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HomeMy WebLinkAboutNCG140504_NOI_20220216FOR AGENCY USE ONLY RECEIVED NCG14___ Assigned to15 2022 ARID FRO MR6 RRO WARO WIR WSRO DRRENFi-LAND QUALITY Division of Energy, Mineral, and Land Resources Land Quality �e�&MATERPERMITTING National Pollutant Discharge Elimination System NCG140000 Notice of Intent This General Permit covers STORMWATER AND/OR WASTEWATER DISCHARGES associated with activities under SIC (Standard Industrial Classification) Code 3273 [Ready Mix Concrete] and like activities. You can find information on the DEMLR Stormwater Program atdeq.nc.gov/SW. Directions: Print or type all entries on this application. Send the original, signed application with all required items listed in Item (8) below to: NCDEMLR Stormwater Program, 1612 MSC, Raleigh, NC 27699-1612. The submission of this application does not guarantee coverage under the General Permit. Prior to coverage under this General Permit a site inspection will be conducted. 1. Owner/Operator (to whom all permit correspondence will be mailed): Name of legal organizational entity: Legally responsible person as signed in Item (9) below: IPC Paving, LLC Aaron Creasman Street address: City: State: Zip Code: 2000 Spartanburg Highway, Suite 600 Henderson NC 28792 Telephone number: Email address: (828) 552-3233 acreasman@ipcstructural.com Type of Ownership: Government ❑County ❑Federal ❑Municipal ❑State Non -government EDBusiness (if ownership is business, a copy of NCSOS report must be included with this application) []Individual 2. Industrial Facility (facility being permitted): Facility name: Facility environmental contact: IPC Paving Wilmington Airport Concrete Batch Plant David Ammon Street address: City: State: Zip Code: 1630 Airport Blvd. Wilmington NC 28405 Parcel Identification Number (PIN): County: R04200-001-025-000 - New Hanover County Telephone number: Email address: (407) 888-8481 Ammon@ipcpaving.com 4-digit SIC code: Facility is: Date operation is to begin or began: 3273 17 New ❑ Proposed ❑ Existing iFebruary 2022 Latitude of entrance: Longitude of entrance: 34 15' 59.06" N -77 54' 56.49" W Brief description of the types of industrial activities and products manufactured at this facility: Product concrete for apron expansion at airport terminal. (see Attachment A-2) If the stormwater discharges to a municipal separate storm sewer system (MS4), name the operator of the MS4: ❑ N/A City of Wilmington Page 1 of 7 This facility uses: ❑ Phosphorus -containing detergents ❑ Non -Phosphorus -containing detergents ❑ Brighteners ❑ Other Cleaning Agents ❑ Other: This facility has a closed -loop recycle system that meets design requirements in 15A NCAC 02T. 1000 and hold the facilities working volume El Yes —stop completion of this NOI. Contact DWR Non -Discharge Permitting Program for permitting requirements 3. Consultant (if applicable): Name of consultant: Consulting firm: Jacki Congleton Terra Consulting, LLC Street address: City: State: Zip code: P.O. Box 1738 Carrollton GA 30112 Telephone number: Email address: 770-573-3055 'acki@terraconsultingllc.com 4. Outfall(s) (at least one outfall is required to be eligible for coverage): 3-4 digit identifier: Name of receiving water: Classification: ❑ This water is impaired. 001 Smith Creek C;SW ❑ This watershed has a TMDL. Discharge from this outfall is from: - ❑StormwaterOnly ❑ Wastewater Only (]Wastewater Comingled with Stormwater 7Q10 Flow of receiving waterbody (if discharging Wastewater Only or Wastewater Comingled with Stormwater to waters classified as HOW, ORW, Tr, WS-I, WS-II, WS-III, SA, or PNA): Discharge occurs from this outfall: ❑' Only during a rainfall event I] Intermittently (indicatehow often) ❑ Continuously (indicate flow in CFS) Latitude of outfall: Longitude of outfall: 34 16'00.29" N -775455.49" W Brief description of the industrial activities that drain to this outfall: ' Production of concrete to pave apron at terminal expansion. (See attachment A-2) Do Vehicle Maintenance Activities occur in the drainage are of this outfall? ❑ Yes 0 No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: NA Name of receiving water: I Classification: - ❑ This water is impaired. ❑ This watershed has a TMDL. Discharge from this outfall is from: ❑ Stormwater Only ❑ Wastewater Only In Wastewater Comingled with Stormwater 7Q10 Flow of receiving waterbody (if discharging Wastewater Only or Wastewater Comingled with Stormwater to waters classified as HQW, ORW, Tr, WS-I, WS-II, WS-III, SA, or PNA): Discharge occurs from this outfall: ❑+ Only during a rainfall event ❑ Intermittently (indicate how often) ❑ Continuously (indicate flow in CFS) Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage are of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? Page 2 of 7 3-4 digit identifier: NA Name of receiving water: I Classification: ❑ This water is impaired. 