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HomeMy WebLinkAboutNCG240000_MAYTime Composting - HISTORICAL_20190218A74LA.. NCDENR North Carolina Department of Environment and Natural Resources r Pat McCrory Governor October 17, 2014 MAYTime Composting Systems ATTN.. Mr. Mark Langner, Owner 125 Ewing Lane Burnsville, North Carolina 28714 SUBJECT: Site Assessment Inspection - NPDES General Stormwater Permit NCG240000 MAYTime Composting Systems Yancey County Dear Mr. Langner; John E. Skvarla, III Secretary Fred Walker and Laura Herbert of the Asheville Regional Office of the Division of Energy, Mineral, and Land Resources (DEMLR), Land Quality Section, met with you to discuss permitting requirements for the NCG240000 permit for composting operations at the subject facility on October 15, 2014. Your assistance and cooperation were greatly appreciated. This facility is located on Double Island Road (Latitude 35.93522, Longitude-82.214942), near Burnsville, Yancey County, North Carolina. While this site is located near an unnamed tributary to the South Toe River, it was determined that there is no point source discharge of stormwater related to industrial activity or process wastewater from the site. Coverage under NPDES General Permit NCG240000 is only applicable to facilities with point source stormwater or process wastewater discharges. Therefore, the Division concurs that coverage under NCG240000 is not required for the MAYTime Composting Systems facility - You must notify this office immediately if industrial practices change and point source discharge of either stormwater related to industrial activity or process wastewater is established. This office reserves the right to withdraw this decision and require coverage under NCG240060 if such conditions occur. We appreciate your efforts to comply with North Carolina permitting regulations and the proactive steps taken to identify and eliminate any potential sources of pollution. No; additional response to this letter is required at this time. Should you have any questions regarding the NCG240000 permit or this letter, please do not hesitate to contact Mr. Fred Walker or me at (828) 296-4500. 1 Sincerely, Laura C. Herbert, P.E. Regional Engineer Land Quality Section E ec: Mr. KA, (Tony) Gallagher, Solid Waste Section, DWM (tony.gallagherCQncdenr,gov) Ms. Deborah Aga, Solid Waste Section, DWM - ARO Division of Energy, Mineral, and Land Resources Asheville Regional Office, 2090 US Highway 70, Swannanoa, North Carolina, 28778-8211 Telephone 828-296-4500 I Fax 828-299-7043 r.� ne http://portal.ncdenr.00/web/ir/land-qualitN y orth Carolina An Equal Opportunity 1 Affirmative Action Employer . ;Vatumllff 0 Ej Mark Langner OWNER A MAYtime COMPOSTING 7�82,8-23�1,9352 yWorm Castings • Redworm's Garden Soil-", mark@maytimecomposting.com r GooSI earth mete r T y I'd i=�..ewwMll r " 100 fir` ° „ �'� `/^ 30 '� r 47 � r PM 1 ;oj 110, to l } w� Herbert, Laura C From: Mark Langner <mark.langner@gmail_com> Sent: Wednesday, September 17, 2014 8.31 AM To: Herbert, Laura C; Pickle, Ken Cc: Walker, Fred Subject: Re: Additional composting permit information needed Follow Up Flag: Follow up Flag Status: Flagged Laura, Sorry if I seemed impatient - I didn't understand that a site visit was actually in the works, and I was getting pressure from other places to get this done. The week of October 6 works fine for me, except for Friday that week. How about Wednesday the 8th? Mark Langner MAYTime Composting ----- Original Message ----- From: Herbert, Laura C To: Mark Langner ; Pickle, Ken Cc: Walker, Fred Sent: Tuesday, September 16, 2014 8:45 AM Subject: RE: Additional composting permit information needed Mark, We need to schedule a site visit to make this determination. You were on my list to call to schedule an inspection. Are you available the week of Oct. 6 or Oct. 13? lust let me know what date works for you and we can schedule this inspection. Thanks for your patience, Laura Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral, and Land Resources - Land Quality Section NCDENR-Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Tel:828-296-4500 Fax:828-299-7043 http:l/portal.ncdenr.org/web/Ir Notice: G-mail correspondence to and from this address may be subject to the North Carolina Public Records Law and therefore way be disclosed to third parties unless the content is exempt by statute or other regulation. 