been necessary
to halt or reduce the permitted activity in order to maintain compliance with the condition of this
permit [40 CFR 122.41(c)].
3. Bypassing of Stormwater-Control Facilities
Bypass is prohibited and the Director may take enforcement action against a permittee for bypass
unless:
a. Bypass was unavoidable to prevent loss of life, personal injury or severe property damage; and
b. There were no feasible alternatives to the bypass, such as the use of auxiliary control facilities,
retention of stormwater, or maintenance during normal periods of equipment downtime or dry
weather. This condition is not satisfied if adequate backup controls should have been installed in
the exercise of reasonable engineering judgment to prevent a bypass which occurred during
normal periods of equipment downtime or preventive maintenance; and
19
Permit No. NCS000304 DRAFT
c. The permittee submitted notices as required under, Part III, Section E of this permit.
If the Director determines that it will meet the three conditions listed above, the Director may
approve an anticipated bypass after considering its adverse effects.
SECTION D: MONITORING AND RECORDS
Representative Sampling
Samples collected and measurements taken, as required herein, shall be characteristic of the volume
and nature of the permitted discharge. Analytical sampling shall be performed during a measurable
storm event. Samples shall be taken on a day and time that is characteristic of the discharge. All
samples shall be taken before the discharge joins or is diluted by any other waste stream, body of
water, or substance. Monitoring points as specified in this permit shall not be changed without
notification to and approval of the Permit Issuing Authority [40 CFR 122.41(j)).
2. Recor_ding Results
For each measurement or sample taken pursuant to the requirements of this permit, the permittee
shall record the following information [40 CFR 122.411:
a. The date, exact place, and time of sampling or measurements;
b. The individuals) who performed the sampling or measurements;
c. The date(s) analyses were performed;
d. The individual(s) who performed the analyses;
e. The analytical techniques or methods used; and
f. The results of such analyses.
Flow Measurements
Where required, appropriate flow measurement devices and methods consistent with accepted
scientific practices shall be selected and used to ensure the accuracy and reliability of measurements
of the volume of monitored discharges.
4. Test Procedures
Test procedures for the analysis of pollutants shall conform to the EMC regulations published
pursuant to NCGS 143-215.63 et. seq, the Water and Air Quality Reporting Acts, and to regulations
published pursuant to Section 304(g), 33 USC 1314, of the Federal Water Pollution Control Act, as
Amended, and Regulation 40 CFR 136.
To meet the intent of the monitoring required by this permit, all test procedures must produce
minimum detection and reporting levels and all data generated must be reported down to the
minimum detection or lower reporting level of the procedure. If no approved methods are
determined capable of achieving minimum detection and reporting levels below permit discharge
requirements, then the most sensitive (method with the lowest possible detection and reporting
level) approved method must be used.
S. Representative Outfall
If a facility has multiple discharge locations with substantially identical stormwater discharges that
are required to be sampled, the permittee may petition the Director for representative outfall status.
If it is established that the stormwater discharges are substantially identical and the permittee is
granted representative outfall status, then sampling requirements may be performed at a reduced
number of outfalls.
20
Permit No. NCS000304 DRAFT
6. Records Retention
Visual monitoring shall be documented and records maintained at the facility along with the
Stormwater Pollution Prevention Plan. Copies of analytical monitoring results shall also be
maintained on -site. The permittee shall retain records of all monitoring information, including
o all calibration and maintenance records,
o all original strip chart recordings for continuous monitoring instrumentation,
o copies of all reports required by this permit, including Discharge Monitoring Reports
(DMRs),
o copies of all data used to complete the application for this permit
These records or copies shall be maintained for a period of at least 5 years from the date of the
sample, measurement, report or application. This period may be extended by request of the Director
at any time [40 CFR 122.41).
7, Inspection and Entry
The permittee shall allow the Director, or an authorized representative (including an authorized
contractor acting as a representative of the Director), or in the case of a facility which discharges
through a municipal separate storm sewer system, an authorized representative of a municipal
operator or the separate storm sewer system receiving the discharge, upon the presentation of
credentials and other documents as may be required by law, to:
a. Enter upon the permittee's premises where a regulated facility or activity is located or conducted,
or where records must be kept under the conditions of this permit;
b. Have access to and copy, at reasonable times, any records that must be kept under the conditions
of this permit;
c. Inspect at reasonable times any facilities, equipment (including monitoring and control
equipment), practices, or operations regulated or required under this permit; and
d. Sample or monitor at reasonable times, for the purposes of assuring permit compliance or as
otherwise authorized by the Clean Water Act, any substances or parameters at any location [40
CFR 122.41(i)].
SECTION E: REPORTING REQUIREMENTS
Discharge Monitoring Reports
Samples analyzed in accordance with the terms of this permit shall be submitted to the Division on
Discharge Monitoring Report (DMR) forms provided by the Director or submitted electronically to
the appropriate authority using an approved electronic DMR reporting system (e.g., eDMR). DMR
forms are available on the Division's website (httpsa/deq.nc.i ov_/abo_ut/diyisions/energy-
mineral-land-resources/tipdes-stormwater-individtiall. Regardless of the submission method
(paper or electronic), submittals shall be delivered to the Division or appropriate authority no later
than 30 days from the date the facility receives the sampling results from the laboratory.
When no discharge has occurred from the facility during the report period, the permittee is required
to submit a discharge monitoring report, within 30 days of the end of the specified sampling period,
giving all required information and indicating "NO FLOW" as per NCAC T15A 02B .0506.
If the permittee monitors any pollutant more frequently than required by this permit using test
procedures approved under 40 CFR Part 136 and at a sampling location specified in this permit or
other appropriate instrument governing the discharge, the results of such monitoring shall be
included in the data submitted on the DMR [40 CFR §122.41(1)].
21
Permit No. NCS000304 DRAFT
The permittee shall record the required qualitative monitoring observations on the SDO Qualitative
Monitoring Report form provided by the Division and shall retain the completed forms on site.
Qualitative monitoring results should not be submitted to the Division, except upon the Division's
specific requirement to do so. Qualitative Monitoring Report forms are available at the website
above.
Submitting Reports
Two signed copies of Discharge Monitoring Reports (DMRs) shall be submitted to:
Central Files
Division of Water Resources
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
3. Availability of Reports
Except for data determined to be confidential under NCGS 143-215.3(a)(2) or Section 308 of the
Federal Act, 33 USC 1318, all reports prepared in accordance with the terms of this permit shall be
available for public inspection at the offices of the Division. As required by the Act, analytical data
shall not be considered confidential. Knowingly making any false statement on any such report may
result in the imposition of criminal penalties as provided for in NCGS 143-215.6B or in Section 309 of
the Federal Act.
4. Non-SJUrmwater Discharges
If the storm event monitored in accordance with this permit coincides with a non-stormwater
discharge, the permittee shall separately monitor all parameters as required under all other
applicable discharge permits and provide this information with the stormwater discharge
monitoring report.
S. Planned Changes
The permittee shall give notice to the Director as soon as possible of any planned changes at the
permitted facility which could significantly alter the nature or quantity of pollutants discharged (40
CFR 122.41(I)]. This notification requirement includes pollutants which are not specifically listed in
the permit or subject to notification requirements under 40 CFR Part 122.42 (a).
6. Anticipated Noncompliance
The permittee shall give advance notice to the Director of any planned changes at the permitted
facility which may result in noncompliance with the permit [40 CFR 122,41(1)(2)].
7. Sni11s
The permittee shall report to the local DEMLR Regional Office, within 24 hours, all significant spills as
defined in Part IV of this permit. Additionally, the permittee shall report spills including: any oil spill
of 25 gallons or more, any spill regardless of amount that causes a sheen on surface waters, any oil
spill regardless of amount occurring within 100 feet of surface waters, and any oil spill less than 25
gallons that cannot be cleaned up within 24 hours.
B. Bypass
Notice [40 CFR 122.41(m)(3)]:
a. Anticipated bypass. If the permittee knows in advance of the need for a bypass, it shall submit
prior notice, if possible at least ten days before the date of the bypass; including an evaluation of
the anticipated quality and effect of the bypass.
b. Unanticipated bypass. The permittee shall submit notice within 24 hours of becoming aware of
an unanticipated bypass.
OX
Permit No. NCS000304 DRAFT
Twenty-four Hour Reporting
a. The permittee shall report to the central office or the appropriate regional office any
noncompliance which may endanger health or the environment. Any information shall be
provided orally within 24 hours from the time the permittee became aware of the circumstances.
A written submission shall also be provided within 5 days of the time the permittee becomes
aware of the circumstances.
The written submission shall contain a description of the noncompliance, and its causes; the
period of noncompliance, including exact dates and times, and if the noncompliance has not
been corrected, the anticipated time compliance is expected to continue; and steps taken or
planned to reduce, eliminate, and prevent reoccurrence of the noncompliance [40 CFR
122.41(1)(6)].
b. The Director may waive the written report on a case -by -case basis for reports under this section
if the oral report has been received within 24 hours.
c. Occurrences outside normal business hours may also be reported to the Division's Emergency
Response personnel at (800) 662-7956, (800) 858-0368 or (919) 733-3300.
10. Other Noncompliance
The permittee shall report all instances of noncompliance not reported under 24 hour reporting at
the time monitoring reports are submitted [40 CFR 122.41(1)(7)].
11. Other Information
Where the Permittee becomes aware that it failed to submit any relevant facts in a permit
application, or submitted incorrect information in a permit application or in any report to the
Director, it shall promptly submit such facts or information [40 CFR 122.41(l)(8)].
23
PART IV DEFINITIONS
AA
See Clean Water Act.
Permit No. NCS000304 DRAFT
2. Adverse Weather
Adverse conditions are those that are dangerous or create inaccessibility for personnel, such as local
Flooding, high winds, or electrical storms, or situations that otherwise make sampling impractical.
When adverse weather conditions prevent the collection of samples during the sample period, the
permittee must take a substitute sample or perform a visual assessment during the next qualifying
storm event. Documentation of an adverse event (with date, time:and written narrative) and the
rationale must be included with SPPP records. Adverse weather does not exempt the permittee from
having to file a monitoring report in accordance with.cHe s Q'iing schedule. Adverse events and
failures to monitor must also be explained and rep orted.on the;rel6vant DMR.
3. Allowable Non-Stormwater Discharges
This permit regulates stormwater discharges. However,,non=Stormwater discharges which shall be
allowed in the stormwater conveyance systernf nclude;,
,rr�:..:+..
a. All other discharges that are authorized,by a non-stormwater NPDES permit.
b. Uncontaminated groundwater, foundation drains air -conditioner condensate without added
4"V' AJ V
chemicals, springs, discharges of uncontaminated potable water, waterline and fire hydrant
flushings, water from fo ting drains, flowsfrom riparian habitats and wetlands.
c. Discharges resulting fromfre:-�fightin&o,r fire -fighting training, or emergency shower or eye
wash as a result of use in -the event af,an emergency.
4. Best Management Practices (BMPs}'
Measures or practices used to reduce the amount of pollution entering surface waters. BMPs may
take the form of a process activity, or physical structure. More information on BMPs can be found at:
S. Bypass
A bypass is the known diversion of stormwater from any portion of a stormwater control facility
including the collection system, which is not a designed or established operating mode for the facility.
6. Rulk_Storage of Liquid Products
Liquid raw materials, intermediate products, manufactured products, waste materials, or by-
products with a single above ground storage container having a capacity of greater than 660 gallons
or with multiple above ground storage containers having a total combined storage capacity of greater
than 1,320 gallons.
7. Certificate of Coverage
The Certificate of Coverage (COC) is the cover sheet which accompanies a General Permit upon
issuance and lists the facility name, location, receiving stream, river basin, effective date of coverage
under any General Permit and is signed by the Director.
& CC ean_WaterAct
The Federal Water Pollution Control Act, also known as the Clean Water Act (CWA), as amended, 33
USC 1251, et. seq.
9. Division or DEMLR
The Division of Energy, Mineral, and Land Resources, Department of Environmental Quality.
10, Director
Permit No. NCS000304 DRAFT
The Director of the Division of Energy, Mineral, and Land Resources, the permit issuing authority.
11. C
The North Carolina Environmental Management Commission.
12. Gtab Sample
An individual sample collected instantaneously. Grab samples that will be analyzed (quantitatively
or qualitatively) must be taken within the first 30 minutes of discharge.
13. HazardousSubstanc�
Any substance designated under 40 CFR Part 116 pursuant to Section 311 of the Clean Water Act.
14. Landfill
A disposal facility or part of a disposal facility where waste is placed in or on land and which is not a
land treatment facility, a surface impoundment, an injection well, a hazardous waste long-term
storage facility or a surface storage facility.
15. Measurable Storm Event
A storm event that results in an actual discharge from the permitted site outfall. The previous
measurable storm event must have been at least 72 hours prior. The 72-hour storm interval may not
apply if the permittee is able to document that a shorter interval is representative for local storm
events during the sampling period, and obtains approval from the local DEMLR Regional Office. Two
copies of this information and a written request letter shall be sent to the local DEMLR Regional
Office. After authorization by the DEMLR Regional Office, a written approval letter must be kept on
site in the permittee's SPPP.
16. Municipal Separate Storm Sewer- System [jam,]
A stormwater collection system within an incorporated area of local self-government such as a city or
town.
17. No Exposure
A condition of no exposure means that all industrial materials and activities are protected by a storm
resistant shelter or acceptable storage containers to prevent exposure to rain, snow, snowmelt, or
runoff. Industrial materials or activities include, but are not limited to, material handling equipment
or activities, industrial machinery, raw materials, intermediate products, by-products, final products,
or waste products [40 CFR 122.26 (b)(14)]. DEMLR may grant a No Exposure Exclusion from NPDES
Stormwater Permitting requirements only if a facility complies with the terms and conditions
described in 40 CFR §122.26(g).
18. Notice of Intent
The state application form which, when submitted to the Division, officially indicates the facility's
notice of intent to seek coverage under a General Permit.
19. Permit Issuing Authority
The Director of the Division of Energy, Mineral, and Land Resources (see "Director" above).
20. Permittee
The owner or operator issued this permit.
21. Point Source Discharge of Stormwater
Any discernible, confined and discrete conveyance including, but not specifically limited to, any pipe,
ditch, channel, tunnel, conduit, well, or discrete fissure from which stormwater is or may be
discharged to waters of the state.
25
Permit No. NCS000304 DRAFT
22. Rgp;gsentative Outfall Status
When it is established that the discharge of stormwater runoff from a single outfall is representative of the
discharges at multiple outfalls, the Division may grant representative outfall status. Representative outfall
status allows the permittee to perform analytical monitoring at a reduced number of outfalls.
23. Secondary Containment
Spill containment for the contents of the single largest tank within the containment structure plus
sufficient freeboard to contain the 25-year, 24-hour storm event.
24. Section 313 Water Priority Chemical
A chemical or chemical category which:
a. Is listed in 40 CFR 372.65 pursuant to Section 313 of Title III of the Superfund Amendments and
Reauthorization Act (SARA) of 1986, also titled the Emergency Planning and Community Right -
to -Know Act of 1986;
b. Is present at or above threshold levels at a facility subject to SARA title III, Section 313 reporting
requirements; and
c. Meets at least one of the following criteria:
i. Is listed in appendix D of 40 CFR part 122 on Table I[ (organic priority pollutants), Table
III (certain metals, cyanides, and phenols) or Table IV (certain toxic pollutants and
hazardous substances);
ii. Is listed as a hazardous substance pursuant to section 311(b)(2) (A) of the CWA at 40 CFR
116.4; or
iii. Is a pollutant for which EPA has published acute or chronic water quality criteria.
25, Severe Property Damage
Substantial physical damage to property, damage to the control facilities which causes them to
become inoperable, or substantial and permanent loss of natural resources which can reasonably be
expected to occur in the absence of a bypass. Severe property damage does not mean economic loss
caused by delays in production.
26. Significant Materials
Includes, but is not limited to: raw materials; fuels; materials such as solvents, detergents, and plastic
pellets; finished materials such as metallic products; raw materials used in food processing or
production; hazardous substances designated under section 101(14) of CERCLA; any chemical the
facility is required to report pursuant to section 313 of Title ]I[ of SARA; fertilizers; pesticides; and
waste products such as ashes, slag and sludge that have the potential to be released with stormwater
discharges.
27. Significant Spills
Includes, but is not limited to: releases of oil or hazardous substances in excess of reportable
quantities under section 311 of the Clean Water Act [Ref: 40 CFR 110.3and 40 CFR 117.3) or section
102 of CERCLA (Ref: 40 CFR 302.4).
28. Stormwater Discharge Outfall [SDO)
The point of departure of stormwater from a discernible, confined, or discrete conveyance, including
but not limited to, storm sewer pipes, drainage ditches, channels, spillways, or channelized collection
areas, from which stormwater flows directly or indirectly into waters of the State of North Carolina.
29. Stormwater Runoff
The flow of water which results from precipitation and which occurs immediately following rainfall
or as a result of snowmelt.
26
Permit No. NCS000304 DRAFT
30. Stormwater Associated with IndustrialActivity
The discharge from any point source which is used for collecting and conveying stormwater and
which is directly related to manufacturing, processing or raw material storage areas at an industrial
site. Facilities considered to be engaged in "industrial activities" include those activities defined in
40 CFR 122.26(b)(14). The term does not include discharges from facilities or activities excluded
from the NPDES program.
31. Stormwater Pollution Prevention Plan
A comprehensive site -specific plan which details measures and practices to reduce stormwater
pollution and is based on an evaluation of the pollution potential of the site.
32. Total Maximum DailX Load fTMDL)_
TMDLs are written plans for attaining and maintaining water quality standards, in all seasons, for a
specific water body and pollutant. A list of approved TMDLs for the state of North Carolina can be
found at httpu'/_f deq.nc.gov/about/divisions/water-resources/planning/modeling-
assessment,/tmdls/draft-and-approved-tmdls.
33. Toxic Pollutant
Any pollutant listed as toxic under Section 307(a) (1) of the Clean Water Act.
34. Vehicle Maintenance Activity
Vehicle rehabilitation, mechanical repairs, painting, fueling, lubrication, vehicle cleaning operations,
or airport deicing operations. For the purposes of this permit, vehicle maintenance activity includes
equipment maintenance that uses hydraulic oil and that is stored or used outside, or otherwise
exposed to stormwater.
35. Visible Sedimentation
Solid particulate matter, both mineral and organic, that has been or is being transported by water,
air, gravity, or ice from its site of origin which can be seen with the unaided eye.
36. 25-year. 24 hour Storm Event
The maximum 24-hour precipitation event expected to be equaled or exceeded, on the average, once
in 25 years.
27
� Fr
f::ti•lsti.
h
CO2
Treatment
for pH
F �
WEST STORMWATER
COLLECTION POND
(From runoff and
Slag Cooling Water.
Pumps to South
Stormwater
Collection Pond)
I _ZZ:-41
Creek
Rainfall off top of landfill
flows into drainage
ditches and exits at SW
flows to WEST Outfall
CO2
Treatment
for pH
SOUTH STORMWATER
COLLECTION POND (From
storm drains, Pumped to North
— - Stormwater Collection Pond.
Overflow will follow indicated
path to West Outfall))ILW
rrw
STORMWATER
COLLECTION PONDS
:..
.