1 ❑ This watershed has a TMDL Discharge from this outfall is from: ❑ Stormwater Only ❑ Wastewater Only ❑ Wastewater Comingled with Stormwater 7Q10 Flow of receiving waterbody (if discharging Wastewater Only or Wastewater Comingled with Stormwater to waters classified as HQW, ORW, Tr, WS-1, WS-II, WS-III, SA, or PNA): Discharge occurs from this outfall: ❑ Only during a rainfall event ❑ Intermittently (indicate how often) ❑Continuously (indicate flow in CFS) Latitude of outfall: Longitude of outfall: Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage are of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? 3-4 digit identifier: NA Name of receiving water: Classification: ❑ This water is impaired. 1 ❑ This watershed has a TMDL Discharge from this outfall is from: ❑ Stormwater Only ❑ Wastewater Only ❑ Wastewater Comingled with Stormwater 7Q10 Flow of receiving waterbody (if discharging Wastewater Only or Wastewater Comingled with Stormwater to waters classified as HQW, ORW, Tr, WS-I, WS-II, WS-III, SA, or PNA): Discharge occurs from this outfall: ❑ Only during a rainfall event ❑ Intermittently (indicate how often) ❑ Continuously (indicate flow in CFS) Latitude of outfall: Longitude of.outfall: - Brief description of the industrial activities that drain to this outfall: Do Vehicle Maintenance Activities occur in the drainage are of this outfall? ❑ Yes ❑ No If yes, how many gallons of new motor oil are used each month when averaged over the calendar year? All outfalls must be listed and at least one outfall is required. Additional outfalls may be added in the section "Additional Outfalls" found on the last page of this N01. 5. Wastewater Types of Wastewater facility will generate or discharge Vehicle & equipment cleaning (VE) 0 Generate 0 Discharge ❑ Sent to WW Treatment System Wetting of raw material stockpiles (RM) ❑ Generate ❑ Discharge ❑ Sent to WW Treatment System Mixing drum cleaning (MD) ❑ Generate ❑ Discharge ❑ Sent to WW Treatment System Facility will spray -down or actively wet aggregate piles ❑ Yes 0 No See Attachment B Page 3 of 7 6. Wastewater treatment alternatives What wastewaters were considered for this alternatives review: 0 VE ❑ RM ❑ MD Are there existing sewer lines with a one mile radius: 0 Yes ©No if yes: ❑ The wastewater treatment plant will accept the wastewater. It is feasible to connect. Explain: p The wastewater treatment plant will accept the wastewater. It is not feasible to conned. Explain: See Attachment A- 6(1) p The wastewater treatment plant will not accept the wastewater (attach a letter documenting) p Surface or subsurface disposal is technologically feasible ❑ Surface or subsurface disposal is not technologically feasible Explain: See Attachment A - 6(2) M Surface or subsurface disposal system is feasible to implement © Surface or subsurface disposal system is not feasible to implement Explain: See Attachment A - 6(2) What is the feasibility of employing a subsurface or surface discharge as compared to a direct discharge to surface waters? Explain: See Attachment A - 6(2) Discharge to surface waters is the most environmentally sound alternative of all reasonably cost-effective options of the wastewaters being considered: . 