Loading...
HomeMy WebLinkAboutNCG030664_Owner Affiliation Change Supporting Info_20180517�� Southwire' Oof Jff7 P - Nf ... 7' May 14, 2018 Division of Energy, Mineral, and Land Resources Stormwater Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUBJECT: Southwire Huntersville Plant 12331 Commerce Station Drive, Huntersville, NC 28078 NPDES Permit Certification of Coverage #NCG030664 - Permit Owner Affiliation Designation Form - Delegation of Authority - Solvent Management Plan To whom it may concern, Southwire Huntersville Plant located at the address specified above, NPDES Permit Certification of Coverage #NCG030664, has a new plant manager, Chris McGill, effective May 2018. Please note the attached (1) Permit Owner Affiliation Designation Form, (2) Delegation of Authority letter, and (3) Solvent Management Plan. Please contact me at (704) 379- 9626 if you have any questions or need any additional information. Sincerely, Allan Oracion Southwire Huntersville Plant EHS Manager RECEIVE® MAY 17 2016 DENR-LAND QUALITY STORMWATER PERMITTING Division of Energy, Mineral, and Land Resources FOR AGENCY USE ONLY Quality Section / Stormwater Program Date Received Land Q g Year Month Da M National Pollutant Discharge Elimination System (NPDES) Energy. Mineral & PERMIT OWNER AFFILIATION DESIGNATION FORM Land Resources ENVIRONMENTAL DUALITY (Individual Legally Responsible for Permit) Use this form if there has been: NO CHANGE in facility ownership or facility name, but the individual who is legally responsible for the permit has changed. If the name of the facility has changed, or if the ownership of the facility has changed, do NOT use this form. Instead, you must fill out a Name -Ownership Change Form and submit the completed form with all required documentation. What does "legally responsible individual" mean? The person is either: • the responsible corporate officer (for a corporation); • the principle executive officer or ranking elected official (for a municipality, statcRa EarWLr1Dlic agency); • the general partner or proprietor (for a partnership or sole proprietorship); MAY 17 2018 • or, the duly authorized representative of one of the above. DENR-LAND QUALITY 1) Enter the permit number for which this change in Legally Responsible Individ A iWW ''M�iraTi &") applies: Individual Permit N I C I S. 2) Facility Information: Facility name: Company/Owner Organization: Facility address: (or) Certificate of Coverage N _C °G 0 1 3 1 0 1 6 1 6 4 Southwire Huntersville Plant Southwire Company LLC 12331 Commerce Station Dr. Address Huntersville NC 28078 City State Zip To find the current legally responsible person associated with your permit, go to this website: http://deq.nc. gov/about/divisions/energy-mineral-land-resources/energy-mineral-land-permits/stormwater-program and run the Permit Contact Summary Report. 3) OLD OWNER AFFILIATION that should be removed: Previous legally responsible individual: Jim First MI 4) NEW OWNER AFFILIATION (legally responsible for the permit): Person legally responsible for this permit: Chris First Page 1 of 2 SM -OW NERAFFIL-23March2017 MI Perdue Last McGill Last NPDES Stormwater Permit OWNER AFFILATION DESIGNATION Form (if no Facility Name/Ownership Change) Plant Manager Title 12331 Commerce Station Dr. Mailing Address Huntersville NC 28078 City State Zip (704) 379-9726 chris.mcgill@southwire.com Telephone E-mail Address ( ) Fax Number 5) Reason for this change: A result of: ® Employee or management change ❑ Inappropriate or incorrect designation before ❑ Other If other please explain: The certification below must be completed and signed by the permit holder. PERMITTEE CERTIFICATION: I, Chris McGill, attest that this application for this change in Owner Affiliation (person legally responsible for the permit) has been reviewed and is accurate and complete to the best of my knowledge. I understand that if all required parts of this form are not completed, this change may not be processed. � v May 14, 2018 Signature Date PLEASE SEND THE COMPLETED FORM TO: Division