1 From: Mark Langner [mailto: mark. langner(agmail.com] Sent: Tuesday, September 16, 2014 8:42 AM To: Pickle, Ken; Herbert, Laura C Subject: Fw: Additional composting permit information needed See note below from Tony Gallagher I contend that I do not have stormwater runoff that is measurable in terms of the permit. Mark Langner MAYTime Composting 828-231-9352 ----- Original Message ----- From: Gallagher. Tony To: Mark Langner Sent: Monday, September 15, 2014 9A3 AM Subject: RE: Additional composting permit information needed Hi Mark, I would suggest you contact both Ken Pickle and Laura Herbert again and explain that your facility is moving to a small type III composting operation and that you need have a site visit by their group to determine if you needed a general storm water permit. If you don't have their contact information I will resend it just let me know. Thanks M.A. (Tony) Gallagher, Supervisor Composting & Land Application Branch Solid Waste Section, Division of Waste Management phone/fax (919)707-8280 E-mail address - tonti.gallagher{5)rtcdenngov http:IZ12ortal.ncdenr.org/web/wmZsy)/septage C-mail correspondence to and from this address may be subject to North Carolina public records law and may be disclosed to third parties. From: Mark Langner [ma ilto:mark. langner@gmaii.com] Sent: Monday, September 15, 2014 8:38 AM To: Gallagher, Tony Subject: Re: Additional composting permit information needed Tony, I have still not heard from Ken Pickle or Laura Herbert. Herbert, Laura C From: Mark Langner <mark.langner@gmail.com> Sent: Tuesday, September 16, 2014 8:42 AM To: Pickle, Ken; Herbert, Laura C Subject: Fw: Additional composting permit information needed See note below from Tony Gallagher... I contend that I do not have stormwater runoff that is measurable in terms of the permit. Mark Langner MAYTime Composting 828-231-9352 ----- Original Message ----- From: Gallagher, Tony To: Mark Langner Sent: Monday, September 15, 2014 9:43 AM Subject: RE: Additional composting permit information needed Hi Mark, I would suggest you contact both Ken Pickle and Laura Herbert again and explain that your facility is moving to a small type III composting operation and that you need have a site visit by their group to determine if you needed a general storm water permit. If you don't have their contact information I will resend it just let me know. Thanks M.A. (Tony) Gallagher, Supervisor Composting & Land Application Branch Solid Waste Section, Division of Waste Managernent phone/fax (9I9)707-8280 E-mail address - tonu.gallagherfa- rncdenr.gov http://portal. ncdear, om/ web/ wm/swZ septoe E-mail correspondence to and from this address may be subject. to North Carolina public records law and may be disclosed to third parties. From: Mark Langner[maiIto: mark. langner0bgmail.com] Sent: Monday, September 15, 2014 8:38 AM To: Gallagher, Tony Subject: Re: Additional composting permit information needed Tony, I have still not heard from Ken Pickle or Laura Herbert, Mark Langner MAYTime Composting u-.n Herbert, Laura C From: Herbert, Laura C Sent: Monday, August 04, 2014 2:58 PM To: 'mark.langner@gmail.com' Cc: Pickle, Ken; Wiggs, Linda; Aja, Deborah; Wait, Jeff; Walker, Fred; Hicklin, Kristin Subject: MayTime Composting Yancey County Mark, Thank you for your time today on the phone. As we discussed, you have a composting site and are pursuing a stormwater permit for this site (have finished the demo period). Below is our website that will provide additional information for the "no exposure" process (including an application that you can complete and submit if you determine that your facility can qualify for "no exposure."). As we discussed, to qualify for no exposure, all industrial materials and activities must be protected by a storm resistant shelter to prevent exposure to rain, snow, snowmelt, and/or runoff. This includes material/feedstock/raw material handling. If you are approved for "no exposure" status (based on review of your application and facility via inspection), you are required to certify annually. http://portal.ncdenr.org/web/Ir/npdes-stormwater#tab-3 Note that if you do not have any stormwater leaving your site, you may not be required to have a stormwater permit at all. Again, an inspection from our office is necessary for us to make this determination. This is a different situation thar the "no exposure" situation. As we discussed, you indicated that you have a completely closed -loop leachate system with no release to the environment. For additional information on the stormwater requirements for composting facilities, see the information under the General Permit NC240000 on the above website. Let me know if you have any questions or need additional information. Regards, Laura Laura Herbert, P.E. Regional Engineer Division of Energy, Mineral, and Land Resources - Land Quality Section NCDENR-Asheville Regional Office 2090 US Highway 70 Swannanoa, NC 28778 Tel:828-296-4500 Fax:828-299-7043 http://portal.ncdenr.org/web/ir Notice: F-mail correspondence to and lrom this address 3nny he subject to the North Carolina Puhlic Records Law and theretorc may be diSCIoSCII to third parties unless the content is exempt by statute or other regulation. 