0 Yes © No — contact DEMLR's Land Application Unit to determine permitting requirements If this review included all wastewater discharge types, would excluding some types make of the above non - discharge options feasible? ❑ Yes El No 7. Other Facility Conditions (check all that apply and explain accordingly): El This facility has a DMLR Erosion & Sedimentation Control Permit. If checked, list the permit numbers for all current E&SC permits for this facility: Permit application with New Hanover County is under review and has not been issued at this time. ❑ This facility has a Division of Waste Management permit. If checked, list the permit numbers for all current DWM permits for this facility: 0 This facility has other NPDES permits. If checked, list the permit numbers for all current NPDES permits: Application for NCG01 will be submitted as soon as the New Hanover County LDP is issued. ❑ This facility has Non -Discharge permits (e.g. recycle permit). If checked, list the permit numbers for all current Non -Discharge permits: El This facility uses best management practices or structural stormwater control measures. If checked, briefly describe the practices/measures and show on site diagram: See attachment A(7) I7 This facility has a Stormwater Pollution Prevention Plan (SWPPP). If checked, please list the date the SWPPP was implemented: The SWPPP will be completely implemented before the commencement of operations. Page 4 of 7 ❑ This facility is subject to Phase II Post -Construction Area If checked, please list the permitting authority: O This facility is located in one of the 20 Coastal Counties If checked, please indicate if the facility is adding more than 10,000 ft2 of built -upon area or is a CAMA Major Permit O Will add more than 10,0000 ft of built -upon area See Attachment A — 7 (2 ) 0 Is a CMA Major Permit © Yes to both ❑ No to both I7 This facility is discharging wastewater to a stormwater BMP If checked, please indicate the permitting authority, and attach letter approval to do so: See Attachment A 7(3) ❑ This facility has wastewater treatment facilities in the 100-year floodplain ❑ This facility stores hazardous waste in the 100-year floodplain. If checked,' describe how the area is protected from flooding: ❑ This facility is a (mark all that apply) ❑ Hazardous Waste Generation Facility ❑ Hazardous Waste Treatment Facility ❑ Hazardous Waste Storage Facility .. ❑ Hazardous Waste Disposal Facility If checked, indicate: Kilograms of waste generated each month: - Type(s) of waste: - How material is stored: - Where material is stored: Number of waste shipments per year: Name of transport/disposal vendor: Transport/disposal vendor EPA ID: Vendor address: ❑ This facility is located on a Brownfield or Superfund site If checked, briefly describe the site conditions 8. Required Items (Application will be returned unless all of the following items have been included): O Check for $100 made payable to NCDEQ 0 Copy of most recent Annual Report to the NC Secretary of State ❑+ This completed application and any supporting documentation El A line drawing of the water flow through the facility. IZI Copy of county map or USGS quad sheet with the location of the facility clearly marked ❑ Letter documenting that WWTP will not accept wastewater (if applicable) ❑ Approval from permitting authority to discharge wastewater to a stormwater BMP (if applicable) Page 5 of 7 0 Two (2) 24" x 36" site diagrams showing, at a minimum, existing and proposed: a) outline of drainage areas b) Stormwater/wastewater treatment structures c) Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas) d) Delineation of drainage areas to each discharge point e) Runoff conveyance structures f) Areas and acreage where materials are stored g) Impervious area acreages h) Locations(s) of streams and/or wetlands the site is draining to, and applicable buffers i) Site property lines, North Arrow, and bar scale j) If applicable, the 300-year floodplain line k) Acreage of each stormwater and wastewater topographical area I) Each of the facilities' wastewater or stormwater source and discharge structures and each of its hazardous waste treatment, storage, or disposal facilities m) Notation of the water quality classification of the receiving water that site waters eventually discharge to ❑ A narrative description and identification of the compost manufacturing sequence at the applicant's site, the general feedstocks, the determination of where the site's final products qualities as "finished compost" as reference in the General Permit test (NCG240000) and as determined by the DWM permitting process, identification of the stormwater BMPs