NOTES
WATER FLOW
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(101 ,09) (91 L
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1
9/17/2018
Mail - bradley.benneft@ncdenr.gov
RE: [External] FW: Stormwater Permit Renewal information
Jill Gee <jill.gee@gerdau.com>
Mon 9/17/2018 11:01 AM
To:Bennett, Bradley <bradley.bennett@ncdenr.gov>;
cc:Bob Churchill <Bob.Churchili@gerdau.com>;
® 2 attachments (1 MB)
Outfall Narrative.pdf; Topographical Map.pdf;
CAUTION: External email. Do not click links or open attachments unless verified,. -Send ail suspicious email as an attachment to snort Spam1�
Good catches Bradley — I've updated the narrative to reflect the items below. I'm also sending you an updated topographical map.
We decided we want to include some wording explaining the relationship between the south outfall and the south stormwater
collection pond.
If you have any further questions please let us know.
Thanks,
Jill
From: Bennett, Bradley[mailto:bradley.bennett@ncdenr.gov]
Sent: Monday, September 17, 2018 7:37 AM
To: Jill Gee <jili.gee@gerdau.com>
Cc: Bob Churchill <Bob.Churchill@gerdau.com>
Subject: RE: [External] FW: Stormwater Permit Renewal Information
Hey Jill,
Thanks for the information. After looking through it real quickly t had a couple of questions.
1.On the Outfall Narrative under South Stormwater Collection Pond it indicates that overflow from the south pond eventually
"..makes its way to Outfall 2:" But the Map of the Water Systems indicates that overflow from the South Pond would go to
the west outfall (Outfall 4). It appears that the narrative should say it flows to Outfali 4? Is that correct? CORRECT, OUTFALL
4.
2. Just making sure about the overflow from the West Pond. Neither the narrative or the water system map indicate anything
about overflow from the west pond but I'm guessing that there is overflow at times from the west pond and it goes out
Outfall 4. Is that correct? We do have a pumping system in the west stormwater collection pared which runs -off of,a level
indicator. When the crater level raises, it pumps over to the south'stormwater collection pond. in the event`thatthe pumps
were to fail, or if we had an extreme weather event, water from the west stormwater collection pond would overflow and
make its way to the.west outfall (outfall 4). This has happened in the past.
3. The Outfall Narrative document seems to indicate that Outfall 4 takes drainage from the overflow from the south pond and
runoff from the top of the landfill. But, the topographic map shows a larger area draining to outfall 4 including much of the
actual plant facility? Could you verify the areas draining to outfall 4? The topographical map'is accurate. The rainfall from
almost the entire mill as indicated on the map is all collected through drainage and basins and is then piped over to. the south
stormwater collection pond where it then follows the narrative for the south stormwater collection pond (i.e. goes to outfall
4 if it overflows). All of this rainfail.capture being sent to the south pond was purposely set up to allow us to capture'this
water for re -use purposes.
Thanks for your help!
BB
https:ltoutlook,ofriioe365.com/owa/?realm=nc.gov&path=/maiVinbox 114
'a ergy, Mincrul
ttrlcl Lcta;rf �e�virri�x
FIi VIp4 wmr'!€7'AL t7UALI'r.Y
DATE: September 17, 2018
TO: Charlotte Observer
EMAIL: [E.-MAIL)
ROY COOPER
c,:rrrr:ar
MIC1-IAf'al, S. RI?GAN
5ecretcry
W11,1,IAM E. tTOI1Y) VINSON. JR..
frtterirn Drrecrw
FROM: Bradley Bennett, DIVISION OF ENERGY, MINERAL, AND LAND RESOURCES
SUBJECT: PUBLIC NOTICE
PAGES: 1
Please publish only the information (Public Notice) attached, ONE TIME in the legal section of your paper by Friday;
September.21;2p 18. Please fax a copy of the proof to Bradley Bennett at (919) 707-3646 for final approval prior to
publication. Within 10 days after publish date; please send the invoice and two copies of the original affidavit to:
Bradley Bennett
NCDEQ/DEMLR
512 N. Salisbury St.
1612 Mail Service Center
Raleigh, NC 27699-1612
NC DIV. OF ENERGY, MINERAL AND LAND RESOURCES' INTENT TO ISSUE THE FOLLOWING
S'f ORMWATER DISCHARGE PERMITS
Public comment or objection to the draft permits is invited. Submit written comments to DEMLR at the address below.
All comments received through October 21, 2018 will be considered in the final determination regarding permit
issuance and permit provisions.
Applications: The following facilities have applied for renewal of their NPDES permits to discharge stormwater from
their locations in Mecklenburg County.
• Charlotte Pipe and Foundry Co, 1335 S. Clarkson St, Charlotte, NC. The facility discharges to Irwin Creek in the
Catawba River Basin. Permit NCS000040.
• IGM Resins USA, Inc, 3300 Westinghouse Blvd, Charlotte, NC. The facility discharges to Steele Creek in the Catawba
River Basin. Permit NCS000049.
• Gerdau Ameristeel US, Inc, 6601 Lakeview Rd, Charlotte, NC. The facility discharges to Long Creek in the Catawba
River Basin. Permit NCS000304.
• Nexeo Solutions, LLC, 3930 Glenwood Rd, Charlotte, NC. The facility discharges to a UT to Stewart Creek in the
Catawba River Basin. Permit NCS000315.
Stormwater Program Contact: Bradley Bennett
(919) 707-3646
bradley.bennett@ncdenr.gov
A copy of the draft permit is available at: https://bit.ly/2jSfSIs. Additional permit documents are available for the
reproduction cost at:
DEMLR Stormwater Program
512 N. Salisbury Street
1612 Mail Service Center
Raleigh, NC' 27699-1612
State of North Carolina I Environmental Quality I Energy, Mineral, and Land Resources
1612 Mail Service Center ` 512 N. Salisbury St. I Raleigh, NC 27699
919 707 9200 T
OUTFALL 2 (SOUTH)
Test
Reporting
Limit
Date
mg/L
2/19/2014
Wet Chemist
Total 5uspende'd Solio's r
,100'° €
13.1
BOD:Total I
30
2.3
COD Tofaf
120 ' ., i
35
Oil and Grease
0..iIa6d`Grease
30 ,ND
Metals
I
Aluminum
0.75 „ A
0205.
; `i'bm i . ' Cad
`O:D01 ; N D
Chromium
0.0169
Copper`'
�' 0 007.E
0.009
�,0.03 'o' NO
Nickel . `:.....;.
6.26 'NO
Zin
'0 067
0.055
Ph ;
, 6-9 i
9.1
OUTFALL 3 (NORTH)
Test
Reporting
Limit
Date
mg/L
2/9/2015
6/6/2013
Wet Chemist
Tot al,Suspended.Solids,
100 ;'
6
4.9
60DTotal
30 AND
<2
C01} Total ,`, ' '' ` `' , '
,;;' 120 �' N D
25
Oil and Grease
Oil and Grease' `
30i °' `;ND
<5
Metals
Aluminum `
,075'' 0.183
0.164
Cadmi`urn
0.001: ND
<.001
Chromium
1 " 0.0112
0.0062
Copper;; ` , it � � i
"'0 007 �3; ' 0.0112
0.0065
Lead
'' 0.03 ND
<.005
Nickel:I°0
26 ND
<.005
Zinc
0.067,0.0617
— 0.0398
7.9
OUTFALL 4 (WEST)
Test
Reporting
Limit
I
I
j
lj
f
I jl
Date
mg/L
8/7/2017
11/21/2017
12/20/2017
5/17/2018
8/20/2018
Wet Chemistry
Total Suspended Solids
100
14.2
13.2
7.4
9.7
<8.6
BOD Total
30 `E
4.3
2
27.8
2
<2.0
COD Total
120 I 32
28
25
<25.0
Oil and Grease
Oil and Grease
30i 5
5
<4.8
Metals
Aluminum . ;;
0.75., 0.162
0.1391
0.116
0.107
<.1
Cadmium
0,001 0.001 `
1 0.001
` 0.001
<.001
Chromium
1 { 0.005
0.005
0.005
<.005
Copper
0.007 ` 0.005
0.005
0.005
0.005
<.005
Lead ' ` .
0 03 "' " f 0.005
0.005
0.005
<.005
Nickel
0.26 0.005
0.005
0.005
<.005
Zinc
0.067 0.01
0.01
0.01
0.01
0.0213
Ph
..6-9 7.2
7
7.6
7.7
9/16/2018
Mail - bradley.bennett@ncdenr.gov
-,-external] FW: Stormwater Permit Renewal Information
Jill Gee <jill.gee@gerdau.com>
Fri 9/14/2018 2:20 PM
'ra:Bennett, Bradley <bradley.bennett@ncdenr.gov>;
cc:Bob Church]l <Bob.Churchill@gerdau.com>;
4 attachments (2 MB)
DMR Results 2013 -'2018.pdf; Map of Water Systems - Color Coded.pdf; Outfall Narrative.pdf; Topographical Map.pdf;
CAUTION: External email. Do not click links or open attachments unless verified. Send all suspicious email as an attachment to Rgport Spam.
. _.
Bradley,
Below you will find answers and clarifications to your questions. I have attached the requested documents/maps/narrative. Please
don't hesitate to reach out if you need further clarification or have additional questions.
Attachments:
1. Outfall Topographical Map for flow direction
2. Water Systems Diagram
3. Outfall Narrative
4. Sample DMR Data
Thank you,
Jill Gee
Environmental Specialist
Gerdau Charlotte Mill
C: 980-308-1046
0: 704-596-0361 x3035
From: Bennett, Bradley[mailto:bradley.bennett@ncdenr.gov)
Sent: Thursday, September 06, 2018 8:47 PM
To: Bob Churchill <Bob.Churchill@gerdau.com>; Jill Gee <jill.geg@gerdau.com>
Subject: Stormwater Permit Renewal InforMation
Bob, Jill,
Thanks for taking the time yesterday for the conference call to discuss this permit renewal. The talk was helpful in the
process. As I indicated I am sending this email to hopefully touch on the points we discussed and highlight (underlined)
the areas where you were going to try and provide additional information.
• Contact updates — you indicated that there where a number of changes that need to be made from the report that
I forwarded previously. Please send me the needed changes and we will get them updated in our database.
• Rodrigo Canova, VP/GM (Replacing Mr Anthony 5 Readj
• Rodrigo.canova@gerdau.com
0 704-596-0361 x 3047
https:/Ioutlook.ofiice365.comlowa/?realm=nc.gov&path=/maillin box 1 /3
911612018 Mail - bradley.bennett@ncdenr.gov
Bob Churchill, Safety Health and Environmental Manager
• bob.churchill gerdau.com
• 704-596-0361 x 3128
Jill Gee, Environmental Specialist
• lill.gee@gerdau.com
• 704-596-0361 x 3035
Please remove any other contacts that you may have listed
Electronic reporting -- EPA regulation do now require electronic reporting of data and some other reports. At this
point our database is not yet ready to support electronic entry of stormwater DMR data. This will happen during
the permit cycle so the language will be in the permit, but at first you will continue to submit DMR data in hard
copy form. When electronic submittal is ready all permitees will be notified. We do still need to gather accurate
latitude/longitude for ou points.
• SOUTH OUTFALL(35'20'22"N/80'49'39"W) 002 c33.2 .34� �d•'t`�•Srr
• NORTH OUTFALL(35'20'35"N/80'50'21"W) 007S ;r' Pi35.,20, 33�SO,4 A%
• WEST OUTFALL (35'20 16 N/80'49 41 W) OGW
• SOUTHEAST OUFALL (N/A —REMOVING BC NONINDUSTRIAL ACTIVITY) 001
Outfalls - We discussed the outfalls at the facility. It was noted that the facility is set up to capture stormwater and
reuse stormwater in the production process. Actual "process water" is handled in a non -discharge closed loop
recycle system that does not over flow to the stormwater ponds. This system is covered by a DWR Recycle System
permit (WQ0006060). - Correct
Please verify this information and provide narrative information and possibly site doinage info to verify to confirm
the characterization of the outfalls. In our discussions we noted that there are some questions about your outfalls
that would be best addressed as part of the site Yisit with our regional office staff,
*Some, of the narrative provided in your email was incorrect mainly in that it intertwined our outfalls and ponds —
the attached narrative should help clear things up. We have 3 outfalls and 3 stormwater collection ponds. Though
they are named similarly, they are very difi'erent entities. Please reference the attached map and narrative of our
water systems to more clearly understand the flow.
• Monitoring —As 1 noted in our call, we have a summary of your monitoring data for 2010-2013 as part of your
renewal application submitted in 2013. Our records show only a few DMR submittals since that time. Can you
pleases provide a summary of our available data from 2014-the present?
Please see the attached DMR results pdf. All results from 2017 and on were taken by either Bob or myself. Periods
where there is no sample data indicate a period during which there was no discharge.
You asked about monitoring schedule and if this could be placed on an annual cycle. All of our current permits are
set up this way and your renewed permit will required semi-annual monitoring with the first sampling period
January -June and the second July- December.
Sounds good to us — thanks!
In a 2013 inspection report to your facility it was noted that inspection staff had observed dry weather flow that
potentially came from your capped landfill. The report asked for a response on this issue, but we don't have any
record of a response. In our call ygu indicated that you had a copy of this report and would review the findings
Md rovip de a resonse on this issue,
Bob and I started working at the Charlotte Mill in 2017 and were not present for this inspection. We therefore are
not familiar with the specific circumstances of the area at the time of the inspection. To provide an explanation,
we have done some investigation into this situation. We believe the investigation may have seen the very
common dry weather flow that occurs at our landfill after a rain event. Due to the large surface area of the
landfill, it may take several days for all of the surface runoff to make its way to the outfall. We have also done a
review of our landfill inspections and found there to be no indication of any wet or seeping areas. Today, the
landfill and outfall are performing well.
• Oil -Water Separator— It appears that the O/W Separator is no longer in place.
Correct, this oil water separator is out of commission. There are discussions about pulling the equipment out but
for now it has been idled.
https:/Ioutlook.office365.com/owal?realm=nc.gov&path=/maillinbox 213
9/1612018
Mail - bradley.benneft@ncdenr.gov
.�. i It doesn't appear that there have been any major operational, process or site changes since the renewal
application that would impact the potential sources of stormwater pollution. Correct.
• If there is an updated site map that would help witih characterizing rainage areas and outfalls,_an_electrnnic copy.
would be helpfUL
Attached topographical map as well as a water flow map.
You can provide any of the above additional information directly to my attention. There is no need for a formal
application modification submittal. As I•mentioned, once we have a draft permit we will forward toy you for your
comment. Our regional office will also contact you to set up a site visit and it is likely that the Charlotte -Mecklenburg
Stormwater Services staff will participate as well.
Please review this information and let me know if you have any questions.
Bradley Bennett Note New Office Phone
Stormwater Program Phone: (919) 707-3646
NC Division of Energy, Mineral 8 Land Resources Fax: (919) 807-6494
1612 Mail Service Center Email: brad ey.benne @ncdenr.gov
Raleigh, NC 27699-1612
Email correspondence to and from this address may be subject to public records laws
This message may include restricted, legally privileged, and/or confidential information. If you received this message by
mistake please delete it immediately and inform us about it. This message will be considered as originated from Gerdau or
its subsidiaries only when formally confirmed by its officers authorized for that.
Este mensaje puede contener informaciones de use restringido ylo legaimente protegido. Si usted ha recibido este mensaje
por error, por favor eliminelo a informe de tal situacion al remitente. Este mensaje solamente sera considerado coma
proveniente de Gerdau o de sus subsidiarias cuando sea confrmado formalmente a traves de los representantes legales
debidamente autorizados para tal fin.
https:floutlook.office365.com/owanrealm=nc_gov&path=lmaiVinbox 313
OUTFALL NARRATIVE
OUTFALLS --- Our 2009 permit lists 4 outfalls, with the removal of the parking lot outfall we
will have 3 outfalls:
• OUTFALL 1(aka SOUTHEAST OUTFALL): As noted in your email this outfall collects
rainwater strictly from non -industrial activities (i.e_ parking lot and landscaped areas).
We,therefore agree that it should not be covered under the NPDES permit. Our
attached•new topographical.map now notes that this area is 'Non Industrial Activity'.
• OUTFALL 2 faka SOUTH OUTFALL): As indicated in your email there was a project years
ago to help us capture more Stormwater for recycling purposes. This project installed a
pump system at the OUTFALL 2 area which'can handle a 2 year, storm event. The water
' from this outfall is therefore collected and pumped over to the SOUTH STORMWATER
COLLECTION POND. Since the collection/pumping system is only built to withstand a 2
year event, we agree that it should still be;captured in the NPDES permit.
• ' OUTFALL 3 (aka NORTH OUTFALL): The North Outfall is set back in'the woods as
indicated on the attached map. This outfall discharges into a' creek that runs through our
property. ln'the past, we'have not been able to gather samples from this outfall. Due to
the lay of the land, the outfall only discharges during extreme weather events. Last year,
we spoke with Bethany Georgoulias in regards to sampling this outfall. She informed us
tliat•the state -does not require us to go outt into extreme weather events to gather
samples. She said it would be sufficient'to use theWW 'outfall samples as
S►� representative data for this outfall (as well as for Outfall-2 in the'event that we had a
greater than 2 year storm event and it discharged), We discussed this with you as well
and you also referred to 'a 'representative' status for this outfall. We understand that
the permit will not list the outfall as a 'representative' status, but that we can note the
representative status on our DMRs.
• OUTFALL 4 (aka WEST OUTFALLI: The West Outfall is located back in the woods. It is
made up of a culmination of overflow from the South Pond as well as runoff from the
top of the landfill. This runoff and overflow goes through a culvert where it is treated
with CO2, if needed, and then flows into the woods. We sample this outfall at the edge
of our property where it is most accessible.
STORMWATER COLLECTION PONDS — Our site captures Stormwater through the
use of 3 stormwater collection ponds. These are separate and not to be confused with our
outfalls. These ponds are strictly for capturing and holding STORMWATER (except for
the west pond which also collects slag cooling water runoff), they do not hold process
water of any kind. In the event of a severe weather event, the ponds may overflow.
Overflow water will flow to one of our 3 OUTFALLS.
• SOUTH STORMWATER COLLECTION POND: The South Stormwater Collection collects
rainfall runoff from storm drains as well as water from the West Stormwater Collection
Pond. Water from this collection pond is pumped to the North Stormwater Collection
Pond. In the event that this South pond overflows, excess water will pass under a
culvert in the road, flow down the drainage area around the landfill, be treated with
CO2 as needed and then make its way back to DUTFALL �(
L_ AK r l'ph
w���► sus j, we44 oxAJ CHI.
• WEST STORMWATER COLLECTION POND: The West Stormwater Collection Pond consists
of rainfall runoff as well as runoff from slag cooling operations. Water from this pond is
treated with CO2 before it is pumped to the South Stormwater Collection Pond.
• NORTH STORMWATER COLLECTION POND: The North Stormwater Collection Pond
consists of water from storm drains as well as water pumped from the South Pond. The
North Stormwater Collection Pond is used as makeup water for our caster process water
pond.
4 No Lv' J4 C Q � !M w,c&'A 0 frj
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North Carollna Department of Natural and Cultural Resources
Natural Heritage Program
Govemor Roy Cooper Secretary Suss H. Hamilton
July 23, 2018
Bradley Bennett
NCDEQ
512 N. Salisbury Street
Raleigh, NC 27604
RE: Ameristeel Corporation; NCS000304
Dear Bradley Bennett:
NCNHDE-6520
The North Carolina Natural Heritage Program (NCNHP) appreciates the opportunity to provide information
about natural heritage resources for the project referenced above.
Based on the project area mapped with your request, a query of the NCNHP database, indicates that there are
no records for rare species, important natural communities, natural areas, and/or conservation/managed areas
within the proposed project boundary. Please note that although there may be no documentation of natural
heritage elements within the project boundary, it does not imply or confirm their absence; the area may not have
been surveyed. The results of this query should not be substituted for field surveys where suitable habitat exists.