11 �Ia 'A7, NCDENR NORTH CAROUNA DEPARTMENT OF ENVIRONMENT AND NAruPAL RE5ounc E5 FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section UNIT TYPE: Lined LCID Yw Transfer Compost X sLAS COUNTY: YANCEY MS W LF PERMIT NO.: SWCD-100-01 -closed tlllw white Incin TRP FIRM CIS WLF goods FILE TYPE: COMPLIANCE CDLF Tire'rRP! Tire Industrial DEMO X SDTF Co3lection Monolill Landfill Date of Site Inspection: 10/03/2013 FACILITY NAME AND ADDRESS: MayTime Composting Systems Double Island Road Burnsville, N.C. Date of Last Inspection: IOY19/2012 CPS COORDINATES: N: 35.935222 E:-82.214942 FACILITY CONTACT NAMES AND PHONE NUMBER: Mark E. Langner Telephone: 828-231-9352 Fax: 828-765-2235 mark. lan�;ner cbgrnail.com FACILITY CONTACT ADDRESS: 125 Ewing Lane Burnsville, N.C. 28714 PARTICIPANTS: Mark Langner, Owner and Operator Deb Aja — Solid Waste Section STATUS OF PERMIT: Solid Waste Composting Demonstration, approval issued February 21, 2012 and expires on February 21, 2014. PURPOSE OF SITE VISIT: Comprehensive Inspection STATUS OF PAST NOTED VIOLATIONS: NIA. OBSERVED VIOLATIONS: There were no violations observed. 'I"he item(s) listed above %wreobserved by Section stall -and require action on behalfofthe racility in order to tunic into or maintain compliance with the Statutes. Rules, and/or other regulatory requirements applicable to this facility'. Be advised that pursuant to N.C.G.S. 130A-22. an administrative penalty of up to $15,000 per day may be assessed for each violation of the Solid Waste Laws, Regulations, Conditions of n Permit, or Order under Article 9 o1'Chapter 130A of the N.C. General Statutes. Further, the lacility and/or all responsible parties may be subject to enlorcement actions including penalties. injunction from operation of a solid waste management facility or a solid waste collection service and any such further relief as may be necessary to achieve compliance with the North Carolina Solid Waste Management Act and Rules. FACILITY COMPLIANCE INSPECTION REPORT Division of Waste Management Solid Waste Section Page 2 of 2 ADDITONAL COMMENTS 1. The Demonstration Project is for a Small Type 3 composting facility to demonstrate the feasibility of producing compost from animal manures, sawdust and woodchips, yard waste, agricultural waste, and pre- and post - consumer food waste. Compost is produced in aerated bins and by vermiculture. On March 4, 2013, an extension was granted for the continued operations of the Demonstration Project to February 21, 2014. The original conditions of approval remain in effect. 2. Primary composting of approved feedstocks is conducted in aerated bins to produce a food source for vermiculture. The secondary compost is produced by vermicomposting; worm castings are the final product of the composting operations. 3. As of the date of the inspection the first batch of vermicompost had not been produced. Testing of the first batch of vermicompost is required to include metals, pathogens, and manmade inert materials prior to distribution. Please contact Tony Gallagher, Composting and Land Application Branch Supervisor, at 919-707-8280 or by email at tony_y,allaghera,ncdenr, ov for prior approval to distribute any compost from the primary composting process (see item #8 of the original approval letter dated February 21, 2012). 4. The three covered aerated bins were inspected. Bins 91 and #2 were in process; Bin #3 contained finished compost that was ready to for the vermiculture process. Manmade inerts were not observed. S. Temperature records are maintained for the primary composting process, however are not required at this time as there is not distribution. 6. Composting at the site was limited to those materials specified in the Demonstration Project Application. An average of 400 pounds per week of food waste had been accepted at the facility during the past quarter. 7. The concrete pad in front of the bins was extended to control any run-on and run-off in that area. 8. The covered receiving and mixing area had one pile of feedstocks and a pile of bulking materials stockpiled to incorporate into the bins. 9. There was no surface water present at the operational, compost curing, and storage areas. Drainage at the site appeared to be well controlled. 10. There was no evidence of erosion or movement of silt or contaminants from the site. 11. Odors were effectively controlled. There was a faint odor of coffee grounds detected immediately adjacent to the mixing area. No other odors were detected in the structures or at the site. 12. Vectors were effectively controlled. Rodent traps were set around the facility and in the vermiculture building. Flies and other vectors were not observed. 13. There was no leachate observed at the facility. Leachate appeared to be effectively controlled. 14. The access road was well maintained and the facility appeared to be well operated. Please contact me if you have any questions or concerns regarding this inspection report. Deborah A Environmental Senior Specialist Regional Representative deborah.a a nedenr. g ov Phone: 828-296-4702 Asheville Regional Office 2090 US Hwy 70 Swannanoa, NC 28778 Sent on: October 15, 2013 to X Email eland delivery US Mail Ceraified No. Ll Mark L,angner by: EC: Jason Watkins, Western District Supervisor Tony Gallagher, Composting and Land Application Branch Supervisor Sarah Rice, Compliance Officer MA YTime Composting Systems 125 Ewing Lane Burnsville, NC 28714 828-231-9352 Division of Waste Management Solid Waste Section Composting and Land Application Branch 1646 Mail Service Center Raleigh, NC 27699-1646 APPLICATION FOR PILOT 1 DEMO PERMIT MAYTime Composting