employed, and the general nature of the wastewater treatment system utilized to meet process wastewater discharge 9. Applicant Certification: North Carolina General Statute 143-215.6B (i) provides that: Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan, or other document filed or required to be maintained under this Article or a rule implementing this Article ... shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000). Under penalty of law, I certify that: ❑ 1 am the person responsible for the permitted industrial activity, for satisfying the requirements of this permit, and for any civil or criminal penalties incurred due to violations of this permit. ❑ The information submitted in this NOI is, to the best of my knowledge and belief, true, accurate, and complete based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information. ❑ 1 will abide by all conditions of the NCG140000 permit. I understand that coverage under this permit will constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual permit. ❑ 1 hereby request coverage under the NCG140000 General Permit. Printed Name of Applicant: Aaron Creasman Title: Division Manager (Signat Applicant) (Date Si) Mail the entire package to: DEMLR — Stormwater Program Department of Environmental Quality 1612 Mail Service Center Raleigh, NC 27699-1612 Page 6 of 7 Attachment A NCG140000 N.O.I. Additional Information for Questions IPC Paving, LLC IPC Paving Wilmington Airport Concrete Batch Plant 2. Physical location information: The facility is located at the Wilmington International Airport in Wilmington on property managed by the New Hanover County Airport Authority. From NCDEQ Wilmington Regional Office 127 Cardinal Dr, Wilmington, NC 28405, turn right onto N Cardinal Dr/Cardinal Dr Exn. and proceed 0.2 mile. Turn left onto Market St. and proceed 0.4 mile. Turn right onto US- 74 W/Martin Luther King Jr Pkwy (signs for Wilmington/Downtown) and proceed 3.7 miles. Take the exit toward Wilmington International Airport and proceed 0.2 mile. Turn left onto N. 231 St and proceed 0.5 mile. Turn right onto Airport Blvd. Proceed 0.2 mile to first intersection and turn right onto gravel access road. Proceed 0.15 mile south/southeastto plant location, on left. 2. Description of Industrial Activities This batch plant will provide concrete for the paving of the Air Carrier Apron Expansion Phase 1 project The plant will be moved to this location in early January 2022. The plant will begin operating approximately February 1, 2022. No materials will be inventoried or stockpiled at this location until shortly before the plant is anticipated to begin operations. This facility will manufacture concrete, which is transported by dump truck to the area where the apron is being paved. The primary components of the facility include the production plant, aboveground storage tanks that contain concrete admixtures, storage trailers and a silo that contains cement and fly ash, as well as sand and aggregate stored in open stockpiles. The manufacturing process requires moving aggregate and sand from stockpiles to the processing plant using front-end loaders and conveyors. Cement and fly ash are pneumatically added to the sand and aggregate, along with water, and processed in the mixing drum. The concrete is then loaded into dump trucks for delivery to the paving project. 5. Type of Wastewater Wastewater from the truck bed washout could potentially be combined with stormwater from this site. If wastewater escapes from the washout pad or settling containers of the truck bed washout the discharge will comingled with stormwater and be discharged from the outfall. Stormwater or a combination of wastewater and stormwater will be discharged from this facility's outfall intermittently during the less than 12 months the plant is expected to operate at this site. Aggregate stockpiles will not be wetted at this site. Water is not used to clean out the mixing drum. On the days the plant is operating, the wastewater described in Attachment B could potentially be generated. 