In the event that rare species are found within the project area, please contact the NCNHP so that we may
update our records.
The attached `Potential Occurrences' table summarizes rare species and natural communities that have been
documented within a one -mile radius of the property boundary. The proximity of these records suggests that
these natural heritage elements may potentially be present in the project area if suitable habitat exists. Tables of
natural areas and conservation/managed areas within a one -mile radius of the project area, if any, are also
included in this report.
If a Federally -listed species is found within the project area or is indicated within a one -mile radius of the project
area, the NCNHP recommends contacting the US Fish and Wildlife Service (USFWS) for guidance. Contact
information for USFWS offices in North Carolina is found here:
https:Nwww.fws.goy/offices/Directo IListO Icg,§.r,fm?statecode=37.
Please note that natural heritage element data are maintained for the purposes of conservation planning, project
review, and scientific research, and are not intended for use as the primary criteria for regulatory decisions.
Information provided by the NCNHP database may not be published without prior written notification to the
NCNHP, and the NCNHP must be credited as an information source in these publications. Maps of NCNHP
data may not be redistributed without permission.
The NC Natural Heritage Program may follow this letter with additional correspondence if a Dedicated Nature
Preserve, Registered Heritage Area, Clean Water Management Trust Fund easement, or Federally -listed
species are documented near the project area.
If you have questions regarding the information provided in this letter or need additional assistance, please
contact Rodney A. Butler at rodney.butler ncdcr.gov or 919-707-8603.
Sincerely,
NC Natural Heritage Program
MAILING ADDRESS: Telephone: (919) 707-8107 LOCATION:
1651 Mail Sw&e Center wmcricntip.orp 121 West Janes Street
Ra"h, NC 27699-1651 Rale gh, NC 27603
Natural Heritage Element Occurrences, Natural Areas, and Managed Areas Within a One -mile Radius of the Project Area
Ameristeel Corporation
Project No. NCS000304
July 23, 2018
NCNHDE-6520
Vascular Plant 13743 Delphinium exaltatum Tall Larkspur 1800s Hi? 5-Very — Endangered G3 S2
Low
Vascular Plant 33285 Sceptridium jenmanii Alabama Grape-fem 1936-09 H 5-Very --- Special G3G4 S2
Low Concern
Vulnerable
No Natural Areas are Documented Within a One -mile Radius of the Project Area
Managed Areas Documented Within a One -mile Radius of the Project Area
Managed Area Name 1111WO'Nife Owner Type
NC Department of Transportation Mitigation Site NC Department of Transportation State
Mecklenburg County Open Space Mecklenburg County Local Government
Clark's Creek Nature Preserve Mecklenburg County Local Government
Definitions and an explanation of status designations and codes can be found at httnsJlncnhde.natumserve.ora/conte elo. Data query generated on Jury 23, 2018; source. NCNHP, Q3 July 2018. Please resubmit your
information request if more than one year elapses before project initiation as new information is continually added to the NCNHP database.
Page 2 of 3
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KIEFinal 2016 Integrated Report -All Assessed Waters
Enviro=rntaf Catawba River Headwaters Subbasin Catawba River Basin
QuaMy
Assessment Unit Name Assessment Unit Description
Assessment Unit Number Water Quality Classification Length/Area Units
Long Creek From source to a point 0.6 mile downstream of Mecklenburg County SIR
2074
11-120-(O.S) C 4.7 FW Miles
Assessment Criteria Status Reason for Rating
Parameter of Interest
Category
;Data Inconclusive
1
> 10%and < 90Yconi
1f ------------
---------
a
---------------- --- - ---- - - ---
;Meeting Criteria------------
-------------
.
---- -. .. ....... .
-------------------
--- -
.................. ----------------
Arsenic (10 �g/l, HH, NC) -----------------------------
.. .
-- - ---------
Meeting Criteria
10%
Arsenic (50 pg/l, AL, NC)
1
, Meeting Criteria
Cadmium (2 �Lg/l, AL, FW)
'Meeting Criteria
10%
P9
Meeting Criteria
10%..
IMercury (0 /1, FC, FW)
.012 pg'
'Meeting Criteria_
<
e (25 gg/l, WS, WS)
Meeting Criteria
1< 10%
Zinc (50 pg/l, AL, FW)
;Data Inconclusive
10%
[Manganese (200 µg/l Aes, WS, FW)
;Meeting Criteria
Pood
Fish Community (Nar, AL, FW)
1
. . . .
Data Inconclusive
. .......................
INot assessed........
[!c �2_qOOO Vg/l, Natural, FW)
— - - --------------- ---- --------- ----------
Pata Inconclusive Not assessed
...
------------- - -- - -------
Total Suspended Solids
3t
,1Data Inconclusive
Not assessed
I
iTurbidity ('50 NTU, AL, FW miles)
13i
4/11/2018 2016 Integrated Report -All Assessed Waters Page 303 of 1306
Fish tissue assessments for mercury apply to all waters and are not individually listed
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Georgoulias, Bethany
From:
Jill Gee <jill.gee@gerdau.com>
Sent:
Tuesday, December 05, 2017 10:15 AM
To:
Georgoulias, Bethany
Subject:
[External] Images of Outfall Gerdau
Attachments:
IMG 2981.JPG; IMG2982.JPG; IMG_2983.JPG; IMG_2984.JPG
This message may include restricted, legally privileged, and/or confidential information. if you received this message by
mistake please delete it immediately and inform us about it. This message will be considered as originated from Gerdau
or its subsidiaries only when formally confirmed by its officers authorized for that.
Este mensaje puede contener informaciones de use restringido y/o legalmente protegido. Si usted ha recibido este
mensaje por error, por favor eliminelo a informe de tal situacidn al remitente. Este mensaje solamente serA considerado
como proveniente de Gerdau o de sus subsidiarias cuando sea confirmado formalmente a travels de los representantes
legates debidamente autorizados para tal fin.
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Cherktfe-Mecklenburg
STORM
WATER,
z Services
November 14, 2017
Robert Churchill, Safety & Environmental Manager
Gerdau Long Steel North America Charlotte Mill
6601 Lakeview Road
Charlotte, NC 28269
Subject: Industrial Facility Inspection
Gerdau Ameristeel US, Inc.
Dear Mr. Churchill:
?145 Suttl.e Avenue
Charlotte, NC 2,1208-5237
On October 23, 2017, Matthew Storosh, Chad Broadway and Kristen O'Reilly of
Charlotte -Mecklenburg Storm Water Services (CMSWS) conducted an inspection of the above
referenced facility as a requirement of the City of Charlotte's NPDES Permit, NCS000240, Part II
Section H. Inspection authority is granted by Charlotte City Code Chapter 18, Article III, Section
18-82. At the time of inspection, the facility was observed to be in compliance with the City of
Charlotte Storm Water Pollution. Control Ordinance.
The inspection was also conducted as part of a cooperative working agreement between
Mecklenburg County and the North Carolina Department of Environmental Quality (NCDEQ) ---
Division of Energy, Mineral and Land Resources (DEMLR). NCDEQ W DEMLR has been copied
on this report and made aware of the following observations regarding the facility's NPDES
stormwater permit:
1) Stormwater Pollution Prevention Plan (SPPP)
A Stormwater Pollution Prevention Plan (SPPP) has been developed, recorded, and implemented.
However, several components were missing from the SPPP that are required under NPDES
Individual Permit NCS00034. The facility's SPPP should indicate the year the spill reports are
for, records of annual non-stormwater discharge evaluation of outfalls forms, and secondary
containment discharge lag forms that specify the location of the discharge.
2) Qualitative Monit�rin
Qualitative monitoring has been conducted and recorded.
3) Analytical Monitoring
Analytical monitoring has been conducted and recorded.
athTo report pollution or drainage problems, call: 311
...� htrp:llstorrnivater.cha rmeck.org
OIARIA V. is.
Robert Churchill
Page 2
November 14, 2017
Thank you for the assistance and cooperation with the site inspection. The attached
report provides details about inspection observations and should be self-explanatory. Please
contact me at (704) 280-0684 if you have any questions or need additional information. For
questions specifically regarding your NPDES stormwater permit, please contact James Moore
with NCDEQ — DEMLR at (704) 663-1699.
Sincerely,
M . •
Matthew Storosh
Environmental Specialist
Charlotte -Mecklenburg Storm Water Services
cc: Kristen O'Reilly, Charlotte Storm. Water Services
James Moore, NCDEQ;— DEMLR
Attachment
4
Gharlorta-bfeckTarFburg
STORM
w
WATER
Services
Facility Inspection
2 14 5 Sutt.le Avenue
Charlotte. NC 28208
Facility Name: Gerdau Ameristeel Inspection #: 33029
Contact: Robert Churchill, Safety & Environmental Manager Permit #: NCS000304
Inspector; Matthew Storosh Receiving Stream; Long Creek
Inspection Date: 10/2312017 Entry Time: 9:30 am Exit Time: 1:00 pm SIC #:
MEMO
Facility Description: Gerdau Ameristeel is located at 6601 Lakeview Road on approximately 106 acres. Gerdau
Ameristeel is a steel manufacturer. This facility mills steel scraps into billets through the addition of alloys, carbon and
lime for off -site sale and conducts on -site bar production for off -site sales.
File ReviewfHistory: Gerdau Ameristeel was previously inspected by Charlotte -Mecklenburg Storm Water Services
(CMSWS) on 5/14/2013, During the 2013 inspection, a dry weather flow (DWF) was observed in the stormwater ditch near
the south pond.
Inspection Summary: During the Inspection,. Gerdau Ameristeel was observed to be in compliance with the City of
Charlotte Storm Water Pollution Control Ordinance. Several recommendations for protecting and improving water quality
are provided in the report. See the report for details.
11 1 �_. F 5lY' 1 j2 Y - ,� E ! i dj ! i x
lte;lnspectlon Deficiency., f t Comments . "
Stormwater system catch basins, s,
No
The stormwater system consists of drop inlets and ditches
inlets, outfalls, etc.)
that drain to three ponds, and a stormwater ditch located
near the south pond. Collected stormwater is recirculated and
used as process water for the facility. No stormwater system
issues were observed.
Erosion issues
No
No erosion issues were observed during the inspection.
Structural stormwater BMPs
No
Three stormwater ponds were observed during the inspection.
No deficiencies were observed.
Illicit discharges/connections
No
No illicit dischargestconnections were observed.
Aboveground storage tank(s) - list
No
Five (5) water glycol tanks and totes ranging from 180-gallons
tank sizes & contents
to 600-gallons are located on the site. Five (5) aboveground
storage tanks (ASTs) ranging from 300 to 5000-gallons of
EcoSafe FR-46, a hydraulic liquid, are located throughout the
site in proper secondary containment. Tank area #1 and #2
contain used oil, diesel fuel, hydraulic oil, transmission fluid
and several other products within secondary containment
dikes. A complete list of all ASTs can be found in the
facilit s SPPP.
Underground storage tank(s) -fill port
NIA
area; list tank sizes & contents
Outdoor material storage area(s)
Recommendation
Metal-rebar and other metal products produced by Gerdau
are stored outdoors. Slag.from production is stored in an area
where it is sorted by a third party. A rusted drum of unknown
material was observed near Tank Area 1, CMSWS
recommends all drums be properly stored or disposed of to
prevent potential contamination of stormwater.
To report polluti-on or drainage problems cell: 3 i 1
4:IliAB lrl"17;. htlp;//stormwater.charineck-org
1111412017 2:50:05PM Page 1 of 3
MEMORIAM•
am
Site Irispectlon ,: DdIctency Comments
Outdoor processing area(s)
Recommendation
Staining on the process water ponds was observed near the
capacity of the containers. CMSWS recommends that facility
personnel confirm the freeboard capacity of the process water
ponds to ensure they meet the freeboard requirements of the
non -discharge permit
Loading/unloading area(s)
No
Vehicle/equipment area(s) - fueling,
No
The facility services two (2) mobile cranes, loaders, bobcats,
washing, storage, etc.
and several trucks onsite. Per facility personnel, less than
660 gallons of oil is used a year at the site. No stormwater
issues were observed.
Oillwater separator and/or
No
The facility has an oil/water separator near the AST in the
pretreatment
scrap yard, According to facility personnel, the oil/water
se arator is not current) In use.
Waste storageldisposal area -
Recommendation
The facility stores scrap metal in several areas throughout the
dumpsters, scrap metal bins, etc.
site. No issues were observed with these areas. The facility
has two (2) 20-cubic-yard dumpsters for scrap metal and
several 8-cubic-yard dumpsters for other trash. The rain lid
on one of the 8-cubic-yard dumpsters near the main entrance
was observed to be broken. CMSWS recommends
contacting Republic Services to have the rain lid replaced.
Food service area(s)
NIA
Indoor material storage area(s)
No
The facility stores scrap metal, manufactured metal products,
totes of hydraulic Fluid and other ASTs indoors. No
deficiencies were noted with these areas.
Indoor processing area(s)
Recommendation
Scrap metal is sorted in an indoor building by heavy
machinery. Metal shavings and particulates were observed in
the surrounding outdoor areas. CMSWS recommends
assessing means to reduce exposure of metal particulates to
stormwater from the aforementioned p rocessin area.
Floor drains
No
Spill response equipment
No
Six (6) spill response kits and additional oil dry in storage
areas are located throughout the site.
tormwater,Pollution Plan „,';Observed,<<< ,:.:.Comments
Does the facility have a stormwater
Yes
pollution prevention Ian?
General location (USGS) map
Yes
Narrative description of practices
Yes
Detailed site map
Yes
List of significant spills (past 3 years)
Recommendation
Forms for significant spills were included in the SPPP, but
did not refer to a specific time frame. CMSWS recommends
updating forms to indicate the time frame the forms
correspond to.
Non-stormwater discharge evaluation
No
The most recent non-stormwater discharge evaluation of
of outfall(s)
outfall form was signed by Rodrigo Canon on 4/27117. The
inspection form was not filled out beyond the signature. No
previous records were available. Facility personnel should
conduct non -storm water discharge evaluations annually and
fill out the corresponding inspection form.
Feasibility study
Yes
Ti necessary secondary
Yes
Gas ASTs are double walled, all other ASTs are diked andlor
containment provided
under cover. All collected stormwater with a sheen is
collected and disposed of by Safety-Kleen.
•
To report pollotiou or drainage problems call:: 3 1 1
CHARIMAM' htip:/lstormwater,cliarnieck-.org .
11/14/2017 2:50:0513M Page 2 of 3
,'
an
tormwater,.Rohutlon Plan:":,;` '_:'' I f ' Observed ' '' f C' omments
Collected water evaluated and
Recommendation
Several of the discharge log forms did not specify the location
documented prior to release
of discharge. CMSWS recommends updating forms to
seecify location from which the discharge occurs.
SMP Summary
Yes
Spill prevention and response plan
Yes
Preventative maintenance and good
Yes
housekeeping lan
Facility provides and documents
Yes
Employee training was conducted on several dates in August
employee training
of 2017,
List of responsible parties
Yes
Reviewed and updated annually
Yes
The plan was last updated on 4/27/17.
Stormwater facility inspection
Yes
Stormwater facility inspections are conducted monthly.
program conducted semi-annually,_
��ii'' E,tiUi y. ! f� i ............ 3 �, 1 _
CualitativelAnalytical,Monitoring it t i' q�,Dbserved, !` t' r E r I .' Camments 3'i ' i. i_; : }< . _ t I . ; `, >a {,:3 , a. €n
Qualitative monitoring conducted
Yes
Qualitative monitoring was last recorded on 817/17.
semi-annual)
Analytical monitoring conducted
Recommendation
Analytical monitoring has been conducted and recorded. The
semi-annually
facility should conduct monitoring as per tier two analytical
monitoring requirements of the permit. CMSWS recommends
facility personnel follow up with the permitting office on the
use of "ND" for reporting analytical results versus numerical
values that re resent the lowest threshold detectable.
Analytical monitoring from vehicle
NIA
maintenance
Permlfand Dutfalls t...:Observe d, s Corrrment§..
Copy of permit and certificate of
Yes
coverage onsite
All outfalls observed
Recommendation
The majority of stormwater runoff flows to the north and west
outfalls, there is potential for runoff to drain at the south
outfall off of Lakeview road. CMSWS recommends facility
personnel contact the DEQ Mooresville Regional Office to
determine the applicability of the third outfall off Lakeview
Road.
Number of Outfalls Observed
3
Representative outfall status
N/A
documented by NCDWQ
Annual no -exposure self
NIA
re -certification documented
• P.,� En S.A. or" D. H ,
`Co roport pollution or drainagc problems call: 311 �!
tlUdu(ffrilr. http:llstormwater.charm.eck.org .
11/14/2017 2:50:05PM Page 3 of 3
it
f o a 11147JIR
(':L EIA LDER
Bright People. Right Solutions.
November 19, 2013
File No.: 112253 1 CLT13LO430
Mr. Ron Holman
Safety Specialist it
Gerdau Long Steel North America
Post Office Box 481980
Charlotte, North Carolina 28269
Subject: NPDES Stormwater Permit Renewal
Gerdau Long Steel North America
Charlotte, North Carolina
Dear Mr. Holman:
Kleinfelder Southeast, Inc. (Kleinfelder) has completed the NPDES Stormwater Permit Renewal
application on behalf of Gerdau Long Steel North America (Gerdau).
The Gerdau facility currently operates under National Pollutant Discharge Elimination System
(NPDES) Permit No. NCS000304, issued by the North Carolina Department of Environment and
Natural Resources (NCDNER), Division of Water Quality. The current permit will expire on May
31, 2014. The permit renewal request must be received by NCDNER no later than 180 days
prior to the permit expiration date (December 2, 2013).
The NPDES permit renewal application package includes the following:
• Current site map from the Stormwater Pollution Prevention Plan (One Plan),
• A summary of analytical monitoring results during the term of the existing permit,
• A summary of visual monitoring results during the term of the existing permit,
• A summary of Best Management Practices utilized at the facility,
• A description of significant changes in industrial activities at the facility, and
• Renewal Application Form and Stormwater Pollution Prevention Plan
Developmeni and Implementation Certification form.
Please sign the enclosed certification form and submit two (2) copies of this application package
to address provided below:
Stormwater Permitting Program
Individual Permit Renewal
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
KLEINFELDER 6200 Harris Technology Blvd., Charlotte, NO 28269 p 1704.598.1049 f 1704.598.1050
The conclusions contained in this report are based on data and observations provided by
Gerdau. This work was performed in a manner consistent with that level of care and skill
ordinarily exercised by other members of Kleinfelder's profession practicing in the same locality,
under similar conditions and at the date the services are provided. Kieinfelder makes no
guarantee or warranty, express or implied, regarding the services, communication (oral or
written), report, opinion, or instrument of service provided.
Please contact Michael Sussman at 704.598.1049 with any questions.
Sincerely,
KLEINFELDER SOUTHEAST, INC.
IVW�1�& A,- Cl� P---
Mesha N. Covington
Staff Professional
Michael A. Sussman, P.E.
