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HomeMy WebLinkAboutNCS000452_Renewal Application_20210310Permit Coverage Renewal Application Form National Pollutant Discharge Elimination System Environmental Stormwater Individual Permit QualfN NPDES Permit Number NCS 000asz Please provide your permit number in box in the upper right hand corner, complete the information in the space provided below and return the completed renewal form along with the required supplemental information to the address indicated. Owner Information * Address to which permit correspondence will be mailed Owner / Organization Name: Culpeper of Ramseur, LLC Owner Contact: Josh Adkins 'u Mailing Address: 4034 NC Hwy 22 S, Ramseur, NC 27316 v • Phone Number: 4034 NC Hwy 22 S, Ramseur, NC 27316 803-566-3270 14AR 10 2021 WS Fax Number: E-mail address: jadkins@culpeperwood.com DENR-LAND QUALITY c,TORN]VVATER PERMO'TING Facility Information Facility Name: Culpeper of Ramseur, LLC Facility Physical Address: 4034 NC Hwy 22 S, Ramseur, NC 27316 Facility Contact: Josh Adkins Mailing Address: 4034 NC Hwy 22 S, Ramseur, NC 27316 Phone Number: 803-566-3270 Fax Number: E-mail address: jadkins@culpeperwood.com Permit Information Permit Contact: Josh Adkins Mailing Address: 4034 NC Hwy 22 S, Ramseur, NC 27316 Phone Number: 803-566-3270 Fax Number: E-mail address: jadkins@culpeperwood.com Discharge Information Receiving Stream: Deep River Stream Class: C Basin: Cape Fear Sub -Basin: 03-06-09 Number of Outfalls: 1 Facility/Activity Changes Please describe below any changes to your facility or activities since issuance of your permit. Attached a separate sheet if necessary. No significant changes. CERTIFICATION I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete a accurate. Signature Date 03/03/2021 Josh Adkins E&S Director Print or type name of person signing above Please return this completed application form and requested supplemental information to: Title DEMLR - Stormwater Program Dept. of Environmental Quality 1612 Mail Service Center Raleigh, North Carolina 27699-1612 SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials JA 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. JA 2 A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. JA 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. `,A 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned, please include information on these BMP's. JA 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. JA 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) STRUCTURAL WOOD S = Stacker F = Fuel Storage P = Propane K = Kiln Untreated and treated lumber is handled throughout the yard area Hazardous Waste is stored at Treating Plant Oils stored at Maintenance Shop I s OUTFALL LOCATION FLOW 35.658776 N 79.617483 W t .r� • �- Storage ,� , Y r Malnt -� . Treating Plant " Storage y r dw M- .M r... t l t ' O ram* Date O 0 1�0 �D TSS 0 0 0 0 0 0 0 0 ip W 0 W 0 W 0 00 0 3 (c Copper 0 0 0 0 0 ;OD 0 0 3 to 3nnchmark 0000 W m 3 U3 COD r r r r = 0 0 0 0 3 00 0 V 0 V 0 0 V 0 0 V 3encimiati p7°7°'O73 0000 m BOD5 r r r r = 0 0 o o -.:whma6 � Ln rn rn c p 0 0 0 0 N N o N Hardness r = Ramseur Visual Inspections Outfall 01 Permit # NCS000452 Color Odor Clarity Floating Solids Suspended Solids Foam Oil Sheen Other Obvious Indicators 05/13/19 None None Clear No No No No None 10/31/19 None None Clear No No No No None 05/27/20 None None Clear No No No No None 12/16/201 None I None I Clear I No I No No No None CULPEPER OF RAMSEUR, LLC RANDOLPH COUNTY PERMIT # NCS000452 SIGNIFICANT CHANGES There have been no significant changes to our process or chemicals. BEST MANAGEMENT PRACTICES The purpose of the SWPPP is to identify potential sources of pollution or contamination that originate at this facility, and to select and implement actions which prevent or minimize the release of pollutants into the storm water. The storm water management controls included in the SWPPP focus on providing adequate control of pollutant discharges with practical approaches that utilize readily available techniques, expertise, material and equipment. The SWPPP is intended to be a flexible, active operations plan to allow incorporation of changes and management practices. As the plan is implemented and methods to improve the plan are found, or as regulations change, revisions to the plan must be made. Revisions to the plan must be approved by management and recorded in all copies of the plan in order to meet the requirements of the storm water permit. This is a wood preservation facility. Untreated lumber is brought on site for treatment using a copper based (micronized) amine formula. All chemicals used in the treatment process are kept inside containment areas. Waters accumulated inside these containment areas are used back in the process. All freshly treated lumber is kept under cover, on a RCRA Subpart W drip pad until drippage has ceased. There are several storage sheds where we store as much of the treated lumber as possible. Any remaining lumber is kept on the yard until sold. Forklifts and other vehicles are regularly inspected and maintained by an outside contractor. All maintenance work is done under cover, if possible. Now work is performed outdoors during a rain event. Any oil or chemicals used at the maintenance department are kept inside the maintenance building or under cover. All bulk oil tanks have secondary containment along with drip pans under the nozzles. Any water accumulated within this containment, if contaminated with oil, is shipped for recycling or the oil removed prior to releasing. At this time, based upon a review of our current procedures for reducing or eliminating