6. Wastewater Treatment Alternatives Review (1) This facility will be operated at this site for less than twelve (12) months. Because of the cost involved and potential delays to project as a result of permitting and construction required to temporarily direct the wastewater from the identified sources to the sewer system, this option is not considered feasible for the short period of time the plant will operate at this location. (2) Surface or Subsurface Disposal Systems • It is technically possible to use the recycled water from the truck bed washout recycling system for truck bed washout and for dust suppression. It is also possible to treat and dispose of wastewater from the site through the existing airport stormwater control structures. • It is possible to use the recycled water from the truck bed washout recycling system for dust suppression as well as for re -use in the washout system. • These methods of surface disposal and re -use are feasible and will be implemented. 7. Best Management Practices (BMP) This facility is located on airport property in an area that has been permitted for future development at the airport. Stormwater control structures have been installed by the Airport Authority in anticipation of the planned development. Runoff from this site will discharge to these existing airport structures. In addition, the following BMPs will be used: (1) All disturbed areas within the site will be stabilized with 4 to 6 inches of graded aggregate base (GAB) or vegetated with permanent vegetation. (2) Runoff from the entire site flows to a Skimmer Sediment Basin which discharges at the outfall to the existing airport stormwater control structures. (3) Inlet protection to and outlet protection from the Skimmer Sediment Basin. (4) All parts and maintenance oil, grease, and fluids will be stored in closed containers inside the parts trailer. (5) The 1,000-gallon double -wall steel diesel storage tank used to store fuel for the generator is located inside the generator trailer. (6) Regular inspections of potential sources of pollution are conducted. 7(2). Built -Upon Area More than 10,000 ftz of impervious or built -upon area will be temporarily added to the Wilmington Airport property. The Airport management is submitting an application for a minor modification to the existing Postconstruction Stormwater Management Permit. At the end of the project an application can be submitted to remove the additional impervious area. IPC anticipates occupying this site for less than 12 months. 7(3). Discharging Wastewater to a BMP The operation of this facility is an airport -contracted project and will be discharging to an existing airport detention pond through the airport's existing infrastructure. Attachment B NCG140000 N.O.I. Additional Information for Questions IPC Paving, LLC IPC Paving Wilmington Airport Batch Plant Concrete Batch Plant Description of Processes Producing Wastewater One process at this facility will potentially contribute wastewater to the effluent from the outfall. Wastewater Source 1: Wastewater Source 1 is the truck bed washout used to washout the beds of the dump trucks used to transport the concrete to the area being paved. The plant anticipates producing a maximum of 70 truckloads per day and the trucks will be washed out after every second trip. Each washout will use approximately 50 gallons of water. The anticipated volume of wash water generated will be approximately 1,750 gallons per day. The wash water will be contained and recycled through a series of three settling containers designed to allow suspended particles to settle out of the wash water. The dimensions of each container is 20 feet by 8 feet by 6 feet deep. The combined holding capacity of the containers is approximately 21,544 gallons. The water in the third container will be recycled as wash water or used for dust suppression on the site. Solids will be removed from each container when the volume occupied by the solids equals one half of the designed holding capacity of the container. The solids are allowed to dry and are properly disposed of. If wash water is spilled or leaks from the recycling system or the washout area, it would flow to a skimmer sediment basin at the northeast corner of the site, discharge from the skimmer basin flows into an airport stormwater control swale that discharges to an existing airport detention pond located south of the site. The discharge from the airport detention pond flows