Principal Engineer
MNCIMAS:cas
Enclosure
112253 1 CLT13LO430 Page 2 November 19, 2013
Copyright 2013 Kleintelder
ATTACHMENT A
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1y1p/��,� IRNI-p�N111
R�-ppg1�1R
W - MpR
OUTFAU. DRAINAGE AREAS
NO. WATERSHED ACRES
1 SOUWAST 2E
2 SOUTH 4.2
3 NOpTH 49.1
4 WEST se z
ATTACHMENT B
ANALYTICAL AND VISUAL MONITORING DATA
Gerdau Long Steel North America
NPDFS Stormwater Permit Renewal
Visual Monitoring Summary
Parameters Surveyed
Erosion/
Date
Outfall
Color
Odor
parity
floating Solids
Suspended Solids
Foam
Oil Sheen
Deposition
Other Comments
Slag from production of steel and
6/5/2013
003
clear
none
dear (2)
some solids (2)
some solids (2)
no
no
no
routine activities
2/26/2013
004
brown, muddy
none
dear (1)
solids at the surface (4)
moderate solids (3)
no
no
no
Slag from production of steel and
1/17/2013
003
clear
none
dear (1) 1
some solids (2)
some solids (2)
no
no
no
routine activities
Dirt and contaminants from
scrapyard, south parking tot, and
9/17/2012
002
medium brown
none
very cloudy (5)
no solids (1)
some solids (2)
no
no
no
road.
Dirt and contaminants from
scrapyard, south parking tot, and
8/17/2012
002
dark brown
none
very cloudy (S)
some solids (2)
some solids (2)
no
no
no
I road.
Dirt and contaminants from
7/16/2012
002
dark tan
none
cloudy (4)
moderate solids (3)
moderate solids (3)
no
no
no
scrapyard and road.
Dirt and contaminants from
002
dark brown
none
cloudy (4)
solids at the surface (4)
extremely muddy (5)
no
no
no
scrapyard and road.
6/6/2012
003
NS
NS
NS
NS
NS
NS
NS
NS
Dirt and contaminants from shipping
004
light brown
none
cloudy (4)
some solids (2)
moderate solids (3)
no
no
no
and scrapyard.
Dirt and contamination from dust on
dark brown
nISIS
very cloudy (5)
some solids (2)
extremely muddy (5)
no
no
no
scrapyard.
5/8/2011
00003
ose
NS
NS
NS
004
NS
NS
NS
NS
NS
NS
NS
NS
Dirt and contamination from dust on
002
dark brown
none
very cloudy (5)
some solids (2)
extremely muddy (5)
no
no
no
scrapyard.
8/5/2011
003
NS
NS
NS
NS
NS
NS
NS
NS
004
NS
NS
NS
N5
NS
NS
NS
NS
Dirt from scrapyard being tracked on
002
dark brown
none
very cloudy (5)
some solids (2)
extremety muddy (5)
no
no
no
the road.
3/9/2011
003
NS
NS
NS
NS
NS
NS
NS
NS
004
NS
NS
NS
NS
NS
NS
NS
NS
High scrap truck traffic volume,
scrap is exposed to rainfall. Trucks
10120/2010
track mud/dirt from scrapyard on to
002
deep dark brown
none
very cloudy (5)
some solids (2)
extremely muddy (5)
no
no
no
the roadway.
003
NS
NS
NS
NS
NS
NS
NS
NS
004
NS
NS
NS
NS
NS
NS
NS
NS
002
medium brown
none
very cloudy (5)
some solids (2)
muddy (4)
no
I no
no
High scrap truck traffic volume.
1/21/2010
003
NS
NS
NS
NS
NS
NS
NS
NS
004
NS
NS
NS
NS
NS
NS
NS
NS
002
clear
none
clear (1)
no solids (1)
no solids (1)
no
no
no
8/13/2009
003
clear
none
clear (1)
no solids (1)
no solids (1)
no
no
no
004
NS
NS
NS
NS
NS
NS
NS
NS
NS = No sample evaluated due to no discharge
Gerdau Long Steel North America
NPDES Stormwater Permit Renewal
Analytical Monitoring Summary l��sl oot� > pp'l7 0S (• n�
t, � �
grill C) O.cb3 1 0.0 ► o.on5 0
)J, )L `i 55 3 it odc> 10 15 Parameter 4 130 3• t`OF 4^'1
Date Sampled
Outfall
•
Aluminum
(ug/L)
Cadmium
(ug/L)
chromium
(ug/L)
•
Copper
(ug/L)
a
Lead
(ug/L)
3 35
Nickel
{ug/L)
t � V
Zinc
(ug/L)
SOD, 5 day
(mg/L)
♦
COD
(mg/L)
CHI & Grease
(mg/L)
0'0
T55
(mg/L)
pH
IS-U.)
Storm Event Data
6/5/2D13
003
164
ND
6.2
6.5
ND
NO
39.8
ND
25
ND
4.9
9.3 •
0.74" of precipitation
2/26/2013
004
2,660
1.2
48.5
57 •
71.8
9.4
533 •
6.3
ND
NO
108 •
9.7 •
1.15" of precipitation
1/17/2013
003
756 •
NO
21.1
21.8 •
14.5
NO
131 r
NO
ND
NO
35.3
8.5
1.90" of precipitation
9/17/2012
002
3,610
NO
60.5
89.3 •
109 .
14.7 1
624 .
6.6
1 73
10
117 61
7.6
0.26' of precipitation
8/17/2012
002
5,890 •
NO
146
112 •
104 •
21.1
1 786 •
8.4
82
NO
254 •
9.3
0.23" of precipitation
7/16/2012
002
1.740 •
NO
34.5
42.5 •
28.5
6.8
2D2 •
4.3
46
ND
76.8
8.2
0.08" of precipitation
6/6/2012
002
892 •
ND
17.7
19.8 '
17.6
ND
134 •
2.4
ND
ND
70.4
8.2
1.25" of precipitation
004
208
ND
NO
7
ND
ND
22.5
5.7
44
ND
6
7,q
5/8/2012
002
6,790 •
ND
108
214 •
112 •
36.3
924 •
28.7
242 &
5.3
265 •
8.6
0.35" of precipitation
3/2/2012
002
21.200 •
5.5 0
295
500 •
413 +
78.8
2,720 •
8.9
232 0
NO
S60 •
8.4
NP
12/7/2011
002
11,500 •
1.2
154
215 •
209 •
36.3
1,32061
105
391 •
19.4
366 ►
7.3
NP
9/21/2011
002
5,560
ND
100
145 •
116 ►
28.1
829 •
19.4
142 •
ND
206 •
9.1 •
NP
8/5/2011
002
4,470
NO
78.3
96.3 •
88.8 •
19.6
686 •
6
126 •
ND
144 •
7.9
1.68" of precipitation
5/11/2011
002
7,500 •
ND
173
168 •
129 '
34.1
860 •
16.9
111
ND
131 •
7.6
NP
3/9/2011
002
31,000 .
9.6 •
497
628 •
905 •
116
4,170 •
14.7
124 •
ND
1,150 ►
9
0.71" of precipitation
1/26/2011
002
50,300
20.9 .
864
997 +
995 •
196
6,120 •
8.5
648 •
ND
1,850 •
9.1 •
NP
12/16/2010
002
17,000
2.6
177
394 1
297 .
61.9
2,190 •
66
368 •
6.7
458 •
8.7
NP
10/20/2010
002
12,900
2.1
293
223 ►
210 •
42.9
1,540 •
50A •
812 •
12.3
361
8.8
0.15" of precipitation
9/27/2010
002
19,000 •
3.3 +
315
304 •
324 .
60A
2,140 •
37.2 •
307 i
8.3
912 r
8.8
NP
7/12/2010
002
4,420 •
LS
149
113 ►
112 •
24.3
747 +
10.9
126 •
NO
434 •
8.7
NP
5/24/2010
002
8,990 •
2.4
196
202 •
258 •
37.6
1,29D.
13.2
141 •
ND
478 8
NS
NP
4/20/2010
002
6,990 •
NO
129
168 •
131 •
33
839 `
28.8 •
266 •
ND
249 •
7.6
NP
3/28/2010
002
21,300 .
2.7 s
539
489 0
394 6
88.7
2,720 •
15.9
184 •
NO
668 •
NS
NP
2/22/2010
002
13,8D0 .
5.5 +
395
351 0
408 .
75
2,150 •
17.1
162 6
ND
946 •
9.7 0
NP
1/21/2010
002
81,000 •
46.4 •
1,510 •
2,530 •
2,36D •
334 •
30,400•
30.9 0
4,9500
NO
37,6004
NS
0.48" of precipitation
8111/20D9
D02
NS
NS
NS
N5
NS
NS
NS
254 •
NS
NS
NS
7.7
NP
003
NS
NS
NS
NS
NS
NS
NS
2.1
NS
NS
NS
7.9
NP
002
112
NO
ND
NO
ND
NO
15
NS
ND
6.1
NO
NS
NP
7/31/2DO9
003
9,160 •
1.6
188
202 •
194 •
40.4
F060 .
NS
274 •
16.6
331 •
N$
NP
004•
463
ND
56
ND
NO
ND
ND
NS
ND
6.4
NO
NS
NP
*This sample was collected from the landflll, which is not considered industrial activity. There was no discharge from outfall 004 during this storm event.
ND = Not detected at or above reporting limit.
NP = Information was not provided.
NS = No sample was collected/analyzed-
ATTACHMENT C
BEST MANAGEMENT PRACTICES
Gerdau Long Steel North America
NPDES Stormwater Permit Renewal
Best Management Practices (BMPs)
BMP
Frequency
Location
Description
Scrap yard
Perform inspections of areas looking for materials on the ground or
other surface exposed to stormwater. Spot check contents of
Inspections
Monthly
Alloy Storage
dumpsters looking for free liquids and oily materials. Expeditiously
contain and cleanup spills of substances posing a substantial risk of
Carbon and Lime Storage Silos
pollution to stormwater runoff. Remove liquids and oily materials
Waste Dumpsters
from dumpsters promptly. Inspections are documented.
Perform daily sweeping of high traffic paved areas
Perform week) sweeping of all paved areas
Sweeping/
Daily and Weekly
All paved surfaces
Perform weekly washing of high traffic areas
Washing
Activities are documented in logs.
Perform daily cleaning of baghouse dust loading building. This part of
Cleaning
Daily
Baghouse dust loading area
the standard daily routine for this area and is not specifically
documented.
Drummed
Upon receipt of
Water treatment chemicals
Perform inspections of containers upon arrival at facility. Promptly
Material Storage
materials
move materials to appropriate storage areas where shelter and berm
Other liquids received in drums
are provided. Documentation not required.
and totes
Maintain materials within bermed areas to minimize impact to
Refractory
stormwater. Maintain minimum of 10 foot setback from edge of bank
Bulk Material
Daily
of ditches and where possible maintain vegetative cover in buffer
Storage
Mill scale
zone. Inspect areas to ensure materials are stored as described and
berms and setback areas are maintained. This part of the standard
Slag
daily routine for this area and is not specifically documented.
Equipment
Locomotives
Perform inspections and maintenance This part of the standard daily
Fork trucks
Maintenance
Daily
routine for this area and is not specifically documented.
Other mobile equipment
Stormwater and potentially spilled materials accumulate in a sump at
this location. The sump has a manually activated pump that directs
accumulated liquids to an oil water separator and then into the storm
sewer system. Before liquids are pumped to the oil water separator,
Oil Water
As needed
Scrap Yard Fuel Building
the unit must be inspected to ensure the tank is full of water, and the
Separator
oil skimmer pump is operational. Large quantities of oil should not be
directed to the oil water separator, remove it directly from the sump.
Annually the oil water separator should be inspected for solids build u
maintain sludge depth of <12 inches) and cleaned as needed to
remove that sludge or oil buildup.
<rr
ATTACHMENT D
DESCRIPTION OF INDUSTRIAL CHANGES
Description of Significant Industrial Changes
The Gerdau Long Steel North America facility has not implemented any significant
changes in industrial activities, during the term of the existing permit, that could
potentially affect the stormwater discharge. There is currently a closed and
capped landfill located on -site. Gerdau plans to pave the landfill to create an
additional parking lot within the duration of the subsequent permit. The new
parking lot will not have an effect on stormwater discharge since the landfill area
is capped, and therefore already considered impervious.
ATTACHMENT E:
RENEWAL APPLICATION FORM AND STORMWATER POLLUTION
PREVENTION PLAN CERTIFICATION FORM
Permit Coverage Permit Number
Renewal Application Form NCS000304
NCDEW National Pollutant Discharge Elimination System
Stormwater Discharge Permit
The following is the information currently In our database foryour facility. Please review this information carefully and make all
corrections/additions as necessary In the space provided to the right of the current information.
Owner / Organization Name;
Owner Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
"Reissued Permit will be mailed to the owner address
Gerdau Ameristeel Corporation
Luis Nieves
PO Box 31328
Tampa, FL 336313328
Facility Name: Ameristeel Corporation
Facility Physical Address: 6601 Lakeview Rd'
Charlotte, NC 28269
Facility Contact:
Mailing Address:
Phone Number:
Fax Number:
E-mail address:
Receiving Stream
Stream Class:
Basin:
Sub -Basin:
Number of Outfalls:
Long Creek
C
Catawba River Basin
03-08-34
da,t�mrst4,ic�-� r�,
1
zgJlet
--
H
impaired Waters/TMi01.
Does this facility discharge to waters listed as impaired or waters with a finalized TMDL7 W Y IJZLnn
w
{ for information on these waters refer to http://h2o:enr.state.nc,us/su/impairer-Waters-TM
CERTIFICATION
NOV 2 7 2013
1 certify that i am familiar with the information contained in the application and that to the beW adwlbdgeand-bellef such
information is true, complete and accurate.
Signature
Print or type name of person signing above
Date
�i�JhM iMlfif �y /JCA�//i P i �f/� J'•�i
Title J V
Stormwater Permitting Program
Please return this completed renewal application form individual Permit Renewal
and other required supplemrntal information tn: 1612 Mail Service Center
Raleigh. North Carolina 27699-1612
S r r
S'TORMWATER POLLUTION PREVENTION PLAN
DEVELOPMENT AND IMPLEMENTATION
CERTIFICATION
North Carolina Division of Energy, Mineral, and Land Resources - Stormwater Permitting
Facility Name: Ameristeel Corporation
Permit Number. NCS000304
Location Address: 6601 Lakeview Rd
Charlotte, NC 28264
County: Mecklenburg
"1 certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and
implemented under my direction or supervision In accordance with a system designed to assure that qualified personnel properly gather
and evaluate the Information required by the SPPP. Based on my Inquiry of the person or persons who manage the system, or those persons
directly responsible for gathering the Information, the Information gathered Is, to the best of my knowledge and belief, true, accurate and
complete."
And
`1 certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at
this facility location in accordance with the terms and conditions of the stormwater discharge permit."
And
"I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing
violations."
Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND
STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION.
Signature
41,
Print or type name of person signing above
Date
Title
SPPP Certification 10/13
C200q
ze ww-4 i
Note to File
NPDES Stormwater Permit
Permit No. NCS000304
Gerdau Ameristeel US Inc.
Mecklenburg County
Difficulties with permitting site
Slag quench water- The west pond onsite collects slag quench water which is
combined with the stormwater and pH adjusted. The water from the west pond
eventually ends up in the North Pond. The discharge of the North Pond will be
monitored in this permit.
Slag quench water was treated as a non -issue.
- Feasibility study was done to create a closed loop system and found it
would have a high cost.
Expected parameters in the water are Ca, Mg, and Al. Al is in the
analytical monitoring.
- The quench water is diluted in all three of the ponds onsite.
Based on the site visit and regional office comments we believe the permit
will be protective of surface waters.
2. Capped Landfill- The capped landfill has water draining from it into a stream in
drainage area 3.
- The stormwater is pH adjusted but this would be similar to using a BMP to
remove TSS.
- Outfall will be monitored in the renewal permit to see if any problems
exist.
�.
FA
NCQENR
North Carolina Department of Environment and
Division of Water -Quality
Beverly. Eaves Perdue Coleen H. Sullins
Governor Director
March 9, 2009
Mr. Anthony S. Read
Cerdau Ameristeel US Inc.
PO BOX 481980
Charlotte, North Carolina 28269
Natural Resources
Subject: Draft NPDES Stormwater Permit
Permit No. NCS000304
Gerdau Ameristeel US Inc.
Mecklenburg County
Dear Mr. Read:
Dee Freeman
Secretary
Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft
very carefully to ensure thorough understanding of the conditions and requirements it contains.
Outfall 001 has been removed from the monitoring as asked for in the representative outfall letter with the
renewal package because the area is an employee parking that is elevated from industrial activates.
However, the other request in the representative outfall letter for Outfall 004 to represent Outfall 002 will not
be granted. This is because the analytical monitored showed values approaching, or in excess of current
stormwater program benchmarks for BOD, COD, Cd, Cu, Pb, TSS and Zn for Outfall 002 and these values
were even higher than Outfall 004.
The site visit on November 11, 2008 was conducted to evaluate the outfall locations. As far as sampling
locations please do not continue sampling in stream. Instead, samples will be taken in the following places:
Outfall 002 (Southeast): same location as previous permit.
Outfall 003 (North): previous samples were taken in stream at the property line. Now, samples will be taken
at the outlet of the North Pond for drainage area 3.
Outfall 004 (West): previous samples were taken in stream at the property.Iine. Now, samples will be taken
at the outlet near the capped landfill for drainage area 4.
If you have further questions about the sampling locations, please request, again, assistance from the
Mooresville Regional Office.
The draft permit contains the following significant changes from this facility's current permit:
Analytical monitoring changes:
1. Analytical monitoring parameters, BOD, COD, Cd, Cu, Pb, Ni, TSS and Zn, have been maintained in
this permit. Al and Cr have been added to the permit.
2. From the 2008 EPA Multi -Sector General permit, Sector F for Primary Metals recommends adding Al
and Zn based on the SIC code of 3312.
i
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604 Qrie
Phone: 919-807.63001 FAX: 919-807-64921 Customer Service: 1-877-623.6748 North Caroli na
Internet: www.ncwaterquality.org '� �}� �C//
An Equal OpponunitylAffim; V/ `uralyiativeAction Employer
Mr. Anthony S. Tread
Ge.rciau Ameristeel
Permit No. NCS000304
3. Oil & Grease were added.
4. Phenol was removed from the permit because the monitoring results were significantly under the
current benchmarks.
5. Chromium was also added based on the report that it is present in the Electric Arc Furnace Dust
onsite.
G. pH has been added to the analytical monitoring requirements.
7. All analytical monitoring has been set to quarterly during a representative storm event as defined in Part
II Section B. The permittee must also document the total precipitation for each event. If no discharge
occurs during the sampling period, the permittee must submit a monitoring report indicating "No Flow"
within 30 days of the end of the three-month sampling period.
8. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark
values require the permittee to increase monitoring, increase management actions, increase record
keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the
sampling: results are above a benchmark value, or outside of the benchmark range, for any parameter at
any outfaIl then the facility shall follow the Tier 1 guidelines which require a facility inspection within
two weeks and implementation of a mitigation plan within two months. If during the term of this permit,
the sampling results are above the benchmark values, or outside of the benchmark range, for any specific
parameter at a specific discharge outfaII two times in a row (consecutive), then the facility shall follow the
Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute
monthly monitoring for all parameters at every outfalI where a sampling result exceeded the benchmark
value for two consecutive samples.
9. You are required to conduct aII of the analytical and qualitative monitoring during representative storm
events as defined in Part II Section B. Qualitative monitoring is required regardless of representative
outfall status.
10. In the event that this permit expires, you are responsible to continue all monitoring until the renewal
permit is issued. See Footnote 1 of Tables 1, 4, and 5.
11. The flow reporting requirement has been removed per DWQ's revised strategy. (The total rainfall
parameter is still required in this permit, however.)
12. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical
and qualitative monitoring. This requirement appears in all Individual Stormwater permits, however it
only applies to facilities that conduct vehicle maintenance. If the facility begins vehicle maintenance
during the permitted timeframe then the requirements in Section ILD shall apply.
Other permit changes:
1. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part II
Section A. The plan must also be updated annually to include a list of significant spills and to certify that
the outfalls do not contain non-stormwater discharges.
2. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the
receiving stream is impaired and if it has a TMDL established, It must also describe potential pollutants
in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of
significant spills tAat have occurred in the past three years and also must certify that the outfalls have
been inspected to ensure that they do not contain non-stormwater discharges. Additional information is
provided in Part II Section A.
3. AdditionaI requirements for the Stormwater Management Plan have been specified in Part Il Section A.
More details regarding secondary containment are provided. .
4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater
management controls as specified in Part I1 Section A.
Please submit any comments to me no later than thirty (30) days following your receipt of the draft. If no
adverse comments are received from the public or from you, this permit will likely be issued in about two
months.
2
Mr. Anthony S. Read
Geruau Ameristeel
Permit No. NCS000304
If you have any questions or comments concerning this draft permit, contact Brian Lowther at (919) 807-6368
or brian.lowther@ncmail.net
Sincerely,
00
Brian Lowther
Envirorunental Engineer
Stormwater Permitting Unit
cc: Mooresville Regional Office, Mike Parker
Stormwater Permitting Unit
DWQ Central Files
Attachments: Draft Permit
„1 NCS000304
0� 0�W AT �9QG
D �
Facility Name:
NPDES Permit Number:
Facility Location:
Type of Activity:
SIC Code
Receiving Streams:
River Basin:
Stream Classification:
Proposed Permit Requirements:
Monitoring Data:
Facility Location:
Response Requested by (Date):
Central Office Staff' Contact:
Special Issues:
$ ce, /1103
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins Director
Division of Water Quality
STAFF REVIEW AND EVALUATION
NPDES Stormwater Permit
Gerdau Ameristeel US Inc.
NCS000304
Charlotte, NC (Mecklenburg County)
STEEL MANUFACTURING
3312
See Figure 1 w�AY -T..
Catawba River Basin, Sub -basin 03-08-36
C
See attached draft permit.
See Table 1
See Figure 1
11/15/08
Brian Lowther, (919) 807-6368
. _.,.".Issue.-'
Ratifi Scale: 1 eas to 10 and
Compliance history
3
Benchmark exceedance
6
Location (TMDL, T&E
species, etc
3
Other Challenges:
a Contacting
Company .
8
Di culty Rating:
20/40
W
Special Issues Explanation:
• Representative outfall status applied for with application. The regional currently handles this type
of application; therefore, the information is included with the staff report from them to handle.
a Timothy L. Keesling was the contact for the representative outfall status but no longer works for
Gerdau Ameristeel. The current contacts he provided were:
Corporate contact is Sunny Crews 813-505-2864
Plant Manager is Casimro Lidorio 704-596-0361
Page I of 9
X 302,0
ctll
NCS000304 "
Recommendations: Based on the documents reviewed, the application information submitted on January 20, 2005
sufficient to issue an Individual Stormwater Permit.
Prenared by (Sienature) �---- `• Z-�" Date Eo /I �D'a
Stormwater Permitting Unit Supervisor Date } 1 b
for Rradley B eA ett
Concurrence by Regional Office I h1w Date I
dvktr
Water Quality Supervisor Date —illy
Regional Office Staff Comments
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Page 9 of 9
NCS000304
�OF 1NAr�90 Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environnient and Natural Resources
> Calccn Ii, Sullins Director
- { Division of Water Quality
O 'C
STAFF REVIEW AND EVALUATION
NPDES Stormwater Permit
Facility Name:
Gerdau Ameristeel US Inc.
NPDES Permit Number:
NCS000304
Facility Location:
Charlotte, NC (Mecklenburg County)
Type of Activity:
STEEL MANUFACTURING
SIC Code
3312
Receiving Streams:
See Figure 1
River Basin:
Catawba River Basin, Sub -basin 03-08-36
Stream Classification:
C
Proposed Permit Requirements:
See attached draft permit.
Monitoring Data:
See Table I
Facility Location:
See Figure 1
Response Requested by (Date):
l l/15/08
Central Office Staff Contact:
Brian Lowther, (919) 807-6368
Special Issues:
Issue
Rating Scale: 1 eas to 10 hard
Compliance history
3
Benchmark exceedance
6
Location (TMDL, T&E
species, etc
3
Other Challenges:
• Contacting
Company
8
Difficult Rating:
20/40
Special Issues Explanation:
• Representative outfall status applied for with application. The regional currently handles this type
of application; therefore, the information is included with the staff report from them to handle.
o Timothy L. Keesling was the contact for the representative outfall status but no longer works for
Gerdau Ameristeel. The current contacts he provided were:
Corporate contact is Sunny Crews 813-505-2864
Plant Manager is Casimro Lidorio 704-596-0361
Page 1 of 10
NCS000304
Description of Onsite Activities:
• Outfall 1 — employee parking lot, drainage from roadway areas (right-of-ways not owned by Gerdau
Ameristeel)
• Outfall 2 -- Right-of-way along Lakeview Road and drainage along the truck roadway and rail spurs.
Truck and rail traffic to storage areas.
• Outfall 3 — Significant materials are stored in the drainage area. This area also includes equipment
storage, co -product storage, oil storage, steel billet, and drainage from production areas. It has a large
amount of undeveloped area.
• Outfall 4 — Materials stored in this area are finished steel product, scrap metal raw material, co -
product storage areas. Area includes rail yard, production area, and fuel oil storage area.
Documents Reviewed:
• SPU File
• 2008 draft 303(d) list
• 2004 Catawba Basinwide Plan
• Central File
• EPA 2008 Sector -Specific permit, Sector F "Primary Metals"
History:
• 05/1/1995: Permit first issued to Florida Steel Corporation
• 05/21/1996: Permit issued with named changed to Ameristeel Corporation. Analytical monitoring in the
permit includes TSS, COD, BOD, Zinc, Cadmium, Lead, Phenols, Nickel, Copper, Total Rainfall, Event
Duration, and Total Flow. Monitoring was required annually.
• 08/01/2000: Permit renewed. Analytical monitoring in the permit includes BODS, Cadmium, COD, Copper,
Lead, Nickel, Phenols, TSS, Zinc, Total Rainfall, Event Duration, and Total Flow. Monitoring was
required quarterly during the 4`h year.
• 01124/2005: Permittee submitted renewal application.
Page 2 of 10
NCS000304
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NCS000304
If
1
MW Scale 1.'24,000
Gerdau Amerlsteel
Labtude; 350 21' 20" N
Longitude: 800 49' 35" W
County: Mecklenburg
Recei ving Stream, UT tp Long Creek
Stream Class; C
Sub -basin; 03-08-34 (Catawba River Basin)
Facility Location
Page 3 of 10
NCS000304
Central Office Review Summary:
1. Owner's Other Permits:
• NCG030284 Metal Fabrication Stormwater Discharge, Charlotte Rebar Division
• NCG030290 Metal Fabrication Stormwater Discharge, Ameristeel Corporation — Raleigh Rebar
Division
• WQ0006060 Wastewater Recycling, Gerdau Ameristeel US, Inc, Charlotte Steel Mill
2. General Observations:
3312 - Steel Works, Blast Furnaces (Including Coke Ovens), and Rolling Milis
Materials of Concern, Location, and BMP
Electric Arc Furnace Dust contains Cadmium, Chromium and Lead (NW) Ongoing inspections and cleanup. Loading and
unloading inside building.
Lime (Calcium Hydroxide) contains Calcium Hydroxide (NW) Ongoing inspections and cleanup. Loading and unloading
inside building.
Caster Mold Lubrication Oil, Hydraulic fluids, and lubrication oils and greases 'contain Petroleum based organic compounds
(NE, W, and SW) secondary containment or sealed unused drums, under roofed area with secondary containment.
Petroleum fuel products — Benzene, toluene, xylene and ethylbensene (N) Tanks have secondary containment.
Carbon (between crane buildings) Ongoing inspections and cleanup. Loading and unloading inside building.
Scrap metal containing inetals and Oil &Q grease (E) No direct access, overland run-off to west pond.
Slag & Mill Scale piles containing inetals and Oil &,grease (W) No direct access, overland run-off to ditch.
Soil Erosion from exposed earth banks. Fuel drips along banks. Oil && grease and TSS (E) No direct access, overland run-off to
ditch.
3. Impairment: Not on 303(d) list. The Basinwide Plan states approximately l 1.3 miles of Long Creek (from a
point 0.6 mile downstream of Mecklenburg County SR 2074 to a point 0.4 mile upstream of Mecklenburg
County SR 1606) are rated Impaired due to turbidity and exceedances of the manganese water quality standard.
Ambient data from the current assessment period indicate that the turbidity readings remain in violation of the
state standard. Fecal coliform concentrations are also above the state standard, but Long Creek is not used for
primary recreation. There are no NPDES discharges to this stream, suggesting that impairment is likely a result
of urban runoff, construction and agriculture in the watershed. Many general recommendations were provided
in Section A, Chapter 4, Part 4.13. Part 4.13 focuses on habitat degradation.
http://h2o.enr.statc.ne.us/basinwide/documents/CTBA-4.pdf
4. Threatened and Endangered: On the National Heritage map there is one species (Villosa vaughaniana or
Carolina Creekshell) that is state regulated (E).
5. Location: This discharges to a UT to a classified C stream.
6. Industrial Chances Since Previous Permit: Replaced existing baghouse with a new enclosed baghouse to
control particulates. Upgraded glycol -water recycle cooling system. System is installed in secondary
containment tanks to prevent stormwater contamination, Installation of new co -product hauling road.
7. Analytical Monitoring_ Notes: Samples were taken at four outfalls during the fourth year of the permit. The
benchmarks were exceeded for BOD, Cd, COD, Cu, Pb, TSS and Zn. The values were the highest for outfall
002.
From the 2008 EPA Multi -Sector General permit, Sector F for Primary Metals recommends adding Al and Zn
based on the SIC code of 3312. There is scrap yard onsite that can have 30,000 tons of scrap metal.
Therefore, monitoring for Cd, Cu, Pb, TSS and Zn was maintained for the permit and Al was added. Phenol
was removed from the permit because the monitoring results were under the current benchmarks. Removing
Page 4 of 10
NCS000304
Nickel was considered, but Ni was maintained because of the scrap metal yard onsite and having only 4 data
points. BOD and COD remained in the monitoring because of values over the current benchmarks. Chromium
was also added based on it being in the Electric Arc Furnace Dust onsite. pH is important to include because of
the lime storage.
The representative outfall letter asked for Outfall 004 to represent Outfall 002 and for Outfall 001 to not be
monitored because it has no industrial activity. Outfall 002 has a drainage area that is primarily a road however
the monitoring data is higher for 002 than for 004. The drainage area for Outfall 001 does look to only include
the employee parking lot and no industrial activity. A site visit will probably be necessary to determine
representative outfall status.
Be sure to verify roads and parking area draining to 001 do not include industrial -related traffic (hauling,
loading, etc.).
8. Qualitative Monitoring Notes: The qualitative monitoring was recorded 1 1 times from 9/19/00 to 9/27/04.
Outfall 001 — Some dirt coming from roadway (Lakeview and HW l 15). Event on 3/16/04 had 9s for clarity,
floating solids, and suspended solids. Blue/black color recorded on event. .
Outfall 002 — Dirt from road in many event comments. Red/Black color on 7/25/02 which was from heavily
travelled road for trucks.
Outfall 003 — Light grey color in two events supposedly from slag haul road. The application stated there was a
new slag road created for co -product hauling road.
Outfall 004 — 12/13/01 muddy water from construction operation. Reddish Brown Color.
Page 5of10
NCS000304
Table]: Analytical Monitoring
Required
Sampling
Range
Sample
Date
Total
Flow
(MGD)
Precipitation
(in)
Duration
(hours)
BOD
Cd
COD
Cu
Pb
Ni
Phenol
TSS
Zn
Benchmark
30 mgA-
Benchmark
0.001 mg/L
Benchmark
120 m9IL
Benchmark
0.007 mg/L
Benchmark
0.03 mg/L
Benchmark
0.26 mg/L
Benchmark
4.5 mg/L
Benchmark
100 mgA-
Benchmark
0.067 m9(L
Outfall
1
9/2 2/20 03
0.040
1.96
5.5
<10
0.001
<25
0 jQjQ-3M
0.018
<0.01
0.055
86
QlD-
11/19/2003
<0.001
0.5
9.66
<10
<0.001
28
0.006
0.007
<0.01
0.05
64
0.05
3/16/2003
0.002
.0.25
28.08
1s5
<0.001
jEffk63
0.04
JELOffiM
0.021
<0.05
0MV86
7/27/2003
0.040
1.95
14.3
<5
<0.001
98
<0.002
<0.002
<0.01
0.25
25
Outfall
2
9/22/2003
0.093
1.96
5.5
<50
<0.001
1 4
<0.01
<0.01
<0.05
494
11/19/2003
0.002
0.5
9.66
<10
0TD 2
63
Ejff
0.02
0.02
0.07
�72
3/16/2003
<0.001
0.25
28.08
EJMM03-
35
03;5
0.035
0.05
fl
7/27/2003
0.093
1.95
14.3
<5
<0.001
82
<0.002
<0.01
<0.01
0.26
5
Outfall
3
9/22/2003
0.567
1.96
5.5
22
<25
FLOXIM
WIfflgW=
0.05
<0.05
20
11/19/2003
0.040
0.5
9.66
<10
<0.001
<25
0.004
0.003
<0.01
<0.05
32
3/16/2003
0.104
0.25
28.08
<2.0
<0.001
57
0.008
0.004
<0.01
<0.05
44
7/27/2003
0.156
1.95
14.3
11
<0.001
93
<0.002
<0.002
<0.01
0.28
46
;0.0
Outfall
4
9/22/2003
0.107
1.96
5.5
35
0.001
35
t
0.041
0.01
<0.05
M:
11/19/2003
0.021
0.5
9.66
14
<0.001
<25
<0.002
<0.002
<0.01
0.07
9
<0.05
3/16/2003
0.002
0.25
28.08
23
<0.001
32
0.006
0.004
<0.01
<0.05
9
<0.05
7/27/2003
0.980
1.95
14.3
<5
<0.001
88
<0.002
<0.002
<0.01
0.26
19
mum
Over Current Benchmark
Data Not Collected
Page 6 of 10
NCS000304
Revised Permit Recommendations: Analytical Monitoring:
1. Maintaining BOD, Cd, COD, Cu, Pb, Ni, TSS and Zn. Removing Phenol. Al and Cr are added to the
monitoring.
2. pH has been added to the analytical monitoring requirements.
3. All analytical monitoring has been set to semi-annually during a representative storm event as defined in Part 11
Section B. The permittee must also document the total precipitation for each event. If no discharge occurs
during the sampling period, the permittee must submit a monitoring report indicating "No Flow" within 30 days
of the end of the six-month sampling period. Additionally, samples must be taken a minimum of 60 days apart,
as specified in Table 2.
4. Benchmarks for analytical monitoring have been added to this draft permit. Exceedances of benchmark values
require the permittee to increase monitoring, increase management actions, increase record keeping, and/or
install stormwater Best Management Practices (BMPs) in a tiered program. If the sampling results are above a
benchmark value, or outside of the benchmark range, for any parameter at any outfall then the facility shall
follow the Tier 1 guidelines which require a facility inspection within two weeks and implementation of a
mitigation plan within two months. If during the term of this permit, the sampling results are above the
benchmark values, or outside of the benchmark range, for any specific parameter at a specific discharge outfall
two times in a row (consecutive), then the facility shall follow the Tier 2 guidelines which require a repetition
of the steps listed for Tier I and also immediately institute monthly monitoring for all parameters at every
outfall where a sampling result exceeded the benchmark value for two consecutive samples.
5. The,pennittee is required to collect all of the analytical and qualitative monitoring samples during
representative storm events as defined in Part 11 Section B. Qualitative monitoring is required regardless of
representative outfall status.
6. The permittee is responsible for all monitoring until the renewal permit is issued. See Footnote I of Tables 1,
4, and 5.
7. The flow reporting requirement has been removed per DWQ revised strategy. (The total rainfall parameter is in
this permit, however.)
8. Vehicle maintenance monitoring has been revised to semi-annually in order to coincide with analytical and
qualitative monitoring.
Other Proposed Changes to the Previous Permit:
1. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the
receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants in each
outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of significant
spills that have occurred in the past three years and also must certify that the outfalls have been inspected to
ensure that they do not contain non-stormwater discharges. Additional information is provided in Part II
Section A.
2. Additional requirements for the Stormwater Management Plan have been specified in Part II Section A. More
details regarding secondary containment are provided.
3. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part II Section A.
The plan must also be updated annually to include a list of significant spills and to certify that the outfalls do
not contain non-stormwater discharges.
4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater
management controls as specified in Part II Section A.
5. Information regarding the No Exposure Exclusion has been added to this draft permit. If industrial materials
and activities are not exposed to precipitation or runoff as described in 40 CFR § 122.26(g), the facility may
qualify for a No Exposure Exclusion from NPDES stormwater discharge permit requirements. Additional
information is provided in Part I Section A.
Page 7 of 10
NCS000304
Discussions with permittee: Permit Contact Timothy L. Keesling 704-596-0361 x 3048
Renewal Application and Request for Representative outfall:
Timothy Keesling left the company in the spring but is still helping out with questions as they look for a new
environmental manager. Talked with Timothy Keesling on 09/29/08.
Corporate contact is Sunny Crews 813-505-2864
Plant Manager is Casimro Lidorio 704-596-0361
1. Have there been any changes since the application was submitted? No
2. What type of steel plant is it? They use 100% recycled scrap. Melted and alloys are added. They make billets
and then store them. Billets are sold or made into rebar, channels, etc. Biggest stormwater issue onsite would
be the scrap yard that can have 30, 000 tons of scrap metal.
3. Is there any discharge from any of the three ponds? Some discharges in very wet weather.
4. It looks like there are some high values in your analytical monitoring, especially at Outfall 2. Any reason for that?
The drainage area is primarily road and there used to be sediment and materials on the road. Since the
monitoring, they have increased their maintenance of the road
5. What materials are stored outside? What is the co -product? Scrap metal and carbon and lime in bags. The co -
products are steel slag and mill scale (rust). The mill scale is sold to the cement industry.
6. Asked for representative outfall for outfall 002. The analytical monitoring shows outfall 002 as the worst outfall.
Why would that be? They had poor maintenance that has supposedly changed.
7. Vehicle Maintenance? Yes. It is contracted out but the contractor comes to the vehicle.
8. What is your SIC code? 3312
Page 8 of 10
NCS000304
Site Visit 11/6/08
Mike Parker, Brian Lowther, Ken Pickle, and Cory Larsen met with Charlie Blubaugh of Gerdau Ameristeel
The main purpose of the site visit was to examine the stormwater outfalls. Currently, the permittee was using two
streams to collect their samples for outfalls 003 and 004.
Issues that was raised at the site visit:
Outfall 001 and 002 were evaluated. Outfall 001 was employee parking that was elevated from other industrial
activates and will not require analytical sampling. Outfall 002 was primarily a haul road. The analytical
monitoring was high for this area. This is probably because of the trucks dropping off loads of scrap metal and then
leaving on the haul road. Outfall 002 will need to be sampling in the renewal permit.