exposure of materials to storm water, we have determined that it is not economically feasible to modify our program. We have our maintenance area inside a building, all oil tanks under cover and in secondary containment, all chemicals in secondary containment or under cover and numerous sheds to store treated lumber in. The lumber stored outdoors is dry, stacked to minimize exposure and inventory controlled to reduce potential exposure to a rain event. Housekeeping procedures are in place to regularly remove debris in the yard and inspect around our maintenance and treating plant for chemical contamination. BEST MANAGEMENT PRACTICES — MEASURES AND CONTROLS The results of a site assessment indicate that controls are either in place or need to be added to minimize contaminant releases to storm water runoff. Housekeeping is one area that can be readily controlled to limit the discharge of wood debris and minimize the generation of dust. l Best Management Practices (BMPs) as well as other controls are used to reduce potential contaminant releases. Some of our controls areas simple as ensuring that we maintain vegetation, such as grass on slopes to prevent soil erosion and keeping outfall areas clean and free of debris. All chemical bulk storage tanks are within secondary containment. None of our secondary containment structures have any type of drainage system. Only personnel placing a pump into the diesel and gasoline containment area can remove liquid. This method prevents any release of oil from our containment system due to rain. Our chemical storage containment areas that are not located inside a building have automatic pumps that will pick up liquid and place it into a bulk storage tank located within a containment area. This liquid is then used in our treating processes. Most hose connections at the tanks for bulk loading or unloading are inside the bulk storage containment area. Any tank or hose connections outside the contained area have buckets underneath to catch drips and minor leaks. A qualified employee with access to the proper safety equipment approves the hook up to our tank prior to unloading and monitors the loading and unloading process. All non -bulk containers, such as drums, are stored either indoors or within a contained area. Finished lumber products are stored under sheds or in the yard until shipment. The trucks are loaded over asphalt areas. Prior to storing any treated lumber outdoors, verification that there is no drippage has been documented (see drip pad logs). The drip pad is under roof and bermed/sloped to prevent any release. Any liquid generated from drippage or a rain event flows to a sump and then is automatically picked up and place into an effluent tank. Visual, as well as some documented Inspections are regularly performed on the drip pad and maintenance, such as sealing or cracks and coating replacement, is performed as needed. All cutting of lumber on site is performed under roof. The sawdust and particles are then loaded into a drum or onto the dump truck. The truck is kept under roof unless loading. Various types of equipment associated with this wood preserving facility include but are not limited to pressure retorts, mechanical pumps, fueling trucks, maintenance equipment, freight transfer vehicles, construction equipment and fork lifts. Trucks, trailers, and forklifts are cleaned in an enclosed, roofed area designed for this purpose. The water is reclaimed through an oil water separator. It is recognized that maintenance of vehicles can be a significant source of storm water pollutants. Materials associated with vehicle maintenance include waste oil, solvents and other degreasers, brake fluid, anti -freeze, battery acids, radiator flush, and sludge. The following vehicle maintenance practices are utilized: - Maintenance is completed in an enclosed area protected from runoff and precipitation whenever possible. If maintenance has to be performed outside of the enclosed area, all possible means are used to prevent spillage and approved cleaning methods (oil dry, etc) are used if any spillage occurs. - All used products are properly stored until they are sent for recycling or disposal. - Batteries, used tired, and used solvents are collected and recycled through the appropriate vendors (Typically batteries are recycled immediately, so there is minimal to no storage). A feasibility review to determine if there is a way to modify or change our operating procedures or install controls to further reduce chemical exposure indicates the following: o Bulk Chemical containment (Including Diesel) — All bulk chemicals are currently stored in secondary containment systems and some are under roof. We do not have any secondary containment systems that can release without manual pumping. o Non -bulk chemical containment— All non -bulk chemicals are currently stored in secondary containment areas or under roof. o Particulate containment — Generation of sawdust is currently performed under roof in the saw area. There is a general cleanup performed after the cutting is complete. o Diesel/Gasoline storage —The diesel/gasoline tanks used to fuel the lifts and trucks are located within a secondary containment system that cannot release without manual pumping. Filling the tank and fueling procedures are performed just outside the containment area, but under roof. Maintenance personnel or supervisors are the only employees that fuel the lifts. o Treated wood storage —Treated lumber is stored in sheds or outdoors. Prior to placing the treated lumber outdoors, the material is documented that all drippage has ceased. This procedure should ensure that there is