into Smith Creek. Six inches of freeboard will be maintained in the third washout container at all times to accommodate a 10-year rain event (7.22 inches) over the three containers. Wastewater Source 2: Wetting of raw material stockpiles will not be conducted at this site. Wastewater Source 3: The batch plant mixing drum is cleaned at the end of each day of production using aggregate. No water is used. The aggregate is allowed to dry and disposed of with sediment removed from the settling containers. LIMITED LIABILITY COMPANY ANNUAL REPORT --- - aa:.zve 1012017 NAME OF LIMITED LIABILITY COMPANY: IPC Pavinq LLC SECRETARY OF STATE ID NUMBER: 1939731 STATE OF FORMATION: FL REPORT FOR THE CALENDAR YEAR: 2021 SECTION A: REGISTERED AGENT'S INFORMATION 1. NAME OF REGISTERED AGENT: Corporate Creations Network Inc. 2. SIGNATURE OF THE NEW REGISTERED AGENT: E - Filed Annual Report 1939731 CA202106704123 3/8/2021 01:15 SIGNATURE CONSTITUTES CONSENT TO THE APPOINTMENT 3. REGISTERED AGENT OFFICE STREET ADDRESS & COUNTY 4. REGISTERED AGENT OFFICE MAILING ADDRESS 15720 Brixham Hill Avenue #300 15720 Brixham Hill Avenue #300 Charlotte, NC 28277 Mecklenburg County Charlotte, NC 28277 SECTION B: PRINCIPAL OFFICE INFORMATION 1. DESCRIPTION OF NATURE OF BUSINESS: construction, civil construction 2. PRINCIPAL OFFICE PHONE NUMBER: (407) 888-8481 3. PRINCIPAL OFFICE EMAIL: Privacy Redaction 4. PRINCIPAL OFFICE STREET ADDRESS 5. PRINCIPAL OFFICE MAILING ADDRESS 7800 Southland Blvd., Suite 109 7800 Southland Blvd., Suite 109 Orlando, FL 32809 Orlando, FL 32809 6. Select one of the following if applicable. (Optional see instructions) ❑ The company is a veteran -owned small business ❑ The company is a service -disabled veteran -owned small business SECTION C: COMPANY OFFICIALS (Enter additional company officials in Section E.) NAME: ]PC Construction Manager LLC TITLE: Manager NAME: Chad W Johnson TITLE: Vice President NAME: Terry A Williams TITLE: Vice President ADDRESS: 7800 Southland Boulevard ADDRESS: 7800 Southland Boulevard ADDRESS: 7800 Southland Boulevard Suite 109 Suite 109 Orlando, FL 32809 Orlando, FL 32809 Suite 109 Orlando, FL 32809 SECTION D: CERTIFICATION OF ANNUAL REPORT. Section D must be completed in its entirety by a personibusiness entity. Terry A Williams 3/8/2021 SIGNATURE DATE Form must be signed by a Company Official listed under Section C of This form. Terry A Williams Vice President Print or Type Name of Company Official Print or Type Title of Company This Annual Report has been filed electronically. MAIL TO: Secretary of State, Business Registration Division, Post Office Box 29525, Raleigh, NC 27626-0525 TERRA CONSULTING RECEIVED January 3, 2022 Stormwater Permitting Unit Program Division of Energy, Mineral and Land Resources 1612 Mail Service Center Raleigh, North Carolina 27699-1612 RE: Notice of Intent for Permit No. NCG140000 IPC Paving, LLC IPC Paving Wilmington Airport Concrete Batch Plant Stormwater Permitting Unit: DEMLR Terra Consulting, LLC is submitting the enclosed Notice of Intent (NOI) for General Permit No. NCG 140000 on behalf of IPC Paving, LLC for the operation of a concrete batch plant to be located at the Wilmington International Airport in New Hanover County. The project is currently schedule to beginning paving in the February 2022. An application for a land disturbance permit has been submitted to New Hanover County and is being reviewed at this time. An email confirming the submittal of the application in included. The following items are enclosed: a Notice of Intent form plus attachments to provide space to adequately answer questions; a North Carolina Secretary of State Certificate Annual Report for the year 2021; a Attachment A —Additional Information for Questions; a Attachment B — Description of Processes Producing Wastewater; a Application fee check for $100.00; and a 2 copies of the Site Plan, including an inset USGS topographic map showing the site location. If you require additional information, please contact me at jacki@terraconsultingllc.com or 404-402- 4246. Sincerely, Jackton L Senior Project Manager Enclosure cc: David Ammon, IPC Paving LLC Barry Peters, IPC Paving LLC P.O. Box 1738 0 Carrollton, GA 30112 • Office: 770-573-3055 0 www.terraconsultinglic.com