Systems, Inc. is pleased to apply for a pilot / demo permit for a small- scale, type 3 composting facility to be located in Yancey County, North Carolina. The facility will employ a two -stage composting process. Primary composting will be done in aerated bays (closed vessels). Compost will then be fed to vermiculture and vermicomposting bins (continuous -flow reactor systems). The facility will handle approximately 400 to 500 yards of raw material per year — consisting of animal manures, sawdust and wood chips, yard waste, agricultural waste (such as cornstalk stubble), and pre- and post -consumer food waste. The purposes of the Pilot program are: 1) to demonstrate the economic viability of the operation, 2) to determine optimal mixes of available feedstocks, and 3) to test whether indoor vermicomposting of pre -composted material qualifies for alternate setbacks. Vermicompost, worms, and worm castings will be sold in bulk. Vermicompost will also be mixed with finished compost purchased from othcr regional composting facilities for bulk sale. look forward to working with you over the course of this pilot project. Mark Langner President and owner, MAYTime Composting Systems, Inc. APPLICATION FOR PILOT I DEMO PERMIT (DRAFT) Applicant: MAYTime Composting Systems, Inc. Owner and Operator Mark E. Langner 125 Ewing Lane, Burnsville, NC 28714 828-23 l -9352 mark.langner nagmail.com Purpose: 1) To demonstrate the economic viability of small-scale composting and vermicomposting, combined with a "Community Composting Service" in a rural, agricultural county with no current commercial sources of bulk compost. 2) To develop and refine optimum mixes of compostable materials based on local supplies and the methods used. 3) ,ro test whether indoor vermicomposting of previously -composted material qualifies for alternate setbacks. Location: Double Island Road, Burnsville, NC Aerial photographs of the site may be found at the end of this document. Directions: From Burnsville, NC: go East on US-19E for approximately 5 miles. Turn Right on Micaville Loop (toward NC-80). Go 3/10 mile, and turn left on Double Island Rd. Go 2.5 miles. Property is on the left. Proposed Ingredients: Pre- and post -consumer food waste (approximately 50 cubic yards per year) Horse and cattle manure (1 50 yards) Sawdust and wood chips (100 yards) Agricultural waste such as cornstalk stubble (100 yards) Yard Waste including leaves and chipped brush (50 yards) Shredded paper and cardboard Clay and rock dust, plus other amendments such as lime to control PH of vermicomposting beds. Testing: Primary materials to be composted will be tested by NCDA for C:N ratio, nutrients, and heavy metals. Initial batches of finished material will also be tested. Test results from manure sources and food waste collection are included with this application. MAYTime is in process of developing other sources for carbon and bulking agents that will be tested when possible. Schedule: 12 months, beginning March 1, 2012 Methodology: All materials will be composted in a two -stage process. The first (thermophilic) stage will take place in closed, aerated bays under roof or in a metal building. These bays are designed by 02Compost of Snohomish WA, and are EPA approved for PFRP. Materials will be mixed and composted for 15-21 days in a series of three bays, being turned twice (every five to seven days). The aerated bays will be 8'x 8', and six feet deep. Construction material will be concrete block and wood timbers. Aeration will be provided by blowers. After initial thermophilic composting, materials will be fed gradually to a system of "continuous flow reactor system" vermicomposting bins, housed in a metal building. Cycle time for materials in vermicomposting is estimated to be four to six months from initial feeding to harvest. Blending Methods: Initially, materials will be mixed with a front loader in concrete block mixing bays. MAYTime intends to purchase an auger -style mixer, such as a used dairy feed mixer, that would mix all feedstocks and dispense it into the first composting bay. Monitoring: Temperatures will be recorded daily, at least five times weekly, using a Reotemp compost thermometer. Moisture content will be estimated manually at the same time. All temperatures and moisture estimates will be logged. Leachate: The primary method of controlling leachate is that all material receiving, storage, mixing, and composting areas will be on concrete pads, under roof to prevent incursion by rainwater. Storage bays will be sloped and sunk into the floor in such a way that any leachate from the materials themselves will be contained in the storage bay. The design for the aerated bay system includes piping to channel any leachate to a collection box. In this case, the collection box will be one of the feedstock storage or mixing bays. The composting bays will be sited a foot or so higher than the incoming storage bays, and any leachate will be fed through PVC pipes by gravity back into one of the incoming material bays. Any such leachate will then be mixed in with the next batch