Water is pumped from the West pond to the South pond and then to the North pond. The water from the North
pond is being used in a couple different ways. One is to be pumped to the slag staging area where it is used as a
contact coolant. The water sprayed on the slag then drains into the west pond. West pond is also added CO, in
order to treat the water. Therefore, there is some comingling of process water and stormwater.
Where should the samples locations be for drainage areas 3 and 4? Sample the outlet of the North pond for
drainage area 3 and sample the outlet near the capped landfill for drainage area 4.
The capped landfill has water draining from it into a stream in drainage area 3
Oil & Grease was added to the analytical monitoring.
Special Issues Explanation:
This permit will be renewed as an individual NPDES stormwater permit. The west pond onsite collects slag
quench water which is combined with the stormwater and pH adjusted. The water from the west pond
eventually ends up in the North Pond. The discharge of the North Pond will be monitored in this permit. Also,
the facility operates near zero discharge operation. During a site visit on November 11, 2008 there was a
discharge coming from the North Pond but this event was atypical because the plant was not running.
Page 9 of 10
NCS000304 '
Recommendations: Based on the documents reviewed, the application information submitted on January 20, 2005
sufficient to issue an Individual Stormwater Permit.
Prepared by (Signature)
Stormwater Permitting Unit Supervisor
for Bradley Bennett
Date
Concurrence by Regional Office Date
Water Quality Supervisor
Regional Office Staff' Comments
Date
Page 10 of 10
i
r
Grp'
w p0 90 Alm ♦�
G
s
WEST PO
'--SOUTH POND
•
JTH WS
w
/WLAMU Fr. Sl )T IlE101-N-Ip2
WA" O! SIM
p' a • �,f6� L,# qn OX
�
E'F'A�• (2)
SOUTHEAST WS
RAq
OUTFALL (1)
WvnvWi�-�,�,,
rff � AWv ..Amin." 34^
rrr M /CRO
�'✓a y,,.,
s•.. r r.w
LEGEND
EIR - EXISTING IRON ROD
NIR - NEW IRON ROD
ECM - EXISTING CONCRETE MONUMENT
NCGS - NORTH CAROLWA GEODETIC SURVEY
0/I - DROP INLET
RCP - REINFORCED CONCRETE PIPE
CMP - CORRUGATED METAL PIPE
WM - WATER METER
w5 - WATER SPIGOT
WB - WATER BOr
PP - POWER PCLE
LP - LK>IT POLE
A/C - AIR CONDITIONER
R/W - RIGHT-OF-WAY
RR - RAIL ROAD
SOFT_ - SOUARE FEET
CONC - CONCRTE
COY - COVER
ITN - INVERT
BLOC - BUILDING
OUTFALL DRAINAGE
AREAS
NO. WATERSHED ACRES
T SOUTHEAST
2.6
2 SOUTH
4.2
3 NORTH
49.1
4 WEST
56.2
WmMAP
tPOT TO SCALE
_j
11
DENSE FpLwrE
s
S Wr 07- 77- 0,0 1
O6s5.ss 6
,..
i
i
Qo
g
191
•�
S1
O4
7
i1
�
+
m
o
EYTENI OF CAPPED
6
�'
15
S.
;
eMOCTNE EC OUST LA+OFIL
O
$
B
12
z
i 0
*�
"UNDEVELOPED"
•a
�
a
rrn
+
e s•�
r�
DENSE FOLIAGE
g
iD
ill
O V
a[• a
[w S >ar tY 4
zScr nt _LC ,CI .cB H t79,10
14
qy�
�o
c 1
Af
." LMCE
+cys •e+rhn
a.r.
,.sVSr
E t
du[ .0 t'6Ct
6f
SIGNIFICANT MATERIALS
BMP AREA DESCRIPTION
LAKEVIEW ROAD
DAYID
I
EAF DUST AREA
(S. R. No_ 2485) (50' R/W) 7 •
Ma
t .
ROAD
2
LIME SILO AREA
3•
TRASH DUMPSTERS
4
CASTER MOLD LURE TANK
5
USED OIL STORAGE AREA
6
7
FUEL OIL STORAGE AREA
BILLET STORAGE AREA
ENVIRONMENTAL QUALITY MANAGEMENT ENGINEERS, P.C.
3325 DURHAM-CHAPEL HELL BOULEVARD, SUITE 250
8
STEEL PRODUCT STORAGE AREA
DURHAM, NORTH CAROLINA 27707
9
LUBRICANT DRUM STORAGE AREA
(919) 489-5299 FAX (919) 489-5552
10
SCRAP METAL MANAGEMENT AREA
owyM
ADO 02/15/01 A M E R I S T E E L
it
CO -PRODUCT MANAGEMENT AREA
n[am
JPC 02/15/01
12
EQUIPMENT STORAGE AREA
UPDATED PER SITE VISIT
01 /1 4/05
J.K.S.
D
G.P.T.
FIGURE 6 • L ❑ C A T i QN [IF
13
RA1L YARD AREA
(REVISIONS MADE BY AWARE ENVIRONMENTAL INC.,)
SIGNIFICANT MATERIALS
14
WATER GLYCOL RECYCLE SYSTEM
ADDED AREA 7 PER AMERISTEEL COMMENTS
11/04/03 (REVISIONS MADE BY AWARE ENVIRONMENTAL INC.=)
JK. S
J.
GPT
...
09wi pnercee W o■c NO.
I5 CARBON SILO
DATE REVISIONS
MADE
ante
APPROVED
GRAPHIC
B 050295.0019 1 0
• LOCATION
VARIES
PAGE I or I
Gerdau Ameristeel - Draft NPDES Permit
Subject: Gerdau Ameristeel - Draft NPDES Permit
From: "Michael Sussman" <msussman@kleinfelder.coni>
Date: Fri, 20 Mar 2009 12:30:29 -0400
To: "Brian Lowther" <Brian.Lowther@ncmai1.net>
.CC: "Sonny Crews" <SrCrews@GerdauAmeriSteel.com>
Brian -
Just following up on our conversation. I am concerned about the fact that the slag quench water is not specifically
mentioned in the permit as an allowable non-stormwater discharge or in some other way addressed by the permit
or supporting documentation. I think we all have a mutual understanding of the situation but I am concerned about
the possibility of a misunderstanding with future inspectors and permit writers. I am also concerned about the
permit requirement to certify that outfalls are free of non-stormwater in this situation.
Please take some time to review this issue and let us know what the best approach would be. I will follow up'in a
week.
Regards,
Michael Sussman, PE
Senior Engineer
6200 Harris Technology Blvd,
Charlotte, NC 28269
o l 704.598.1049
c1 704.309.5129
f 1704.598.1050
TrigonlKleinfelder, Inc.
f�CL,E�f1V "EL DER
�'`�� ,���`BtPlea�le;RlghtSa��trons:
Warning: Information provided via electronic media is not
guaranteed against defects including translation and
transmission errors.
If the reader is not the intended recipient, you are hereby
notified that any dissemination, distribution or copying of this
communication is strictly prohibited. I•f you have received this
information in error, please notify the sender immediately.
1 of 1 3/20/2009 12:47 PM
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue Coleen H. Sullins
Governor Director
DATE: March 11, 2009
TO: Charlotte Observer
EMAIL: publicnotices@charlotteobserver.com
FROM: SARAH YOUNG, DIVISION OF WATER QUALITY
SUBJECT: PUBLIC NOTICE
PAGES: 1
Dee Freeman
Secretary
Please publish only the Information (Public Notice) below, ONE TIME in the legal section of your paper by
Tuesday, March 17, 2009. Please fax a copy of the proof to me at 919-807-6494 for final approval prior to
publication. Within 10 days after publish date, please send the invoice and two copies of the original affidavit
to:
Sarah Young
NCDENRIDWQ Stormwater Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
PUBLIC NOTICE
STATE OF NORTH CAROLINA
ENVIRONMENTAL MANAGEMENT COMMISSION
1617 MAIL SERVICE CENTER
RALEIGH, NORTH CAROLINA 27699-1617
Gerdau Ameristeel US Inc., PO Box 481980, Charlotte, NC 28269 has applied for an NPDES Stormwater Permit to
discharge stormwater associated with industrial activities at a facility located at Gerdau Ameristeel US Inc. Charlotte,
6601 Lakeview Rd, Charlotte, NC, Mecklenburg County. The facility discharges to waters designated as an unnamed
tributary to Long Creek, within the Catawba River Basin.
Copies of the draft permit, No. NCS000304, are available at the following website:
hftp:l/h2o.enr.state.nc.us/su/ijublicnotice.htm
Or by contacting:
Brian Lowther
NC Division of Water Quality
1617 Mail Service Center
Raleigh, NC 27699-1617
Telephone Number: (919)-807-6368
brian.lowther@ncmall.net
Persons wishing to comment upon or object to the proposed determination are invited to submit their comments in
writing to the above address no later than April 16, 2009. All comments received prior to that date will be considered
in the final determination regarding permit issuance. All comments and requests should reference draft permit
number NCS000304.
Wetlands and Stormwater Branch
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St, Raleigh, North Carolina 27604
Phone: 919-807-6300 4 FAX: 919-807-64941 Customer Service
Internet: www.ncwaterquallty.org
An Equal Opportunity 1 Affirmative Action Employer
1-877-623-6748
One
NorthCarolina
Naturally
STATE OF NMT14 CAROLINA
&TMRON MENTAL MANAGEMENT COMMISSION
i ai7 MAIL SERVICE CENTER
RALEIC 14, NORTH CAROLINA 97a1�1617
Gordan Anwr Wool LG In•. p0 tax 4ei oo. Challanu, Nu
s opoW For an WttS Stcrmvmlor krrnil b discha -
rtarmvolor aaaocialod wilh induslrial ac0oj6w w a iriily, kxa
Y Gydaa ARW41oal IJu IM. Chadclta, 097t LeWva Rd
I
lmim, NC, Mockkrburg Cca y. Tho Faciky dochayos tcrs dasigrotcd as an wrvnad t6bulary to Lorg Craft, with'Catsiwba Rirar passkn cf tho drab k Ha-904, ara wisiakdo aveng vwbtilo:o.nc,��,�yccnlmclh2:
m LaNhar
Oivi n of Waior Quaity
Mcoii4nk& onlor
'ph, NC 276na.1617
>tYuw Number; (pi 014Nn.lowihomUrncmaI rwai
cna vrishi-g tp ccmmwt man w objact to iho prminaiian we rwritnd to aubrnit lhdr oommcan n wr ng tcalsom addreas no L*w limn 116 200%Allcarnmonleirnd prksr m that data Y consr • ad in iha Finaminalnnmgordi� ponrit iiauanca. AN ccmrn,rwla anmlo shcald robronco drat pomit rvnbor FJ:.S0-XSt4.3:ogso
I
North Carolina ] ss
Mecklenburg County)
The Charlotte Observer Publishing Co.
Charlotte, NC
Affidavit of Publication
THE CHARLOTTE OBSERVER
--------------------------------------------------+--•---------------------
DINA SPRINKLE
NCDENR/DWW/POINT SOURCE BRANCH
1617 MAIL SERVICE CENTER
RALEIGH NC 27699
REFERENCE: 30063432
6320659 Gerdau Amer/NPDES
Before the undersigned, a Notary Public of said —�
County and State, duly authorized to administer �.
oaths affirmations, etc., personally appeared,
tieing duly sworn or affirmed according to law,
doth depose and say that he/she is a
representative of The Charlotte Observer
Publishing Company, a corporation organized and
doing business under the laws of the State of
Delaware, and publishing a newspaper known as The
Charlotte Observer in the city of Charlotte,
County of Mecklenburg, and State of North Carotinal
and that as such he/she is familiar with the
books, records, files, and business of said
Corporation and by reference to the files of said
publication, the attached advertisement was f
inserted. The foilowing is correctly copied from
the books and files of the aforesaid Corporation
and Publication. I
PUBLISHED ON: 03/17
E
f
AD SPACE: 64 LINE
FILED ON: 03/20/09
NAME: C l71C{� (�1 lSYGI YTITLE. �- -
DATE: MAR 1 Q 2009
In Testimony Whereof I have hereunto set my hand and a� ffixed my seal, the
day and ear aforesaid.
Notar :~ c Commission Expires:
My Commission Expires May 27, 201 i
E. .
1 '
NCDENR
North Carolina Department of Environment and Natural Resources
Division of Water Quality
Beverly Eaves Perdue
Governor
Mr. Anthony S. Read
Gerdau Ameristeel US Inc.
1?0 BOX 481980
Charlotte, North Carolina 28269
Dear .Mr. Read:
Coleen H. Sullins
Director
ary30,2111 d ro i��q� Or
,or Gvete�/rp q! ��nc`j/y�drk
Subject: Draft NPDPS Stormwater Permit
Permit No. NCS000304
Gerdau Ameristeel US Inc.
Mecklenburg County
Dee Freeman
Enclosed with this letter is a copy of the draft stormwater per it for your facility. Please review the draft
very carefully to ensure thorough understanding of the conditi s and requirements it contains.
Outfall 001 has been removed from the monitoring as asked for in a representative outfall letter with the
renewal package because the area is an employee parking that is ele 4esorBOD,COD,Cd,Cu,Pb,TSSand
om industrial activates.
However, the other request in the representative outfall letter for Out4 to represent Outfall 002 will not
be granted. This is because the analytical monitored showe h val
Zn for Outfall 0 1'these values were even higher than-Outfall 004. 1 t
The site visit on November 11, 2008 was conducted to evaluate the outfall locations. As far as sampling
locations please do not continue sampling in stream. Instead, sample e taken in the following places:
Outfall 002 (Southeast): same location as previous permit.
Outfall 003 (North): previous samples were taken in stream at the property line. Now, samples will be taken
at the outlet of the North Pond for drainage area 3.
Outfall 004 (West): previous samples were taken in stream at the property line. Now, samples will be taken
at the outlet near the capped landfill for drainage area 4.
uA �,0r1.r &6o,t 71� s&/.-gig
T�e draft permit contains the following significant changes from this facility's current permit:
Analytical monitoring changes:
I. Analytical monitoring parameters, BOD, COD, Cd, Cu, Pb, Ni, TSS and Zn, have been maintained in
this permit. Al and Cr have been added to the permit.
2. From the 2008 EPA Multi -Sector General permit, Sector F for Primary Metals recommends Al
and Zn based on the SIC code of 3312.
3. OiI & Grease were added 6-'J- 0' p^
4. Phenol was removed from the permit because the monitoring result under the
current benchmarks. h~ Ere^ f e U l r� WdZ //
1617 Mail Service Center, Raleigh, North Carolina 27699-1617
Location: 512 N. Salisbury St. Raleigh, North Carolina 27604
Phone: 919.807.63001 FAX: 919-807.6492 \ Customer Service: 1.877-623.6748
Internet www,ncwalerquality org
An Equal Opportunily 1 Affirmative Action Employer
NorthCai-ol.ina
�irturallY
Mr. Anthony S. Read
,rerdau Ameristeel
Permit No. NC5000304 f - a�- +# �,s PT>m7'1�
5. Chromium was also added based ot�he Electric Arc Furnace Dust onsite.
6. pH has been added to the analytical monitoring.re�quirements.
7. All analytical monitoring has been setquarterly during a representative storm event as defined in fart
II Section B. The permittee must also documOnt the total precipitation for each event. If no discharge
occurs during the sampling period, the permit�ee must submit a monitoring report indicating "No Flow"
within 30 days of the end of the three-month s pling period.
8. Benchmarks for analytical monitoring have bee added to this draft permit. Exceedances of benchmark
values require the permittee to increase monitor ng, increase management actions, increase record
keeping, and/or install stormwater Best Manage Zent Practices (BMPs) in a tiered program. If the
sampling results are above a benchmark value, o outside of the benchmark range, for any parameter at
any outfall then the facility shall follow the Tier 1 7uidelines which require a facility inspection within
two weeks and implementation of a mitigation plan within two months. If during the term of this permit,
the sampling results are above the benchmark values, or outside of the benchmark range, for any specific
parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the
Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute
monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark
value for two consecutive samples.
9. You are required to conduct all of the analytical and ualitative monitoring during representative storm
events as defined in Part II Section B. Qualitative monitoring is required regardless of representative
outfall status.
10. In the event that this permit expires, you are responsible to continue all monitoring until the renewal
permit is issued. See Footnote I of Tables 1, 4, and 5.
11. The flow reparting requirement has been removed per + WQ's revised strat g-(=I= , o a •rainfall
parameter is still required in this permit, however.)
12. Vehicle maintenance monitoring has been revised semi-annttall in order -to coincide with analytical
and qualitative monitoring. This requirement appears in all Individual-Stormwater permits, ho.. -. -. jt
only applies to facilities that conduct vehicle maintenance. If the facility begins vehicle maintenance
during the permitted timeframe then the requirements in Section II.D shall apply.
Other permit changes:
1. Additional requirements for the Stormwater Pollution Prevention Plan have been specified in Part lI
Section A. The plan must also be updated annually to include a list of significant spills and to certify that
the outfalls do not contain non-stormwater discharges.
2. Additional guidance is provided about the Site Plan requirements. The site map must now identify if the
receiving stream is impaired and if it has a TMDL established. It must also describe potential pollutants
in each outfall. The map requirements are stated more explicitly. And, the site plan must contain a list of
significant spills that have occurred in the past three years and also must certify that the outfalls have
been inspected to ensure that they do not contain non-stormwater discharges. Additional information is
provided in Part II Section A.
3. Additional requirements for the Stormwater Management Plan have been specified in Part lI Section A.
More details regarding secondary containment are provided.
4. The facility must now implement a semi-annual Facility Inspection Program of the site's stormwater
management controls as specified in ]'art II Section A.
Please submit any comments to me no later than thirty (30) days following your receipt of the draft. If no
adverse comments are received from the public or from you, this permit will likely be issued in about two
months.
If you have any questions or comments concerning this draft permit, contact Brian Lowther at (919) 807-6368
or brian.lowtller@ncmail.net
Mr. Anthony S. Read
4Gerdau Ameristeel
Permit No. NCS000304
Sincerely,
Brian Lowther
Environmental Engineer
Stormwater Permitting Unit
cc: Mooresville Regional Office, Mike Parker
Mecklenburg County
Stormwater Permitting Unit
DWQ Central Files
Attachments: Draft Permit
of WArF9 • t_�f's
L r' `Orl OG
co 9
r
o �
WorttSmrl k 4 CIC-°d-54 ,1k d 7ile"-3
(e u l,40 uJ/ 132 s :n.c� �`tiis ;S o cif of f
0^ Michael F. Easley, Governor U10
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
Au�uusstt �20O
Mr. Anthony S. Read
Gerdau Ameristeel US Inc.
PO BOX 481980
Charlotte, North Carolina 28269
Subject: Draft NPDES Stormwater Permit
Permit No. NCS000304
Gerdau Ameristeel US Inc.
Mecklenburg County
V Dear Mr. Read:
Enclosed with this letter is a copy of the draft stormwater permit for your facility. Please review the draft
very carefully to ensure thorough understanding of the conditions and requirements it contains.'
tTI s permit will be renewed as an individual NPDES stormwater permit The west pond onsite c—oe1 cls slZFg
quench water which is combined with the stormwater and pH adjusted. The water from the west pond
eventually ends up in the North Pond. The discharge of the North Pond will be monitored in this permit.
Also, the facility operates near zero discharge operation. During a site visit on November 11, 2008 there was
a discharge.comin� from the North Pond but this event was, ty-pi al because the plant was not running.