of Energy, Mineral, and Land Resources Stormwater Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 For more information or staff contacts, please call (919) 707-9220 or visit the website at: httl2://deq.nc.gov/about/divisions/energy-mineral-land-resources/stormwater Page 2 of 2 SWU-OWNERAFFI L-23Mar2017 Southwire' "� Wf Of LivFF POWEF Bf SPBNS�B(v May 14, 2018 Division of Energy, Mineral, and Land Resources Stormwater Program 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUBJECT: Southwire Huntersville Plant 12331 Commerce Station Drive, Huntersville, NC 28078 NPDES Permit Number: NCG030664 Delegation of Authority To whom it may concern: I, Chris McGill, hereby designate the specifically described position below to be a duly authorized representative for the purpose of overseeing compliance with environmental reporting requirements included in the NPDES Permit Certificate of Coverage #NCG030664. The designee is authorized to sign any reports, stormwater pollution prevention plans and all other documents required by the permit. EHS Manager Southwire Huntersville Plant 12331 Commerce Station Drive Huntersville, NC 28078 (704)379-9600 By signing this authorization, I confirm that I meet the requirements to make such a designation as set forth in NPDES Permit #NCG030664, and that the designee above meets the definition of a "duly authorized representative" as set forth in NPDES Permit #NCG030664. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gathered and evaluated the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Chris McGill Southwire Huntersville Plant Plant Manager ENERGY DIVISION 00 Sou*wiw 40 ENV -405 Prepared: Allan Oracion Prepared date: 2018-05-14 Approved: Approved date: Chris McGill 5/14/18 Lang: Revision: Page: en 1 Replaces: N/A Applicable for: Huntersville, North Carolina USA Status: Approved Solvent Management Plan 1. General Information Southwire- Huntersville Plant 12331 Commerce Station Drive, Huntersville, NC 28078 NPDES Permit Certificate of Coverage #NCG030664 Primary facility contact with 24-hour phone number Allan Oracion 704-792-8762 Secondary facility contact with 24-hour phone number Chris McGill 704-491-4226 2. Facility Description Nature of Business: Manufacture of medium and high voltage underground cable Operating Hours: 24 hour, 7 days a week Number of Employees: 77 Drawing of Facility includes locations of the following: • Location of all raw materials: o Compound Polymer Pellets located inside PEX Warehouse o Copper Reels and Rolls located in Manufacturing Areas, Wire Draw Building and Main Warehouse o Water Block Drums and Bags located in Manufacturing Areas Location of all chemicals: o Diesel Fuel Storage Tank located on NE area of plant (double wall tank o Diesel Fuel Day Storage Tank located inside Fire Pump Building o Nitrogen Storage Tank located on NE area of plant o Used Oil and Hazardous Waste Containers located inside the Shipping Airlock (secondary containment) o Xylene Bottles located inside lab hoods in the Materials Lab o Propane Cylinders located inside Propane Cylinder Storage o Ink Bottles located inside flammable cabinets in Manufacturing Area. o Oil and Emulsion Containers located inside Wire Draw Building (secondary containment) o Lubrication Oil Containers located inside Lube Building (secondary containment) 3. Purpose and Scope The purpose of the plan is to identify sources of toxic organics in the plant wastewater and describe controls necessary to ensure that these chemicals are not intentionally or accidentally discharged in the facility wastewater system. Refer to Appendix A for the toxic organic list. a. Process Description The Southwire Huntersville Plant manufactures medium to heavy duty underground cable using vertical continuous vulcanization (VCV). The manufacturing process begins at the wire drawing line in which copper or aluminum rod is drawn down to.smaller wire size specifications. At stranding, the copper or aluminum wire is twisted to form a conductor. The conductor can be additionally twisted