minimal release of chemicals during a rain event from the treated lumber. The lumber is also not placed directly on the ground, but stored 2-6" above to prevent contact. o Chemical unloading —Chemical unloading is performed on paved areas. Most hose connections at the tanks for bulk loading or unloading are inside the bulk storage containment area. Any tank or hose connections outside the contained area have buckets underneath to catch drips and minor leaks. A qualified employee with access to the proper safety equipment approves the hook up to our tank prior to unloading and monitors the loading and unloading process. In the future, as monies permit, we will review the installation of containment areas for the bulk chemical trucks to be located during unloading. To ensure that the BMPs and other controls are in use and working, employees are taught about controls in use and periodic inspections are performed. The measures currently in use or to be implemented at our facility to control contaminant releases are found under section 4.a. 4.a. Effective Pollutant Control Options for Timber Product Facilities Activity Associated BMPs In Use Remarks Log, Lumber, and Divert Storm water around storage areas with ditches, swales X other Wood and/or berms Product Storage Areas Locate storage areas on stable, well -drained soils with slope of X (Untreated) 2-5 percent Line storage areas with crushed rock, gravel or porous X pavement to promote infiltration, minimize discharge and provide sediment and erosion control Stack materials to minimize surface area of materials exposed X to precipitation Frequent removal of debris X Use of silt fence and rip rap check dams in drainage ways X Activity Associated BMPs In Use Remarks Residue Storage Divert Storm water around storage areas with ditches, swales X Areas and/or berms (such as Locate storage residues away from drainage pathways and X untreated surface waters sawdust, chips) Avoid contamination of residues with oil, solvents, chemically X treated wood, trash, etc. Assemble piles to minimize surface area of materials exposed X to precipitation Limit storage time of residues to prevent degradation and X generation of leachates Cover and/or enclose stored residues to prevent contact with X precipitation using silos, van trailers, sheds, roofs, buildings or tarps Limit slopes of storage areas to minimize velocities of runoff X which may transport residues Activity Associated BMPs In Use Remarks Loading and Provide diversion berms and dikes to limit runon X Unloading, Material Cover loading and unloading areas (chemicals, diesel, gasoline, X Only small gas Handling Areas etc) and diesel tanks Enclose material handling systems for wood wastes X Cover materials entering and leaving areas X Provide good housekeeping measures to limit debris and to X provide dust control Provide paved areas to enable easy collection of spilled X materials Activity Associated BMPs In Use Remarks Wood Extend drip time on drip pad (process area) before moving to X Preservation storage Activities Pave and berm areas used by equipment that has come in X contact with treatment chemicals Locate treatment chemical loading and unloading areas away X from high traffic areas where tracking of the chemical may occur. Provide frequent visual inspections of loading and unloading X areas during and after activities occur to identify any spills or leaks needing clean-up Cover and/or enclose treatment areas X Cover storage areas to prevent contact of treated wood X Partially done with products with precipitation shedsovoiloble Elevate stored, treated wood products to prevent contact with X runon/runoff I Activity Associated BMPs In Use Remarks Chemical I Provide secondary containment around chemical storage areas X Storage Areas Provide level gages X Inventory fluids to identify leakage X Locate storage areas away from high traffic areas and surface waters X Cover and/or enclose chemical storage areas X Provide containment to allow for recycling of spill and leaks X Activity Associated BMPs In Use Remarks Equipment Provide diversion berms and dikes to limit run on X and/or vehicle maintenance Preventative maintenance program (cleaning oil/water separators, X catch basins, vehicle mounted drip containment devices) and cleaning Minimizing storm water runon and runoff at fueling areas. X Perform all maintenance activities indoors X Cover and/or enclose chemical storage areas (used oil, oil filters, X used solvents, etc.) Locate storage areas away from high traffic areas X Provide containment to allow for recycling of spill and leaks X Oil/water separator used on water from cleaning equipment X Activity Associated BMPs In Use Remarks Erosion and Sediment Grassed areas to prevent soil erosion X Controls Shubbery/brush/tree areas to prevent soil erosion X Use of vegetation on sloped areas to prevent sediment run-off X Use of earth dikes, etc. to prevent water run on to your property X Sediment Trap (Such as rock, vegetation, etc.) X CULPEPER OF RAMSEUR, LLC RAMSEUR, NC PERMIT # NCS000452 INDUSTRIAL ACTIVITY SIGNIFICANT CHANGES This facility is still operating with no significant changes from the previous permit application. They are still using the same wood preservative and have not added any new equipment. STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources — Stormwater Program Facility Name: Culpeper of Ramseur, LLC Permit Number: NCS000452 Location Address: 4034 NC Hwy 22 S, Ramseur, NC 27316 County: Randolph "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Josh Adkins Date 03/03/2021 E&S Director Print or type name of person signing above Title SPPP Certification 10/13