of materials prepared for thermophilic composting. MAYTime's owner has operated a similar 02-designed system, and Found that significant leachate only occurred when material already in the bays was over -watered in an attempt to adjust moisture levels in a pile after the pile was already built (operator error). Careful monitoring and adjustment of moisture levels of the materials being mixed should prevent any significant leaching of moisture from the compost batch. Vcrmicornposting will take place in a fully -enclosed building, so the only likely cause of leachate would be over -watering (operator error). Vermicomposting bins will have plastic trays beneath to capture any potential leachate. Any leachate that accumulates in these trays will be emptied into a container and returned to one of the incoming material bays by the operator. On -Site Storage: Most of the feedstocks MAYTime will use will be received in controlled quantities, so no materials other than wood waste should be stored for longer than two weeks. Post -consumer food waste will be collected in sealed five -gallon containers, and stored in a refrigerated, insulated shed. Projected material flow and composting times are designed so that such material will stay in storage no longer than one week before being mixed with other materials and placed in a thermophilic composting bay. Maximum storage time would be two weeks. I Manures and other materials will be stored in concrete bays under roof or inside metal buildings. Testing: The initial batch of compost will be tested with an NCDA&CS waste analysis, fecal coliform test, and analysis for foreign matter. Record Keeping: Full records of each batch will be kept on log sheets, and entered into a computer. This will include materials, proportions, temperatures, estimated moisture content, times in bins, dates of turnings, and dates material has been loaded into vermicomposting bins. Product Use: Final products will be sold directly to consumers, small farmers, landscapers, and other small businesses in the county. Some vermicompost will be blended with compost trucked in From other permitted facilities, for bulk sale to consumers. Final products will also be blended with sand and clay to produce "topsoil' mixes for sale to landscapers and consumers. Some compost each year will be donated to community gardens and other charitable organizations. EPA Standards: Aerated bay systems designed by 02 Compost are EPA approved. All materials will be composted to meet PFRP standards. Final Report: The final report for this Pilot project will include: 1) The estimated amount and type of materials received in tons 2) The estimated amount of compost produced in tons 3) The amount of compost distributed in tons 4) Copies of all test results 5) Monitoring records 6) A narrative describing the projects successes, challenges, and results. 4 R. 3M In this image the inner rectangle is the approximate usable area, with 100-foot setbacks from property boundaries and 200-Foot setbacks from dwellings. This area is approximately 140' by 100'. Within this area will be two metal buildings or roofed areas housing receiving, storage, and mixing bays and composting bays. Metal buildings to house vermicomposting and vermiculture bins may be outside the 100-foot setback, if permitted. A proposed site diagram is attached. Less than one acre of land will be disturbed in the construction of this site. ... ......................,:-___._. _....;; ..-____.�.1:rV�:.. :•r:.r�r�.0 ,�.... .-.._........_...__ 3 ATTACHMENTS: Current Site Plan Waste Analysis reports E W ING is horse stall bedding with modest amount of manure; mostly sawdust / shavings BFI,OT is cattle feed lot manure with minimal hay mixed in FOODW is residential food waste, layered with sawdust to absorb excess moisture and control odors. 02Compost Design Document County Road Map (with final hard copy of application) mommommoommmmmmmmmmmmmm mmmmmmmomommmmmmmoom MOMMMMMMMMMMMEMMMMMMM MEMMMMMMMMMMEEMMMMMMMme mmoommommmmmmmmmmmummsm mmugmeommummommmmmmasom MMMOMMEMMMEMEMMMMMOOMMM mmammimmmummmm- 0--mmmumumm inommommomms No NEWHOWN-211 RIVISOMMEMENIod IMMERNMEMEEN M�Immmwl mn Is" E'SOMMMOON MEMMIN 0,11"INKEEMENEENN momommom EMEMEMPEE 11 M ME mommom NCDA&CS Agronomic Division Phone: (919)733-2655 Web site: www.nCW.gay/algtonomi/ Report: W03543 Cromer: langner, Mark Gopses nr. 125 DAIngLn WasteAnalysisReporl Hurniville, M: 28714 Received! 1113=011 Ccmpiuted; 01120/2012 Links to Flelpful Information Ya y County Sample Informaitoo Isberaury Results (parts per miWon unless otherwise noted) wmpfe IA N P K Ca 1 x re 1!n Yn s:a a EST'LA'C rival 11428 I", 71Aj2 94Sn) Z744 Nr)2 1773 124 47A 12.5 10 ;lx IN-N haste Code: v114 .1 -,YOj Na ,1i t:d Ph .11 Se !I pit SS' ("S fill% Cf.T% a.E(k,m) 459 2.53 o.26 0(Xl 7 81 0,6 32.79 1)rser(prdonr Ok•N l lurk Surfal e.Scrap.xi t flreli Recommendations: Nutrients Available Far First (sop lbs ton wet b=isj Element% fbs ion(we/ basis Apptfcation,lf,t" N P205 M) to IV9 S re .No Za Ca a No CT Na Nr Cif A AI Se li 8roademi 3.2 1.8 5.0 2.1 I,I 0.78 0.10 0,05 002 T T (00 11 0W %ilInc(" 4.4 2,2 5,6 2.7 1.4 U.98 0.87 ou6 002 001 001 (P.