together at the drum twisting line for large size conductors. At VCV line and tower, up to three (3) layers of insulation are extruded onto the conductor usually involving an inner layer of insulation / black polyethylene conductor shield, a layer of colorless insulation, and a black outer layer / black polyethylene insulation shield. Ground wire is added over the cable at the screening line. At the jacketing line, an outer copper shield layer is added over the cable and an outer layer black polyethylene insulation shield is extruded onto the cable. The wire draw line uses oil/ water / emulsion solutions from a closed system to draw the wire down. The water solution is changed out periodically in which the solution is pumped out a cleaning tank and into totes or vacuum truck for waste to energy disposition. Stranding, screening and drum twist lines do no require water. The VCV process located at the tower utilizes a closed loop water and nitrogen system to cure the insulation layers from the extrusion process. Water is recirculated and stored in a recirculation tank. Waste process water is collected in a clean out tank. When full, the waste water is pumped into a tote for a waste to energy disposition. Water that overflows during change -over is captured in a sump pit and transferred to the sewer line. Water is used to cool the cable from the extrusion process in the jacketing line. This is a closed loop system. Water is not discharged. The jacketing line is in the main manufacturing area. b. Inventory of Total Toxic Organic Chemicals present on site Currently there are no Toxic Organic Chemicals present on site. See "Annual TTO Review" in "section c" below. c. Management Procedures and Engineering Measures for assuring that toxic organics do not spill or leak into stormwater. • Chemical Approval: Prior to purchasing, a new chemical is reviewed through an approval process in Southwire's Safetec SDS system. An EHS review is performed on the chemical to determine the environmental impact, including TTO. • Safety Process Review: All new processes or significant modifications to processes are reviewed through a Management of Change procedure. Any new chemicals are identified and reviewed for environmental impact, including TTO. • Employee Training: Annually, employees are trained on Spill, Stormwater, and Waste Management procedures. Spill clean-up, chemical storage and chemical waste management are topics that are reviewed. • Engineering Controls: Liquid chemicals are stored inside the plant or within building structures with spill containment, inside flammable cabinets, and/or in double wall design containers. • Spill Control: Response to spills is immediate and considers containment, proper clean-up of spill, proper disposal of waste and notification to Southwire and regulatory officials. Storage of chemicals follows practices identified in "Engineering Controls" in this plan. • Annual TTO Review: Annually using the Southwire Safetec database, the CAS numbers of chemicals for this site is compared to the TTO list (Appendix A) for usage of TTO chemicals. This Solvent Management Plan is reviewed annually and updated when applicable. With no inventory of TTO's and no discharging of chemicals into stormwater, the following statement will be included for the year's discharge monitoring reports after validation: Based upon my inquiry of the person or persons directly responsible for managing compliance with the permit monitoring requirement for total toxic organics (TTO), I certify that to the best of my knowledge and belief, no leak, spill, or dumping of concentrated toxic organics into the stormwater or onto areas which are exposed to rainfall or stormwater runoff has occurred since filling the last discharge monitoring report. 