The site visit on November 11, 2008 was conducted to evaluate the outfall locations. Outfall 001 has been
rem o d from the monitoring ass asked for in the representative outfall letter with the renewal package
because the area is an employee parking that is<Elevate from industrial activates. However, the other
request in the representative outfall letter for Outfall 004 to represent Outfal1 002 will not be granted. This is
Lnd
use the analytical monitored showed high values for BOD, COD, Cd, Cu, Pb, TSS a a tfall 00.
these values were even hi her than Outfa11004 s ar as samp tng ocations please do not continue
sampling in stream. Instead, samples will be taken in the following places:
Outfall 002 (Southey me location as previous permit.
Outfall 003 (North): v ous samples were taken in stream at the property line. Now, samples will be taken
at the outlet of the Pond for drainage area 3.
Outfall 004 (West): �-rv' us samples were taken in stream at the property line. Now, samples will be taken
at the outlet near th . apped landfill for drainage area 4. �.
The draft permit contains the following significant changes from this facility's current permit:
Analytical monitoring changes:
1.. Analytical monitoring aran.ieters, 130D COD, Cd, Cu, Pb, Ni, TSS and Zn, have bcx:n maintained in this
permit Al a..nd Cr have been added to the perm..it.
From the 2008 EPA Multi -Sector General permit, Sector F for Primary Metals recommends adding] and
Zti based on the SEC code of 331.2. '�' �b►Ws-efYsmettrl�=a
an
Gre
North Carolina Division of Water Quality 1617 Mait Service Center Raleigh, NC 27699-1617 Phone (919) 907-6300 Customer Service
Internet: h2o,enr.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 807-6494 1-977-623-6748
An Equal Opportunity/Affirmative Action Employer -- 50% Recycled110% Post Consumer Paper
I I rea?
_e45 I
.�heE,e
r
Sep
Mr. Steve Stadelman
Novozymes North America, Inc. f� 3
Permit No. NCS000115
were added . henol was removed from the permit the mon-itoring results were nder the
current benchmarks. but ki a�:xiaaiiTtaanad au in. mar
��sc� Sly' -eis e.aci�iauig-orrl}�-4�iftta-�oir�ts--1��3 ec�-tkie uz�toringre�ause-et!?
Chromium v-=as a so a ded based on it being in t e Electric Ar
�rnace Dust o '
✓ �° pH has been ad-eel-o Etremnalytinil monitoring requirements. PIS
7 All analytical monitoring has been set to quarterly during a representative storm event as defined in Part
II Section B. The permittee must also document the total precipitation for each event. If no discharge
occurs during the sampling period, the permittee must submit a monitoring report indicating "No � Flow ref
w3 ithin 0 days of the end of the three-month sampling period. l; smQ
✓11 Benchmarks or ana y ica monitoring have been added to this draft permit. Exceedances of benchmark
values require the permittee to increase monitoring, increase management actions, increase record
keeping, and/or install stormwater Best Management Practices (BMPs) in a tiered program. If the
sampling results are above a benchmark value, or outside of the benchmark range, for any parameter at
any outfall then the facility shall follow the Tier 1 guidelines which require a facility inspection within
two weeks and implementation of a mitigation plan within two months. If during the term of this permit,
the sampling results are above the benchmark values, or outside of the benchmark range, for any specific
parameter at a specific discharge outfall two times in a row (consecutive), then the facility shall follow the
Tier 2 guidelines which require a repetition of the steps listed for Tier 1 and also immediately institute
monthly monitoring for all parameters at every outfall where a sampling result exceeded the benchmark
value for two consecutivon es
,y�lf,�' You are required toj� ITOMeanalytical and qualitative monitoring during representative
storm events as defined in Part 11 Section B. Qualitative monitoring is require#e ardless of
representative outfall status. to eow" a'C PI.ewry a�faA
✓ .� �u are responsible all monitoring until the renewal permit is issued. See Footnote 1 of Tables 1, 4,
and 5. In f� e►e-en 7%07' 7'�4,,�erm�eX�oi/�S
✓�1 e flow reporting requirement has been removed per DWQsrevised strategy. (The total rainfall
parameter i n this permit, however, .s4//
87A Vehicle maintenance monitoring has been revised to in order to coincide with analytical
and qualitative monitoring. This requirement appears in all Individual Stormwater permits, however it hieh-
only applies to facilities tha vehicle maintenance. If the facility begins vehicle maintenance during th
►t7 dry'
permitted timeframe then th requirements dial app y. Seatio-7 1L
Other permit changes:
0,; � Additional guidance is provided about the Site Plan requirements. The site map must now identify if the
ii ��// receiving stream is impaired and if it has a TMDL established. It t,�p t,Q ential pollutants
in e .ii.4 tfall. The map requirements areesstaiA�d mo�re_xpliia(1 . And, the site plan must contain a list of
.significant spills that have occurre"�'ii1 tN� as�t th_re��?ea'"r'.a�'and also must certify that the outfails have '
been ins ected to ensure that they do not contain non-stormwater dischar es. i n 1`frrfo'r ation is
provided in ar e ? ?
Additional requirements for the Stormwater Management Pian have ci to in Part II Section A. � �
More details regarding secondary containment are provided.
Additional requirements for the Stormwater Pollution Prevention Pla ave been specified in Part 11
=The plan must also be u dated arinuall"-list ol igni ican spi is and to certify that n n Le
the outfalls o na contain non-stormwater discharges. �iIC� one,
,X4'. e facility must now imp ement a emi-annua aci e y nsp rmwate
mono ement controls as s e ifi ai; ectian�r�"—�" �"�'"'
a ion re r ingc�th�e �N� xpos re Exclusfi has been ad d to this dra permit. if ' ustrial
terials a activities ar of expos d to precipitation or r off as desc ' ed in 40 §122.26(g), t
facility y qualify for o Exposu ExcIdsion from N ES storm ter discha e permit
req ' ements. Addit' nal informati is rovided ' 4xt.L5ecti
efs A7L fare? 2
�ox,�s,
Mr.':,teve Stadelman
,1 0
ozymes North America, lnc..
Permit No. NCS00011.5
Please submit any comments to me no later l n thirt ( t
Comments should U sent to ie address listed at the bo
received from the public or rom you, t vs per t =
If you have any questions or comments
or briaci.lowther«ncmail.net
Iv64,, ia�l6r
cc: Raleigh Regional Office,
Mecklenburg County
Stt romwate'r7}ermitting III
9VJQ Cen4a,( F ►leS
Affttachments: Draft Permit
following your receipt of the draft. ✓
his page. if no adverse comments are
sue in al two months.
ng this draft permit, contact Brian Lowther at (919) 807-6368
Sincerely,
Brian Lowther
Environmental Engineer
Stormwater Permitting Unit
3
SUPPLEMENTAL LhFORMATION REQUIRED FOR RENEWAL OP INDIVIDUAL NPDES
STOR.MWATER PERMIT
Iwo copies of each of the following shall accompany this submittal in order for the application to be
considered complete:
Initials
(Do not submit the site Stormwater Pollution Prevention Plan)
1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of
industrial activities (including storage of materials, disposal areas, process areas and
loading and unloading areas), drainage structures, drainage areas for each outfall, building
locations and impervious surfaces should be clearly noted.
2. A summary of Analytical Monitoring results during the term of the existing permit (if your
_....... ......._._...._. :....._ _ perinit.reruired.aralytical sampling)._.D"ot subLrt t individual.la5_reports_._The stunmary
can consist of a kable including such items as outfall number, parameters sampled, lab
results, date sampled, and storm event data.
3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports.
The summary can consist of a table including such items as outfall number, parameters
surveyed, observations, and date monitoring conducted.
4. A summary of the Best Management Practices -utilized at the permitted facility. Sutninary
should consist of a short narrative description of each BIMP's in place at the facility. If the
implementation of any BMP's is planned, please include information on these BMP's:
5. A short narrative describing any significant changes in industrial activities at the permitted
facility. Significant changes could include the addition or deletion of work processes,
changes in material handling practices, changes in material storage practices, and/or
changes in the raw materials used by the facility.
6. Certification of the development and implementation of a Stormwater Pollution Prevention
Plan for the permitted facility (Sign and return attached form).
If the final year analytical monitoring of the existing permit term has not been completed
prior to fling the renewal submittal, then,th*Y„last years. rnonitoring.resultsshould be.._...—
submitted within 30 days of receipt of the laboratory reports.' (i.e. do not withhold renewal
submittal waiting on lab results)
Representative storm sampling may now be conducted anytime during the year (the April to
November window has been eliminated) and the representative rainfall event is now
defined as a storm event that measures greater than 0.1 inches and is Preceded by at least 72
hours in which no storm event measuring greater than 0.1 inches has occurred.
TABLE A
SOUTHEAST OUTFALL 001
AMLRISTE EL CORPORATION
Permit No. NCS000304
VISUAL MONITORING RI:SUI:IS SUMMARY
Permit: a/112000 - 713112005
Discharge Characteristics
9119100
4113101
1211M101
7/25102
1 1215102
5/6103
9122103
11119103
3116104
6111104
9127104
Color
N
Clear
Clear
Blue/Black
Clear
Clear
Clear
Clear -Lt. Brown
Dirty Brown
Brown
Clear
Odor
N
N
slight
N
N
N
N
N
N
N
N
Clarity
Good
1
2
3
2
1
2
2
9
8
1
FloatkV Solids
Slight
2
1
4
2
2
1
2 Grass&eaves
9
2
1
Suspended Solids
slight
1
2
3
1
1
2
2
9
7
1
Foam
N
N
N
N
N
N
N
N
N
N
N
01 Sheen
Slight
Slight
Little
Slight
slight
N
N
N
N
N
N
Other Obvious Indicators of Pollution
N
N
N
N
N
N
Y
Y
Y
N
Visual Observations
rainfall over
past several
months
Little rainfallNo
June
April -Juu
Dirt off roadway
(Lakeview and
HW 115)
Dirt off roadway
{Lakeview and
HW from' Lune
flow tram plant
Dirt off
roadway
(Lakeview
and HW
115)
ANALYTICAL MONITORING RESULTS SUMMARY
Total Event
Date
Precipitation
Event Duration1.
DOD (mg/1)
Cd
COD (mg/1)
Cu
Pb
NJ
Phenol
TSS
Zn
(mgll)
(mg")
(mgll)
(mg11)
(mgll)
(mgll)
(mg/1)
Outfall No.
Collected
Total Flow (MG)
(inches)
(hours)
Southeast Outran 001
9122103
0.040
1.96
5.5
<10
0001
<25
0.036
0.018
<0.01
0.055
86
0.27
Southeast Outran 001
11/19/03
c0.001
0.50
9.66
<10
<0.001
28
0.006
0.007
<0.01
0.U5
64
0,05
Southeast Outfall 001
3116104
0.002
0.25
28,08
52
<0 001
163
0.040
0.046
0.021
<0.05
286
0.18
Southeast Outran 004
7127/04
0,040
1.95
14.3
c5
c0.001
98
c00D2
<0.002
<0.01
0.25
25
0.19
Notes: N = No
Y=Yes
Scale of 0-10 used per NCSDO Monitoring Report beginning 4/1=3
TABLE A
SOUTH OUTFALL 007
AMERISTEEL CORPORATION
Permit No. NCS000304
VISUAL MONITORING RESULTS SUMMARY
Permit: 811/2000 - 7131/2005
Dlschar a Characteristics
9/19/00
4113f01
121`13/01
7125/02
1215102
516103
9f22103
11119f03
3116104
61=4
9127104
Color
Lt. Gray
Clear
LL Brawn
Red/Black
Brown
Clear-Lt. &awn
Dk. Browvolack
LiqW Brown
Dk. BrowrdBlack
Li hl Brown
Light Brown
Odor
N
N
N
RubberlOil
N
N
N
N
N
N
N
Clans
Moderate
1
6
6
8
2
7
6
9
7
6
Floahng Solids
Moderate
3
?
S
2
1
2
2
2 Leaves
3
2
Suspended Solids
Moderate
2
6
5
7
1
7
6
9
6
8
Foam
N
N
Y
N
N
N
N
N
N
N
N
Oil Sheen
N
Slight
Y
Slight
Slight
N
N
N
N
N
Slight
Other Obvious Indicators Of Pollution
Nroroy
N
N
N
N
N
Y
N
N
Most pollutants
Dirt from road
from heavily
causing middy
travelled road for
Very dirty roatls.
appearance.
Visual Observah ons
Od sheet] front
trucks.
Browncolor
NaSheennear
Solids from road
Dinfromroadin
Dirttramroadroad
$hghl WI sheen
Inspectiixn in July
from road din
roatlsarrtpie
location
in one area b ut
not running off:
due W law rainfall
in ,ApnllJune
piobably from
trucks, etc.
ANALYTICAL MONITORING RESULTS SUMMARY
Taal Even
Cd
Cu
Pb
Ni
TSS
Zn
Date
Precipitation
Event Duration
BOO (mply
(mp11j
COD {iripfy
InW1ll
(nWn)
(^WII)
Phenol Imply
{mgrlt
(mWll
Outfafl No.
Coflectad
Total Flow (MG)
(Inches)
{hours}
South Oulfall 002
W22A3
0.093
1.96
&S
<50
Dool
174
0.013
0.005
10,01
-005
494
Oil
South Oudall 002
11119/03
0.002
0.50
9.66
<10
0.002
63
0.051
01M
0.02
0.07
272
0,67
South Outfall 002
3116104
m.001
0.25
28.08
77
OD03
357
0.222
0.383
0035
0.05
1100
1.19
South Outfall 002
7/27104
0.093
1.95
14.3
.5
c0.001
82
<OA02
<0.002
c0.01
0.26
5
009
Notes: N = No
Y = Yes
Scale of 0-10 used per NCSDO Monitoring Report beginning 4113103
TABLE A
NORTT I OU ITALL 003
AMERIST E11. CORPORATION
Permit No. NCS000304
VISUAL MONITORING RESULTS SUMMARY
Permit: 811/2000 - 7/3112005
Discharge Characteristics
9119100
4113101
12/13/01
7125102
1 1215/02
1 516103
9122103
11119/03
3116104
6/8104
9127104
Color
N
Gre
Clear
Clear
Clear
Clear
Clear
Med, Slue o ue
Light Grey
Clear
Lt. Gray
Odor
N
N
N
N
N
N
N
N
N
N
N
Clarity ('No' if murk
N
10
1
2
2
2
2
8
4
2
3
Floating Solids
N
1
1
1
1
1
1
2 Grass/Leaves
2
1
1
Sus nded Solids
N
4
2
2
Leaf debris
2
3
6
2
1
3
Foam
Slight
S ht
N
N
N
Slight
N
N
N
N
N
Oil Sheen
N
N
N
N
N
N
N
N
N
N
N
Other Obvious Indicators of Pollution
N
N
N
N
N
N
Y
Y
N
N
New slay
Light gray
Slight foam over
Late on
Slight foam
put down by
color
rocks but
inspection due to
Little rainfall
over rocks
Appears cloudiness
IMS on haul
probably
Visual Observations
disappears
no rainfall over
April -June
but
is from slag haul
road could
from the
immediately
past months
disappears
road
be reason
slag haul
immediately
for cloudy
road
water
ANALYTICAL MONITORING RESULTS SUMMARY
Total Event
Cd
Cu
Pb
Phenol
TSS
Zn
Date
Total Flow
Precipitation
Event Duration
BOD (mg/1}
COD (mg/1)
:Nj
'
(man)
(mgA}
{mg/1)
ll)
(mglq
(mglt)
{mgli)
Outfall No.
Collected
(MG)
(inches)
(hours)
North Outfall 003
9/22/03
0.567
1.95
5.5
22
0.003
<25
0.414
0.173
0.05
<0.05
20
1.18
North Ovtfall 003
11/19/03
0.040
0.50
9.66
<10
<0.001
<25
0.004
0.003
<10.DI
<0.05
32
0.07
North Outfall 003.
3116/04
D,104
0.25
28.08
<2.0
<0.001
57
D,008
0.004
<0.01
<0.05
44
0.05
North Outfall 003
-1/2-1/04
0.156
1.95
t4.3
11
<0,001
93
<0.002
c0.D02
<0.01
0.28
46
0,12
Notes: N = No
Y=Yes
Scale of 0-10 used per NCSDO Monitoring Report beginning 4/13103
'FABLE A
WEST OUTFALL 004
AMERISTEEL CORPORATION
Permit No. NCS000304
VISUAL MONITORING RFSULT'S SUMMARY
Permit_ 8/112000 - 713112005
Discharge Characteristics
9/19100
4113101
12113M1
7125102
1215l02
516l83
8122103
111191D3
3l1 W44
6I8104
9127/04
Color
N
Clear
Reddish Brown
Clear
Clear
Clear
Lt. RedlBrown
Gear - Lt. Brown
Clear
Lt, Brown
Clear
Odor
N
N
N
N
N
N
N
N
N
N
N
Cl ri 'No' if murk
N
1
7
2
2
2
2
2
1
3
1
Floating Solids
N
1
1
1
1
1
1
4 grass/Leaves
2 Grassll-eaves
2
1
Suspended Solids
N
1
8
1
1
1
2
2
2 Grass/Leaves
3
1
Foam
light
N
N
N
Sli M
Sii h1
N
N
N
N
-N-
Oil Sheen
N
N
N
SIi ht
N
N
Iv
N
N
N
N
Other Obvious Indicators of Pollution
I N
N
N
N
N
N
N
N
N
N
Visual Observations
Muddy water
from construction
operation. Late
due to little
rainfall over past
months
inspection in
July due to little
rainfall April -
June
Foam
appears in
turbulent
areas then
disappears
quickly
Looked good
Looked good
Looked
good
ANALYTICAL MONITORING RESULTS SUMMARY
Total Event
Cd
Cu
Pb
Ni
Phenol
TSS
Zn
Date
Precipitation
Event Duration
BOD (mg/1)
(moll)
COD (mg/1)
(moll)
(mglq
(moll)
(mgll)
(moll)
(mg11)
Outtail No.
Collected
Total Flow (MG)
(inches)
(hours)
Northwest Outfall 004
9122/03
0.107
1.96
5.5
35
0.001
35
0.074
0.041
0.01
<0.05
168
0.29
Northwest Outfall 004
11/19/03
0.0210
0,50
9.86
14
c0.001
<25
<0.002
<0,002
<0.01
007
9
<0.05
Northwest Outfall 004
3116M
0.002
0.25
28.08
23
<0.001
32
0.006
0.004
<0.01
<0.05
9
<0.05
Northwest Outfall 004
7/27104
0.980
1.95
14.3
<5
<0.001
88
<0.002
<0 002
<0.01
0.28
19
0,15
Notes: N = No
Y=Yes
Scale of 0-10 used per NCSDO Monitoring Report beginning 4113103
BEST MANAGEMENT PRACTICES SUMMARY
Gerdau Ameristeel Corporation
NPDES Permit No. NCS000304
Material of
Hazardous or Toxic
Location
Facility
Potential Access
Best Management Practices
BMP Facility
Concern
Constituents of Concern
Designation
to Surface Water
(Figure 6)
Electric Are
Electric Are
Cadmium, Chromium,
Northwest side of Plant
BMP-1
Away from storm drains
Ongoing inspections and cleanup.
Furnace Baghouse
Furnace Dust
Lead
Loading/unloading within building
and Adjacent
on bermed paved area.
Roads
Lime Silo Area
Lime (Calcium
Calcium Hydroxide
Northeast side of Plant
BMP-2
Away from drains, On ground
Ongoing inspections and cleanup.
Oxide)
Area
spillage from loading.
Pallet loading/ Unloading within
Area drains to North pond.
building.