}n 1' "I' DA) Results inr cariw,n, p11 uld sduble sal Ls We Ikrn a(kfed per rwr requcs1. Repul rumm*led Jan. IS. 2032 (hrc) G,m ietat, 1217I2UI1 Sample Information taboratory Reults (parts per mllllon unless atherwise aaled) sample oA: N P 6 !;a N4 S' re .lin yi1 1:u a AP 0 t: 9FLOT redd 13y85 23"N 11366 SkU2 41tut 1490 3*w 442 759 12.1 4i8 212,46 dY-N 11'aslel.ode: -Noll Na A4 !:d A Aj Se li ptl SV Cff A.H% t.'t"M AW.N.0 „b 403 bl i.81 1.15 1,A 761 61 1.52 27.4rS Aesrrlplloa: 1#l-N HMSurface st yl (.'lea fliccomimcn(liallana: Nutrients by2flable for First Crag lbs Ton fwel basis Other Elements lb5'lan wet basis App1wa1wr0!elbrr! N Valk lt'X> Ca Sig S' Be ,Nu /,n Ca N .Nu L'1 Na Nt C'd Ph Al ,S'e 1j hn,adcasl 31 1,8 6a 2.6 l'i 049 11.4 11.15 Ud12 T 002 U.14 T T T -dIncup 1 4,3 2.2 6.7 33 1.7 0.61 142 0.18 U.U3 T 0.02 0.14 T T T North Carolina Reprogramming of the laboratory-(nformation•management system that makes this report possible Is being funded s'r ^ through a grant from the North Carolina Tobacco Trust Fund Commission. Thrrrrl, rou for using agronomic services to manage nutrienh' and safeguurd environmental pualtrp. Tobacco Trust Fund Cuauniasiun Steve Travier, Canimivrianer ofAgriculture NCDA&C,S Agronomic Division Phone: (919)733-2655 Web site: www,ncagr.goy/agonomi/ Report: Wo3544 Qmmer: Ianger, mark 135 F%ing U Copies10: 28714 W A Ra aste nalysis ort Received: 11/30/2011 Completed: 12107/2011 Links to Helpful information Yancey County Stemple Information laboratory Results (parts per millfoo unless otherwise noted) umpf. is N P 6' Ca 3I9 5' Fe Mn 701 Ca B ,No CI C F009W r6fal 23159 423i Iio9 1g793 3559 2i2H 1879 16H !li 1,0 161 4ii112i A" waste Cod.: 4714 Na ,'I (d 11b .il � Ii 6H as r-r Utl% r,('1% ALF.%wr } sts co3 FAX, 6.11H 2i4 1y.65 284 &5Mption; Mti ,Son-1d1111 risIv[l - 1111wr NOW Recommynd2lIons: Nutrients M-Alable, for First Crop lbslion me! basis er Elemeots lbs rot reel basis ,I*wahon,Neibod v Pd)f m) Ca � 4' Fe Nn Zn Cu B Na G Na r,,, Nr Cd fb d! S. 14 Hmadcasl 2.6 2,2 7.i 4.5 0.8I 0,58 0.43 0.04 OA3 0.01 T ,69 $.0Inuxp §.;} {,� yp 6.7 1.2 0.86 o.64 IMHi OA4 0.01 0.01 ,ti9 O mpietect. 12,16r2011 North Carolina Tobacco Trust Ftmd Commission Reprogramming of the laboratory -information -management system that makes this report passible is being funded through a grant from the North Carolina Tobacco Trust Fund Commission. Thank rnu for using ogrononrfe %enlces ra manage nutrients and safeguard environmental qualm•. -Sieve Trailer. ConimissionerofAgnenhare Mark Langner Compost System Design Contents: Drawing 1 -Cover Shoot Drawing 2 - Design Basis Memorandum Drawing 3 - Construction Notes Drawing 4 - Large Block Section View Drawing 5 - Roof and Post Section Drawing 6 - Site Preparation Drawing 7 - Front and Back Post Embedment Detail Drawing 8 - Pipe and Deck End View Drawing 9 -Aeration Pipe Detail, Aeration Box Dimensions Drawing 10 -Aeration Box Drainage, Optional Drawing 11 - Rebar Detail Drawing 12 - Roof and End Wall Section, Wall Detail Drawing 13 - Roof Plan View Drawing 14 -Aeration Deck Detail Drawing 16 - Roof Section Rafter Alternate Blocks 6ftX2fiXZfi 30fl Section A Hlower IocaUo Volume = 14 cubic Volume = 14 cubic Whtme = 14 cubic yards at 611 deep yards at 6 fi deep yards al 6 8 deep Ray 8 rt OC Top Down 6z611.1• In, Cmund CnWild 6x61'T for Ground Remuvable Contact front Wall 8ttOC Section B Reviewer) Peter Moon i'.E, IDate L 2/ 1311 I Q � rplY11]O S#J Cover Shcel Ura wing No; III;, L;I.,A,,h Langnerl)ec13 11 Harold Ruppert Mark Langner Compost System Design Aerated Compost Bin - Design Basis Memorandum Client Contact Information: Mark Langner Number of Bay, 3wth utcatbn 125 Ewing Lana Burnsville, NG 28714 pf a e: 828-231.9352 Bay Width a ft Emil: mark.langnarogmaia.com &+ Ilei 6h flag 4rr81h a 8 Number of Hoes ty Numil a of uses. Volume Per Bay i{ cubie yards Onc�r 8 cubic yards per cartel Total volume 42 ry Burl and Side Wall W, d lkdding Tpu. INvldug Walls Wnod Projected vnlume every mrrruh :12 cubic yards Bark Wall Drainage Yns Design Building Cade IBC 2005 tr Butte Cnnsucdon 3 daeration onation bays veldt 2 ration brrxes per buy Access Road Existing Apron area Iri {rout ur compost 9 0 cencrotn., pruferred Aersdcn system A lfxh ,ncodulo 40 PVC Saacuue Concrete Wart wood Mda: and hnedac Shed Roof Yet Real Matedal Owner to specify OnCradc Drsl�Arrrt Yes ToorP-D awn lktigu No Roul Drains Owner to specify a - Design top down ru fiuol amid Divign Wind Load 90 mph Compost Structure ram.urucced Yes In'o hiNde, Datsign Snow load 30 ]it Sit,! Grading Rognlrod Yes Compost Cycle.'I1mc nn days perlvit 1i%timawd Depth to groundwater Owner to Spcclry Compost Receiving Direcrly Into aerated hays. Type of Trdreor Owner to Spcclry Compost Curing Owner to provide Turning Radio%$u8lclrnt D)wner to *r.11y Ek!euteal WIg bang In; 1111 V Rt.,( Height S"Mckmt (rota to Spcclry Water Wig brhig In; r immund I inch buried inn Svucmre dimensions. dripirm 26 h s 10 R ©,�y�+ ani ClSt Reviewed: Peter Moon P.H. Dole: 12/1311 ] Basis Drawhig Net; 2/I5 rem t,a 5 -1,is OrilPdn Mruniri ndum i � 0. LdnRnerllecl3_I1 IlaruldR❑ppert Mark Langner Compost System Design Aerated Bin Compost Construction Notes GENERALNOTES, I Nutt•11 coosuurlun and matmlals sp—iflnut uns any pan of this dosfgn and shall govern runsmirtinn of this prnjr:u. 2 This project slLall tx: conslrum cl ai an elevation so the grrdt! slopes away frnm IN, shah to redure the dsk or nucxiing- .i Tha uwmm a owm '- rcprrsrnwuve should stake the project sire. prior ue•the Stan ofnmswttlon to confirm locaton. h "Ills prIacci will he upixr--rawd and maimalned as described in the 62Comlxnr Operatlons Poan and Training Pnagnan. 