1 further certify that this facility is implementing all the provisions of the Solvent Management Plan included in the Stormwater Prevention Plan. Rev. Ind. Chapt (C) Description Date Dept/Name - Initial Release of Policy May 14, 2018 / Oracion APPENDIX A: CHEMICALS REGULATED UNDER TOTAL TOXIC ORGANICS (TTO) Chemical Compound CAS Number Acenaphthene 83-32-9 Acenaphthylene 208-96-8 Acrolein 107-02-8 Acrylonitrile 107-13-1 Anthracene 120-12-7 Benzene 71-43-2 Benzidine 92-87-5 benzo(a) anthracene 56-55-3 Benzo(a)pyrene 50-32-8 benzo(b) luoranthene 203-33-8 benzo(k) luoranthene 207-08-9 benzo(g, h, i)perylene 191-24-2 Bis(2-chloroethoxy) methane 111-91-1 Bis(2-chloroethyl) ether 111-44-4 Bis(2-chloroisopropyl) ether 108-60-1 Bis(2-ethylhexyl) phthalate 117-81-7 Bromoform 75-25-2 4-bromophenylphenyl ether 101-55-3 Butyl benzyl phthalate 85-68-7 Carbon Tetrachloride 56-23-5 Chlordane 57-74-9 Chlorobenzene 108-90-7 Chlorodibromomethane 124-48-1 Chloroethane 75-00-3 2-chloroethylvinyl ether (mixed) 110-75-8 Chloroform 67-66-3 2-chloronaphthalene 91-58-7 2 -chlorophenol 95-57-8 4-chlorophenylphenyl ether 7005-72-3 Chrysene 218-01-9 Dibenzo(a,h)anthracene 53-70-3 1,2 -dichlorobenzene 95-50-1 1,3 -dichlorobenzene 541-73-1 1,4 -dichlorobenzene 106-46-7 3,3'-dichlorobenzidine 91-94-1 Chemical Compound CAS Number Dichlorobromomethane 75-27-4 1,1-dichloroethane 75-34-3 1,2-dichloroethane 107-06-2 1,1-dichloroethene 75-35-4 trans-1,3-dichloropropene 10061-02-6 2,4-dichlorophenol 120-83-2 1,2-dichloropropane 78-87-5 cis-1,3-dichloropropene 10061-01-5 Diethyl Phthalate 84-66-2 2,4 -dimethylphenol 105-67-9 Dimethyl phthalate 131-11-3 Di -n -butyl phthalate 84-74-2 Di-n-octyl phthalate 117-84-0 4,6-dinitro-o-cresol 534-52-1 2,4-dinitrophenol 51-28-5 2,4-dinitrotoluene 121-14-2 2,6-dinitrotoluene 606-20-2 1,2-diphenylhydrazine 122-66-7 Ethyl benzene 100-41-4 Fluoranthene 206-44-0 Fluorene 86-73-7 Hexachlorobenzene 118-74-1 Hexachlorobutadiene 87-68-3 Hexachlorocyclopentadiene 77-47-4 Hexachloroethane 67-72-1 Indeno (1,2,3 -cd) pyrene 193-39-5 Isophorone 78-59-1 Bromomethane 74-83-9 Chloromethane 74-87-3 Methylene chloride 75-09-2 Naphthalene 91-20-3 Nitrobenzene 98-95-3 2-nitrophenol 88-75-5 4-nitrophenol 100-02-7 N-nitrosodimethylamine 62-75-9 N-nitrosodi-n-propylamine 621-64-7 Chemical Compound CAS Number N-nitrosodiphenylamine 86-30-6 4 -chloro -3 -methyl phenol 59-50-7 PCB -1016 12674-11-2 PCB -1221 11104-28-2 PCB -1232 11141-16-5 PCB -1242 53469-21-9 PCB -1248 12672-29-6 PCB -1254 11097-69-1 PCB -1260 11096-82-5 PCB Total 1336-36-3 Pentachlorophenol 87-86-5 Phenanthrene 85-01-8 Phenol 108-95-2 Pyrene 129-00-0 1,1,2,2 -tetrachloroethane 79-34-5 Tetrachloroethylene 127-18-4 Toluene 108-88-3 1,2-Trans-Dichloroethylene 156-60-5 1,2,4-trichlorobenzene 120-82-1 1,1,1 -trichloroethane 74-55-6 1,1,2 -trichloroethane 79-00-5 Trichloroethylene 79-01-6 2,4,6 -trichlorophenol 88-06-2 Vinyl chloride 75-01-4 bis(chloromethyl) ether 542-88-1 Dichlorodifluoromethane 75-71-8 Trichlorofluoromethane 75-69-4 Chemical Compound CAS Number Aldrin 309-00-2 Alpha -BHC 319-84-6 Beta -BHC 319-85-7 Delta -BHC 319-86-8 Gamma -BHC (Lindane) 58-89-9 4,4' -DDD (p.p-TDE) 72-54-8 4,4' -DDE (p.p-DDX) 72-55-9 4,4' -DDT 50-29-3 Dieldrin 60-57-1 Endosulfan, Total 115-29-7 Alpha-endosulfan 959-98-8 Beta-endosulfan 33213-65-9 Endosulfan sulfate 1031-07-8 Endrin 72-20-8 Endrin aldehyde 7421-93-4 Heptachlor 76-44-8 Heptachlor epoxide 1024-57-3 Toxaphene 8001-35-2 2, 3, 7, 8-Tetrachlorod i benzo -p -dioxin 1746-01-6 lab hood in als Lab OFFICES Attachment C MAIN MANUFACTURING AREA - and Hazardous Waste Water Block Drums and Bags Prs inside Shipping Airlock in Manufacturing Area (secondary containment) -d Propane Cylinde Storage n VCV TOWER • Copper Reels and Rolls located in arious locations in Manufacturing rea and Main Warehouse Diesel Fuel Storage Tank Nitrogen Storage Tank Diesel Fuel Day Tank inside Fire mp Building. • Compound Polymer inside PEX 1 Stormwater • Wire Draw ., Building Lube' --- Stormwater - Bui! dl Lubrication Oil containers inside Lube Building MATERIA S LABORATORY HEAT TREATMENT containment) -- & & ROUTI TEST -- Ink Bottles inside ------ flammable cabinets in -------- Manufacturing Area ----------'---------- -------- -- v Oil and Emulsion r containers inside Wire Draw Building (secondary