Caster Mold
Caster Mold
Petroleum based organic
Northeast side of Plant
BMP-4
Tank
Tank within concrete secondary
Lubrication Oil
Lubrication Oil
compounds
Area.
Area drains to North pond.
containment area.
Tank
Waste Drum
Hydraulic
Petroleum based organic
West side of Plant
BMP-5
Stored away from storm drains.
Paved transfer area with secondary
Storage Area
Fluids
compounds
Area drains to North pond.
containment.
Gasoline and
Petroleum Fuel
Benzene, toluene, xylene
North side of Plant
BMP-6
Stored in areas with no direct
Tanks have secondary containment.
Diesel Storage
Products
and ethylbenzene
access to storm drains.
Tanks
Oil, Grease, and
Lubrication Oils
Petroleum based organic
Southwest side of Plant
BMP-9
Stored away from storm drains
Sealed unused Drums. Working
Hydraulic Fluid
and Greases and
compounds
drums stored in roofed area with
Storage Area
Hydraulic
secondary containment. Drums are
(Drums)
Fluids
stored under cover.
Carbon Silo Area
Carbon
Carbon
Between crane buildings
BMP-15
Away from drains. On ground
Ongoing inspections and cleanup.
spillage from loading.
Pallet loading/ Unloading within
Area drains to North pond.
building.
471091AY
BEST MANAGEMENT PRACTICES SUMMARY
(Continued)
Gerdau Ameristeel Corporation
NPDES Permit No. NCS000304
BMP Facility
Material of
Hazardous or Toxic
Location
Facility
Potential Access
Concern
Constituents of Concern
Designation
to Surface Water
Scrap Metal Management Area
Scrap metal
Metals and Oil & grease
East section of
BMP-10
No direct access,
Plant
overland run-off to west
pond
Best Management Practices
• Periodic inspection and cleanup to minimize stormwater impact.
• Maintain setback from drainage ditches.
• Plant maintains vegetative cover in buffer zone.
• Vehicle refueling and fuel unloading by qualified personnel in compliance with SPCC Plan.
Co -Product Management Area
Slag & Mill Scale Piles
Metals and Oil & grease West sector of
BMP-1 1
No direct access,
the Plant
overland run-off to ditch
Best Management Practices
• Erosion protection measures to reduce runoff.
• Dust control system to reduce dust transport.
• Relocate transport road to minimize erosion.
• Stormwater drainage to west pond.
.7LO(MI
BEST MANAGEMENT PRACTICES SUMMARY
(Continued)
Gerdau Ameristeel Corporation
NPDES Permit No. NCS000304
BMP Facility
Material of
Hazardous or Toxic
Location
I
Facility
Potential Access
Concern
Constituents of Concern
Designation
to Surface Water
Equipment Storage
Metals and Hydraulic Fluids
Metals, hydraulic fluids and Oil & grease
Various
BMP-12
No direct access,
Areas
overland run-off to
ditch
Best Management Practices
• Routine inspections and cleanup.
• Recycle metailics in electric arc furnace.
+ Usable equipment stored under roof.
Rail Switch Yard
Soil erosion from exposed earth
Oil & grease and suspended solids
East sector of
BMP-13
No direct access
Area
banks. Fuel drips along tracks.
Plant
overland run-off to
ditch
Best Management Practices
• Routine inspections and cleanup.
• Petroleum handling and cleanup in accordance with SPCC Plan.
R1OW01
SUMMARY OF SIGNIFICANT CHANGES
Gerdau Ameristeel Corporation
NPDES Permit No. NCS000304
Several significant changes/developments have taken place at the Gerdau Ameristeel facility
during the previous four (4) years including:
Outfall
1. Replaced existing baghouse with a new North Outfall 003
enclosed baghouse. The upgrade results in
better control of particulates.
2. Upgraded glycol -water recycle cooling West Outfall 004
system. System is installed in secondary
containment tanks to prevent stormwater
contamination.
3. Installation of new co -product hauling North Outfall 003
road.
STORMWATER POLLUTION -PREVENTION PLAN
DEVELOPMENT AND IMPLEMENTATION
CERTIFICATION ,
N. C. Division of Water Quality, Stormwater and General Permits Unit
Facility Name: AMER ISTEEL CORPORATION
Permit Number: NCS000304
Lxcauon Aaaress: COUI LA&CV1t;W KLJ
CHARLOTTE, NC 28269
County: MECKL,ENBURG
"I certify;- under. penalty of law, that the Stormwater Pollation Prevention Plan (SPPP) document and -all attachments
were developed and implemented under my direction or supervision in accordance with a system designed to assure
that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of
the person or persons who manage the system, or those persons directly responsible for gathering the information.
the information gathered is, to the best of my knowledge and belief, true, accurate, and complete"
"I certify that the SPPP has been developed, signed and retained at the facility location and the SPPP has been fully
implemented at the named facility location in accordance with the terms and conditions of the stormwater general
permit."
"I am aware that there are significant penalties for falsifying information, including the possibility of fines and
imprisonment for knowing violations"
Sign (according to permit signatory requirements) and return this Certii,cation. DO NOT SEND THE
STORMWATER POLLUTION PREVENTION PLAN WITH THE CERTIFICATION.
Signature �. 212) _. Date�-
Ar-�E(ot��UtCE P� t QEra`C S C4�E �'Z KA t1ACtEL
Print or type name of person signing above Title
SPPP Cenificatioo 199
o�°�wArEAo� PERMIT COVERAGE
RENEWAL APPLICATION FORM Permit Number
National Pollutant Discharge Elimination System NCSt1003t14
Stormwater Discharge Permit
THIS APPLICATION MUST BE SIGNED AND RETURNED ALONG WITH THE REQUESTED SUPPLEMENTAL
INFORMATION TO THE DIV. OF WATER QUALITY IN ORDER FOR YOUR FACILITY TO QUALIFY FOR
RFNEWAL OF YOUR STORMWATER PERMIT NCS000304
The following is the information currently in our database for your facility. Please review this information carefully
and make all corrections as necessary in the space provided to the right of the current information.
OWNER INFORMATION
Owner/Org. Name: GERDAU AMERISTEEL US INC CHARLOTTE
Owner Contact:
Mailing Address:
Phone Number:
Pax Number
E-mail address
. ais
FACILITY INFORMATION
Facility .Name: AMERISTEEL CORPORATION GerdauAmeristeel US Inc. Charlotte
Facility Contact: Anthony S. Read
Facility Address: 66oI LAKE VIEW RD PO Box 481980
CHARLOTTE, NC 28269
Phone Number:
Fax Number
E-mail address:
PERMIT INFORMATION
Permit Contact: ANTHONY S REID AnthonyS._Read
Mailing Address: PO BOX 481980
CHARLOTTE, NC 28269
Phone Number: 7045960361
Fax Number: !04-59.970935
E-mail address:
DISCHARGE INFORMATION
Discharge Receiving Water: UT OF LONG CREEK
Stream Class: C
ire. 4,» , Basin:--......�..�. ,. - �_:. � ._. ......,. w ___ _ _ -------�=•
Sub-Basin #:-030836
Number,of outfalls:
CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the best of my knowledge and
belief such informationJ��[i�s true, complete and
accurate.
Signature Datet
AoTiloNy V1CC PEESI,DEhyT c 4�i• PhL MA►� �
Print or type name of person signing above Title
Please return this completed renewal application' form to:
Individual Permit Renewal
Attn: Darren England
Stormwater and General Permits Unit
1617 Mail Service Center
Raleigh, North Carolina 27699-1617
Michael F. Easley, Governor
William G. Ross Jr., Secretary
North Carolina Department of Environment and Natural Resources
Coleen H. Sullins, Director
Division of Water Quality
September 4, 2008
Mr. Anthony S. Read
Gerdau Ai'neristeel US Inc.
PO Box 481980--
Charlotte, NC '28269
Subject: NPDES Permit Renewal Application
Gerdau Ameristeel US Inc.
Permit Number NCS000304
Individual Stormwater Permit
MecklenburgCounty
Dear Mr. Read:
The Division of Water Quality's Stormwater Permitting Unit (SPU) acknowledges receipt of
your renewal application for coverage under NPDES Permit Number NCS000304 on January 24, 2005.
We apologize for the lengthy delay in responding to your submittal and are now making every effort to
review your permit renewal as expeditiously as possible. Our Unit anticipates making significant
progress on individual permits over the next six'months to reduce our backlog.
We are currently beginning our review of your renewal application. Please continue to comply
with all conditions and monitoring requirements in your expired NPDES stormwater permit. As
long as you have submitted a complete renewal request package and maintain compliance with those
permit conditions, stormwater discharges from this facility are authorized by that permit until the
Division issues a renewal permit or notifies you of an alternative action.
No additional information is required at this time, but we may contact you in the future. Please
notify us if any significant changes have taken place at this facility since you submitted the renewal
package. If you have any questions about this matter, please contact me at (919) 807-6368.
Sincerely,
Brian C. Lowther
Environmental Engineer
Stormwater Permitting Unit
cc: . Mooresville Regional Office
Stormwater Permitting Unit Files
Central Files to'"° Caro tna
Naturally
North Carolina Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Phone (919) 733-7015 Customer Service
Internet: h2o.ear.state.nc.us 512 N. Salisbury St. Raleigh, NC 27604 FAX (919) 733-2496 1-877-623-6748
An Equal Opportunlly/Affirmative Action Employer— 50°% Recycled110% Post Consumer Paper
GERDAU AMERISTEEL
January 20, 2005
Mr. Bradley Bennett
Division of Water Quality
Stormwater Permitting Unit
1617 Mail Service Center
Raleigh, NC 27699-1617
IR
XV
tj
JA N 2 4 2005
DENR - wA7'R QUALITY
ellands a Sn,.m...._.
Re: NPDES Permit No. NCS000304 — Renewal Application and Request for Representative
Outfall Status
Gerdau Ameristeel US Inc.
Mecklenburg County
Dear Mr. Bennett:
Enclosed herewith are two (2) copies of the Renewal Application for the above referenced
permit.
Please note that analytical and qualitative monitoring was performed at all outfalls as required in
the previous permit.
We currently have four (4) stormwater outfalls. Based on our review of drainage patterns,
storage locations of significant materials and process activities, we hereby request that the South
outfall 002, be granted "Representative Outfall" status. Based on our review of the drainage
areas, runoff at Outfall 004 is representative of stormwater discharged from Outfall 002 at the
Gerdau Ameristeel site. Another stormwater outfall, the Southeast Outfall 001, consists solely of
the employee parking lot and drainage from the public roads bordering the facility, and therefore
we request that monitoring requirements for Outfall 001 be eliminated, as there are no activities
associated with industrial activity in this drainage area.
A description of the materials and industrial activities within each of the areas draining to
Outfalls 001, 002, 003 and 004 is provided below. Please refer to the attached Stormwater
Drainage Map (Figure 5) and Figure 6, Location of Significant Materials.
Charlotte Steel Mill
P.O. Box 481980 - 6601 Lakeview Road - Charlotte, North Charlotte 28269 - (704) 5964)361 - Fax: (704) 597-5031
Southeast Outfall 001
Southeast Stormwater Outfall 001 is located along the Southeast corner of the Gerdau
Ameristeel property and drains 2.6 acres. This drainage area consists solely of the
employee parking lot, along with drainage for the roadway right-of-way areas of Old
Statesville Road and Lakeview Road not owned by Gerdau Ameristeel. As defined in 40
CFR 122, Stormwater Discharge Associated With Industrial Activity "excludes areas
located on plant lands separate from the plant' s industrial activities, such as office buildings
and accompanying parking lots as long as the drainage from the excluded areas is not mixed
with stormwater drained from the above described areas".
Based on the attached drainage map, the Southeast Outfall 001 at Gerdau Ameristeel does
not drain any plant lands associated with industrial activity, therefore, we request that this
outfall excluded from additional qualitative monitoring or analytical monitoring
requirements.
South Outfall 002
South Stormwater Outfall 002 is located along the South border of the Gerdau Ameristeel
property and drains 4.2 acres. This drainage area consists of the right-of-way along
Lakeview Road, as well as plant drainage along the truck roadway and rail spurs along the
South edge of the plant building. There is no storage of significant materials in this
drainage area. Process activities in this drainage area consist solely of truck and rail traffic
to/from storage areas draining to the West Stormwater Outfall 004.
North Outfall 003
North Outfall 003 is located along the Northwest corner of the Gerdau Ameristeel property.
This outfall compresses one of the two main stormwater outfalls for the facility, and drains
49.1 acres. Significant materials stored in this drainage area include equipment storage, co -
product storage, oil storage, steel billet storage, as well drainage from production areas and
undeveloped property (approximately 32 acres) drainage, including right-of-way drainage
along Old Statesville Road.
West Outfall 004
West Stormwater Outfall 004 is located along the West border of the Gerdau Ameristeel
property. This comprises one of the two main stormwater outfalls for the facility, and drains
56.2 acres. Significant materials stored in this drainage area include finished steel product,
scrap metal raw material, co -product storage areas, as well as rail yard, production area, and
fuel oil storage area drainage.
Based on the activities and storage of materials within each outfall drainage area, we feel that .
analytical stormwater sampling conducted at Outfall 004 would provide worst -case
representative quantitative stormwater data from Outfall 002, as Outfall 004 includes outdoor
storage areas, truck traffic,, and rail traffic areas for raw material, co -product and finished product
which is only transported through the Outfall 002 drainage area.
If you have any questions or comments on the above, please do not hesitate to contact me at
(704) 596-0361 x 3048.
Sincerely,
Timot L. Keesling, P.E.
Gerd4j Ameristeel US Inc.
cc: G. Tyrian, P.E., AWARE Environmental
Attachments
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
Michael F. Easley, Governor
William G. Ross Jr., Secretary
Alan W. Klimek, P.E., Director
December 8, 2004
AMERISTEEL CORPORATION
ATTN: ANTHONY S REID, OR SUCCESSOR
PO BOX 481980
CHARLOTTE, NC 28269
Dear Permittee:
WA
1�•
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: NPDES Stormwater Permit Renewal
Ameristeel Corporation
Permit Number NCS000304
Mecklenburg County
Your facility is currently covered for stormwater discharge under NPDES Permit NCS000304. This permit expires
on July 31, 2005. North Carolina Administrative Code (15A NCAC 2H.0105(e)) requires that an application for
permit renewal be riled at least 180 days prior to expiration of the current permit. In order to assure your continued
coverage under your permit, you must apply to the Division of Water Quality (DWQ) for renewal of your permit.
To make this renewal process easier, we are informing you in advance that your permit will be expiring. Enclosed
you will find an individual permit renewal application form, supplemental information request, and Stormwater
Pollution Prevention Plan certification.
Filing the application form along with the requested supplimental information will constitute your application for
renewal of your permit. As stated above, the application form must be completed and returned along with all
requested information by February 4, 2005 in order for the permit to be renewed by July 31, 2005.
Failure to request renewal by February 4, 2005 may result in a civil assessment of at least $500.00. Larger
penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility
without coverage under a valid stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $25,000 per day.
If you have any questions regarding the permit renewal procedures please contact Bill Mills of the Stormwater and
General Permits Unit at (919) 733-5083, ext. 548.
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
:i�mwatteeP nndIGenerahPe�� r`" its�UniaaFiles'
Mooresville Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
State of North Carolina
Department of Environment
and Natural Resources
Division of Water Quality
James B. Hunt, Jr., Governor
Bill Holman, Secretary
Kerr T. Stevens, Director
October 4, 1999
H. H. HERIN
AMERISTEEL CORPORATION
PO BOX 560847
CHARLOTTE, NC 28256
Iffl?WA
__V
NCDENR
NORTH CAROLINA DEPARTMENT OF
ENVIRONMENT AND NATURAL RESOURCES
Subject: NPDES Stormwater Permit Renewal
Ameristeel Corporation
Permit Number NCS000304
Mecklenburg County
Dear Permittee:
Your facility is currently covered for stormwater discharge under NPDES Permit NCS000304. This permit expires
on April 30, 2000. In order to assure your continued coverage under your permit, you must apply to the Division
of Water Quality (DWQ) for renewal of your permit. To make this renewal process easier, we are informing you in
advance that your permit will be expiring. Enclosed you will find an individual permit renewal application form,
supplemental information request, and Stormwater Pollution Prevention Plan certification. Filing the application
form along with the requested supplimental information will constitute your application for renewal of your permit.
The application form must be completed and returned along with all requested information by November 10, 1999
in order to constitute a timely renewal filing.
Recent legislation modified the fee structure for DWQ permits. Renewal fees have been eliminated and annual fees
have been changed. The new annual fee for your permit is now $715.00 (you will be invoiced later this year for
your annual fee.) A copy of the new fee schedule is enclosed in this package.
Failure to request renewal by November 10, 1999 may result in a civil assessment of at least $250.00. Larger
penalties may be assessed depending on the delinquency of the request. Discharge of stormwater from your facility
without coverage under a valid Stormwater NPDES permit would constitute a violation of NCGS 143-215.1 and
could result in assessments of civil penalties of up to $10,000 per day.
If you have any questions regarding the permit renewal procedures please contact Darren England of the
Stormwater and General Permits Unit at (919) 733-5083, ext. 545.
Sincerely,
Bradley Bennett, Supervisor
Stormwater and General Permits Unit
cc: Central Files
Stormwater and General Permits Unit Files
Mooresville Regional Office
1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone 919-733-5083 Fax 919-733-9919
An Equal Opportunity Affirmative Action Employer 50% recycled/ 10% post -consumer paper
f-
NPDES FACILITY AND PERMIT DATA 05/09/96 15:59:49
UPDATE OPTION TRXID 5NU KEY NCS000304
PERSONAL DATA FACILITY APPLYING FOR PERMIT REGION
FACILITY NAME> AMERISTEEL CORPORATION COUNTY> MECKLENBURG 03
ADDRESS: MAILING (REQUIRED) LOCATION (REQUIRED)
STREET: PO BOX 560847 STREET: 6601 LAKEVIEW ROAD
CITY: CHARLOTTE ST NC ZIP 28256 CITY: CHARLOTTE ST NC ZIP 28231
TELEPHONE 704 596 0361 DATE FEE PAID: 10/01/92 AMOUNT: 400.00
STATE CONTACT> ULMER PERSON IN CHARGE H• H• HERIN
1=PROPOSED,2=EXIST,3=CLOSED 1 1=MAJOR,2=MINOR 2 1=MUN,2=NON-MUN 2
LAT: 3521200 LONG: 08049350 N=NEW,M=MODIFICATION,R=REISSUE> N
DATE APP RCVD 10/01/92 WASTELOAD REQS
DATE STAFF REP REQS 01/10/95 WASTELOAD RCVD
DATE STAFF REP RCVD 01/23/95 SCH TO ISSUE 04/14/95
DATE TO P NOTICE 02/28/95 DATE DRAFT PREPARED 11/22/94
DATE OT AG COM REQS / / DATE DENIED
DATE OT AG COM RCVD / / DATE RETURNED
DATE TO EPA / / DATE ISSUED 04/14/95 ASSIGN/CHANGE PERMIT
DATE FROM EPA / / EXPIRATION DATE 04/30/00
FEE CODE ( 4 ) 1=(>10MGD),2=(>1MGD),3=(>0.1MGD),4=(<0.1MGD),5=SF,6=(GP25,64,79),
7=(GP49,73)8=CGP76)9=(GP13,34,30,52)0=(NOFEE) DIS/C 73 CONBILL C )
COMMENTS: FORMERLY: FLORIDA STEEL CORP•
MESSAGE: *** DATA MODIFIED SUCCESSFULLY * *