5 Contracmr shall minlmize iml—In from construction nn —hung structures, fencing and vegetation. 6 Facility shall be sat -hack at kart 50doet form surface water bndius and domestic, walls, rind 25 Ieo[ from nexuest neighbor (resldcnce), 7 This design cnmpfius with Intcmational Builldng Code 2005. 8 &gincoring cornploted Inr this system uses the following design e.-du•da: Gfumi I Snow Load - 30 PSF Wind Inml .a 90 MI'H. Scismjr design does not govern this light strucuun. g Topsoll at Ira struatv, silo. shall bn stripped, %ratified and used around the completed strurture In non trafflr. arras, Avoid nvnr-cxcevadoo. 10 A 3' layer of 518' minus crushed ruck compacted to a nonLoeldmg surface shall be Installed in the excavated arnn prior m lxrurtng slat. 1 I NI w sod r rnbers brluw the roof beams sPudl he m pre ,"'! oaned for outdoor exposure. I All cars end> shall recclvn rwn notes of wood pre,,vrvm ve- 13 All lumber shall he Noe hem fir unless mhi—Ise noted In riuucdals list. 14 All nails. screws. and metal joint connectors shall be galvanizeti. 15 Steel re.intorcing bars shall be. grade 60. 16 Conrrntc Ihe slut shall have min 2500 PSI comprusslvc slrerigth al 28 days. 17 Install 20 gauge galvanized roof panels per manufacturer's Instructions- 18 Mineral soil stripped her slab consmecllan shell he placed and rnmpacled vo nwkel a sneunth hansidon between Ihe nauual ground anti the slat, Excess material shall be placed andlor disposed on rim pet owners instruction led Material under aeradnn hnxes and runcrele %L+h must be compacted not allowing air to-c:ala:, U Ill.] 1'11iS: 02Com cost dues not make any representation of lite existence or nonexistence of any public andlor private buried or overhead utilities. Where uulnies are shown on the drawing their location. depth andlor hei��hl are approximate, The exact 6caliun, depth, audJor height shall be determined ty the responsibla� ulility. Any runsnticfion andlor O&M w fivilies within the utility easement sisal! be in conFounanrre with the utilities' rcrluireme: nts. Always contact utility locating service prior to excavation. REVIEW BY LOCAL ENCWESi.R: It may be appropriate: to hove a civillslructurat engineer licensed in the local Stale to review these design dnwirigs la confirm or modify as appropriate! for local conditions. Local conditions might include but are not limited to -inef loads. snow loads, depth to fnreZirtg and local codes. Q ,Ot Limit 12evieweJ: Pcu:r Maori PI;, q:nr:; l'L!f3/11 Construclion Notes I Drawing No; 3/15 c,q+ne st—, xrr::,.eR LangnerUerl3_II Ilarold Ruppert Mark Langner Compost System Design Section A . ....... . . . Blocks 6 UIXZIIX2ft NEI it Reviewed: Peter Moan RE. Date: 12(13111 Lwga Block Sacoqn View 17towingNuA115 Lw�gner6ecl3_11 Hwold Rvppml . .. .. .. . .... ... .... . .. .. .. . .... . .. .. .. . .... . .. .. .. . I .... .... .. ... Mark Latigner Compost System Design 10 4 Rafter Section View Side interior Wall. Roof Option Beam 3:12 AVe 6 X 6 Pble Bum rifill In rI Noi (o Scale 6 X 6 Pole 6 X G N't 10 li 6 in 6 X 6 F,o%l Section B ------------------- 7-7 j ....... .... ......... .................. . . ........ .............. ..... . ..... ..................... .............. ....... ... . . .. .......... .......... . ............. ... ... .... ........ .. ...... ....... ....... ... .. ...... ........ . ......... ... ............. ... ............. ............... . .... ..... .. .. .. .. .. . ...... ..... . .. ....... ... .. .. ........ .. ... Reviewed by: PQIer Moon RE. Dale: 1�13111 gnorUec[3 11 Harold koul"And pmo Section 02c; �, i-I 11 - Ruppert Drawing Na: 5/15 Mark Langner Compost System Design 8 ft Qn Center 8 fI On Center 8 A On Center Bail Boards Not to Scale Mark Langner Compost System Design Aerated Compost Bay, Wall Detail 6 x 6 PI Pole Cross section at aeration pox Back wall n n n Native Soil crushed Rock. 3 in 5.5 im_h r�muetc 3 inches rfrushcd ruck, compactm Nalive soil undisturbed. Aeration deck made of pressure treated woad set hottum of Naive Soil aeration box at approx. elevation of mtliwc Kroutld. Inlenor wall% Concrerc Crashed Rock. 3 inches NoteConcrete bc-hm pule Post must he supported Post Innhedmeal not needed if no roof is to he built. Also. an B - 10 inch diameter Post Imbedment. on a rehar ur dowel or by Pad may he used% 12 in diameter, hole is sufficient. 3 Ft deep. 12 in diameter, other means allov:inR to auppon post hase 3 fl deep, 3 ft deep. concrrte to he pface tna posts that will support under pnsl as shown. roof 2h Not to Scale Reviewed by: Peter Moon PF. Dale: 12113/11 Front and Back Q O0--t I'osl Gnbedtnent Detail Drawing NO; 7/1 S yY11 f.angrnerUecl3_]l fiaruld F2uppert Nut la Scale Marls Langner Compost System Design 8 ;,3; Pfessure Treated Pole 5 -- -- :: #ei> Drain Rock a 3 2 Native Soil - sc':'t:`:'E':, Aeration Pipe 3 inch 1 ?=:y...................: : - = i':: 3 inch PVC I, 5chedrde 40 PVC. - -' - - "�:?>'> POured into Atr from Blower. CancrMe - ---` - - - 1 h Aeration Mck 6 . Dr��n Pipe k4wive Soil f 02q=P st Reviewed: Peter Moon P.E. Pf a and Deck Date: 12113/ 1 i End V ew Drawing Na. Bl l5 n.,aam: 5ystnns 01.1hi'A l..rngnerDecl'3_11 Harold Ruppert Mark Langner Compost System Design .................................................................................................................................................................. Lowest point in pipe Slower to allow drainage. and timer 3 in PVC .............................................. ........ ..... Grade Optional 1.5 irl PVC [)rain each line connecting Aeration Box. nennlon boxes Valve each bay drain line. Daylight valve or construct below grate hox and drain to draws rick. Close valve during aera4ion. otnnn I, va[vP �•n<i nrdra[n ptpv. Option 2, rap errd el drain pip.. Mark Langner Compost System Design '¢4'M+i+W4+44+W �1'i'•Y-'� M4H WWrt'i--=-LLF +M+'+''+`.� i'F'P!'�-1M' :,' >} 4 • {5 is . ....... ...... ------ ------ . . . . . . From Drainage Option — — — — — — — -- Suggested Aeration Box ❑rain. Approximatelyy ,2% slope. 1. inch PVC I'rne with valve. One valve for each aeration hay. Concrele Apron Reviewed: Peter Moan P.F;. 02L' 0nIPoSt I?ate: 12/13111 Aer;oiran Sox Drainage Or>swing No• 10115 c �.I.ks�vM�i xmarsw LangnerDecl3_I1 Hurold Ruppert Opllonal Mark Langner Compost System Design Not to Scale Suggest 2 barn belmnan aeration boxes. 4 tebar .7-7V U 16 in 0r Minim P.Iilh! 2 heirs minimal between aeration boxes and on [tic edge 9 4 rebar 2 in OC, Mirmurn ........ r�r'c Pressure Treated Pole Rebar not necessary in Apron. Back Front 5 112 inch Concrete . 4r .. ........ ........ .. .. .. .. .. .. . 0- 3 inch cnished Trek compacted Reba k 4. Not to Scale OM C3201 C3E; �_Reviewed: Peter Moon P.E- I Date: 12113111 Rebar Detail [Navvin g N,,: I 1115 � 11 Harald Ruppen Ndl it; Scale Mark Langner Compost System Design 2 X 6 Rafters, 10 h, 24 to M Ceuhs 26 Gauge mrtugawd roofing. Screw to purllns Per manufactures specalcadons. Ithishing ——/, _ 2 X 4 Purliins P,win Board Simpson PC 46 Past Cap of Equal, Native Sail 2l12 Pilch 4 X 6 Beam 6 X 6 Pressure Treated Pole aft OC Arealkm pipee Flashing �.. Fucia Board crnln* Side walls 2 X 6 Pressure Treated Wag 2 X 2 PrUSNUTe Treated 2 X 6 hoards, hor¢onral or rat rusictani Leave 2 inch gap for slidingg Pressure Treated 2 X 6y hoards. tin Screw Into PT PoW Froth Walls / 8 X 6 Pressure Treated Pole Frorrl Removable Wall Plan View of Wall Oxtail C32C Orr Ost I Reviewed, Peter Moan P,li, Dale; E Zl ] 311 l Roof and End Wall �5ectian I Drawing No; 12115 Il CmµrwS)%rm+RTrr:*g iangnerf)ecl3_11 Harold Ruppert Wall Detail k Roof Rafter Layout, Example Section z X 6, RaflerS 24 in on center Mark Langner Compost System Design SA Facia hoard WB Metal Strapppingg Naded to top or Rahen, Below Purlins. Note: Metal strapping not needed if the roof is sheeted in plywood or OSB. Framing conneclors to he Simpson or approved equal. 4 X 6 kg Purlins 4 X 6 a C M QSt Reviewed: Peter Moon HL Da1c: 12/13/11. Raul Plan View Drawing No. 13/15 2 r.,,i.wsyv,,,Kam.,.,,� LangnerDec Al I Harold Ruppert Not to Scale Mark Langner Compost System Design B 5 112 arm above _ l inch A Sectlon A Acratinn Deck 1 fa 6 in width A 2 X 6 PT Pre4ng -12 inches Ranch (or 2 X 6 PC 3 314 inch un Ramadan Deck S dace. 13)4 inch \ Section C kWh —1 112 inch _-- ! Minch 3 314 inch Eft 4in Build areation II°or after aeration box base 5 poured and set to assure exact fit Appruxirnately t3 sections xith 5,5 in hoards and 114 in space F nkn r.�, ,and e Boards will .° p !o lay irldividuily ° 0 mer air plenum Five • 318 in, hok:s per Mtard ° 0 0 C r 9ry for 2 X 6 Sections �"',O "an T Galvanized deck ..crews appprownately llrfeh long 1 2 X 6 Pressure Treated \i t— Decking mo©Door a�i=t=m Aeration Box Fonned in concrete Ste I'm rrsring aeration d, 2X6. Crashed Rock Reviewed: Peter Mwn RF. Dale: t W t 31 i t Q�C �[71�Y1 C7�� Aeration Deck Iletn6 I Drawing No; 141 t 5 Cary+nt:<r�m.R 61r"4g I I,angnerUec13_I1 Harold Ruppert t Not to Scale Mark Langner Compost System Design Allernale Roof Design z x 4 ilndins r' r� Flah11 Roofing \ Flashing L�� . \ FaL'ia B(lard 2 x 4 P-lins F-la Noard I IaI��� 2112 phrh 2 X 45idr5 • • • • }r 4X6B-m fid G(IB(n Sa�mpsonF PC 46 A X 6 13cam or(1 �al • 6 X 6 Pressure I'reawd Poly. • Simpauu PC 46/' POST Cap u E,pinl, Nalive Sal xaoG Slope and length sek.�cled by owner FIa,Shl,,g Faeh( Buanl 6 X 6 Pr,I%—,,a'Pr(r<ued Pnk- 1 Al� c ZiJ'l7' �$t, Review(A Peler Mmn RE. 1]:nc: I'L/[:3ll t Roof Secliau a. DrawingNo: 1511 3 G��al.n�S,<v„,axTr:rdq Langncrl)ec13_11 Ifarnld Ruppert Rafter Alternate